1541/1543 Series. Consolidated * Valves. Safety Valve
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1 GE Oil & Gas Technical Specifications 11/2014 Consolidated * Valves 1541/1543 Series Safety Valve Designed for steam and other compressible fluids, these valves are most commonly used in pharmaceutical, dyeing and process plants.
2 Table of Contents Conversion Table... 3 Scope of Design... 4 Materials... 5 Materials... 6 Dimensions and Weights... 7 Capacities Valve Configuration Code...12 Ordering a 1541 / 1543 Safety Valve GE Oil & Gas
3 GE s Consolidated pressure relief valves provide a full range of styles, sizes, options and configurations for multiple industries, applications, environments, and media. From spring-actuated to pilot-operated, each pressure relief valve is configured to offer safer process flow control in harsh environments. Conversion Table All USCS values are converted to metric values using the following conversion factors: Metric values using the following conversion factors: Conversion Factor Metric Unit in mm lb kg in cm 2 ft 3 /min m 3 /min gal/min L/min lb/hr kg/hr psig barg ft lb Nm F 5/9 ( F-32) C Series Safety Valve 3
4 4 GE Oil & Gas
5 Materials 1541/1543 Metal Seat Valve Part and Material Soft Seal Design Part No. Part Name Material 1 Base ASTM B283 Alloy C46400 Naval Brass 2 Bonnet Standard ASTM A126 Class B Iron Optional ASTM B584 Alloy Leaded Semi-Red Brass 3 Disc ASTM B124 Alloy Half Hard Brass 4 Lower Adjusting Ring D, E and J s ASME SB283 C37700 Copper Alloy F, G and H s ASTM B124 C37700 Copper Alloy 5 Upper Adjusting Ring D, E, F and G s ASME SB283 C37700 Copper Alloy H and J s ASTM B124 C37700 Copper Alloy 6 Spindle (D and E ) ASTM A Carbon Steel 6 Spindle Assembly (F and J ) Spindle Collar ASTM A Cond. T St. St. Spindle ASTM A Carbon Steel 6 Spindle Assembly (G and H ) Spindle Collar ASTM A Cond. T St. St. Spindle ASTM A Carbon Steel 7 Spring Washer ASTM A Carbon Steel 8 Spring Alloy Steel 9 Cap Brass/Commercial Grade Brass 10 Compression Screw ASTM B16 Half Hard Brass 11 Cap Screw Carbon Steel, Zinc Plated 12 Lever D, E, F, H and J ASTM B36 Alloy 220 Brass G ASTM B36 Alloy 230 Brass 13 Compression Screw Nut D, E, G, H and J ASTM A Carbon Steel F Carbon Steel, Cadmium Plated 14 Lifting Washer Nut Commercial Grade Carbon Steel 15 Adjusting Ring Pin ASTM B16 Half Hard Brass 16 Lifting Washer SAE 1010 Zinc Plated Carbon Steel 17 Lever Pin Brass/Commercial Grade Brass 18 Seat Washer 1 Teflon or Neoprene 19 Soft Seat Retainer Austenitic Stainless Steel (Ph15- Ring 1 7Mo) 20 Lift Limiter 2 ASME SA /316L St. St. Notes: 1. Featured on Soft Seat Only to 15 psig (0.34 to 1.03 barg) Only Series Safety Valve 5
