UL508 Listed Manual Motor Controllers

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1 I NTRODUCTION AND T ABLE OF C ONTENTS MOTOR DISCONNECT SWITCHES FEATURES AND BENEFITS: One of the smallest switches in the industry with compact design Advanced switch technology (use of silver contacts ensures safe and durable operation) Across the line, motor starting - up to 75hp/600V General Use Rating - 25A to /600V Available as rotary switches for extended or direct handle Toggle switches Non-fused switch Interrupting capacity with back-up fuse DIN Rail and panel mount available Comprehensive range of accessories includes Door Mounting Kits & Fuse Holder Snap on auxiliary contacts Enclosed switches with NEMA Type 4x rating UL508 Listed Manual Motor Controllers with Disconnecting Means AC Motor Across-The-Line AC General Use EXTENDED / DIRECT HANDLE MOTOR DISCONNECT SWITCH KU/VKA switches Extended Handle Accessories Direct Handle Accessories TOGGLE HANDLE MOTOR DISCONNECT SWITCH KUE/EVA Switches and Accessories ENCLOSED MOTOR DISCONNECT SWITCHES & FUSED ENCLOSED MOTOR DISCONNECT SWITCH (0A) KEM Switches and Accessories KKVM Fused Switch and Accessories APPLICATION EXAMPLES

2 Extended/Direct Handle Motor Disconnect Switch The KU/VKA...N series can be used with extended and direct handles (see page 8-9 for details). Catalog Number No. of Poles General Purpose Current Maximum Voltage Motor 480V AC Motor KU25N (4 pole - KU425N) 25A 17.5A 11A KU40N (4 pole - KU440N) 40A 28A 18A KU6N (4 pole - KU46N) 4A 27A Horsepower Rating /HP V AC 200V AC 208V AC V AC 265V AC 277V AC V AC V AC Short Circuit Withstand Rating at 600 V with Max. Fuse Size/Class: K5 RK5 RK1 J Terminal Size Acceptability (Cu Conductors only, 75 C) Terminal Torque (to convert to inches multiply by 0.097) 15 mm 7 mm 58 mm 50.5 mm 15.8 mm 15.8 mm Pole 4 Pole 15 mm 7 mm 58 mm (@480V AC) 12-4AWG 65 mm 15.8 mm 15.8 mm 15.8 mm 5 mm 66 mm 74 mm 5 mm 66 mm Weight 0.172Kg (0.79lb.) ( pole) 0.215Kg (0.474lb.) (4 pole) 0.172Kg (0.79lb.) ( pole) 0.215Kg (0.474lb.) (4 pole) 0.172Kg (0.79lb.) ( pole) 0.215Kg (0.474lb.) (4 pole) Suitable Accessories Extended Handle Version/ Door Interlock Mechanism Shaft Handles Auxiliary Switch Fuse Holder Direct Handle Version Handle for Pole Handle for 4 Pole Door Mounting Kits L1(2,)00AD11-ST K/KUP (Y/R) K/KU4P (Y/R) OKA0.V (Y/R), OKA/KU LK10 (Y/R) L1(2,)00AD11-ST KV 10x8, KV 10x8 CC K/KUP (Y/R) K/KU4P (Y/R) OKA0.V (Y/R), OKA/KU LK10 (Y/R) L1(2,)00AD11-ST K/KUP (Y/R) K/KU4P (Y/R) OKA0.V (Y/R), OKA/KU LK10 (Y/R)

