Thermal Circuit Breakers Reliable, Cost-effective Circuit Protection

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1 Thermal Circuit Breakers Reliable, Cst-effective Circuit Prtectin

Transfrming Custmer Needs int Custmer Slutins Carling Technlgies Sales, Service and Engineering teams d much mre than manufacture electrical cmpnents, they engineer pwerful slutins!

custmer s needs cst effectively. Since the cmpany was funded in 1920, there are few prducts that Carling Technlgies hasn t turned ON and fewer industries that haven t turned t Carling fr slutins.

thermal circuit breakers, electrical switches, electrnic switches, miniature switches, pwer distributin centers, digital switching systems and electrnic cntrls.

Carling s breadth and depth f standard prduct fferings gives custmers literally millins f cnfiguratin chices t meet the demands f its Strategic Markets: Marine Military Renewable Energy Telecm/Datacm

Systems, Test & Measurement equipment, amng thers.

2 Transfrming Custmer Needs int Custmer Slutins Carling Technlgies Sales, Service and Engineering teams d much mre than manufacture electrical cmpnents, they engineer pwerful slutins! By wrking clsely with a custmer s prduct team and understanding the requirements f the specific applicatin, Carling s prduct experts can tailr switching and circuit prtectin slutins t meet any custmer s needs cst effectively. Since the cmpany was funded in 1920, there are few prducts that Carling Technlgies hasn t turned ON and fewer industries that haven t turned t Carling fr slutins. With fur ISO registered manufacturing facilities and technical sales ffices wrldwide, Carling nw ranks amng the wrld s largest, privately wned manufacturers f hydraulic magnetic circuit breakers, thermal circuit breakers, electrical switches, electrnic switches, miniature switches, pwer distributin centers, digital switching systems and electrnic cntrls. Glbally, there are ver 2,000 emplyees wrking fr Carling, prviding slutins t custmers applicatin needs with innvatin, value, and wrld-class service fr bth standard and custm prducts. Carling s breadth and depth f standard prduct fferings gives custmers literally millins f cnfiguratin chices t meet the demands f its Strategic Markets: Marine Military Renewable Energy Telecm/Datacm Transprtatin Additinal markets served by Carling prducts include: Audi Visual, Cmmercial Fd Equipment, Cmmercial HVAC, Flr Care, Generatrs, Industrial Cntrl, Kitchen & Small Appliances, Security Systems, Test & Measurement equipment, amng thers. If the standard prduct des nt meet the applicatin requirements, the engineering team at Carling has the expertise t custmize slutins faster and mre creatively thanks in measure t ver ninety years f experience as an innvative cmpany that manufactures a diverse range f prducts. The Carling Sales, Service and Engineering teams wrk clsely with the custmer s engineering team t advance a custm prject frm initial cncept t final design and prduct release, respecting bth quality and cst thrugh ut the prcess. With extensive field knwledge and resurces available, Carling Technlgies can ensure that the prducts created fr the custmer are f superir quality frm the start, thus aviding cstly secndary peratins r mdificatins. Carling s cmmitment t excellence cnsistently delivers Quality by Design, the cmpany missin. Carling has an extensive netwrk f Sales Representatives and Distributrs t assist with Carling prducts, r cntact a Carling Technlgies Technical Sales Representative t design innvative, cst-effective, quality engineered slutins that exceed the tugh demands f tday s applicatins. ii

