Instrumentation Ball Valves

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Cody Barber
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2 Ball Valve Main Components: 1. Obturator or closure member: part of the valve posioned in the flow stream to allow or prevent the flow (ball or p); 2. Stem: part which connects the obturator to the operator. It can consist of one or more components; 3. Seats: parts of the valve which allow sealing against obturator; 4. Gaskets: parts which allow sealing between body and stem; 5. Body and closures: parts which contain the fluid and all the parts of the valve; 6. Operator: wrench or wheel which moves the obturator. Working principle During the normal work the cylindrical secon of the balls is coaxial with the fluid passage; Vent valve is normally closed; The first wrench (operator) is rotated to the right up to 90 ; The cylindrical secon of ball is perpendicular to the flow so the fluid is stopped; Vent valve is open to vent the fluid from the cavity of the valve and from downstream; The second wrench is rotated to the right to close the second obturator. Flow is now completely stopped. Sami Instruments - Rev.3 2

Ball and Needle Ball bore size 10 mm Vent (Needle) Antamper Bonnet (oponal) Non-rotang Metal Stem Tip (needle valve) A non rotang stem p is typically used in high cycle applicaons to extend the

Main features: T-bar easy manoeuvrability with minimum effort PTFE packing standard, oponal graphite An-stac device Stainless steel construcon as standard, oponal: carbon steel LF2, Duplex, Super

3 Ball and Needle Ball bore size 10 mm Vent (Needle) Antamper Bonnet (oponal) Non-rotang Metal Stem Tip (needle valve) A non rotang stem p is typically used in high cycle applicaons to extend the service life of the valve. Its purpose is to prevent galling of the valve seat in contact with the non-rotang stem, which is driven straight into it without rotang. Main features: T-bar easy manoeuvrability with minimum effort PTFE packing standard, oponal graphite An-stac device Stainless steel construcon as standard, oponal: carbon steel LF2, Duplex, Super Duplex, Monel 400, Hastelloy C276, Inconel 625, etc. Colour coded funconal idenficaon Externally adjustable gland Variety of end connecons Standard Drain/Vent connecon: 1/2 NPT-F Dust cap to prevent contaminaons on the operang thread. Sami Instruments - Rev.3 3

4 DBB valves Monoblock DBB Valves are designed to overcome the problems of tradional assemblies on primary isolaon systems: Lighter: 60% less heavy; More compact: 70% space saved; Faster: installaon and maintenance; Safer: less possible leakage points; Posive isolaon: improved ghtness; Low-cost: less quanty of piping for connecons; Long life: less piping stress and vibraons. Features AISI 316 handle and stop pin as standard for corrosion resistance Blowout proof one-piece stem spindle Fully incapsuled ball seats Super finished ball for low operang torque and long life 10 mm bore Firesafe to BS 6755 PART. 2 Standard temperature with PEEK packing: -54 C/+260 C (-65 F/+500 F) Standard temperature with PTFE Carbographite packing: -46 C/+180 C (-50 F/+356 F) Standard Ball Packing for 10 mm bore size: From rang 150 to 600 included: PTFE Carbographite. From rang 900 to rang 2500 included: PEEK. Other packing materials are available on demand. Sami Instruments - Rev.3 4

Standards Standards applicable to our Instrumentaon ball valves API 6D Specificaon for Pipeline Valves (Gate, Plug, Ball and Check Valves) API 6A Specificaon for Wellhead and Christmas Tree Equipment

5 Standards Standards applicable to our Instrumentaon ball valves API 6D Specificaon for Pipeline Valves (Gate, Plug, Ball and Check Valves) API 6A Specificaon for Wellhead and Christmas Tree Equipment ASME B16.34 Steel Valves - Flanged & BuJwelding Ends ASME B16.10 Face-to-Face Dimensions of Ferrous Valves API 598 Valve Inspecon & Tesng EN ISO Ed API 607 Ed Firesafe Flange sizes of Sami Instrumentaon Ball Valves comply with ASME and API standards Flange Finish Our standard flange finish is RF Smooth Finish. Other flange ends and finishes are also available upon request. Sami Instruments - Rev.3 5

6 Configurations Our instrumentaon Ball range (10 mm bore size): Flanged/Flanged Our series: BB Flanged/Threaded Our series: BA Threaded/Threaded Our series: BC Injection and Sampling Our series: JA and SF Sami Instruments - Rev.3 6