3 Extended/Direct Handle Motor Disconnect Switch Catalog Number No. of Poles General Purpose Current Maximum Voltage Motor 480V AC Motor VKA80N (4 pole - VKA480N) 47A VKA100N (4 pole - VKA4100N) 54A VKA125N (4 pole - VKA4125N) 125A 68A VKA160N (4 pole - VKA4160N) 8A Horsepower Rating /HP V AC 200V AC 208V AC V AC 265V AC 277V AC V AC V AC Short Circuit Withstand Rating at 600 V with Max. Fuse Size/Class: K5 RK5 RK1 J Terminal Size Acceptability (Cu Conductors only, 75 C) Terminal Torque (to convert to inches multiply by 0.097) 15 mm 82 mm 67 mm 5 mm 79 mm 69 mm 20 mm 15 mm Pole 4 Pole 82 mm 67 mm 5 mm 99 mm 89 mm 20 mm Ø4.5 mm Ø4.5 mm 5 mm 82 mm 5 mm 82 mm Weight 0.480Kg (1.058lb.) ( pole) 0.620Kg (1.67lb.) (4 pole) 0.480Kg (1.058lb.) ( pole) 0.620Kg (1.67lb.) (4 pole) 0.480Kg (1.058lb.) ( pole) 0.620Kg (1.67lb.) (4 pole) 0.480Kg (1.058lb.) ( pole) 0.620Kg (1.67lb.) (4 pole) Suitable Accessories Extended Handle Version/ Door Interlock Mechanism Shaft Handles Auxiliary Switch Fuse Holder Direct Handle Version Handle for & 4 Pole Door Mounting Kit L1(2.)00AD11-ST K/VKA-4P (Y/R) OKA/V LK11 (Y/R) L1(2.)00AD11-ST K/VKA-4P (Y/R) OKA/V LK11 (Y/R) L1(2.)00AD11-ST K/VKA-4P (Y/R) OKA/V LK11 (Y/R) L1(2.)00AD11-ST K/VKA-4P (Y/R) OKA/V LK11 (Y/R)

4 Extended Handle Accessories DOOR INTERLOCK HANDLES LK10 LK11 LK10 (Y/R) UL: Single hole mounting (22.5mm) Defeatable (built-in mechanism) LK11 (Y/R) U: Retention mechanism (only rotates 90 from off to on, keeps handle in off position while cabinet door is open) Defeatable (looses NEMA rating) LK10 UL LK10 Y/R UL LK11 U LK11 Y/R U ø79 mm 8 mm 12 mm ø22 mm Panel Drilling: mm 12.7 mm Drill Template Included 78.5 mm 6 mm 28.2 mm 4 mm 41 mm Ø40 mm Ø4 mm Ø22.5 mm 28.2 mm Cat. No. LK10 UL LK10 Y/R UL LK11 U LK11 Y/R U Environmental Rating, IP66, IP66, IP67, IP67 Color Black Yellow/Red Black Yellow/Red DOOR INTERLOCK SHAFT The steel shaft ensures reliable operation even in the toughest conditions. Cat. No. LD11-ST LD11-ST L00AD11-ST Length (L) 100mm 200mm 00mm Material Steel Steel Steel AUXILIARY SWITCHES The auxiliary switches are the snap-on type and can be retrofitted. Cat. No. KU1.V KU2.V VKA1.V VKA2.V Electrical Rating 10A/1/2HP/ V AC 10A/1/2HP/ V AC 10A/1/2HP/ V AC 10A/1/2HP/ V AC No. of contacts 1n.o./1n.c. 2n.o./2n.c. 1n.o./1n.c. 2n.o./2n.c. For Use With KU models KU models VKA models VKA models FUSE HOLDER Shown with extended handle switch. This fuseholder can be retrofitted with the KU40N. Therefore design changes can be incorporated with ease to allow a fusible disconnect. Cat. No. KV 10x8 KV 10x8 CC Electrical Rating 0A/ 0A/ Fuse Type 10x8, Midget Class CC For Use With KU40N KU40N 79 mm 58 mm 60 mm Ø4.2 mm 2 mm 56 mm 59 mm (to convert to inches multiply by 0.097)

