Cryogenic valves. Inspired By Challenge

Transcription

1 Inspired y Challenge

2 Floating all Valves General 3 Piece Flanged High pressure ulti Ordering code system Introduction Under extremely low temperatures and in the harshest of environments, Habonim s cryogenic ball valves consistently exhibit high flow capacity, tight shutoff, energy efficiency and long service-free life. Unmatched in reliability, stability and, most imantly, safety, Habonim's cryogenic valves are used in air separation plants, LNG storage, distribution and transation, and in the aerospace, petrochemical and medical industries. Technical summary Size range Pressure range Temperature range aterials End connections Operation Service ¼ -8" (DN8-DN200) Vacuum 0-6 Tor to bar (6000 psi) -269 C to +200 C (-2 F to +392 F) Stainless steel 3 CF8/CF3, 79, 36/36L, monel 00 and more Threaded, welded, flanged Lever or gear operated, pneumatic or electric actuated LNG terminals, air separation plants, LNG transation, steel production, food & beverage, research labs Standards of compliance Factory certification ISO Quality management system NSI 6.3, ISO 7292, Valve design PI 6D/ISO 33 S 636 EN 267 S ISO 20 & S EN 626 NSI.20. EN 06-, ISO 7-, JIS 0203 DIN382 Specification for valves for cryogenic service Industrial valves - Isolating valves for LNG (optional) Cryogenic vessels - Valves for cryogenic service NPT - National Pipe Taper thread SPT - ritish Standard Pipe Taper thread SPP - ritish Standard Paralell Pipe NSI 6., EN 2760 Socket weld end connection NSI 6.2, EN2627- uttweld end connection (schedule, 0, 0, 80) NSI 6., EN 092 Pt &2 Flange dimensions NSI 6.0, EN 8 Face-to-Face dimensions NCE R-07, ISO 6-/2/3 aterials for use in H 2 S-containing environments in oil and gas production EN 66-, PI 98 Testing of metallic valves - pressure tests, test procedures and acceptance criteria Certifications PI 607, ISO 097 Testing of valves - Fire type-testing requirements ISO 88- Industrial valves - measurement, test and qualification procedures for fugitive emissions PED 97/23/EC odule H TEX 9/9/EC IEC SIL 2/3 Pressure equipment directive equipment and protective systems intended for use in potentially explosive atmospheres (optional for actuated unit only) Safety integrity level - functional safety of electrical/electronic/programmable electronic safety-related systems (optional for actuated unit only) Documentation EN /3./3.2 etallic materials - types of inspection documents 2

3 General Series in range Three piece C7C/C7W series Three piece, standard and full Size range / - 2" (DN8 - DN0) Pressure range NSI Class 600 Vacuum 0-6 Tor to 03 bar (90 psi) Size range 2 /2-6" (DN6 - DN0) Pressure range NSI Class 300 Vacuum 0-6 Tor to 0 bar (72 psi) End connections Threaded, welded, flanged C26C/C26W series Size range Pressure range End connections Three piece, full 2"- 8" (DN0 - DN200) NSI Class 600 Vacuum 0-6 Tor to 03 bar (90 psi) Threaded, welded, flanged Flanged C3C/C3W series Standard Size range /2-8 (DN - DN200) Pressure range NSI Class 0 Vacuum 0-6 Tor to 20 bar (290 psi) End connections Flanged C32C/C32W series Size range Pressure range End connections C73C/C73W series Size range Pressure range End connections C7C/C7W series Size range Pressure range End connections C78C/C78W series Size range Pressure range End connections C77C/C77W series Size range Pressure range End connections Standard /2-8 (DN - DN200) NSI Class 300 Vacuum 0-6 Tor to 0 bar (72 psi) Flanged Full /2-8 (DN - DN200) NSI Class 0 Vacuum 0-6 Tor to 20 bar (290 psi) Flanged Full /2-8 (DN - DN200) NSI Class 300 Vacuum 0-6 Tor to 0 bar (72 psi) Flanged Full /2-2 (DN - DN0) DIN PN0 Vacuum 0-6 Tor to 0 bar (80 psi) Flanged Full 3-8 (DN80 - DN200) DIN PN6 Vacuum 0-6 Tor to 6 bar (230 psi) Flanged High Pressure C28C/C28W series Three piece, standard and full Size range / - 2 (DN8 - DN0) Pressure range NSI Class 200 Vacuum 0-6 Tor to bar (6000 psi) Size range 2 /2-8 (DN6 - DN200) Pressure range NSI Class 00 Vacuum 0-6 Tor to 2 bar (3700 psi) End connections Threaded, welded, flanged ulti C6C/C62C/C6W/C62W Standard and full Size range / - 2" (DN8 - DN0) Pressure range NSI Class 600 Vacuum 0-6 Tor to 03 bar (90 psi) Size range 2 /2 - " (DN6 - DN00) Pressure range NSI Class 300 Vacuum 0-6 Tor to 0 bar (72 psi) End connections Threaded, welded, flanged DC7C/DC7W series Size range Pressure range Size range Pressure range End connections Three piece, standard and full / - 2" (DN8 - DN0) NSI Class 600 Vacuum 0-6 Tor to 03 bar (90 psi) 2 /2-6" (DN6 - DN0) NSI Class 300 Vacuum 0-6 Tor to 0 bar (72 psi) Threaded, welded, flanged 3

