PRODUCT CATALOGUE ISO 9001:2008 CERTIFIED CO.
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1 PRODUCT CATALOGUE ISO 9001:008 CERTIFIED CO. Macr Limited Suite-D, Level-, Plt-13, Rad-34, Gulshan, Dhaka-11, Bangladesh Phne: (880-) , , Htline: Fax: (880-) ,
2 MACRO FR-Fire Retardant & FRLS T ensure safety Macr has launched FR-Fire Retardant and FRLS s t mtivate custmers t g fr high end prduct in place cnventinal PVC s. Macr s Fire Retardant s are ideal slutin fr mdern building wiring technlgy. It is als in prcess manufacturing FRLS Halgen free cables that will further bring us clser t the cutting edge technlgical develpment in the field. Htline
3 INDEX Wire & s Cnstructin Standard Type Range Page Crprate Prile 05 Plain Annealed Cpper Cnductr, Nn-sheathed Single Cre BDS-900, BS & IEC- 607 BYA-PVC 450/750 vlts 1x0.5re-1x630rm 04 Plain Annealed Cpper Cnductr, Nn-sheathed Single Cre BDS-900, BS & IEC- 607 BYA-PVC 450/750 vlts 1x0.5re-1x150rm 04 Plain Annealed Aluminium Cnductr, Nn-sheathed Single Cre BDS-900, BS & IEC- 607 BAYA PVC 450/750 vlts 1x1.3rm- 1x630rm 06 Plain Annealed Cpper Cnductr Tw r Three Cres Laid FLAT PVC Sheathed BDS-900, BS & IEC- 607 BYFY PVC 300/500 vlts x1.0re-x16rm 3x1.0re-3x16rm 07 Plain Annealed Cpper Cnductr, PVC Sheathed Single Cre IEC &VDE- 071/3.69 NYY PVC (1C) 600/1000 vlts 1x1.5re- 1x1000rm 08 Plain Annealed Cpper Cnductr, crss laid up PVC cmmn cvering PVC Sheathed verall Multi Cre IEC &VDE- 071/3.69 NYY PVC (MC) 600/1000 vlts x1.5re-x35rm 3x1.5re-3x300sm 3x5rm/1x16rm- 3x300sm/1x150rm 4x1.5re-4x300 sm Plain Aluminium Cnductr, PVC Sheathed Single Cre IEC & VDE- 071/3.69 NAYY PVC (1C) 600/1000 vlts 1x1.5 re- 1x630rm 11 Plain Aluminium Cnductr, crss laid up PVC cmmn cvering PVC Sheathed verall Multi Cre IEC &VDE- 071/3.69 NAYY PVC (MC) 600/1000 vlts x1.5re-x35rm 3x1.5re-3x300sm 3x5rm/1x16rm- 3x300sm/1x150rm 4x1.5re-4x300sm 1-13 Plain Annealed Cpper Cnductr Flexible Single Cre/Twin Cre Twisted with suitable lay BS-6004 & BDS-899 Flexible 300/500 vlts 1x0.4rm-1x4.0rm x0.4rm-x.0rm 14 Plain Annealed Cpper Cnductr, Cres laid side by side Twin cre flat cable, PVC Sheathed BS-6004 & BDS-899 Flexible (Twin cre flat cable) 300/500 vlts Range x0.4 rm- x0.65rm 14 Plain Annealed Cpper Cnductr Cres Twisted Tgether PVC Sheathed BDS-899 and BS-6500 Flexible Crds 300/500 vlts x0.4rm-x4.0rm 3x0.4rm-3x4.0rm 4x0.4rm-4x4.0rm 15 Annealed Cpper Cnductr, Cres Laid Up PVC Cmmn Cvering PVC Sheathed VDE- 071/3.69 & IEC NYY-1 (Cntrl ) 600/1000 vlts 5x1.5re-30x.5re 5x4.0rm- 1x4.0rm 16 Annealed Flexible Cpper Cnductr Single / multi-cres laid up with Filling Cmpund if necessary PVC Sheathed VDE- 071/3.69 & IEC NYYF Single Cre 600/1000 vlts Range 1x1.0rm- 1x185rm 17 t e c h n i c a l c a t a l g u e
4 Wire & s Cnstructin Standard Type Range Page Annealed Flexible Cpper Cnductr Single / multi-cres laid up with Filling Cmpund if necessary PVC Sheathed VDE- 071/3.69 & IEC NYYF Tw Cre 600/1000 vlts x1.0 rm-x35rm 17 Annealed Flexible Cpper Cnductr Single / multi-cres laid up with Filling Cmpund if necessary PVC Sheathed VDE- 071/3.69 & IEC NYYF Three Cre 600/1000 vlts 3x1.0 rm-3x35rm 18 Annealed Flexible Cpper Cnductr Single / multi-cres laid up with Filling Cmpund if necessary PVC Sheathed VDE- 071/3.69 & IEC NYYF Fur Cre 600/1000 vlts 4x1.0 rm-4x35rm 18 Cpper cnductr 0.6mm diameter, PE insulated and PVC sheathed. ITD S/WS- 113B/113C/1 14B Telecmm unicatin (Huse Wiring) Permissible Vlt.: 00V Up t 100 Pair (00 cres) 19 Plain annealed Cpper cnductr, plyethylene insulated with screen braided and PVC sheathed IS : 1989 C-Axial s Cde N.3/C,4/C,5/C RG-6,6/C,RG-11 0 Twisted Jumper Wire ITD S/WJ- 1D1C 1994 (Multicre) Dia:0.13mm Jumper Wire Up t 10 Cre (5 Pair) 0 Cpper Cnductr, PE/PVC Insulated Drp Wire IS : 1989 VDE (Type : J-YY) ITD S/WS-118D Drp Wire Cpper cnductr diameter 0.6mm /0.9mm 1 PVC/PE Insulated Telephne Crds ITD Spec. N. S/WS-114D 1995 (Mullticre) Telephne Crds Up t 6 cre (3 Pair) 1 Annealed Flexible Cpper Cnductr Tape r Cttn Tape (Optinal) PVC Sheathed - Service Drp DUPLEX (Cpper) 600/1000 vlts.5re/.5re- 5rm/5rm www. macr.cm.bd Annealed Flexible Cpper Cnductr Cvering with PVC Tape r Cttn Tape (Optinal) PVC Sheathed - Service Drp QUADRUP LEX (Cpper) 600/1000 vlts 3x4rm/4re- 3x5rm/5rm www. macr.cm.bd Annealed Aluminium Cnductr Tape r Cttn Tape (Optinal) PVC Sheathed - Service Drp DUPLEX (Aluminium) 600/1000 vlts.5re/.5re- 5rm/5rm www. macr.cm.bd Annealed Aluminium Cnductr Cvering with PVC Tape r Cttn Tape (Optinal) PVC Sheathed - Service Drp Quadruplex (Aluminium) 600/1000 vlts 3x4rm/4re- 3x5rm/5rm www. macr.cm.bd m a c r c a b l e l i m i t e d