5 Direct Handle Accessories DIRECT HANDLES Improved design with metal shaft. Use for all your inside the panel applications. Cat. No. K/KUP K/KUP Y/R K/KU4P K/KU4P Y/R K/VKA-4P K/VKA-4P Y/R Color Black Yellow/Red Black Yellow/Red Black Yellow/Red For use with KU models (P) KU models (P) KU models (4P) KU models (4P) VKA models (/4P) VKA models (/4P) K/KUP 54 mm 79 mm 45 mm 4 mm K/KU4P 70 mm 79 mm 45 mm 4 mm K/VKA-4P 4 mm 105 mm 72 mm 2 mm 70 mm 62 mm 62 mm 66 mm 45 mm 66 mm 74 mm 45 mm 66 mm 45 mm 82 mm DOOR MOUNTING KITS Designed for fast and easy assembly. Drill Template Included MOUNTING ALTERNATIVES - ALUMINUM DIN RAIL Panel mount option for small Disconnect Switches. Shown with switch and display plate. (sold separately) OKA 0.V, OKA 0.V Y/R Cat. No. OKA 0.V OKA 0.V Y/R Environmental IP65 IP65 Rating Color Black Yellow/Red For use with KU models (P) KU models (P) Cat. No. RKA P RKA 4P For Use With KU25/40/6N KU425/40/6N 72 mm 8 mm Ø79 mm RKA P 14 mm 1 mm 4 mm 5 mm 27 mm Shown with switch and display plate. (sold separately) OKA/KU LK10, OKA/KU LK10 Y/R Cat. No. OKA/KU LK10 OKA/KU LK10 Y/R Environmental,, Rating IP66 IP66 Color Black Yellow/Red For use with KU models (P) KU models (P) RKA 4P 5 mm 66 mm 7.5 mm 14 mm 1 mm 4 mm 27 mm 84 mm 7.5 mm Shown with switch. (sold separately) 79 mm 82 mm 87 mm OKA/V LK11, OKA/V LK11 Y/R Cat. No. OKA/V LK11 OKA/V LK11 Y/R Environmental,, Rating IP67 IP67 Color Black Yellow/Red For use with VKA models (P) VKA models (P) NOTE: In the rare case that your mounting hardware (screws) for DIN Rail interfere with the enforcement studs in the back of the Motor Disconnect Switch please use smaller ( M or equivalent) flathead screws or change your DIN Rail to the 15mm high version. (to convert to inches multiply by 0.097)

6 Direct Handle Motor Disconnect Switch Used when a switch is required within a panel. K/KUP KU40N Toggle Handle Motor Disconnect Switch Used when a switch is required within a panel. EVA125+K/EVA Y/R

7 Extended Handle Motor Disconnect Switch Used when the door interlocking feature is required. VKA125N LD11-ST LK11 Y/R U Direct Handle Motor Disconnect Switch with Door Mounting Kit Mounted on the door or on the side of a panel. KU40N OKA0.V Y/R

8 Toggle Handle Motor Disconnect Switch The KUE series only requires an additional cover plate (see below) which makes the switch IP20 touch proof. Catalog Number No. of Poles General Purpose Current Maximum Voltage Motor 480V AC Motor KUE25 25A 17.5A 11A KUE40 40A 28A 18A KUE6 4A 27A Horsepower Rating /HP V AC 200V AC 208V AC V AC 265V AC 277V AC V AC V AC Short Circuit Withstand Rating at 600 V with Max. Fuse Size/Class: K5 RK5 RK1 J (@480V AC) Terminal Size Acceptability (Cu Conductors only, 75 C) Terminal Torque 12-4AWG 50.5 mm 71 mm (to convert to inches multiply by 0.097) 1L1 74 mm Weight 0.172Kg (0.79lb.) 0.172Kg (0.79lb.) 0.172Kg (0.79lb.) Suitable Accessories Cover Plate Cat. No. K/KUE K/KUE Y R/KUE R/KUE Y Color Grey Yellow Grey Yellow Shape Rectangular Rectangular Circular Circular

9 Toggle Handle Motor Disconnect Switch The EVA series includes a cover plate. Catalog Number White Cover/ White Handle Yellow Cover/ Red Handle No. of Poles General Purpose Current Maximum Voltage Motor 480V AC Motor EVA80 + K/EVA EVA80 + K/EVA Y/R 47A EVA100 + K/EVA EVA100 + K/EVA Y/R 54A EVA125 + K/EVA EVA125 + K/EVA Y/R 125A 68A EVA160 + K/EVA EVA160 + K/EVA Y/R 8A Horsepower Rating /HP V AC 200V AC 208V AC V AC 265V AC 277V AC V AC V AC Short Circuit Withstand Rating at 600 V with Max. Fuse Size/Class: K5 RK5 RK1 J Terminal Size Acceptability (Cu Conductors only, 75 C) Terminal Torque (to convert to inches multiply by 0.097) 78 mm 79 mm 5 mm 69 mm 47 mm 82 mm 5 mm Ø4.5 mm Weight 0.480Kg (1.058lb.) ( pole) 0.480Kg (1.058lb.) ( pole) 0.480Kg (1.058lb.) ( pole) 0.480Kg (1.058lb.) ( pole)

