Pressure Relief Valves Series. Consolidated Safety Valve
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1 Pressure Relief Valves 1511 Series Consolidated Safety Valve
2 Consolidated Type 1511 safety valves are designed for low pressure, steam heating boilers and steam generators as well as air service applications. Features & Benefits Table of Contents Features & Benefits Applications Scope of Design Materials Dimensions & Weights Capacities Valve Configuration Code How to Order a 1511 Safety Valve Conversion Table All the USCS values are converted to Metric values using the following conversion factors: USCS Unit Conversion Factor Metric Unit in mm lb kg in cm 2 ft 3 /min m 3 /min gal/min L/min lb/hr kg/hr psig barg ft lb Nm F 5/9 ( F-32) C INLET SIZES INLET RATINGS OUTLET SIZES OUTLET RATINGS ORIFICE SIZES TEMPERATURE RANGE 1.5 (38.1 mm) through 6 (152.4 mm) in either flanged or threaded design. ANSI Class 250, Optional ANSI Class 125 or Female Screwed. 2.5 (63.5 mm) through 4 (101.6 mm) threaded, 6 (152.4 mm) and 8 (203.2 mm) flanged. ANSI Class 125, Optional ANSI Class 125 or Female Screwed. Eight sizes: H through Q -20 F (-28.9 C) to 406 F (207.8 C) MATERIALS Cast iron body with brass trim is standard. Stainless steel trim is optional. CERTIFICATION ASME B & PVC Section I and VIII BLOWDOWN 4% BACK PRESSURE LIMIT 20% of The 1511 Series Safety Valve: The valve operating characteristics are designed to handle pressures up to 250 psig (17.24 barg) maximum and operating temperatures at 406 F (207.8 C). The valve is available in sizes from 1.5 (38.1 mm) to 6 (152.4 mm) in a complete range of ASME approved and certified orifice sizes. Valves are offered with ANSI 125# & 250# flat face flanges. Applications Steam or Air Service The valve is designed for all steam and air service applications that are within the pressure and temperature limits specified for these valves. This type of valve is not suitable for incompressible fluid service such as water, oil, etc. Noncorrosive Air or Gas For compressible fluid service (other than air or steam), inquiries must state the specific application. The 1511 type valve is NOT suitable for relieving toxic, flammable, or corrosive media. Marine Use Use of standard safety valve products that are ASME Code Section I approved is permitted by the U.S. Coast Guard. Bolting to Steel Flanges Special considerations are required: When bolting valves to carbon steel flanges. When valve is bolted to class 150# steel flanges the 150# steel flanges shall be flat-faced. When valve is to be bolted to 300# steel flanges the raised face of the 300# steel flange may be supplied with a flat face.! CAUTION Because the 1511 valve is not totally enclosed, upon actuation the system media will escape from the following locations: (1) The valve outlet which is the main discharge area. (2) The open yoke will also allow a small amount of steam to exhaust vertically. (3) The drain hole at the base of the valve Series Safety Valve