4 Floating all Valves General 3 Piece Flanged High pressure ulti Ordering code system Design feature Efficient heat tran Narrow space betw extension ID and st OD keeps the stem ambient tempertu onnet angle Up to from vert (fully S636 comp HermetiX Stem s ISO 88- certifie Graphite free, fire sa High endurance up nti-abrasion mech Live loaded No trapped cavity Relief hole on the u pressure buildup in inimum therma One size up and sh dditional spring w Stem 'low-out' proof Solid one-piece ste Tight stem-to-ball e High torque durab One-way assembl Integral rib and asy assembly Tongue & groove Zero leakage to the Full compression o ccurate alignmen Flow direction ind Highly visible arrow "T" mark on the ste thermal expansion

5 General ransable trim parts. (0") of

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7 General Flow direction indicators "T" mark on stem showing the relief hole direction Seats and seals For temperatures down to -200 C/-328 F, Habonim recommends the use of either TF 600 or Habonim CF PTFE seats - for a lower operating torque, smaller actuator and a cost effective product. For temperatures down to -269 C/-2 F, Habonim recommends the use of PCTFE (KEL-F). hybrid seat comprised of a stainless steel housing and a PCTFE (KEL-F) insert is Habonim s recommendation for high pressure cryogenic applications. When PCTFE seats are sized for the application, a high tensile 7-PH stem (code ) must be used to overcome the high operating torque. oth graphite and PTFE body seals are used in the cryogenic series, with PTFE for non-fire safe applications and graphite for fire safe applications. oth seal types are designed to accommodate the same body/end encapsulation. oiling point of cryogens Seats o C \ -09 o F CO2-6. o C \ -29 o F ethane -68 o C \ -270 o F LNG Indicator on the extended bonnet top -83 o C \ -297 o F -86 o C \ -303 o F Oxygen rgon TF CF PTFE -88 o C \ -306 o F Fluorine -9. o C \ -38 o F ir -96 o C \ -32 o F Nitrogen o C \ -2 o F Hydrogen -269 o C \ -2 o F Helium PCTFE Indicator on valve body inimum thermal expansion Using one-size-up and double the amount of body bolts reduces linear thermal expansion and dramatically decreases the likelihood of leakage to the atmosphere. In addition, spring washers compensate for thermal contraction of valve parts that occur during the thermal cycles. Efficient heat transfer The Habonim standard bonnet length design complies with S636 for non-cold-box applications. The long neck bonnet insulates the stem seal from the low temperatures of cryogenic fluids, thus enabling safe and long lasting seal service. thin layer of liquid cryogenic media between the bonnet ID and the stem OD, enables safe evaporation of cryogenic fluid at the ambient environment temperature. 7