5 Wire & s Cnstructin Standard Type Range Page Annealed Flexible Cpper Cnductr Cres laid up PVC Inner Cvering Rund galvanising steel wires armuring with r withut helical steel tape binder PVC Sheathed IEC Cntrl (YRGY) 600/1000 vlts 5x1.5re-37x.5re www. macr.cm.bd Plain Annealed Cpper Cnductr Single, Tw r Three Cres Laid up PVC Inner Cvering fr Multi-cre s PVC Sheathed BDS-900 and BS-6004 BYM PVC 300/500 vlts 1x1.0re-1x35rm x1.0re-x35rm 3x1.0re-3x35rn 4x1.0re-4x35rn www. macr.cm.bd Bare slid hard drawn aluminium wire ASTM B 531, B 396, B 193, B 33, B 609 Grund Wire & Tie Wire REB Item D-4, D-5 www. macr.cm.bd Bare slid Annealed Cpper Wire ASTM B 3, B 193 Jumper Wire REB Item D-6 www. macr.cm.bd Bare medium hard drawn cpper wires ASTM B, B 193 Medium Hard Drawn Cpper Wire REB Item D-7,D-8,D-9,D- 10,DS-9,DS- 10,D-38 www. macr.cm.bd All Aluminium Ally Stranded Cnductr AST B 398 & 399 AAAC REB Item D-9,D-30, D-31,D-3,D-33 www. macr.cm.bd All Aluminium Stranded Cnductr Steel Reinfrced BDS: 1037, Part II/83 IEC: 09 ASTM: B 3 ACSR Please refer Table-47 www. macr.cm.bd PVC cvered all aluminium stranded cnductrs BS: 6485 & BS 15, Part 1 Insulate All Aluminium Stranded Cnductr Please refer Table-48 www. macr.cm.bd Stranded hard drawn aluminium cnductrs BDS: 1036, Part 1; 1983 IEC: 07 ASTM: B 31 (Class A & Class AA) All Aluminium Stranded Cnductr (AAC) Please refer Table-49 www. macr.cm.bd Stranded hard drawn aluminium cnductrs BDS: 1036, Part1; 1983 IEC: 07 BS 15, Part-1 All Aluminium Stranded Cnductr (AAC) Please refer Table-50 www. macr.cm.bd Pre-assembled Aluminium cables supprted by a bare ACSR messenger wire Pre-assembled Aluminium cables supprted by a bare ACSR messenger wire ASTM : B 30, B 31, B 3, B 498 ASTM : B 30, B 31, B 3, B 498 PVC Insulated Aerial DUPLEX PVC Insulated Aerial Quadruplex U/U (Um) 3.6 / 6 (7.) KV AWG 6 & 3 U/U (Um) 3.6 / 6 (7.) KV AWG 3,1/0,4, 4/0,6 www. macr.cm.bd www. macr.cm.bd Technical Infrmatin -5 Glssary 6-8 t e c h n i c a l c a t a l g u e
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7 CORPORATE PROFILE Histry The histry macr can be traced back in early eighties, pineered in the field internatinal trade especially in all Gvernment pwer utilities cvering all segments pwer sectr. The cmpany frmerly named M/s. Macr Cntacts and frmed a private limited cmpany Macr Internatinal Ltd. in Tday under the banner Macr, the grup is strngly active in Pwer Generatin, T&D, Cmmunicatin and Cnstructin Sectr. Macr Internatinal Ltd. While the Grup is engaged in diversified business activities, MACRO Internatinal Ltd. (MIL) is primarily cncerned in verseas trading. Pwer, Energy, Cmmunicatin and Infrmatin Technlgy are the prime areas cncentratin. The cmpany has tied up with many internatinal cmpanies, wh are leaders in their respective fields wrldwide. In Pwer sectr, MIL has been actively wrking with all majr Gvernment and Private utilities in Bangladesh Macr Prkushal Ltd. MACRO Prkushal Ltd. is primarily engaged in Engineering, Cnstructin and Cnsultancy Services in the field Pwer Plant Maintenance, Transmissin Line and Sub-statin Prjects. By virtue its lng assciatin with leading O&M Cntractrs, Macr Prkushal has established itself as a premier lcal cntractr in pwer plant maintenance & service. Macr Ltd. Owing t lng experience in marketing different types cables in Bangladesh, Macr Grup ventured t set up a cable manufacturing plant. Its sister rganizatin Macr Internatinal Ltd. has lng track recrd in marketing quality cables frm wrld reputed cmpanies like ALCATEL(Nexans) Germany, Taihan Electricals frm Krea and Phelps Ddge-a General C. MIL has been the fremst cntractr all majr utilities including BPDB, REB, DESCO, DESA, DPDC and PGCB. Since early eighties the cmpany prvided turnkey slutins which include Undergrund Netwrks and Submarine s. The main prduct Macr ranges frm Building Wire s t Pwer s and Cnductrs. MACRO FR-Fire Retardant & FRLS T ensure safety Macr has launched FR-Fire Retardant and FRLS s t mtivate custmers t g fr high end prduct in place cnventinal PVC s. Macr s Fire Retardant s are ideal slutin fr mdern building wiring technlgy. It is als in prcess manufacturing FRLS Halgen free cables that will further bring us clser t the cutting edge technlgical develpment in the field. t e c h n i c a l c a t a l g u e 7