3 Scope of Design Materials Scope of Design Part & Material Inlet Size Valve Type Discharge Area Connections in. mm in 2 cm 2 Inlet* ANSI STD RF Outlet ANSI STD H (38.10 mm) 250 class 2.5 (63.50 mm) NPT(internal) J (38.10 mm) 250 class 2.5 (63.50 mm) NPT(internal) 1511K (50.80 mm) 250 class 3 (76.20 mm) NPT(internal) 1511L (63.50 mm) 250 class 4 ( mm) NPT (internal) 1511M (76.20 mm) 250 class 4 ( mm) NPT(internal) 1511N ( mm) 250 class 6 ( mm) 125 class F.F. 1511P ( mm) 250 class 6 ( mm) 125 class F.F Q ( mm) 250 class 8 ( mm) 125 class F.F. * Inlet connection available with ANSI class 125 FF on application. Oversize Inlet Flange Option ANSI Class 250 Replacement Valves H J K L M Oversize Inlet Flange in. mm Pressure/Temperature Limits Valve Type Limit Temperature Limit psig barg F C _S Lifting lever for 4 & 6 sizes Part No. Part Name Material 1 Base ASTM A126 Class B Iron 2 Seat Bushing ASTM B283 Alloy C46400 Brass (Note 1) 3 Disc (H M ) ASTM B124 Alloy C46400 Half Brass (Note 1) Disc (N Q ) ASTM B283 Alloy C46400 Brass (Note 1) 4 Lower Adjusting Ring (H L ) ASTM B283 Alloy C37700 Brass Lower Adjusting Ring (M Q ) ASTM B584 C87500 Bronze 5 Lower Adjusting Ring Pin ASTM B16 Half Hard Brass 6 Upper Adjusting Ring H L ASTM B124 Alloy C37700 Brass M Q ASTM B584 C87500 Bronze 7 Upper Adjusting Ring Pin ASTM B16 Half Hard Brass 8 Yoke ASTM A126 Class B Iron 9 Yoke Cap Screws (Not Shown) ASME SA449 Type 1 CS 10 Spindle Assembly (H-M ) Spindle ASTM A108 Grade 1213 CS Spindle Collar ASTM A276 Type 410 Condition T St. St. 10 Spindle Assembly (N-Q ) Spindle Head ASTM A108 Grade 1020 CSl Spindle Stem ASTM A108 Grade 1020 CS Roll Pin Carbon Steel 11 Spring Washer (H L ) ASTM A108 Grade 1020 CSl Spring Washer (M Q ) ASTM A108 Grade 1020 CS 12 Spring Alloy Steel 13 Compression Screw H N ASTM B16 Half Hard Brass P Q ASTM B150 Alloy C63000 Bronze 14 Compression Screw Nut H J ASTM A108 Grade 1020 CS K L ASTM B16 HALF HARD BRASS M P ASTM B371 Alloy C69400 Brass Q ASTM B584 C87500 Bronze 15 Cap Malleable Iron 16 Cap Set Screw ASTM A108 Grade 1020 CS 17 Lever (H M ) Malleable Iron 18 Release Nut (H L ) ASTM B16 Half Hard Brass Release Nut (M Q ) ASTM A108 Grade 1020 CS 19 Lever Pin (H M ) Carbon Steel 20 Spring Cover Carbon Steel 21 Spring Cover Bolt Carbon Steel 22 Cover Nut Carbon Steel 23 Top Lever (N Q ) Malleable Iron 24 Drop Lever (N Q ) Malleable Iron 25 Top Lever Pin (N Q ) ASTM A108 Grade 1020 CS 26 Drop Lever Pin (N Q ) ASTM A108 Grade 1020 CS 27 Floating Washer (H K ) Carbon Steel 28 Lift Stop 2 (Not Shown) ASTM A53 Grade B Type E & S Gray Iron (Black Pipe) 29 Locknut (Locks Release Nut) Carbon Steel Note 1: Stainless steel materials are available as an alternate for disc and seat bushing; select 1511_S Note 2: Required for 5-26 psi ( barg) Dresser Consolidated 1511 Series Safety Valve
4 Dimensions & Weights Capacities 4 (101.6 mm) & 6 (152.4 mm) size 1.5 (38.1 mm) to 3 (76.2 mm) size *Notes *Notes Not for use on superheated steam. Review pressure/temperature limits on page ASME, B & PVC, Section I rating Edition lb/hr (kg/hr) saturated steam at 3% overpressure or 2 psig (0.14 barg), whichever is greater, 90% of actual capacity W = 51.5 x KAP K =.877 A = flow area in in 2 P = (1.03 x set pressure) or P = (2 psig + set pressure) Drain hole 1/2 - NPT E *Notes Dresser Consolidated Dimensions & Weights C D 1. When using the EVT-I or the Hydroset device 15 (381.0 mm), clearance is required. 2. When using the EVT-II, 17 (431.8 mm) clearance is required. When using the assisted closing device, an additional 8 (203.2 mm) clearance is required. B A Drain hole 1/2 - NPT E C D NPT outlet Dismantling Approximate Inlet Size Valve A B C D E Height Weight Type in. mm in. mm in. mm in. mm in. mm in. mm in. mm lb. kg H J K L M N P Q B A H J K L M N P Q Area in 2 cm 2 in 2 cm 2 in 2 cm 2 in 2 cm 2 in 2 cm 2 in 2 cm 2 in 2 cm 2 in 2 cm Capacity psig barg lb/hr kg/hr lb/hr kg/hr lb/hr kg/hr lb/hr kg/hr lb/hr kg/hr lb/hr kg/hr lb/hr kg/hr lb/hr kg/hr Series Safety Valve