8 Floating all Valves General 3 Piece Flanged High pressure ulti Ordering code system Cleaning standards Habonim's meticulous valve assembly procedure eliminates hydrocarbon oil, grease, metal chips and other ignition hazards that can be introduced by a poor deburring process or shop dirt. Habonim procedures for cleaning and inspecting valve parts that are used in Oxygen service are also applicable for Cryogenic service and comply with all relevant international standards and corporate specifications: CG G-. ST 380/380 EIG Linde standard LS -7 part and 2 Linde standard LS 03-6X7 Praxair standard GS-38 Habonim uses a state of the art, environmentally friendly, alkaline-based automatic degreasing system with multiple stages of ultrasonic cleaning, rinsings and drying chambers. Complete control over process parameters like the cleaning agent PH and temperature, the rinsing temperature chambers, and the temperature and humidity inside the drying chamber provides optimal results and full repeatability of the cleanliness level of the cleaned parts. The cleaning procedure is followed by 00% cleaning inspection as per leading industry standards. Valve assembly Upon completion of the cleaning process the valves are assembled in an oil free restricted area, by trained personnel who are qualified for this particular task. The employees wear clean working clothes and latex gloves throughout the assembly procedure. The equipment and tools are cleaned before use and the work surfaces are covered with a clean polyethylene sheet before performing the valve assembly. Strength test Shell test of the complete assembled product at. times the valve pressure rating is performed with a computer controlled high-pressure testing chamber, using % clean compressed nitrogen. This safe and reliable pressure testing meets EN 66- and PI 98 standards. Functional test Gas Service Leak Rates are EN 66- Rate \ ubble Tight Shutoff \ PI 98 \ PI 6D \ ISO 208. Cryogenic Service Leak Rates comply with standards such as S 636, ISO 626 and EN 267. Test method EN 779 vacuum technique -.3 Leakage E-6 Pa*m3/sec. 8

9 ulti NDT Radiographic tests per SE 3.3 for severe cyclic service are standard for welded parts. Habonim uses only 00% buttwelded joints to ensure full welding penetration. 00% X-ray test coverage ensures the highest levels of safety and quality. Radiographic tests per SE 6.3 RT for castings and other pressure-containing parts can be conducted upon request, along with die penetrant test per SE 6.3 RT, and visual inspection of castings per SS-SP-. Quality ssurance Habonim cryogenic valves are supplied with a detailed EN-020 test certificate type 3. as standard. 3.2 type certifications, witnessed pressure and cryogenic tests and other services are available upon request. Standard Habonim tests Test Standard Success criteria Valve Shell test at. the pressure rating EN 66- (P0-P) PI 98 SE 6.3 Radiographic For Fabricated (Welded) Parts SE 3.3 Severe Cyclic Conditions ody Leakage test EN 66- ethod EN 779 vacuum technique -.3 Seat tightness test EN 66- ethod EN 779 vacuum technique -.3 Cleaning CG G., Praxair GS-38 or GS0, Linde -7 part and 2 No visible gas leakage PV code, Section V, rticle 2 Leakage E -6 Pa*m 3 /s Leakage E -6 Pa*m 3 /s Per standard dditional NDTs offered upon special request IPCT -96 C Test Standard Success criteria EN267 ST 370 testing ethods EN 00- Kv > 60J Lateral expansion > 0.38 mm Visual test for casting SS-SP Per standard Liquid penetrant Fabricated parts SE 3.3 Severe cyclic conditions Liquid penetrant cast parts ST E6 6.3 andatory ppendix III Cryogenic tests S636, EN267 Witnessing by 3rd party Per society standards & rules Packaging Packaging is done in the same cleanroom where the assembly process took place. Valves and components are not removed from the cleanroom until they are properly packed and sealed. Each finished (dry, completed, inspected and approved) product is capped with non-shedding end caps and bagged in resilient clear polyethylene bags together with silica gel desiccant bags to maintain the product cleanliness. In order to preserve product cleanliness, it is crucial to store the valves in their protective elements as they were received from the factory until they are ready to be installed. 9