7 How to order: Flanged Ball Valves Flanged/Threaded - Flanged /Flanged Model Configu ration Trim Rating Inlet Size End Type Outlet Size Material Options BA 1 A 1 A B 2 A A Model BA DBB Flanged/Threaded BB DBB Flanged/Flanged NA NEEDLE DBB Flanged/Threaded NB NEEDLE DBB Flanged/Flanged Configuraon Block - Bleed - 1 Block Block - Block - 3 Bleed 5 Block - Bleed 7 Block - Block 9 Block Trim A BALL, NEEDLE, BALL B BALL, NEEDLE, NEEDLE C BALL, BALL, NEEDLE E BALL, NEEDLE F BALL, BALL H NEEDLE, NEEDLE I NEEDLE,NEEDLE,NEEDLE O BALL Q NEEDLE R BALL, BALL, BALL Rang lbs lbs lbs lbs lbs lbs Inlet Size A 1/2 B 3/4 C 1 D 1 1/2 E 2 End Type A RF Stock Finish B RF Smooth Finish E RTJ Ring Joint G FF Smooth Finish Outlet Size 1 1/4 NPT 2 1/2 NPT 3 3/4 NPT 4 1 NPT 5 Flanged = IN Material A Aisi 316L C Aisi 316 Ti D Monel 400 E Duplex F51 G Super Duplex F55 H Hastelloy C276 Opons A Drain / Vent 1/4 B Drain / Vent 3/4 C Locking Device on blocks D Drain/Vent An-Tamper H Ball Packing - Peek M Needle Tip in Stellite 6 F 3 I Inconel 625 J Incolloy 825 O Ball Packing PTFE X 100% 316L L M Titanium A350-LF2 Sami Instruments - Rev.3 7

Instrumentation Ball Valves Sami Instruments monoblock valves provide a smooth transion from process to instrumentaon systems in a

Features Process interface in one compact ball/needle/ball valve assembly One piece forged body Available configuraons: compact block,

5 RF and RTJ; NPT connecons in compliance with ASME B1.20.

8 Instrumentation Ball Valves Sami Instruments monoblock valves provide a smooth transion from process to instrumentaon systems in a single, compact assembly. Benefits include fewer leak points and reduced size and weight compared to tradional systems. Features Process interface in one compact ball/needle/ball valve assembly One piece forged body Available configuraons: compact block, block and bleed and double block and bleed Flange connecons in compliance with ASME B16.5 RF and RTJ; NPT connecons in compliance with ASME B An-blowout valve stems and needles Rang from 150 up to 2500 Stainless steel handle standard with full grip PVC sleeve Stop pin One-piece stem spindle Finished ball for low operang torque and long life Externally adjustable gland Bore size 10 mm Sami Instruments - Rev.3 8

Flanged / Flanged configuration PART NUMBER FEATURES RATING A B C D BB1A1AB5A 1/2 150 88.9 11.1 9.5 235 BB1A1BB5A 3/4 150 98.4 12.7 11.1 235 BB1A1CB5A 1 150 107.9 14.3 12.

9 Flanged / Flanged configuration PART NUMBER FEATURES RATING A B C D BB1A1AB5A 1/ BB1A1BB5A 3/ BB1A1CB5A BB1A1DB5A 1-1/ BB1A1EB5A BB1A2AB5A 1/ BB1A2BB5A 3/ BB1A2CB5A BB1A2DB5A 1-1/ BB1A2EB5A BB1A3AB5A 1/ BB1A3BB5A 3/ BB1A3CB5A BB1A3DB5A 1-1/ BB1A3EB5A PART NUMBER FEATURES RATING RATING A B C D BB1A4AB5A 1/ BB1A4BB5A 3/ BB1A4CB5A BB1A4DB5A 1-1/ BB1A4EB5A BB1A5AB5A 1/ BB1A5BB5A 3/ BB1A5CB5A BB1A5DB5A 1-1/ BB1A5EB5A BB1A6AB5A 1/ BB1A6BB5A 3/ BB1A6CB5A BB1A6DB5A 1-1/ BB1A6EB5A Sami Instruments - Rev.3 9

Flanged / Threaded configuration FEATURES FEATURES PART NUMBER RATING A B C D E PART NUMBER RATING RATING A B C D E BA1A1AB2A 1/2 150 88.9 11.1 9.5 172 225.4 BA1A1BB2A 3/4 150 98.4 12.7 11.1 172 225.