5 Capacities (Contd.) Capacities (Contd.) Not for use on superheated steam. Review pressure/temperature limits on page ASME, B & PVC, Section VIII rating Edition lb/hr (kg/hr) saturated steam at 10% overpressure or 3 psig (0.21 barg), whichever is greater, 90% of actual capacity W = 51.5 x KAP K =.877 A = flow area in in 2 P = (1.10 x set pressure) or P = (3 psig + set pressure) H J K L M N P Q Area in 2 cm 2 in 2 cm 2 in 2 cm 2 in 2 cm 2 in 2 cm 2 in 2 cm 2 in 2 cm 2 in 2 cm Capacity psig barg lb/hr kg/hr lb/hr kg/hr lb/hr kg/hr lb/hr kg/hr lb/hr kg/hr lb/hr kg/hr lb/hr kg/hr lb/hr kg/hr Not for use on superheated steam. Review pressure/temperature limits on page ASME, B & PVC, Section VIII rating Edition Standard ft 3 /min (m 3 /min) of Air (60 F (15.6 C) at 10% overpressure or 3 psig (0.21 barg), whichever is greater W = x KAP K =.877 A = flow area in in 2 P = (1.10 x set pressure) or P = (3 psig + set pressure) H J K L M N P Q Area in 2 cm 2 in 2 cm 2 in 2 cm 2 in 2 cm 2 in 2 cm 2 in 2 cm 2 in 2 cm 2 in 2 cm Capacity psig barg ft 3 /min m 3 /min ft 3 /min m 3 /min ft 3 /min m 3 /min ft 3 /min m 3 /min ft 3 /min m 3 /min ft 3 /min m 3 /min ft 3 /min m 3 /min ft 3 /min m 3 /min Dresser Consolidated 1511 Series Safety Valve
6 Valve Configuration Code How to Order a 1511 Safety Valve INLET TYPE ALTERNATE INLET SIZE (0=STD ) MATERIAL TRIM ORIFICE VALVE TYPE INLET SIZE INTERCHANGEABILITY SPRING COVER PRESSURE DESIGN GOVERNMENT RINGS DEVIATION FROM STANDARD How to Order a 1511 Safety Valve Please Specify: Example Number of valves 3 Valve inlet Size (standard, oversize) 1.5 (38.09 mm) standard 250# Connection (250#, 125# FNPT) 250# Type number of valve 1511JS H J S 2 1 SC LP2 GR * 2.5 K 2.5 FS LP3 SP 3 L 3 SPEC 3 M N 4 6 P 4.5 Q Set pressure 100 psig (6.89 barg) Operating pressure 80 psig (5.52 barg) Operating, relieving and design temperature 325 F/339 F/400 F (163 C/171 C/204 C) Built-up back pressure 5 psig (0.34 barg) Allowable overpressure 3% size J Required capacity 6,500 PPH Service (air, steam) Steam Standard Valve Connection Inlet Sizes Area in. mm in 2 cm H J K L M N P Q Pressure Design LP2 LP3 Inlet Type Pressure Range SET 125 psig (8.62 barg) 5-26 psig ( barg) psig ( barg) Size 2 250# R. F All 1 125# F. F. All FS Female Screwed (Size 1.5 (38.1 mm), 2 (50.8 mm), 2.5 (63.5 mm)) H-L Alternate Inlet Size Size in. mm H J K L M Material Trim Trim Standard S Stainless Trim ASME boiler & pressure codes Section I - fired pressure vessels ASME Section I Section VIII - unfired pressure vessels Trim (bronze, stainless) Stainless Material substitution (government ring, specify other) - Accessories (gag, spring cover, spring coating) Gag Certification (for approval, for record) - Customer drawings (for approval, for record) for approval Note any special needs Dresser Consolidated 1511 Series Safety Valve
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