8 SMS Genuinity Cncept 100% Cunterfeit Prtectin Macr has develped SMS Genuinity Cncept t prtect its custmers frm the clutch cunterfeit manufacturers. The cmpany has intrduced a SMS based Prduct Originality Assessment System SMS Genuinity Cncept which will ensure custmer t purchase Genuine Macr s. Macr Electricians Sciety MES Safety frm fire hazards depends much n quality cable and wrkmanship in wiring. Electricians play a vital rle in minimizing fire hazards by adpting prper wiring techniques. Macr have been bringing the electricians all ver the cuntry under a frum called Macr Electricians Sciety MES. Our bjective is t train them n mdern methds wiring and t update them n mdern cables, their merits and applicatin. Quality Objective Safety First With this visin we venture t intrduce mdern cncepts cables like FR Fire Retardant s & FRLS, as well as FRLS-Halgen free cables. Use best quality raw material is essential t ensure ur mtt Safety First. We are therefre very much sensitive in selectin raw materials like cpper rd and insulating cmpund. Besides we strictly adhere t Mdy Guideline fr ISO t streamline ur management t cater the quality requirement at all level. General Prduct Range Brad classificatin cables and cnductrs manufactured by Macr. Huse Wiring s FR & FRLS s Flexible s LT Pwer s Cntrl Service Drp s Telecmmunicatin s Overhead Cnductrs & s Quality Assurance It is the plicy MACRO t manufacture and market prducts which are the highest quality and reliability. It strictly adheres t Mdy guideline fr ISO 9001 and all ther applicable regulatry requirements including Bangladesh Standard & Testing Institutin (BSTI). All cables are manufactured and tested thrugh stage inspectin methd, in well-equipped labratry, incnfrmity with latest versins Bangladesh Standards (BDS), and ther internatinal standard like German VDE standard, British Standard (BS), American Sciety fr Testing and Materials (ASTM), JS and special requirement custmer, if any. In-prcess and Rutine tests are cnducted n each prductin stage. Type tests are cnducted n pwer cables in regular intervals in BUET, Bangladesh University Engineering and Technlgy. Research and Prduct Develpment (R&D) Macr s research and develpment plicy has strictly cmmercial functins-t further the cmpany's business bjectives, t prduce better quality prducts, lwering cst prductin, t imprve peratinal prcesses and t prvide expert advice t its custmers. The task prduct research and develpment is t cme up with the gds and services that meet the needs tmrrw's custmers. We fllw in line with the cntinually changing preferences the custmers. 8 m a c r c a b l e l i m i t e d
9 Envirnment, Health & Safety Our slgan says it all: MACRO-a name with a cmmitment t a better, greener way life. G frward with nature, G Green with Macr-Jin us. MCL adheres the lcal and internatinal envirnment, health & safety plicy as far practicable in lcal envirnment. Ensuring peple s safety and the sustainable envirnment plicy, is part everything we d and every decisin we make. Each & every member ur team is trained and encuraged t fllw this glden rule. XvKvi I qw b nv Uj-G g v µv Kej- Gi AwMœ cwö Z ivak Kej evrvirvzkiy Kvhµ gi D Øvab Ki Qb evwyr gšx j. K bj (Ae.) dviæk Lvb, Ggwc t e c h n i c a l c a t a l g u e 9
10 1. Cpper Cnductr. PVC Insulatin Type: BYA Standard: BDS-900, BS-6004 & IEC-607 Operating Vltage: 450/750 vlts Detail Descriptin r Cnstructin Plain Annealed Cpper Cnductr Nn-sheathed Single Cre Table 1 Applicatin Recmmended fr civil engineering fixed installatins i.e. field prtected installatin in lighting fittings and inside appliances. Installatin Suitable fr install in cnduits, raceways, ducts, ladders, walls, direct buried. It is recmmended that the installatin instructins indicated by the Lcal Electric Cde, r any equivalent, be fllwed, s that the safeguarding persns and the integrity the prduct will nt be affected by deficiencies in the installatin. Crss Sectinal Area Cnductr N. and Wires Maximum D.C. Resistance Cnductr at 0 C Insulatin Apprx Apprx Weight Bunched and Enclsed in Cnduits Tw s Single Phase at 35 C Current Rating Clipped t a Surface r n a Tray Bunched & Unenclsed s Single Phase at 35 C mm n./mm hm/km mm mm kg/km amp amp 1x0.5 re 1/ x0.75re 1/ x1.0 re 1/ x1.0rm 3/ x1.3rm 3/ x1.5 re 1/ x1.5 rm 3/ x1.5 rm 7/ x.0rm 3/ x.5 re 1/ x.5 rm 7/ x3.0rm 7/ x4.0 rm 7/ x4.5rm 7/ x6.0 rm 7/ x7.0rm 7/ x9.5rm 7/ x10 rm 7/ x14.5rm 7/ x16 rm 7/ x16 rm 19/ x5 rm 7/ x5 rm 19/ x35 rm Min. 6 wire x50 rm Min. 6 wire x70 rm Min. 1 wire x95 rm Min. 15 wire x10 rm Min. 18 wire x150 rm Min. 18 wire x185 rm Min. 30 wire x40 rm Min. 34 wire x300 rm Min. 34 wire x400 rm Min. 53 wire x500 rm Min. 53 wire x630 rm Min. 53 wire m a c r c a b l e l i m i t e d