10 Flanged / Threaded configuration FEATURES FEATURES PART NUMBER RATING A B C D E PART NUMBER RATING RATING A B C D E BA1A1AB2A 1/ BA1A1BB2A 3/ BA1A1CB2A BA1A1DB2A 1-1/ BA1A1EB2A BA1A2AB2A 1/ BA1A2BB2A 3/ BA1A2CB2A BA1A2DB2A 1-1/ BA1A2EB2A BA1A3AB2A 1/ BA1A3BB2A 3/ BA1A3CB2A BA1A3DB2A 1-1/ BA1A3EB2A BA1A4AB2A 1/ BA1A4BB2A 3/ BA1A4CB2A BA1A4DB2A 1-1/ BA1A4EB2A BA1A5AB2A 1/ BA1A5BB2A 3/ BA1A5CB2A BA1A5DB2A 1-1/ BA1A5EB2A BA1A6AB2A 1/ BA1A6BB2A 3/ BA1A6CB2A BA1A6DB2A 1-1/ BA1A6EB2A Sami Instruments - Rev.3 10

11 How to order: Threaded Ball Valves Threaded/Threaded Model Configu ration Trim Rating Inlet Size End Type Outlet Size Material Options BC 1 A 7 A J 2 A A Model Configuration Trim Rating BC DBB Threaded/Threaded 1 Block - Bleed - Block A BALL, NEEDLE, BALL psi 5 Block - Bleed E BALL, NEEDLE psi 7 Block - Block F BALL, BALL R BALL, BALL, BALL Inlet Size End Type Outlet Size Material Options A 1/2 J NPT 1 1/4 NPT A Aisi 316L A Drain / Vent 1/4 B 3/4 L BSPP 2 1/2 NPT C Aisi 316 Ti B Drain / Vent 3/4 C 1 M N BSPT S.W. 3 3/4 NPT 4 1 NPT D Monel 400 E Duplex F51 C D Locking Device on blocks Drain/Vent Anti-Tamper O B.W. G Super Duplex F55 O Ball Packing PTFE H Hastelloy C276 P Connections Male/Male I Inconel 625 Q Connections Male/Female J Incolloy 825 X 100% 316L L M N Titanium A350-LF2 F44 Sami Instruments - Rev.3 11

12 Threaded / Threaded Female/Female version Male/Female version Sami Instruments - Rev.3 12

13 How to order: Injection Ball Valves Injecon Ball Valves (10 mm bore) Model Configu ration Trim Inlet Size Outlet Size Rating End Type Material Quill Options JA 1 A 2 C 1 B A XXX A Model Configuration Trim Inlet Size JA Injection Threaded/Flanged Quill 45 1 Block - Bleed - Block A BALL, NEEDLE, BALL 1 1/4 NPT 5 Block - Bleed E BALL, NEEDLE 2 1/2 NPT 9 Block F BALL 3 3/4 NPT 4 1 NPT 5 Flanged = OUT Outlet Size C 1 D 1 1/2 E 2 F 3 Rating lbs lbs lbs lbs lbs lbs End Type A RF Stock Finish B RF Smooth Finish E RTJ Ring Joint G FF Smooth Finish Material A Aisi 316L C Aisi 316 Ti D Monel 400 E Duplex F51 G Super Duplex F55 H Hastelloy C276 Quill Length XXX 000 To Advised Be N o t Present Options A Drain / Vent 1/4 B Drain / Vent 3/4 C Locking Device D Drain/Vent Anti-Tamper H Ball Packing - Peek L Antivibration Collar I Inconel 625 J Incolloy 825 L Titanium M A350-LF2 M Needle Tip in Stellite 6 O Ball Packing PTFE T Male Inlet X 100% 316L Sami Instruments - Rev.3 13

