Kunkle Models 189/363/389 safety valves Safety and relief products
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1 Heavy duty ASME Section VIII, air/gas cryogenic, UV, National Board certified safety valves Model 189 Features Heavy duty construction provides long service life. Unique three-piece disc assembly with PTFE seat/seal offers superior leak-free performance over the entire pressure/ temperature operating range. Control ring offers precise blowdown adjustment. Pivot between disc and spring corrects for misalignment and compensates for spring side thrust. Every valve 100% tested/inspected for set pressure, blowdown and leakage. All adjustments factory sealed to prevent tampering and disassembly. General application Suitable for cryogenic and liquefied air, oxygen and gas services on multi-stage air and gas compressors, intercoolers, aftercoolers and receivers. Also for thermal expansion relief and/or full rated capacity discharge and air, gas and liquefied gas lines and systems. Technical data Connections: FNPT Temperature range: -320 to 350 F (-195 to 177 C) Pressure ranges: Model 189: 1000 to 2500 psig (69 to barg) Model 363: 50 to 1000 psig (3.45 to 69 barg) Model 389: 50 to 2500 psig (3.45 to barg) Code: asme VIII A SME UV Emerson. All rights reserved. VCTDS EN 16/04
2 Models overview Model 189: bronze housing with stainless steel (SS) trim (nozzle and disc) with PTFE seat/seal in disc. Plain lift lever. Model 189C: as model 189 except pressure tight cap for gas service only. Suitable for maximum back pressure of 50 psig (3.45 barg) [1]. Model 189P: as model 189 except pressure tight packed lift lever. Suitable for maximum back pressure of 50 psig (3.45 barg) [1]. Model 363: bronze housing with SS trim (nozzle and disc) with PTFE seat/seal in disc. Plain lift lever psig (69 barg) maximum set pressure. Model 363P: as model 363 except pressure tight packed lift lever. Suitable for maximum back pressure of 50 psig. (3.45 barg) [1] psig (69 barg) maximum set pressure. Model 389C: all SS with PTFE seat/seal in disc. Pressure tight cap for gas service only. Suitable for maximum back pressure of 50 psig (3.45 barg) [1]. Model 389P: as model 389C except pressure tight packed lift lever. Suitable for maximum back pressure of 50 psig (3.45 barg) [1]. Note 1. Back pressure increases set pressure on a one to one basis, and reduces capacity. Back pressure in excess of 10% of set pressure is not recommended. Model 363C: as model 363 except pressure tight cap for gas service only. Suitable for maximum back pressure of 50 psig (3.45 barg) [1] psig (69 barg) maximum set pressure. 2
3 Parts and materials - Models 189C, 363C and 389C No. Part name 189C and 363C 389C Threaded Cap 1 Nozzle SS SA SS SA Body lock screw Brass B16 SS commercial 3 Body gasket PTFE PTFE 4 Lock screw gasket PTFE PTFE 5 Lock screw-ring Brass B16 SS A Spring pin [1] SS commercial SS commercial 7 Body Bronze SB-62 SS SA351-CF8M 8 Spring SS A SS A Stem SS A SS A Top spring step SS A SS A Jam nut Brass B16 SS A Compression screw SS A [2] SS A Cap Brass B16 SS A Cap gasket PTFE PTFE 15 Retainer nut SS SS A Bottom spring step SS A SS A Disc SS A SS A Regulator ring Brass B16 SS A743-CF8M 19 Seat PTFE PTFE 20 Guide SS A SS A Parts and materials - Models 189P, 363P and 389P with packed lift lever No. Part name 189P, 363P 389P 9 Spring pin SS commercial SS commercial 10 Body Bronze SB-62 SS SA351-CF8M 11 Spring SS A SS A Stem SS A SS A Spring step - top SS A SS A Jam nut Brass B16 SS A Compression screw SS A [2] SS A Cap Bronze B584 Alloy SS A743-CF8M 17 Lift cam SS A473-CF8M SS A743-CF8M 18 Cotter pin Steel commercial Steel commercial 19 Lever Steel A108, zinc plated Steel A108, zinc plated 20 Drive screw SS commercial SS commercial 21 Retainer nut Brass B16 SS A O-ring NBR NBR 23 Lift nut Steel A108, zinc plated Steel A108, zinc plated Notes 1. Upper spring pin available on Models 189C and 389C. 2. Models 363C and 363P, Brass B Packed Lever
4 Parts and materials - Models 189 and 363 with plain lever No. Part name 189, Spring pin [1] SS commercial 11 Jam nut Brass B16 12 Lever Steel A109, zinc plated 13 Compression screw SS A [2] 14 Cap Aluminum, SB85 A Stem SS A Lift nut Steel A108, zinc plated 17 Rivet Steel commercial 18 Lock screw SS commercial Plain Lever Note 1. Spring pin available on Models 189 and 389 only. 2. Model 363, Brass B16. Specifications Dimensions (in) Size A B C C C Weight Inlet Outlet Cap Plain lever Packed lever P (lb) ½ / ¾ ¾ 2 7 /16 1¾ 7 3 /16 9 8½ 5 Dimensions are for reference only Models 189C, 363C and 389C (threaded cap) Models 189P, 363P and 389P (packed lift lever) Models 189 and 363 (plain lever) C C C A B 4
5 Capacities for ASME Section VIII Air, (SCFM) Set pressure (psig) Capacity (SCFM)
6 Selection guide Example: D 01 - K H 1000 Model C 189P C 363P 389C 389P Connection size C ½" inlet x ¾" outlet D ¾" inlet x ¾" outlet Variation 01 Catalog standard 02 Plain lever with vibration dampener (Model 0189 and 0363 only) 02 Packed lever with gag (Model 189P only) Design revision Indicates non-interchangeable revision Dash (-) if original design Service K Air ASME section VIII N Non-code air (Models 0363, 363C, 363P, 389C, 389P only) Spring material H 304 SS Set pressure Model psig (1000) to 2500 psig (2500) Model psig (0050) to 1000 psig (1000) Model psig (0050) to 2500 psig (2500) 2017 Emerson. All rights reserved. 6
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