10 Floating all Valves General 3 Piece Flanged High pressure ulti Ordering code system ulti and Diverter valves Habonim s C6 ulti and DC7 diverter cryogenic lines are extremely flexible and space saving valves. They enable the piping and machine designer to save valves, space, flow elements, while enhancing safety and simplicity. With a variety of flow patterns and directions, in both automatic and manual configurations, the multi valve can save 2-3 valves, and facilitate safe and easy changeover and shutoff of cryogenic fluids. variety of ball configurations for different flow patterns are available. For the complete range of configurations, please refer to the Diverter or ulti valve chapters. 0

11 General Double lock and leed (D) Cryogenic Double lock and leed valves are extremely compact and safe devices that allow the user to provide total leak-proof safety by directing the main valve cavity to a safe location, thus securely isolating gas furnaces, marine motors, LNG tanks, and LNG fueled trucks, from explosive and cold cryogenic fluids such as LNG, LOX etc. The principle of operation is to have two main valves in the flow direction, where the secondary valve ensures no leakage under all circumstances, and a bleed va perpendicular to the main piping forces any excess gas/fluid in the main cavity t vent to a secure location. Habonim meets the challenge by providing safe, compact, built-to-spec double block and bleed cryogenic valves in a full range of configurations including: full a semi-automatic, manual, and hand lock. Other customer-specified configuration available ranging from ½ up to 6 main valves and bleed valves to match. Double block and bleed valves operate safely when the valve is installed correct with the bonnets remaining upright as shown.

12 Floating all Valves General 3 Piece Flanged High pressure ulti Ordering code system Size - 2 DN8-DN0 Class 600 C7W/C7C () Series Valve dimensions S D C G H ø all P Preparation for actuation P ø W ½ & ¾" without nut - 2 with nut Stem flats show valve ball position TxL thread F PCD N thread Std. Full all Unit Standard design 6.0" bonnet Weight kg/lb Kv S W N P F TxL C D G H C D G H Std. 6.0" Cv DN DN0 mm / (F03) x0 /2" 3/8" inch UNF DN20 DN mm / (F03) x0 3/" /2" inch UNF DN2 DN20 mm / (F0) x0 " 3/" inch UNF DN32 DN2 mm / (F0) x0 /" " inch UNF DN0 DN32 mm / (F0) x2 /2" /" inch UNF DN0 DN0 mm /6 8.0 (F0) x2 2" /2" inch UNF

13 Size - 2 DN8-DN0 Class 600 C7W/C7C () Series Components & materials a ody 3 CF8, 9 3-, ronze RG 2 End 3 CF8, 9 3-, ronze RG 2 3 all 3 CF8, 7 N060, ronze RG Stem 79 36/36L, 6 Gr.630 H0D 7-PH, 7 N060 * Seat CF PTFE, TF, PCTFE (KEL-F) 2 6* ody seal PTFE, Graphite 2 7* Stem thrust seal CF PTFE (2), TF (2), PCTFE (KEL-F) 7a* nti-abrasion ring CF PTFE (2), TF (2), PCTFE (KEL-F) 8 Stop pin * Stem seal CF PTFE, TF, Graphite (2) 0 Follower L 0** Slide bearing TF36 Disc spring PH 2 2 Stem nut EN , 9 Gr 8 3 Locking clip 67 8, 8 () C7C series is Habonim's standard valve design without the HermetiX stem seal construction. (2) This material can only be used as part of the C7C design. Handle Serrated washer Handle nut EN , 9 Gr 8 7 Sleeve PVC 8 ody bolt EN , 93 Gr Spring washer DIN nti-static spring nti-static plunger rrow flow Tag (not shown) onnet seal PTFE, Graphite 2 Stem bearing PTFE 26 onnet 79 36L, 3 CF8 28 olt 93 8, DIN Spring washer DIN Dog tag * Repair kit components ** Only with HermetiX fire safe design 3