6 Materials Optional Materials Stainless Steel Trim ( and ) Part No. Part Name Material 1 Base 1541D and H,1543D, E and F ASME SA /316L Stainless Steel 1541E, F and G, 1543G ASME SA Stainless Steel 1543H and J ASME SA351 CF8M Stainless Steel 1541J ASME SA351 CF8 Stainless Steel 2 Bonnet Standard ASTM A126 Class B Iron Optional ASTM B584 Alloy Leaded Semi-Red Brass 3 Disc D and G s ASME SA /316L Stainless Steel E, F, H and J s ASME SA Stainless Steel 4 Lower Adjusting Ring D, E and J s ASME SB283 Copper Alloy F, G and H s ASTM B124 Copper Alloy 5 Upper Adjusting Ring D, E, F and G s ASME SB283 Copper Alloy H and J s ASTM B124 Copper Alloy 6 Spindle (D and E ) ASTM A Carbon Steel 6 Spindle Assembly (F and J ) Spindle Collar ASTM A Cond. T Stainless Steel Spindle ASTM A Carbon Steel 6 Spindle Assembly (G and H ) Spindle Collar ASTM A Cond. T Stainless Steel Spindle ASTM A Carbon Steel 7 Spring Washer ASTM A Carbon Steel 8 Spring Alloy Steel 9 Cap Brass/Commercial Grade Brass 10 Compression Screw ASTM B16 Half Hard Brass 11 Cap Screw Carbon Steel, Zinc Plated 12 Lever (D, E, F, H and J ) ASTM B36 Alloy 220 Brass (G ) ASTM B36 Alloy 230 Brass 13 Compression Screw Nut (D, E, G, H and J ) ASTM A Carbon Steel (F ) Carbon Steel, Cadmium Plated 14 Lifting Washer Nut Commercial Grade Carbon Steel 15 Adjusting Ring Pin ASTM B16 Half Hard Brass 16 Lifting Washer SAE 1010 Zinc Plated Carbon Steel 17 Lever Pin Brass/Commercial Grade Brass 18 Seat Washer (Soft Seat Only) Teflon or Neoprene 19 Soft Seat Retainer Ring (Soft Seat Only) Austenitic Stainless Steel (Ph15-7Mo) 20 Lift Limiter (5 to 15 psig Only) ASME SA /316L Stainless Steel 6 GE Oil & Gas
7 Dimensions and Weights 1541/1543 Dimensions A D C B! CAUTION Do not plug drain holes. The discharged fluid may escape to the atmosphere through the bonnet vent and drain connections, therefore toxic or hazardous applications must be avoided. General Dimensions for 1541 Safety Valve Dismantling Approximate Inlet Size Valve A B C D Height Weight Drain Hole Type Location in. mm in. mm in. mm in. mm in. mm in. mm lbs kg D Note E Note F Note G Note H Note J Note 2 General Dimensions for 1543 Safety Valve Dismantling Approximate Inlet Size Valve A B C D Height Weight Drain Hole Type Location in. mm in. mm in. mm in. mm in. mm in. mm lbs kg D Note E Note F Note G Note H Note J Note 2 Notes: (6.3 mm) diameter drain hole located 60 to the left when facing outlet (6.3 mm) diameter drain hole located 90 to the left when facing outlet (6.3 mm) diameter drain hole located 105 to the left when facing outlet (6.3 mm) diameter drain hole located 110 to the left when facing outlet Series Safety Valve 7
8 Capacities Designation Area Set Pressure 8 GE Oil & Gas ASME B&PV Code Section I, for Saturated Steam Based at 3% overpressure or 2 psig(0.14 barg), whichever is greater, showing 90% actual capacity. D E F G H J in 2 cm 2 in 2 cm 2 in 2 cm 2 in 2 cm 2 in 2 cm 2 in 2 cm Capacity psig barg lb/hr kg/hr lb/hr kg/hr lb/hr kg/hr lb/hr kg/hr lb/hr kg/hr lb/hr kg/hr
9 Capacities ASME, B & PVC Code Section VIII, rating for Saturated Steam Based at 10% overpressure or 3 psig (0.21 barg), whichever is greater, showing 90% of actual capacity. Designation Area Set Pressure D E F G H J in 2 cm 2 in 2 cm 2 in 2 cm 2 in 2 cm 2 in 2 cm 2 in 2 cm Capacity psig barg lb/hr kg/hr lb/hr kg/hr lb/hr kg/hr lb/hr kg/hr lb/hr kg/hr lb/hr kg/hr Series Safety Valve 9