3 Table f Cntents Thermal Circuit Breaker - Selectr Guide C1005B Series Lighted Rcker Thermal Circuit Prtectin, Ratings up t 16A AC/DC CTB Series Panel Munt Rcker Thermal Circuit Prtectin, Ratings up t 16A AC/DC CMB Series Pushbuttn Thermal Circuit Prtectin, Ratings up t 20A AC/DC CLB Series Pushbuttn Thermal Circuit Prtectin, Ratings up t 60A AC/DC Thermal Circuit Prtectrs This catalg features Carling Technlgies current line f thermal circuit prtectrs, frm 3 t 60 amps, which ffer reliable, cst effective circuit prtectin. Thermal circuit prtectrs utilize a bimetallic strip electrically in series with the circuit. The heat generated by the current during an verlad defrms the bimetallic strip and trips the breaker. Thermal prtectrs have a significant advantage ver fuses in that they can be reset after tripping. They can als be used as the main ON/OFF switch fr the equipment being prtected. Typical Applicatins Include: Husehld Appliances Transprtatin Marine Pwer Strips Medical Equipment Audi Visual Equipment Pwer Supplies Exercise Equipment Amng Others 1

Thermal Circuit Breaker Selectr Guide C1005B-SERIES CTB-SERIES CMB-SERIES CLB- SERIES NUMBER OF POLES Single Single Single

125-250VAC, 32VDC 3 t 16A, 125-250VAC, 50VDC 3 t 20A, 125-250VAC, 32VDC 3 t 60A, 125-250VAC, 32VDC MAXIMUM INTERRUPTING

4 Thermal Circuit Breaker Selectr Guide C1005B-SERIES CTB-SERIES CMB-SERIES CLB- SERIES NUMBER OF POLES Single Single Single Single ACTUATOR STYLE Rcker / Lighted Rcker Rcker Pushbuttn Pushbuttn MAXIMUM CURRENT & VOLTAGE RATINGS 7 t 16A, VAC, 32VDC 3 t 16A, VAC, 50VDC 3 t 20A, VAC, 32VDC 3 t 60A, VAC, 32VDC MAXIMUM INTERRUPTING CAPACITY 1000A 1000A 32 VDC 32 VDC AVAILABLE CIRCUITS Series Trip Series Trip Series Trip Series Trip TERMINAL OPTIONS.250 Tab Slder Lug.250 Tab.250 Tab.250 Tab with 90 bend.250 Tab.250 Tab with 90 bend w/ 90 bend MOUNTING METHOD Frnt Panel Snap-in Frnt Panel Snap-in Frnt Panel Frnt Panel Snap-in Frnt Panel Frnt Panel Snap-in OPERATING TEMPERATURE -10 C t 60 C -10 C t 60 C -10 C t 60 C -10 C t 60 C AGENCY APPROVALS UL, CUL, TUV UL, CUL, VDE, CE UL, CUL, CSA, TUV, CE, UL1500 / ISO8846 fr ignitin prtectin / marine UL, CUL, CSA, TUV, CE, UL1500 / ISO8846 fr ignitin prtectin / marine 2

C1005B-Series - Intrductin C1005B-Series THERMAL CIRCUIT PROTECTORS The C1005B-Series ffers the functinality f a switch and circuit breaker in a single cmpact

This cmb device eliminates the need fr bth a switch and thermal circuit prtectr n custmer panels.

The C1005B-Series is available lighted r unlighted, in a variety f clrs, with slder lug r.250 Tabs.

Prduct Applicatins: Husehld and Cmmercial Appliances Transprtatin Marine Telecmmunicatins Pwer Strips Audi-visual Equipment Medical equipment Pwer supplies

5 C1005B-Series - Intrductin C1005B-Series THERMAL CIRCUIT PROTECTORS The C1005B-Series ffers the functinality f a switch and circuit breaker in a single cmpact package, which fits an industry standard. 500 x munting hle. This cmb device eliminates the need fr bth a switch and thermal circuit prtectr n custmer panels. By using nly this multipurpse prduct, wiring and assembly csts are greatly reduced, while at the same time, valuable panel real estate is saved. The C1005B-Series is available lighted r unlighted, in a variety f clrs, with slder lug r.250 Tabs. Current ratings range frm 7-16 amps@125 and 250 VAC and up t 32 VDC. Prduct Applicatins: Husehld and Cmmercial Appliances Transprtatin Marine Telecmmunicatins Pwer Strips Audi-visual Equipment Medical equipment Pwer supplies Generatrs Safety Regulatry Agency Apprvals: UL, CUL, TUV Prduct Highlights: Industry Standard.550 X munting hle (14mm X 28.6mm) Ratings frm 7-16 Amps Standard Reset/Off Legend Aesthetically pleasing Curved Rcker & Angular Bezel.250 Tabs r Slder Lug Terminatins 65 C Max Operating Temperature 1000 AIC Interrupting Capacity 1500 VAC Dielectric Strength 100 meghms at 500 VDC Insulatin Resistance Cmpact Space-saving Envelpe UL1077, UL1363, IEC