14 Floating all Valves General 3 Piece Flanged High pressure ulti Ordering code system Size 2½ - 6 DN6-DN0 Class 300 C7W/C7C () Series Valve dimensions S D C G H ø all Preparation for actuation P ø W Q Stem groove shows valve ball position N thread N thread TxL thread F PCD DD Square Std. Full Unit all Standard design 6.0" bonnet Weight kg/lb Kv S W DD N P Q F TxL C D G H C D G H Std. 6.0" Cv DN6 DN0 mm / (F07) x20 2 /2 2" inch UNS DN80 DN6 mm (F0) x /2" inch UNS DN00 DN80 mm (F0) x20 3 inch UNS DN00 mm (F0) x20 Inch UNS DN0 mm / (F2) x20 6 inch UNS () C7C series is Habonim's standard valve design without the HermetiX stem seal construction.

15 Size 2½ - 6 DN6-DN0 Class 300 C7W/C7C () Series Components & materials a ody 3 CF8, 9 3-, ronze RG 2 End 3 CF8, 9 3-, ronze RG 2 3 all 3 CF8, 7 N060, ronze RG Stem 79 36/36L, 6 Gr.630 H0D 7-PH, 7 N060 * Seat CF PTFE, TF, PCTFE (KEL-F) 2 6* ody seal PTFE, Graphite 2 6 Sup ring 3 CF8 7* Stem thrust seal CF PTFE (2), TF (2), PCTFE (KEL-F) 7a* nti-abrasion ring CF PTFE (2), TF (2), PCTFE (KEL-F) 8 Stop pin * Stem seal CF PTFE, TF, Graphite (2) 0 Follower L 0** Slide bearing TF36 Disc spring 693 Gr PH 2 2 Stem nut EN , 9 Gr 8 3 Tab lock washer () C7C series is Habonim's standard valve design without the HermetiX stem seal construction. (2) This material can only be used as part of the C7C design. Handle C.St. Zinc plate, 20 36L Stop plate Wrench head 3 CF8 6 Wrench bolt EN /-80, 93 Gr 8/8 7 Sleeve PVC 8 ody bolt EN , 93 Gr Spring washer DIN nti-static spring nti-static plunger rrow flow Tag (not shown) onnet seal PTFE, Graphite 2 Stem bearing PTFE 26 onnet 79 36L, 3 CF8 28 olt 93 8, DIN Spring washer DIN Dog tag * Repair kit components ** Only with HermetiX fire safe design

16 Floating all Valves General 3 Piece Flanged High pressure ulti Ordering code system Size 2-8 DN0-DN200 Class 600 C26W/C26C () Series Valve dimensions S D C G H ø all Preparation for actuation P ø W Q Stem groove shows valve ball position TxL thread F PCD N thread DD N thread Square Std. Unit all Standard design 6.0" bonnet Weight kg/lb Kv S W DD N P F TxL C D G H C D G H Std. 6.0" Cv DN0 mm " (F0) X2 2 inch UNF DN80 mm / (F2) x 3 inch UNF DN00 mm / (F2) x inch UNF DN0 mm ' 0.00 (F6) X8 6 inch UN DN200 mm / ' 0.00 (F2) X28 8 inch UN (-) Due to high valve torque pipe handle cannot be used. manual gear or automation means should be used to operate the valve. 6

17 Size 2-8 DN0-DN200 Class 600 C26W/C26C () Series Components & materials a , ody 3 CF8, 9 3-, ronze RG 2 End 79 36/36L, 3 CF8, , ronze RG 3 all 3 CF8, 7 N060, ronze RG Stem 79 36/36L, 6 Gr.630 H0D 7-PH, 7 N060 * Seat CF PTFE,TF, PCTFE (KEL-F) 2 * Seat housing 3 CF8, 9 3-, ronze RG 2 * Seat seal PTFE, Graphite 2 6* ody seal PTFE, Graphite 2 7* Stem thrust seal CF PTFE (2), TF (2), PCTFE (KEL-F) 7a nti-abrasion ring CF PTFE (2), TF (2), PCTFE (KEL-F) 8 Stop pin * Stem seal CF PTFE, TF, Graphite (2) 0 Follower L 0** Slide bearing TF36 Disc spring 693 Gr PH 2 2 Stem nut EN , 9 Gr 8 () C26C series is Habonim's standard valve design without the HermetiX stem seal construction. (2) This material can only be used as part of the C26C design. 3 Tab lock washer Handle C.St. Zinc plate, 20 36L Stop plate Wrench head 3 CF8 6 Wrench bolt EN /-80, 93 Gr 8/8 7 Sleeve PVC 8 ody bolt EN , 93 Gr Spring washer DIN nti-static spring nti-static plunger rrow flow Tag (not shown) onnet seal PTFE, Graphite 2 Stem bearing PTFE 26 onnet 79 36L, CF8 28 olt 93 8, DIN Spring washer DIN Dog tag * Repair kit components ** Only with HermetiX fire safe design 7