10 Capacities Designation Area Set Pressure 10 GE Oil & Gas ASME B&PV Code Section VIII, for Air Based at 10% overpressure or 3 psig (0.21 barg), whichever is greater, showing 90% of actual capacity. D E F G H J in 2 cm 2 in 2 cm 2 in 2 cm 2 in 2 cm 2 in 2 cm 2 in 2 cm Capacity psig barg ft 3 /min m 3 /min ft 3 /min m 3 /min ft 3 /min m 3 /min ft 3 /min m 3 /min ft 3 /min m 3 /min ft 3 /min m 3 /min
11 Capacities Capacities for Low Pressure Applications ASME non-code applications Saturated Steam, Non-Code Stamped Applications Based at 3 psig (0.21 barg), overpressure, showing 90% of actual capacity. Designation Area Set Pressure D E F G H J in 2 cm 2 in 2 cm 2 in 2 cm 2 in 2 cm 2 in 2 cm 2 in 2 cm Capacity psig barg lb/hr kg/hr lb/hr kg/hr lb/hr kg/hr lb/hr kg/hr lb/hr kg/hr lb/hr kg/hr Low Pressure Air, Non-Code Stamped Applications Based at 3 psig (0.21 barg), overpressure, showing 90% of actual capacity. Designation Area Set Pressure D E F G H J in 2 cm 2 in 2 cm 2 in 2 cm 2 in 2 cm 2 in 2 cm 2 in 2 cm Capacity psig barg ft 3 /min m 3 /min ft 3 /min m 3 /min ft 3 /min m 3 /min ft 3 /min m 3 /min ft 3 /min m 3 /min ft 3 /min m 3 /min Series Safety Valve 11
12 Valve Configuration Code INTERCHANGEABILITY NUMBER STAINLESS STEEL TRIM ORIFICE VALVE TYPE DEVIATION FROM STANDARD SOFT SEAT PRESSURE DESIGN BRONZE BONNET INLET SIZE D E 3 * DA LP1 BR 1.00 F SP LP G SPEC 1.50 H 2.00 J Standard Connection Inlet Sizes Area in. mm in 2 cm D E F G H J Standard Connection Inlet Sizes Area in. mm in 2 cm D E F G H J Pressure Design Designation Material Trim Designation Pressure Range SET > 15 psig (1.03 barg) 1 SET > 36 psig (2.48 barg) 2 LP1 5 to 15 psig (0.34 to 1.03 barg) 3 LP2 16 to 35 psig (1.10 to 2.41 barg) 2 Trim Standard 3 Stainless Steel Trim Notes: 1. D to G - Metal Seat and Soft Seat, H and J - Soft Seat. 2. H and J - Metal Seat. 3. D to J - Metal Seat and Soft Seat. 12 GE Oil & Gas
13 Ordering a 1541 / 1543 Safety Valve Ordering a 1541/1543 Safety Valve Please Specify: Example Number of valves 3 Inlet size (MNPT) Type number of valve Set pressure Operating pressure Operating, relieving and design temperature Built-up back pressure Allowable overpressure size Required capacity Service (air, steam).500 (12.70 mm) 1543-D psig (6.89 barg) 80 psig (5.52 barg) 325 F/339 F/400 F (163 C/171 C/204 C) 5 psig (0.34 barg) 3 percent D 530 PPH Steam ASME Boiler and Pressure Codes Section I - fired pressure vessels ASME Section I Section VIII - unfired pressure vessels - Trim (bronze, stainless) Seat type (metal seat, soft seat) Bonnet material (cast iron, bronze) Stainless Metal Seat Cast Iron Material substitution - Accessories (spring coating) - Certification (for approval, for record) - Customer drawings (for approval, for record) for approval Note any special needs Series Safety Valve 13
14 14 GE Oil & Gas
15 Series Safety Valve 15
16 * Consolidated and Thermodisc, are registered trademarks of the General Electric Company. Other company names and product names used in this document are the registered trademarks or trademarks of their respective owners General Electric Company. All rights reserved. GEA /2014
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