11 1. Cpper Cnductr. PVC Insulatin (FR Grade) Type: BYA-FR Standard: BDS-900, BS-6004 &IEC-607 Operating Vltage: 450/750 vlts Cnstructin Plain Annealed Cpper Cnductr (FR Grade) Nn-sheathed Single Cre Applicatin Recmmended fr civil engineering fixed installatins i.e. field prtected installatin in lighting fittings and inside appliances. Installatin Suitable fr install in cnduits, raceways, ducts, ladders, walls, direct buried. It is recmmended that the installatin instructins indicated by the Lcal Electric Cde, r any equivalent, be fllwed, s that the safeguarding persns and the integrity the prduct will nt be affected by deficiencies in the installatin. Crss Sectinal Area Cnductr N. and Wires Maximum D.C. Resistance Cnductr at 0 C Insulatin Apprx Apprx Weight Bunched & Enclsed in Cnduits Tw s Single Phase at 35 C Current Rating Clipped t a Surface r n a Tray Bunched & Unenclsed s Single Phase at 35 C Table mm n./mm hm/km mm mm kg/km amp amp 1x0.5 re 1/ x0.75re 1/ x1.0 re 1/ x1.0rm 3/ x1.3rm 3/ x1.5 re 1/ x1.5 rm 3/ x1.5 rm 7/ x.0rm 3/ x.5 re 1/ x.5 rm 7/ x3.0rm 7/ x4.0 rm 7/ x4.5rm 7/ x6.0 rm 7/ x7.0rm 7/ x9.5rm 7/ x10 rm 7/ x14.5rm 7/ x16 rm 7/ x16 rm 19/ x5 rm 7/ x5 rm 19/ x35 rm Min. 6 wire x50 rm Min. 6 wire x70 rm Min. 1 wire x95 rm Min. 15 wire x10 rm Min. 18 wire x150 rm Min. 18 wire t e c h n i c a l c a t a l g u e 11
12 1. Aluminium Cnductr. PVC Insulatin Type: BAYA Standard: BDS-900, BS-6004 &IEC-607 Operating Vltage: 450/750 vlts Detail Descriptin r Cnstructin Plain Annealed Aluminium Cnductr Nn-sheathed Single Cre Applicatin Recmmended fr civil engineering fixed installatins i.e. field prtected installatin in lighting fittings and inside appliances. Installatin Suitable fr install in cnduits, raceways, ducts, ladders, walls, direct buried. It is recmmended that the installatin instructins indicated by the Lcal Electric Cde, r any equivalent, be fllwed, s that the safeguarding persns and the integrity the prduct will nt be affected by deficiencies in the installatin. Table 3 Crss Sectinal Area Cnductr N. and Wires Maximum D.C. Resistance Cnductr at 0 C Insulatin Apprx Apprx Weight Bunched and Enclsed in Cnduits Tw s Single Phase at 35 C Current Rating Clipped t a Surface r n a Tray Bunched & Unenclsed s Single Phase at 35 C mm n./mm hm/km mm mm kg/km amp amp 1x1.3rm 3/ x1.5 re 1/ x1.5 rm 3/ x1.5 rm 7/ x.0rm 3/ x.5 re 1/ x.5 rm 7/ x3.0rm 7/ x4.0 rm 7/ x4.5rm 7/ x6.0 rm 7/ x7.0rm 7/ x9.5rm 7/ x10 rm 7/ x14.5 rm 7/ x16 rm 7/ x16 rm 19/ x5 rm 7/ x5 rm 19/ x35 rm Min. 6 wire x50 rm Min. 6 wire x70 rm Min. 1 wire x95 rm Min. 15 wire x10 rm Min. 18 wire x150 rm Min. 18 wire x185 rm Min. 30 wire x40 rm Min. 34 wire x300 rm Min. 34 wire x400 rm Min. 53 wire x500 rm Min. 53 wire x630 rm Min. 53 wire m a c r c a b l e l i m i t e d
13 Type: BYFY 1. Cpper Cnductr. PVC Insulatin 3. PVC Sheath Standard: BDS-900, BS-6004& IEC-607 Operating Vltage: 300/500 vlts Cnstructin Plain Annealed Cpper Cnductr Tw r Three Cres Laid FLAT PVC Sheathed Clr Sheath: Grey/White Applicatin Recmmended fr civil engineering fixed installatins i.e. field prtected installatin in lighting fittings and inside appliances. Installatin Suitable fr install in cnduits, raceways, ducts, ladders, walls, direct buried. It is recmmended that the installatin instructins indicated by the Lcal Electric Cde, r any equivalent, be fllwed, s that the safeguarding persns and the integrity the prduct will nt be affected by deficiencies in the installatin. Crss Sectinal Area Cnductr N. and Wires Maximum D.C. Resistance Cnductr at 0 C Insulatin Sheath Apprx Dimensin Apprx Weight Current Rating Enclsed in Cnduits Single Phase at 35 C Clipped t a Surface r n a Tray One Single Phase at 35 C mm n./mm hm/km mm mm mmxmm kg/km amp amp x1.0 re 1/ x x1.3 rm 3/ x x1.5 re 1/ x x1.5 rm 7/ x x.0 rm 3/ x x.5 re 1/ x x.5 rm 7/ x x3.0 rm 7/ x x4.0 rm 7/ x x4.5 rm 7/ x x6.0 rm 7/ x x7.0 rm 7/ x x9.5 rm 7/ x x10 rm 7/ x x14.5 rm 7/ x x16 rm 7/ x x1.0 re 1/ x x1.5 re 1/ x x1.5 rm 7/ x x.5 re 1/ x x.5 rm 7/ x x4.0 rm 7/ x x6.0 rm 7/ x x10 rm 7/ x x16 rm 7/ x Table 4 t e c h n i c a l c a t a l g u e 13
14 Type: NYY 1. Plain Annealed Cpper Cnductr. 3. PVC Sheathed Standard: IEC &VDE-071/3.69 Operating Vltage: 600/1000 vlts Cnstructin Plain Annealed Cpper Cnductr PVC Sheathed Single Cre Applicatin Fixed installatin, maximum cnductr temperature 70ºC, circuit vltage des nt exceed 750 vlt. Installatin Suitable fr indrs, utdrs,undergrund and in water fr cntinuus permissible service vltage 70/100 vlts. It is recmmended that the installatin instructins indicated by the Lcal Electric Cde, r any equivalent, be fllwed, s that the safeguarding persns and the integrity the prduct will nt be affected by deficiencies in the installatin. Table 5 Crss Sectinal Area Cnductr N. and Wires Maximum D.C. Resistance Cnductr at 0 C Insulatin Sheath Apprx Apprx Weight Current Rating In Cnduit Single Phase at 35 C Clipped t a Surface r n a Tray Single Phase at 35 C n. x mm n./mm hm/km mm mm mm kg/km amp amp 1x1.5 re 1/ x1.5 rm 7/ x.5 re 1/ x.5 rm 7/ x4 rm 7/ x6 rm 7/ x10 rm 7/ x16 rm 7/ x16 rm 19/ x5 rm 7/ x5 rm 19/ x35 rm Min. 6 wire x50 rm Min. 6 wire x70 rm Min. 1 wire x95 rm Min. 15 wire x10 rm Min. 18 wire x150 rm Min. 18 wire x185 rm Min. 30 wire x40 rm Min. 34 wire x300 rm Min. 34 wire x400 rm Min. 53 wire x500 rm Min. 53 wire x630 rm Min. 53 wire x800 rm Min. 53 wire x1000 rm Min. 53 wire m a c r c a b l e l i m i t e d