6 C1005B-Series - Ordering Scheme C1005B 3 B 15 1 B R 3 1 Series 2 3 Illuminatin Terminatin 4 Current Rating 5 Cntact Material 6 Bezel Legend 7 Rcker Clr 8 Lamp Vltage 1 SERIES C1005B 2 ILLUMINATION 2 Nn-Lighted 3 Lighted 3 TERMINATION A Slder Lug B.250 Tab 4 CURRENT RATING (AMPERES) 07 7 amps amps 08 8 amps amps 09 9 amps amps amps amps amps amps Ntes: 1. Silver cad xide switch and breaker cntacts are available as a special rder. Specify 3 fr selectin 5 5 CONTACT MATERIAL 1 1 Silver Cad Oxide (switch), Silver plated cpper (breaker) 3 Silver Cad Oxide (switch & breaker) 6 BEZEL LEGEND IMPRINT B Black Bezel with white legend W White Bezel with black legend C Gray Bezel with black legend 7 ROCKER COLOR R Red G Green U Blue T Clear Nte: RESET OFF Legend is standard. 8 LAMP VOLTAGE 3 Nen Lamp 125/250 VAC 9 Nn-lighted Time Delay Dimensinal Specificatins: in. [mm] OVERLOAD 100% 150% 200% 300% 400% 600% TRIP TIME NO TRIP TRIP IN 1 HR SEC SEC SEC SEC..858 [21.8].07 [1.79] [32.5].669 [17] [28.6] PANEL CUT OUT.550 [14] CORRECTION FACTOR1 0 C 10 C 15 C 18 C 25 C 32 C 40 C 50 C 60 C x.67 x.72 x.83 x.87 x 1.00 x 1.05 x 1.18 x 1.33 x [23.4].472 [12].532 [13.5].236 [6].0315 [.8].394 [10].394 [10].248 [6.17] [28] Ntes: 1. T adjust the breaker ratings fr ambient temperature multiply the breaker rating by the factr. (ex: 5 amp rating at 0 C: 5 x.67 = 3.3 amp. Select 3 amp rating.) VDC nly. AIC rating is 1000 amps fr AC applicatins. *Manufacturer reserves the right t change prduct specificatin withut prir ntice. 4

CTB-Series - Panel Munt Rcker Thermal Circuit Prtectr Rating: 3 t 15A, 125, 250VAC, 50VDC Apprvals: UL, CUL, VDE, CE Interrupting capacity: 1000 amps Insulatin Resistance: 100M hms Applicatins:

4 Rating 5 Panel Thickness 1 SERIES CTB 2 BEZEL COLOR 1 B Black 4 RATING 03 3 amp 04 4 amp 05 5 amp 06 6 amp 07 7 amp 08 8 amp 09 9 amp 10 10 amp 12 12 amp 13 13 amp 14 14 amp 15 15 amp 3 ROCKER