18 Floating all Valves General 3 Piece Flanged High pressure ulti Ordering code system Size /2-2 DN-DN0 NSI Class 0 C3W/C3C () Series Valve dimensions S D C G H ø all Preparation for actuation P P ø W TxL thread F PCD ½ & ¾" without nut - 2 with nut Stem flats show valve ball position N thread Std. Unit all Standard design 6.0" bonnet Weight kg/lb Kv S W N P F TxL C D G H C D G H Std. 6.0" Cv DN mm (F03) /8 UNF x0 /2 inch DN20 mm (F03) /8 UNF x0 3/ inch DN2 mm /6 UNF 7.20 (F0) x0 inch DN0 mm /6 UNF 8.00 (F0) x2 /2 inch DN0 mm /6 UNF 8.0 (F0) x2 2 inch

19 Size /2-2 DN-DN0 NSI Class 0 C3W/C3C () Series Components & materials ody 3 CF8, 9 3-, ronze RG 2 Plug 3 CF8, 9 3-, ronze RG 3 all 3 CF8, 7 N060, ronze RG Stem 79 36/36L, 6 Gr.630 H0D 7-PH, 7 N060 * Seat CF PTFE, TF, PCTFE (KEL-F) 2 6* ody seal PTFE, Graphite 6*** Sup ring 79 36L, 7 N060 7* Stem thrust seal CF PTFE (2), TF (2), PCTFE (KEL-F) 7a* nti-abrasion ring CF PTFE (2), TF (2), PCTFE (KEL-F) 8 Stop pin * Stem seal CF PTFE, TF, Graphite (2) 0 Follower L 0** Slide bearing TF36 Disc spring 693 Gr PH 2 () C3C series is Habonim's standard valve design without the HermetiX stem seal construction. (2) This material can only be used as part of the C3C design. 2 Stem nut EN , 9 Gr 8 3 Locking clip 67 8, 8 Handle Serrated washer Handle nut EN , 9 Gr 8 7 Sleeve PVC 20 nti-static spring nti-static plunger rrow flow Tag (not shown) onnet seal PTFE, Graphite 2 Stem bearing PTFE 26 onnet 79 36L, 3 CF8 28 olt 93 8, DIN Spring washer DIN Dog tag * Repair kit components ** Only with HermetiX fire safe design *** Only with graphite body seal 9

20 Floating all Valves General 3 Piece Flanged High pressure ulti Ordering code system Size 3-8 DN80-DN200 NSI Class 0 C3W/C3C () Series Valve dimensions S D C G H ø all Preparation for actuation P ø W Q Stem groove shows valve ball position TxL thread F PCD N thread DD N thread Square Std. Unit all Standard design 6.0" bonnet Weight kg/lb Kv S W DD N P Q F TxL C D G H C D G H Std. 6.0" Cv DN80 mm (F0) x20 3 inch UNS DN00 mm (F0) x20 inch UNS DN0 mm / (F2) x20 6 inch UNS DN200 mm / (F2) x20 8 inch UNS (-) Due to high valve torque pipe handle cannot be used. manual gear or automation means should be used to operate the valve. 20