15 Type: NYY 1. Plain Annealed Cpper Cnductr. PVC Insulatin 3. PVC cmmn cvering 4. PVC Sheathed verall Standard: IEC &VDE-071/3.69 Operating Vltage: 600/1000 vlts Cnstructin Plain Annealed Cpper Cnductr, crss laid up PVC cmmn cvering PVC Sheathed verall Multi Cre Applicatin Fixed installatin, maximum cnductr temperature 70ºC, circuit vltage des nt exceed 750 vlt. Installatin Suitable fr indrs, utdrs,undergrund and in water fr cntinuus permissible service vltage 70/100 vlts. It is recmmended that the installatin instructins indicated by the Lcal Electric Cde, r any equivalent, be fllwed, s that the safeguarding persns and the integrity the prduct will nt be affected by deficiencies in the installatin. Crss Sectinal Area Cnductr N. and Wires Maximum D.C. Resistance Cnductr at 0 C Insulatin Sheath Apprx Apprx Weight Current Rating Under Grund at 30C In Air at 35C n. x mm n./mm hm/km mm mm mm kg/km amp amp x1.5 re 1/ x1.5 rm 7/ x.5 re 1/ x.5 rm 7/ x4.0 rm 7/ x6.0 rm 7/ x10 rm 7/ x16 rm 7/ x5 rm 7/ x35 rm 19/ x1.5 re 1/ x1.5 rm 7/ x.5 re 1/ x.5 rm 7/ x4.0 rm 7/ x6.0 rm 7/ x10 rm 7/ x16 rm 7/ x5 rm 7/ x35 sm Min.6 wire x50 sm Min.6 wire x70 sm Min.1 wire x95 sm Min.15 wire x10 sm Min.18 wire x150 sm Min.18 wire x185 sm Min.30 wire x40 sm Min.34 wire x300 sm Min.34 wire Table 6 t e c h n i c a l c a t a l g u e 15
16 Table 7 1. Plain Annealed Cpper Cnductr. PVC Insulatin 3. PVC cmmn cvering 4. PVC Sheathed verall Type: NYY Standard: IEC &VDE-071/3.69 Operating Vltage: 600/1000 vlts Cnstructin Plain Annealed Cpper Cnductr, crss laid up PVC cmmn cvering PVC Sheathed verall Multi Cre Installatin Suitable fr indrs, utdrs,undergrund and in water fr cntinuus permissible service vltage 70/100 vlts. It is recmmended that the installatin instructins indicated by the Lcal Electric Cde, r any equivalent, be fllwed, s that the safeguarding persns and the integrity the prduct will nt be affected by deficiencies in the installatin. Crss Sectinal Area Cnductr N. and Wires Maximum D.C. Resistance Cnductr at 0 C Insulatin Sheath Apprx Apprx Weight Current Rating Under Grund at 30C In Air at 35C n. x mm n./mm hm/km mm mm mm kg/km amp amp 3x5rm/ 7/ x16rm 7/ x35sm/ Min 6 wire x16rm 7/ x50 sm/ Min 6 wire x5 rm 7/ x70 sm/ Min 1 wire x35 rm Min. 6 wire x95 sm/ Min 15 wire x50 rm Min. 6 wire x10 sm/ Min 18 wire x70 rm Min. 1 wire x150 sm/ Min 18 wire x70 rm Min. 1 wire x185 sm/ Min 30 wire x95 rm Min. 15 wire x40 sm/ Min 34 wire x10 rm Min. 18 wire x300 sm/ Min 34 wire x150 rm Min. 18 wire x1.5re 1/ x1.5rm 7/ x.5re 1/ x.5rm 7/ x4rm 7/ x6rm 7/ x10rm 7/ x16rm 7/ x5 rm 7/ x35sm Min. 6 wire x50 sm Min. 6 wire x70 sm Min. 1 wire x95 sm Min. 15 wire x10 sm Min. 18 wire x150 sm Min. 18 wire x185 sm Min. 30 wire x40 sm Min. 34 wire x300sm Min. 34 wire m a c r c a b l e l i m i t e d
17 Type: NAYY 1. Plain Aluminium Cnductr. 3. PVC Sheathed Standard: IEC &VDE-071/3.69 Operating Vltage: 600/1000 vlts Cnstructin Plain Aluminium Cnductr PVC Sheathed Single Cre Applicatin Fixed installatin, maximum cnductr temperature 70ºC, circuit vltage des nt exceed 750 vlt. Installatin Suitable fr indrs, utdrs,undergrund and in water fr cntinuus permissible service vltage 70/100 vlts. It is recmmended that the installatin instructins indicated by the Lcal Electric Cde, r any equivalent, be fllwed, s that the safeguarding persns and the integrity the prduct will nt be affected by deficiencies in the installatin. Crss Sectinal Area Cnductr N. and Wires Maximum D.C. Resistance Cnductr at 0 C Insulatin Sheath Apprx Apprx Weight Current Rating Under Grund at 30C In Air at 35C n. x mm n./mm hm/km mm mm mm kg/km amp amp 1 x 1.5 re 1/ x.5 re 1/ x 4 rm 7/ x 6 rm 7/ x 10 rm 7/ x 16 rm 7/ x 5 rm 7/ x 35 rm Min. 6 wire x 50 rm Min. 6 wire x 70 rm Min. 1 wire x 95 rm Min. 15 wire x 10 rm Min. 18 wire x 150 rm Min. 18 wire x 185 rm Min. 30 wire x 40 rm Min. 34 wire x 300 rm Min. 34 wire x 400 rm Min. 53 wire x 500 rm Min. 53 wire x 630 rm Min. 53 wire Table 8 t e c h n i c a l c a t a l g u e 17