10 Enclosed Motor Disconnect Switch These enclosed switches can be used locally at the motor. Catalog Number Black Handle Yellow/ Red Handle No. of Poles General Purpose Current Maximum Voltage Motor 480V AC Motor KEM25UL KEM25UL Y/R 25A 17.5A 11A KEM40UL KEM40UL Y/R 40A 28A 18A KEM60UL KEM60UL Y/R 4A 27A KEM80UL KEM80UL Y/R 47A Horsepower Rating /HP V AC 200V AC 208V AC V AC 265V AC 277V AC V AC V AC Short Circuit Withstand Rating at 600 V with Max. Fuse Size/Class: K5 RK5 RK1 J (@480V AC) Terminal Size Acceptability (Cu Conductors only, 75 C) Terminal Torque Environmental Rating Enclosure Type Used U2 U 12-4AWG U U (to convert to inches multiply by 0.097) Accesos (opcionales) Ø20/25 U2 Ø20 Accesos (opcionales) Ø25/2 U 96.4 mm 106 mm 84 mm 144 mm 12 mm 11 mm 96 mm 118 mm 10.4 mm 178 mm 190 mm Weight 0.49kg (1.08 lb.) 0.72kg (1.587 lb.) 0.77kg (1.698 lb.) 1.021kg (2.249 lb.) Suitable Accessories Auxiliary Contacts *Also available in 4 pole models. Contact Altech for part numbers.

11 Enclosed Motor Disconnect Switch FUSED KEM100L KEM100L Y/R 54A KEM125L KEM125L Y/R 125A 68A KEM150L KEM150L Y/R 8A KKVM2, KKVM2CC KKVM2 Y/R, KKVM2CC Y/R 0A Cat. No. Fuse Type KKVM 2 (Y/R) 10x8, Midget KKVM 2CC (Y/R) Class CC MF10 MF10 MF11UL U 172 mm 18 mm 188 mm MF10 MF11UL U 172 mm 10 mm 27 mm 278 mm 254 mm 144 mm 12 mm Ø20 KNOCK-OUTS Ø25/2 11 mm 96 mm 278 mm 27 mm 78 mm 54 mm 7 mm 178 mm 190 mm kg (4.2 lb.) kg (4.2 lb.) 2.851kg (6.25 lb.) 0.998kg (2.2 lb.)

12 Stainless Steel Enclosed Motor Disconnect Switch These enclosures are ideal where chemicals are used for cleaning and maintenance such as food processing plants and breweries. Mining is another application area. Their stainless steel construction is extremely resistant to corrosion, and the enclosure is also rated to IP66. Catalog Number Black Handle Yellow/ Red Handle No. of Poles General Purpose Current Maximum Voltage Motor 480V AC Motor Horsepower Rating /HP V AC 200V AC 208V AC V AC 265V AC 277V AC V AC V AC 550- Short Circuit Withstand Rating at 600 V with Max. Fuse Size/Class: K5 RK5 RK1 J Terminal Size Acceptability (Cu Conductors only, 75 C) Terminal Torque Environmental Rating Enclosure Type Used KER25UL KER25UL Y/R 25A 17.5A 11A 1 2 H2 KER40UL KER40UL Y/R 40A 28A 18A 2 H2 (to convert to inches multiply by 0.097) 120 mm H2 99 mm 108 mm 7 mm ON 180 mm 160 mm OFF Weight Suitable Accessories Auxiliary Contacts 1.2kg (2.646 lb) 1.2kg (2.646 lb) *Also available in 4 pole models. Contact Altech for part numbers.

13 ON Stainless Steel Enclosed Motor Disconnect Switch KER60UL KER60UL Y/R 4A 27A KER80UL KER80UL Y/R 47A KER100UL KER100UL Y/R 54A KER125UL KER125UL Y/R 125A 68A (@480V AC) 12-4AWG H2 H2 H2 H2 160 mm H2 19 mm 125 mm 90 mm 280 mm 260 mm OFF 2.kg (5.071 lb..) 1.021kg (2.249 lb.) kg (4.2 lb.) kg (4.2 lb.)

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