7 CTB-Series - Panel Munt Rcker Thermal Circuit Prtectr Rating: 3 t 15A, 125, 250VAC, 50VDC Apprvals: UL, CUL, VDE, CE Interrupting capacity: 1000 amps Insulatin Resistance: 100M hms Applicatins: Husehld Appliances Transprtatin Marine Pwer Strips Medical Equipment Audi Visual Equipment Pwer Supplies Exercise Equipment ROHS Cmplaint Ordering Scheme CTB B B 05 B 1 Series 2 Bezel Clr 3 Rcker Clr 4 Rating 5 Panel Thickness 1 SERIES CTB 2 BEZEL COLOR 1 B Black 4 RATING 03 3 amp 04 4 amp 05 5 amp 06 6 amp 07 7 amp 08 8 amp 09 9 amp amp amp amp amp amp 3 ROCKER COLOR 1 B Black Ntes: 1. Additinal clrs available. Cnsult factry. 5 PANEL THICKNESS blank fits standard thickness f B fits panel thickness Time Delay Trip Time in Secnds Dimensinal Specificatins: in. [mm] Percentage f Rated Current Trip Curves CORRECTION FACTOR1 0 C 10 C 15 C 18 C 25 C 32 C 40 C 50 C 60 C x.67 x.72 x.83 x.87 x 1.00 x 1.05 x 1.18 x 1.33 x 1.67 Ntes: 1. T adjust the breaker rating fr ambient temperature, multiply the breaker rating by the factr. (ex: 5A rating x.850 = 4.25A. Select 4A rating.) RECOMMENDED PANEL THICKNESS: [ Ntes: All dimensins are in inches [millimeters].tlerance ±.005 [.127] unless therwise specified. Breaker must hld 100% f rated current and must trip at 150% and abve, within the time limits shwn in curve. Trip times specified at 25 ambient with n prelading. *Manufacturer reserves the right t change prduct specificatin withut prir ntice. 5

CMB-Series - Intrductin CMB-Series THERMAL CIRCUIT PROTECTORS Rating: 3 t 20A, 125-250VAC, 32VDC Apprvals: UL, CUL, CSA, TUV, CE UL1500/ISO8846 fr ignitin prtectin/marine Dielectric Strength: 2500

8 CMB-Series - Intrductin CMB-Series THERMAL CIRCUIT PROTECTORS Rating: 3 t 20A, VAC, 32VDC Apprvals: UL, CUL, CSA, TUV, CE UL1500/ISO8846 fr ignitin prtectin/marine Dielectric Strength: 2500 VAC/1 minute Interrupting capacity: VDC Insulatin Resistance: 100M hms Operating Temperature: -10 C t 60 C Vltage drp: < 0.25 V Applicatins: Husehld Appliances Transprtatin Marine Pwer Strips Medical Equipment Audi Visual Equipment Pwer Supplies ROHS Cmpliant Dimensinal Specificatins: 6