18 Table 9 1. Plain Aluminium Cnductr. PVC Insulatin 3. PVC cmmn cvering 4. PVC Sheathed verall Applicatin Fixed installatin, maximum cnductr temperature 70ºC, circuit vltage des nt exceed 750 vlt. Type: NAYY Standard: IEC &VDE-071/3.69 Operating Vltage: 600/1000 vlts Cnstructin Plain Aluminium Cnductr, crss laid up PVC cmmn cvering PVC Sheathed verall Multi Cre Installatin Suitable fr indrs, utdrs,undergrund and in water fr cntinuus permissible service vltage 70/100 vlts. It is recmmended that the installatin instructins indicated by the Lcal Electric Cde, r any equivalent, be fllwed, s that the safeguarding persns and the integrity the prduct will nt be affected by deficiencies in the installatin. Crss Sectinal Area Cnductr N. and Wires Maximum D.C. Resistance Cnductr at 0 C Insulatin Sheath Apprx Apprx Weight Current Rating Under Grund at 30 C In Air at 35 C n. x mm n./mm hm/km mm mm mm kg/km amp amp x1.5 re 1/ x.5 re 1/ x4.0 rm 7/ x6.0 rm 7/ x10 rm 7/ x16 rm 7/ x5 rm 7/ x35 rm 19/ x1.5 re 1/ x.5 re 1/ x 4.0 rm 7/ x 6.0 rm 7/ x 10 rm 7/ x 16 rm 7/ x 5 rm 7/ x 35 sm Min 6 wire x 50sm Min 6 wire x 70sm Min 1 wire x 95sm Min 15 wire x 10sm Min 15 wire x 150sm Min 15 wire x 185sm Min 30 wire x 40sm Min 30 wire x 300sm Min 30 wire m a c r c a b l e l i m i t e d
19 1. Plain Aluminium Cnductr. PVC Insulatin 3. PVC cmmn cvering 4. PVC Sheathed verall Type: NAYY Standard: IEC &VDE-071/3.69 Operating Vltage: 600/1000 vlts Cnstructin Plain Aluminium Cnductr, crss laid up PVC cmmn cvering PVC Sheathed verall Multi Cre Installatin Suitable fr indrs, utdrs,undergrund and in water fr cntinuus permissible service vltage 70/100 vlts. It is recmmended that the installatin instructins indicated by the Lcal Electric Cde, r any equivalent, be fllwed, s that the safeguarding persns and the integrity the prduct will nt be affected by deficiencies in the installatin. Crss Sectinal Area Cnductr N. and Wires Maximum D.C. Resistance Cnductr at 0 C Insulatin Sheath Apprx Apprx Weight Current Rating Under Grund at 30 C In Air at 35 C n. x mm n./mm hm/km mm mm mm kg/km amp amp 3x5rm/ 7/ x16rm 7/ x35sm/ Min 6 wire x16rm 7/ x50sm/ Min 6 wire x5rm 7/ x70sm/ Min 1 wire x35rm 19/ x95sm/ Min 15 wire x50rm 19/ x10sm/ Min 15 wire x70rm 19/ x150sm/ Min 15 wire x70rm 19/ x185sm/ Min 30 wire x95rm 19/ x40sm/ Min 30 wire x10rm 37/ x300 sm/ Min 30 wire x150 rm 37/ x1.5 re 1/ x.5re 1/ x4rm 7/ x6rm 7/ x10rm 7/ x16rm 7/ x5 rm 7/ x35sm Min. 6 wire x50sm Min. 6 wire x70sm Min. 1 wire x95sm Min. 15 wire x10sm Min. 15 wire x150sm Min. 15 wire x185sm Min. 30 wire x40sm Min. 30 wire x300sm Min. 30 wire Table 10 t e c h n i c a l c a t a l g u e 19
20 1. Cpper Cnductr. PVC Insulatin PVC Ins. Flexible Standard: BS-6004 & BDS-899 Operating Vltage:300/500 vlts Cnstructin Plain Annealed Flexible Cpper Cnductr Single Cre/Twin Cre Twisted with suitable lay Table 11 Crss Sectinal Area Cnductr N. and Wires Max.DC Resistance Cnductr at 0 0C Insulatin Apprx Each Cre Apprx Weight In Cnduit at 35 C Ambient Temp Current Rating In Air at 35 C Ambient Temp. N. x mm N./inch mm mm mm kg/km amp amp 1x / x / x / x / x1.0 3 / x1. 40 / x / x.0 70 / x.5 50 / x / x / x / x / x1. 40 / x.0 70 / Cpper Cnductr. PVC Insulatin 3. PVC Sheath PVC Ins. Flexible Flat Standard : BS-6004 & BDS-899 Operating Vltage:300/500 vlts Cnstructin Plain Annealed Flexible Cpper Cnductr Cres laid side by side Twin cre flat cable PVC Sheathed Table 1 Crss Sectinal Area Cnductr N. and Wires Maximum D.C. Resistance Cnductr at 0 C Insulatin Sheath Apprx Apprx Weight Current Rating In Cnduit at 35 C Ambient Temp In Air at 35 C Ambient Temp. n. x mm n./mm hm/km mm mm mm kg/km amp amp x / x x / x m a c r c a b l e l i m i t e d
21 Flexible Crds (Circular) 1. Cpper Cnductr. PVC Insulatin 3. PVC Sheath Standard: BS-6500&BDS-899 Operating Vltage:300/500 vlts Cnstructin Plain Annealed Flexible Cpper Cnductr Cres twisted with suitable lay PVC Sheathed Crss Sectinal Area Cnductr N. and Wires Maximum D.C. Resistance Cnductr at 0 C Insulatin Sheath Apprx Apprx Weight Current Rating In Cnduit Single Phase at 35 C Ambient Temp Clipped t a Surface r n a Tray Single Phase at 35 C Ambient Temp. n. x mm n./mm hm/km mm mm mm kg/km amp amp x0.4 14/ x0.5 16/ x0.65 3/ x0.75 4/ x1.0 3/ x1. 40/ x1.5 30/ x.0 70/ x.5 50/ x / x4.0 56/ x0.4 14/ x0.5 16/ x0.65 3/ x0.75 4/ x1.0 3/ x1. 40/ x1.5 30/ x.0 70/ x.5 50/ x / x4.0 56/ x0.4 14/ x0.5 16/ x0.65 3/ x0.75 4/ x1.0 3/ x1. 40/ x1.5 30/ x.0 70/ x.5 50/ x / x4.0 56/ Table 13 t e c h n i c a l c a t a l g u e 1
22 Type: NYY-1 1. Cpper Cnductr. PVC Insulatin 3. PVC Cmmn Cvering 4. PVC Sheath Standard: VDE-071/3.69 & IEC Operating Vltage: 600/1000 vlts Cnstructin Plain Annealed Cpper Cnductr Cres Laid Up PVC Cmmn Cvering PVC Sheathed Clr Sheath: Black Descriptin Plain annealed Cpper cnductr, PVC insulated multi cres laid up and PVC sheathed. Applicatin Fr use as cntrl cable. It can be laid indrs, undergrund and in water fr cntinuus service vltage 70/100 vlts. Table 14 Crss Sectinal Area Cnductr N. and Wires Maximum D.C. Resistance Cnductr at 0 C Insulatin Sheath Apprx Apprx Weight Current Rating Under Grund at 30 C In Air at 35 C n. x mm n./mm hm/km mm mm mm kg/km amp amp 5x1.5 re 1/ x1.5 re 1/ x1.5 re 1/ x1.5 re 1/ x1.5 re 1/ x1.5 re 1/ x1.5 re 1/ x1.5 re 1/ x1.5 re 1/ x.5 re 1/ x.5 re 1/ x.5 re 1/ x.5 re 1/ x.5 re 1/ x.5 re 1/ x.5 re 1/ x.5 re 1/ x.5 re 1/ x4 rm 7/ x4 rm 7/ x4 rm 7/ x4 rm 7/ m a c r c a b l e l i m i t e d