14 How to order: Sampling Ball Valves Sampling Ball Valves (10 mm) Model Configu ration Trim Rating Inlet Size End Type Outlet Size Material Quill Options SF 1 A 1 A B 2 A XXX A Model Configuration Trim Rating SF Sampling Flanged/Threaded Quill 1/2 1 Block - Bleed - Block A BALL, NEEDLE, BALL lbs 5 Block - Bleed E BALL, NEEDLE lbs 9 Block F BALL lbs lbs lbs lbs Inlet Size C 1 D 1 1/2 E 2 F 3 End Type A RF Stock Finish B RF Smooth Finish E RTJ Ring Joint G FF Smooth Finish Outlet Size 1 1/4 NPT 2 1/2 NPT 3 3/4 NPT 4 1 NPT 5 Flanged = IN Material A Aisi 316L C Aisi 316 Ti D Monel 400 E Duplex F51 G Super Duplex F55 H Hastelloy C276 I Inconel 625 J Incolloy 825 L Titanium M A350-LF2 Quill Length XXX 000 To Advised Be N o t Present Options A Drain / Vent 1/4 B Drain / Vent 3/4 C Locking Device D Drain/Vent Anti-Tamper H Ball Packing - Peek L Antivibration Collar M Needle Tip in Stellite 6 O Ball Packing PTFE S Flanged Outlet X 100% 316L Sami Instruments - Rev.3 14

Injection and Sampling Some applicaons require to extract a sample of the process fluid or to inject a parcular chemical directly into the process stream at full operang pressure and temperature.

15 Injection and Sampling Some applicaons require to extract a sample of the process fluid or to inject a parcular chemical directly into the process stream at full operang pressure and temperature. To meet this requirement our range of Instrumentaon Ball Valves can be fijed with either an Injecon Quill (plus an integral check valve to prevent back flow into the process stream) or a Sampling Probe designed to meet the individual needs. If required, we can provide wake frequency calculaons according to ASME PTC Features Process interface in one compact ball/needle/ball valve assembly One piece forged body Available configuraons: compact block, block and bleed and double block and bleed Flange connecons in accordance with ASME B16.5 RF and RTJ; NPT connecons in accordance with ASME B An-blowout valve stems and needles Rang from 150 up to 2500 ANSI B16.5. Stainless steel handle standard with full grip PVC sleeve Stop pin One-piece stem spindle Finished ball for low operang torque and long life Externally adjustable gland Bore size 10 mm Sami Instruments - Rev.3 15

16 Injection DBB Injecon DBB valve with Drain An-Tamper and An-Vibraon Collar Injecon DBB valve with Locking Device on Blocks Sami Instruments - Rev.3 16

17 Injection DBB Injecon DBB valve with an-vibraon collar Sami Instruments - Rev.3 17

18 Check Valve Bill of Materials 1 METAL SEAT AISI 316L 2 CHECK VALVE SHUTTER AISI 316L 3 SPRING AISI M/M FITTING AISI 316L 5 1/2 NPT-F FITTING AISI 316L 6 O-RING VITON Check valve This high integrity full bore non-return valve avoids the risk of back flow out of the process stream. The design uses a spring loaded poppet to ensure leak proof performance. The Non-Return Check Valve is designed for higher flow and low pressure drop across the valve - having a larger inner bore than most manufacturers of equivalent products. As standard a viton o-ring will be supplied with a cracking pressure of 10 psig. Sami Instruments - Rev.3 18

19 Customized Projects DBB - O.S.&Y./NEEDLE/NEEDLE API 10K Inlet: 1 13/16 Outlet: 1/2 NPT-F Material: DUPLEX F51 Painted SBB - BALL/NEEDLE Rang: ANSI 1500 RTJ Inlet: 1 1/2 Outlet: 1 1/2 Material: A305 LF2 Painted DBB - BALL/NEEDLE/BALL API 10K Inlet: 2 1/16 Outlet: 2 1/16 Material: DUPLEX F51 Painted Sami Instruments - Rev.3 19

20 SAMI INSTRUMENTS S.r.l. A division of the WIKA group Via BoJe, Reschigliano di Campodarsego (PD) - Italy Tel: (+39) Fax: (+39) info@samivalves.com Website: Rev

Instrumentation Ball Valves

Instrumentation Ball Valves Rev. 0-2016 Ball Valve Main Components: 1. Obturator or closure member: part of the valve positioned in the flow stream to allow or prevent the flow (ball or tip); 2. Stem: part which connects the obturator