9 CMB-Series Pushbuttn Thermal Circuit Prtectr CMB C 3 N B A /10 1 Series 2 Rating 3 Vltage 4 Munting Hle 5 Bushing Type 6 Munting Nut 7 Indicatr Plate 8 Buttn 9 Terminal 10 Buttn Marking 1 SERIES CMB 2 RATING 03 3 amp 04 4 amp 05 5 amp 06 6 amp 07 7 amp 08 8 amp amp amp amp amp amp amp amp 3 VOLTAGE VAC/ 32 VDC 4 MOUNTING HOLE 11 1 M M Snap In Style /8 27 UNS /8 27 UNS (duble flatted) 5 BUSHING PLASTIC C 4 Type C D 4 Type D E 5 Type E G 8 Type G H 6 Type H K 13 Type K METAL J 8 Type J 6 MOUNTING NUT 7 N Nne 1 Type 1 2 Type Type 3 4 Type 4 5 Type Type Type Type 8 NOTE: Type 5 is clear hex bt. Type 8 is black hex bt (available fr bushings G, J & K nly); Type 3 nut includes mlded in PRESS TO RESET marking. 7 INDICATOR PLATE 7 N Nne A Embssed Legend B Silver Printing n Black All indicatr plates are marked Suppl. Prt. press t reset. Embssed (ALUMINUM).887 [22.5].016 [.4] Silver Printing On Black.887 [22.5].016 [.4] 8 BUTTON B Black R Red W White Ntes: All dimensins are in.[mm]. Tlerance ±.005 [.127] unless therwise specified. 1 Used with bushing C r D nly. 9 Available with G, J r K bushing nly. 2 Used with H bushing nly. 10 Amp rating must match buttn marking 3 Used with bushing E nly. (ex: 20 will be marked n the buttn f 4 Used with M11 munting hle nly. CMB G3N-W-A/20) 5 Used with munting hle 00 nly. 11 Includes mlded in PRESS TO RESET 6 Used with M12 munting hle nly. marking. 7 All hardware available separately. 12 Available with K bushing nly. Cnsult factry. 13 Available with munting hle 28 nly. 8 Available with munting hle 27 nly. 14 Thickness is 3.0 mm,.118 in. 9 TERMINAL F Type F A Type A G Type G B Type B H Type H C Type C J Type J D Type D E Type E F,G,H,J TERMINALS ARE 8-32 UNC.250 Tab Type A: Straight Type B: Line Pin Type C: Lad Pin Type D: 90 Bend Type E: 90 Bend Backward.250 Tab Type F: [.41] Tab Type G: Mixed Terminals 90 Bend Lad Type H: 90 Bend Type J: 90 Bend 10 BUTTON MARKING (IF BLANK, NO MARKING.) 10 Buttn Marking Orientatin: line 20 lad 03 3 amp 04 4 amp 05 5 amp 06 6 amp 07 7 amp 08 8 amp amp amp amp amp amp amp amp Time Delay Ntes: Breaker must hld 100% f rated current and must trip at 150% and abve, within the time limits shwn in curve. Trip times specified at 25 ambient with n prelading. 1 T adjust the breaker rating fr ambient temperature multiply the breaker rating by the factr. (ex: 5 amp rating at 0 C: 5 x.67 = 3.3 amp. Select 3 amp rating.) *Manufacturer reserves the right t change prduct specificatin withut prir ntice. 7

CLB-Series - Intrductin CLB-Series THERMAL CIRCUIT PROTECTORS Rating: 3 t 60A, 125-250VAC, 32VDC Apprvals: UL, CUL, CSA, TUV, CE UL1500/ISO8846 fr ignitin prtectin/marine Dielectric Strength: 2500

10 CLB-Series - Intrductin CLB-Series THERMAL CIRCUIT PROTECTORS Rating: 3 t 60A, VAC, 32VDC Apprvals: UL, CUL, CSA, TUV, CE UL1500/ISO8846 fr ignitin prtectin/marine Dielectric Strength: 2500 VAC/1 minute Interrupting capacity: VDC Insulatin Resistance: 100M hms Operating Temperature: -10 C t 60 C Vltage drp: < 0.25 V Applicatins: Husehld Appliances Transprtatin Marine Pwer Strips Medical Equipment Audi Visual Equipment Pwer Supplies ROHS Cmpliant Dimensinal Specificatins: 3-40A Cnstructin 50 & 60A Cnstructin.375 [9.53] 8

