Model descriptions. 2. For other pressure and temperature limits, consult ANSI B16 cast iron flange standards.
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1 VALVES & CONTROLS KUNKLE SAFETY AND RELIEF PRODUCTS Cast Iron Liquid Relief Valves Model 228 Model descriptions Model 91: Bronze trim, with pressure-tight cap. Suitable for maximum back pressure of 60 psig 1. Variation "03" for field adjustability. Model 218: Bronze trim, UL and FM approved for fire pump installations. Special design offers minimum set pressure of 60 psig 1. Easily adjustable with handwheel to 200 psig (17 psig with optional 12# inlet flange). Model 228: Bronze trim, with pressure-tight cap. UL and FM approved for fire pump installations. Suitable for maximum back pressure of 60 psig 1. Supplied with handwheel. Features Bolted bonnet permits easy inspection and servicing without removal from system. Quality cast iron body and bonnet, insert and disc are available in either bronze or Stainless Steel (SS) and lapped for optimum performance. Springs are steel with plating for corrosion protection. High lift, wing-guided disc offers high relieving capacity. Pivot between disc and spring corrects misalignment and compensates for spring side thrust. Each Kunkle valve is tested and inspected for pressure setting and leakage. Technical data Pressure and Temperature Limits 2 Model 91: to 400 psig; -20 to 406 F Models 218, 228: 60 to 200 psig; -20 to 406 F Furnished standard with ANSI rated B # inlet flange and ANSI rated B # outlet flange. Applications Fire Pump Service, UL1478 listed and FM approved. (models 218, 228) Overpressure relief and protection of pumps, tanks, lines and hydraulic systems. Pressure regulation. Options SS trim. (insert and disc) (variation 02) Female x Female NPT connections. (1 1 /2" to 4" sizes) Inlet and outlet flanges per ANSI B #. Limited to 17 psig maximum set pressure. Epoxy-coated internal body and bonnet for corrosive environments. Temperature limit 12 F [2 C]. 1. Back pressure increases set pressure on a one to one basis, and reduces capacity. Back pressure in excess of 10% of set pressure is not recommended. 2. For other pressure and temperature limits, consult ANSI B16 cast iron flange standards. KUKMC-0380-US-1412 Copyright 2013 Pentair
2 Parts and Materials Model 91 3, 6 - Non-code, Liquid Relief Valve 14 No. Part Name Materials 1 Body Iron, A126 Class A or B 2 O-ring BUNA-N 3 Insert 1 4 Disc 1 Spring Step 2 6 Spring Steel, Aluminum Coated 7 Bonnet Gasket Fiber and Nitrile, Klinger C-4400 or C Hex Head Cap Screw 3 Steel, SAE Gr. 9 Bonnet Iron, A126 Class A or B 10 Cap Gasket Fiber and Nitrile, Klinger C-4400 or C Compression Screw Bushing Iron, A Jam Nut 4 13 Compression Screw 4 14 Cap Iron, A126 Class A or B 1 Socket Set Screw Steel, Commercial 16 Stem 2 17 Stem End Items Not Shown Handwheel Handwheel Jam Nut Iron, A126 Class A or B Steel Plated, Commercial 1 Model Disc (item 4) and insert (item 3) material Bronze, B-84 Alloy or B62, also available in SS, A743 Gr. CF-8, as a package option. 2. Material CS with anti-corrosion coating, commercial Gr. or Brass, B bolts required for 3" and 4" sizes, and 8 bolts required for 6" size.. Handwheel option available, delete cap (item 14) and gasket (item 10). 6. Inlet and outlet flanges per ANSI B #, inlet flange standard and 12# inlet flange optional. Outlet flange 12#. 7. Only used in orifices K through P. 8. Material SST or Brass, B Material Brass, B16 or Bronze, B84 casting. page 2 KUKMC-0380-US-1412 Copyright 2013 Pentair
3 Parts and Materials Models 218 and Non-code No. Part Name Materials Body 1 Iron, A126 Class A or B 2 O-ring BUNA-N 3 Insert Disc 2 Spring Step 3 6 Spring Steel, Aluminum Coated 7 Bonnet Gasket Fiber and Nitrile, Klinger C-4400 or C Hex Head Cap Screw 4 Steel, SAE Gr. 9 Bonnet Iron, A126 Class A or B 10 Compression Screw Bushing Brass, B16 11 Jam Nut Brass, B16 12 Compression Screw 13 Handwheel Iron, A126 Class A or B 14 Handwheel Locknut Steel Plated, Commercial Gr. 1 Spring Pin Steel, Commercial Gr. 16 Socket Set Screw Steel, Commercial Gr. 17 Stem 3 Compression Screw Locknut Wrench 6 Steel, A366 Installation Instruction 6 Paper, Commercial Gr. 18 Stem End Model 218 Model 228 Only 18 Cap 7 Iron, A126 Class A or B 19 Cap Gasket 7 Gasket, Klinger Silicone C Inlet and outlet flanges per ANSI B #, inlet flange standard and 12# inlet flange optional. Outlet flange 12#.. Material Brass, B16 or Bronze, B84 casting (Model 218 only), B84 Alloy (Model 228 only) Disc (item 4) and insert (item 3) material Bronze, B-84 Alloy or B62, also available in SS, A743 Gr. CF-8, as a package option. 3. Material CS with anti-corrosion coating, commercial Gr., Brass, B16 or SS, A82 TY Not shown on assembly. 7. Cap (item 18), Gasket (item 19) and Locknut (item 11) factory installed. Handwheel (item 13) shipped unassembled (Models 218 and 228) bolts required for 3" and 4" sizes, and 8 bolts required for 6" size Model 228 Copyright 2013 Pentair KUKMC-0380-US-1412 page 3