23 Type: NYYF 1. Cpper Cnductr. PVC Insulatin 3. PVC Cmmn Cvering 4. PVC Sheath Standard: VDE 071/3.69 & IEC Operating Vltage:600/1000 vlts Detail Descriptin r Cnstructin Plain Annealed Flexible Cpper Cnductr Single / multi-cres laid up with Filling Cmpund if necessary PVC Sheathed Clr Sheath: Black Installatin Suitable fr use in temprary installatin fr pwer cnnectin, decrative illuminatin, temprary site illuminatin. Crss Sectinal Area Cnductr N. and Wires Maximum D.C. Resistance Cnductr at 0 C Insulatin Sheath Apprx Apprx Weight Current Rating at 35 C Ambient Temp. n. x mm n./mm hm/km mm mm mm kg/km amp 1 x 1.0rm 3 / x 1.5rm 30 / x.5rm 50 / x 4 rm 56 / x 6 rm 84 / x 10 rm 80 / x 16 rm 16 / x 5 rm 196 / x 35 rm 76 / x 50 rm 396 / x 70 rm 360 / x 95 rm 475 / x 10 rm 608 / x 150 rm 760 / x 185rm 950 / x 1.0rm 3 / x 1.5rm 30 / x.5rm 50 / x 4 rm 56 / x 6 rm 84 / x 10 rm 80 / x 16 rm 16 / x 5 rm 196 / x 35 rm 76 / Table 15 t e c h n i c a l c a t a l g u e 3
24 Type: NYYF 1. Cpper Cnductr. PVC Insulatin 3. PVC Cmmn Cvering 4. PVC Sheath Standard: VDE-071/3.69 & IEC Operating Vltage: 600/1000 vlts Cnstructin Plain Annealed Flexible Cpper Cnductr Single / multi-cres laid up with Filling Cmpund if necessary PVC Sheathed Clr Sheath: Black Installatin Installatin: Suitable fr use in temprary installatin fr pwer cnnectin, decrative illuminatin, temprary site illuminatin. Table 16 Crss Sectinal Area Cnductr N. and Wires Maximum D.C. Resistance Cnductr at 0 C Insulatin Sheath Apprx Apprx Weight Current Rating at 35 C Ambient Temp. n. x mm n./mm hm/km mm mm mm kg/km amp 3 x 1.0rm 3 / x 1.5rm 30 / x.5rm 50 / x 4 rm 56 / x 6 rm 84 / x 10 rm 80 / x 16 rm 16 / x 5 rm 196 / x 35 rm 76 / x 1.0rm 3 / x 1.5rm 30 / x.5rm 50 / x 4 rm 56 / x 6 rm 84 / x 10 rm 80 / x 16 rm 16 / x 5 rm 196 / x 35 rm 76 / m a c r c a b l e l i m i t e d
25 Type: Telecmmunicatin s 1. Cpper cnductr. PE insulatin 3. PVC sheathed ITD S/WS-113B/113C/114B Permissible Vltage: 00V Installatin Cpper cnductr 0.6mm diameter. PE insulated and PVC sheathed. Suitable fr use in telecmmunicatin and signal circuits. Als suitable fr expse r cncealed cnduit installatin permissible vltage 00 V. N. Cre Crss Sectinal Area N. and Size Wire Insulatin Sheath Apprx Dia. Apprx Weight mm n./mm mm mm mm kg/km 1 Pair ( cres) / Pair (4 cres) / Pair (6 cres) / Pair (8 cres) / Pair (10 cres / Pair (1 cres) / Pair (14 cres) / Pair (16 cres) / Pair (0 cres) / Pair (30 cres) / Pair (40 cres) / Pair (50 cres) / Pair (60 cres) / Pair (80 cres) / Pair (100 cres) / Pair (00 cres) / Table 17 t e c h n i c a l c a t a l g u e 5
26 Type: C-Axial s 1. Cpper cnductr. plyethylene insulated 3. Screen braided 4. PVC sheathed Type: PE Insulated & PVC Sheathed C-Axial s IS 11967: 1989 Installatin Plain annealed Cpper cnductr, plyethylene insulated with screen braided and PVC sheathed fr use as aerial dwnlads in lcal and fringe receptin areas at bth Very High Frequency and Ultra High Frequency. Table 18 Cde N. crss sectinal area cnductr Number and nminal diameter wire wire with dielectric insulatin sheath diameter Impedence Apprx. weight mm N./mm mm mm mm Ohm Kg/km 3/C 0.0 1/ /C 0.4 1/ /C / RG-6 /U 0.8 1/ /C 1.3 1/ RG-11/U.09 1/ Jumper Wires Type: Twisted Jumper Wire ITD S/WJ-1D1C 1994(Multicre) Dia: 0.13 mm Table 19 N. Cre Crss Sectinal Area N. and Size Wire Insulatin Apprx Apprx Weight N. mm n./mm mm mm Kg/km cre (1 Pair) / cre ( Pair) / cre (3 Pair) / cre (4 Pair) / cre (5 Pair) / m a c r c a b l e l i m i t e d
27 Type: Drp Wire IS 11967: 1989 VDE (Type: J-YY) ITD S/WS-118D 1. Cnductr: Cpper. Insulatin: PVC/PE N. Cre N. and Size Cre Insulatin Apprx Apprx Weight N. N./mm mm mm kg/km cre (1 Pair) 1 / x cre (1 Pair) 1 / x Table 0 PE Insulated N. Cre N. and Size Cre Insulatin Apprx Apprx Weight N. N./mm mm mm kg/km cre (1 Pair) 1 / x cre (1 Pair) 1 / x Table 1 Telephne Crd Type:, PVC Sheathed Telephne Crds ITD Spec. N. S/WS-114D 1995 (Multicre) 1. Cnductr: Cpper. Insulatin: PVC/PE 3. Sheath: PVC N. Cre Crss Sectinal Area N. and Size Wire Insulatin Sheath Apprx Apprx Weight N. mm n./mm mm mm mm Kg/km cre (1 Pair) / cre ( Pair) / cre (3 Pair) / Table t e c h n i c a l c a t a l g u e 7