11 CLB-Series Pushbuttn Thermal Circuit Prtectr CLB C 3 N B A /10 1 Series 2 Rating 3 Vltage 4 Munting Hle 5 Bushing Type 6 Munting Nut 7 Indicatr Plate 8 Buttn 9 Terminal 10 Buttn Marking 1 SERIES CLB 2 RATING 03 3 amp 04 4 amp 05 5 amp 06 6 amp 07 7 amp 08 8 amp amp amp amp amp amp amp amp amp amp amp amp amp 3 VOLTAGE VAC/ 32 VDC 4 MOUNTING HOLE 11 1 M M Snap In Style /8 27 UNS 5 BUSHING METAL A 6 Type A B 6 Type B J 8 Type J PLASTIC C 5 Type C D 7 Type D E 8 Type E 6 MOUNTING NUT 9 N Nne 1 Type 1 2 Type 2 3 Type 3 4 Type 4 5 Type 5 6 4,14 Type Type Type 8 NOTE: Type 5 is clear hex bt. Type 8 is black hex bt (available fr bushings E & J nly); Type 3 nut includes mlded in PRESS TO RESET marking. 7 INDICATOR PLATE 9 N Nne A Embssed B Silver Printing n Black All indicatr plates are marked Suppl. Prt. press t reset. Embssed (ALUMINUM).887 [22.5].016 [.4] Silver Printing On Black.887 [22.5].016 [.4] 8 BUTTON B Black R Red W White Ntes: All dimensins are in.[mm]. Tlerance ±.005 [.127] unless therwise specified. 1 Used with bushing A r B nly. 10 > 35 amp ratings must use slder jint t cn 2 Used with bushing C nly. nect wire t nn-screw type terminals. 3 Used with bushing D nly. 11 Terminals are.040 [1.0] thickness fr rating> 35, 4 Used with bushing E & J nly. &.315 [.8] thickness is fr ratings < 35 amps. 5 Used with M12 munting hle nly. 12 Available nly with unc. screw terms. 6 Used with M11 munting hle nly. (select type F, G, H, J nly.) UL, CUL nly. 7 Used with munting hle 00 nly. 13 Amp rating must match buttn marking (ex: 20 8 Used with 27 munting hle nly. will be marked n the buttn f the breaker) 9 All hardware available separately. 14 Thickness is 3.0 mm,.118 in. Cnsult factry. 15 Screw terminals are 8-32 UNC 9 TERMINAL A Type A B Type B C Type C D Type D E Type E 10,11,15 F G H J Type F Type G Type H Type J.250 Tab Type A: Straight Type B: Line Pin Type C: Lad Pin Type D: 90 Bend Type E: 90 Bend Backward.250 Tab Type F: [.41] Tab Type G: Mixed Terminals 90 Bend Lad Type H: 90 Bend Type J: 90 Bend 10 BUTTON MARKING (IF BLANK, NO MARKING.) 13 Buttn Marking Orientatin: line 20 lad 03 3 amp 04 4 amp 05 5 amp 06 6 amp 07 7 amp 08 8 amp amp amp amp amp amp amp amp amp amp amp amp amp Time Delay Ntes: Breaker must hld 100% f rated current and must trip at 150% and abve, within the time limits shwn in curve. Trip times specified at 25 ambient with n prelading. 1 T adjust the breaker rating fr ambient temperature multiply the breaker rating by the factr. (ex: 5 amp rating at 0 C: 5 x.67 = 3.3 amp. Select 3 amp rating.) *Manufacturer reserves the right t change prduct specificatin withut prir ntice. 9

12 Wrldwide Headquarters Carling Technlgies, Inc. 60 Jhnsn Avenue Plainville, CT Phne: (860) Fax: (860) East Regin Sales Office, CT Midwest Regin Sales Office, IL West Regin Sales Office, CA Asia-Pacific Headquarters Carling Technlgies, Asia-Pacific Ltd., Kwln, Hng Kng Int Fax: Int sales@carlingtech.cm.hk Shenzhen, China shenzhen@carlingtech.cm Shanghai, China shanghai@carlingtech.cm Pune, India india@carlingtech.cm Kahsiung, Taiwan taiwan@carlingtech.cm Ykhama, Japan japan@carlingtech.cm Eurpe/Middle East/Africa Headquarters Carling Technlgies, Ltd., Devn, England Int Fax: Int ltd.sales@carlingtech.cm GmbH, Germany gmbh@carlingtech.cm SAS, France sas@carlingtech.cm THERMAL-C_06_2013

Thermal Circuit Breakers Reliable, Cost-effective Circuit Protection

Thermal Circuit Breakers Reliable, Cst-effective Circuit Prtectin Transfrming Custmer Needs int Custmer Slutins Carling Technlgies Sales, Service and Engineering teams d much mre than manufacture electrical