4 Specifications Model 91 1 Model Valve Connections Valve Dimensions Min/Max Approx. Number Size ANSI Standard in Set Pressure Weight (in) Inlet Outlet A B C (psig) (lb) 091A-G 1 1 /2 x 1 1 /2 Female NPT Female NPT 4 3 /4 4 1 / /8 / H-G 1 1 /2 x 1 1 /2 12# Flange 12# Flange 4 3 /4 4 1 / /4 / K-G 1 1 /2 x 1 1 /2 20# Flange 12# Flange 4 3 / /4 / A-H 2 x 2 Female NPT Female NPT 4 1 /8 4 1 / /4 / H-H 2 x 2 12# Flange 12# Flange 4 3 /4 4 / /4 / K-H 2 x 2 20# Flange 12# Flange 4 / /4 / A-J 2 1 /2 x 2 1 /2 Female NPT Female NPT 4 1 /2 4 1 / /4 / H-J 2 1 /2 x 2 1 /2 12# Flange 12# Flange 1 /4 4 3 / /4 / K-J 2 1 /2 x 2 1 /2 20# Flange 12# Flange 1 /4 4 3 / /4 / A-K 3 x 3 Female NPT Female NPT 7 /8 7 /8 21 / H-K 3 x 3 12# Flange 12# Flange 7 /8 7 / /4 / K-K 3 x 3 20# Flange 12# Flange 6 1 /4 7 / /4 / A-M 4 x 4 Female NPT Female NPT 6 /8 6 1 /2 26 / H-M 4 x 4 12# Flange 12# Flange 6 /8 6 1 /2 26 / K-M 4 x 4 20# Flange 12# Flange 6 /8 6 1 /2 26 / H-P 6 x 6 12# Flange 12# Flange 9 3 /8 8 1 /2 31 / K-P 6 x 6 20# Flange 12# Flange 9 3 /8 8 1 /2 31 / Models 218 and Model Valve Connections Valve Dimensions Min/Max Approx. Number Size ANSI Standard in Set Pressure Weight Inlet Outlet A B C (218) C (228) (psig) (lb) 2*8A-K 2 3 x 3 Female NPT Female NPT 6 1 /8 7 /8 20 /8 21 /8 60/ *8H-K 2 3 x 3 12# Flange 12# Flange 6 1 /8 7 /8 20 /8 21 /8 60/ *8K-K 2 3 x 3 20# Flange 12# Flange 6 1 /8 7 /8 20 /8 21 /8 60/ *8A-M 2 4 x 4 Female NPT Female NPT 6 /8 6 1 / / *8H-M 2 4 x 4 12# Flange 12# Flange 6 /8 6 1 / / *8K-M 2 4 x 4 20# Flange 12# Flange 6 /8 6 1 / / *8H-P 2 6 x 6 12# Flange 12# Flange 9 3 /8 8 1 / / *8K-P 2 6 x 6 20# Flange 12# Flange 9 3 /8 8 1 / / Dimensions are for reference only. 1. Temperature limits -20 F to 406 F. 2. Replace asterisk with desired model number. Data applicable to models 218, 228. C C A A B B Model 91 Models 218, 228 page 4 KUKMC-0380-US-1412 Copyright 2013 Pentair
5 Capacities Liquid Overpressure Factors To determine capacities at other than 2% overpressure/accumulation, multiply capacity shown by: 10% Acc. = 0.6 1% Acc. = % Acc. = 0.9 Models 218, 228 Capacities UL/FM Certified Capacities1 Size, in GPM 3 x x x Note: 1. Rated at 100 psig set pressure and 2% accumulation 12 psig. Non-code Liquid - 2% Accumulation (GPM) Model 91 Only Set Pressure Inlet Size (psig) 1 1 /2" 2" 2 1 /2" 3" 4" 6" Copyright 2013 Pentair KUKMC-0380-US-1412 page
6 Model Number/Order Guide Model Number Position Example K M 0 1 A M S Model Connection Type A - Female x Female NPT H - 12# Flange x 12# Flange K - 20# Flange x 12# Flange Connection Size G /2" Inlet x 1 1 /2 Outlet H - 2" Inlet x 2 Outlet J /2" Inlet x 2 1 /2 Outlet K - 3" Inlet x 3 Outlet M - 4" Inlet x 4 Outlet P - 6" Inlet x 6 Outlet Variation 01 - Catalog standard 02 - SS seat and disc 03 - Model 91 w/handwheel (K, M and P inlet only) 03 - SST Seat, Disc and Stem (Model 218K-P only) 03 - Epoxy coated body and bonnet internal surfaces (all Models except Model 218K-P) 04 - Epoxy coated body and bonnet internal surfaces (Model 218K-P only) Design Revision Indicates non-interchangeable revision. Current Design at Revision A. Valve Service M - Liquid Spring Material C - Aluminum Coated, ASTM A231 Steel (G, H, J inlet sizes only) S - Aluminum Coated, ASTM A229 Steel (K, M, P inlet sizes only) Set Pressure psig psig VALVES & CONTROLS 00 WAYZATA BLVD # 800, MINNEAPOLIS, MN KUNKLE FACILITY PHONE: All Pentair trademarks and logos are owned by Pentair, Ltd. All other brand or product names trademarks or registered marks of their respective owners. Because we are continuously improving our products and services, Pentair reserves the right to change specifications without prior notice. Pentair is an equal opportunity employer. page 6 KUKMC-0380-US-1412 Copyright 2013 Pentair
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