28 Shrt Circuit Ratings Cnductrs Cnductr Size mm Shrt Circuit ratings fr 1 secnd in KA Cpper Cnductr Aluminium Cnductr Nte: Fr any ther duratin 't' secnds divide the given value by t The values fault current given in the graph are based n the cable being fully laded at the start the shrt circuit (cnductr temperature 90 C) and a final cnductr temperature 50 C. It shuld be ensured that the accessries assciated with the cables are als capable peratin at these values fault current and temperature. Nte: With XLPE cables the use sldered type cnnectrs (instead the cmpressin type) is nt recmmended since their use in the system wuld limit the final cnductr temperature t 160 C (and cnsequently reduce the fault current rating by apprximately 30 per cent). Fault Current Kilamperes Fault Current Kilamperes Cpper Cnductrs mm 800mm 830mm 550 mm 400mm 300mm 40 mm 185mm 150 mm 10mm 85mm 70mm 50mm 35mm 5mm 16mm 10mm 6mm 4mm.5mm 1.5mm DURATION OF SHORT CIRCUIT IN SECONDS Aluminium Cnductrs mm 300 mm 40 mm 185 mm 160 mm 10 mm 95 mm 70 mm 50 mm 35 mm 5 1 mm DURATION OF SHORT CIRCUIT IN SECONDS 8 m a c r c a b l e l i m i t e d
29 Prperties Cpper and Aluminum Characteristics Unit Cpper Aluminum Hard-drawn Annealed Hard-drawn Annealed Melting Pint C Specific gravity Tensile strength Kgf/mm Electrical Resistivity at 0 C Micrhm-cm Cnductivity at 0 C % IACS Temperature C-efficient Resistance at 0 C C-efficient linear expansin -6 *10 / C 17 3 Thermal Cnductivity W/ C.cm cal / C.cm Specific Heat J/ C. Cr cal/ C.g Cmparisn Cpper and Aluminum Cnductrs Particulars Aluminum Annealed EC grade (Take annealed Cpper as 100%) Cpper (Annealed) (Take annealed Aluminum as 100%) Fr equal Crss sectinal area and length Weight Resistance Breaking lad (Apprx.) Fr equal weight and length Area Resistance Breaking lad (Apprx.) Fr equal resistance Area Weight Breaking lad (Apprx.) Fr equal current and temperature rise Weight t e c h n i c a l c a t a l g u e 9
30 TECHNICAL INFORNATION Tensile and Elngatin Tensile tests are cnducted t determine the tensile strength/break strength and elngatin a cnductr. These prperties depend n the ally and temper as well as the size the cnductr being tested. Effect Cnductr Size Tensile strength is a material prperty that is independent gemetry and dimensins. A material's tensile strength is dependent upn the temper the sample being tested. Break strength is defined as the maximum lad the sample can sustain befre rupture. It is dependent upn the material, it's temper and the crss-sectinal area the specimen. Larger cnductrs the same material and temper will have higher break strength. Break strength is a definitive measured prperty which des nt require any calculatin. Elngatin can be affected by cnductr size and specimen gage length. Nrmally, elngatin fr a material is dependent upn it's temper, hwever, finer diameter cnductr strands with the same temper will have lwer elngatin. Decreasing the specimen length will increase the apparent elngatin. Measuring Techniques Stranding can affect the tensile and elngatin results a cnductr material. NEMA, military and ther standards recgnize that fr size AWG (0.4 mm) and smaller, the tensile test is perfrmed n the whle cnductr. Fr cnductrs larger than 0 AWG (0.6mm), strands are remved and tensile test is perfrmed n individual strands. Strain rate can affect tensile and elngatin results. Excessive tensile rates r shck lading can raise tensile strength and decrease elngatin results. ASTM recmmends a tasting rate n greater than 10 inches/ minute (50 mm/ minute) fr cpper and cpper allys (ASTM B 64) and n greater than 3 inches/ minute (75 mm/minute) fr hard temper allys (ASTM B 105). Cnductr Elngatin Tensile and elngatin are measures a material's temper are usually specified in cnductr requirements fr mst materials ther than pure cpper. Cpper, cnsidered the standard cnductr material, has been well characterized thrughut it's many years use. It's tensile characteristics are well dcumented and understd. Present specificatins (ASTM, NEMA, etc ) require nly the use elngatin as the measure cpper's temper in it's final cnductr frm. Prcurement specificatins fr materials ther then cpper shuld cntain requirements fr tensile strength r break strength and/ r elngatin. Lay Directin and length Stranded cnductrs are manufactured by twisting strands un-insulated wire. The directin the twists the strands is designated as the "lay directin". The degree twisting per unit length is the "lay length". Lay Directin The lay directin is determined by the directin machine is turning during the stranding peratin. The cnventinal methd determining the lay directin is t bserve the upper surface the stranded cnductr with ne end pinting tward yurself and the wire leading away frm yu: 30 m a c r c a b l e l i m i t e d
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