21 Size 3-8 DN80-DN200 NSI Class 0 C3W/C3C () Series Components & materials a ody 3 CF8, 9 3-, ronze RG 2 Plug 3 CF8, 9 3-, ronze RG 3 all 3 CF8, 7 N060, ronze RG Stem 79 36/36L, 6 Gr.630 H0D 7-PH, 7 N060 * Seat CF PTFE,TF, PCTFE (KEL-F) 2 6* ody seal PTFE, Graphite 7* Stem thrust seal CF PTFE (2), TF (2), PCTFE (KEL-F) 7a* nti-abrasion ring CF PTFE (2), TF (2), PCTFE (KEL-F) 8 Stop pin * Stem seal CF PTFE, TF, Graphite (2) 0 Follower L 0** Slide bearing TF36 Disc spring 693 Gr PH 2 2 Stem nut EN , 9 Gr 8 3 Tab lock washer () C3C series is Habonim's standard valve design without the HermetiX stem seal construction. (2) This material can only be used as part of the C3C design. Handle C.St. Zinc plate, 20 36L Stop plate Wrench head 3 CF8 6 Wrench bolt EN /-80, 93 Gr 8/8 7 Sleeve PVC 20 nti-static spring nti-static plunger rrow flow Tag (not shown) onnet seal PTFE, Graphite 2 Stem bearing PTFE 26 onnet 79 36L, 3 CF8 28 olt 93 8, DIN Spring washer DIN Dog tag * Repair kit components ** Only with HermetiX fire safe design 2

22 Floating all Valves General 3 Piece Flanged High pressure ulti Ordering code system Size /2-2 DN-DN0 NSI Class 300 C32W/C32C () Series Valve dimensions S D C G H ø all Preparation for actuation P P ø W TxL thread F PCD ½ & ¾" without nut - 2 with nut Stem flats show valve ball position N thread Std. Unit all Standard design 6.0" bonnet Weight kg/lb Kv S W N P F TxL C D G H C D G H Std. 6.0" Cv DN mm (F03) /8 UNF x0 /2 inch DN20 mm (F03) /8 UNF x0 3/ inch DN2 mm /6 UNF 7.20 (F0) x0 inch DN0 mm /6 UNF 8.00 (F0) x2 /2 inch DN0 mm /6 UNF 8.0 (F0) x2 2 inch

23 Size /2-2 DN-DN0 NSI Class 300 C32W/C32C () Series Components & materials ody 3 CF8, 9 3-, ronze RG 2 Plug 3 CF8, 9 3-, ronze RG 3 all 3 CF8, 7 N060, ronze RG Stem 79 36/36L, 6 Gr.630 H0D 7-PH, 7 N060 * Seat CF PTFE, TF, PCTFE (KEL-F) 2 6* ody seal PTFE, Graphite 6*** Sup ring 79 36L, 7 N060 7* Stem thrust seal CF PTFE (2), TF (2), PCTFE (KEL-F) 7a* nti-abrasion ring CF PTFE (2), TF (2), PCTFE (KEL-F) 8 Stop pin * Stem seal CF PTFE, TF, Graphite (2) 0 Follower L 0** Slide bearing TF36 Disc spring 693 Gr PH 2 () C32C series is Habonim's standard valve design without the HermetiX stem seal construction. (2) This material can only be used as part of the C32C design. 2 Stem nut EN , 9 Gr 8 3 Locking clip 67 8, 8 Handle Serrated washer Handle nut EN , 9 Gr 8 7 Sleeve PVC 20 nti-static spring nti-static plunger rrow flow Tag (not shown) onnet seal PTFE, Graphite 2 Stem bearing PTFE 26 onnet 79 36L, 3 CF8 28 olt 93 8, DIN Spring washer DIN Dog tag * Repair kit components ** Only with HermetiX fire safe design *** Only with graphite body seal 23

24 Floating all Valves General 3 Piece Flanged High pressure ulti Ordering code system Size 3-8 DN80-DN200 NSI Class 300 C32W/C32C () Series Valve dimensions S D C G H ø all Preparation for actuation P ø W Q Stem groove shows valve ball position TxL thread F PCD N thread DD N thread Square Std. Unit all Standard design 6.0" bonnet Weight kg/lb Kv S W DD N P Q F TxL C D G H C D G H Std. 6.0" Cv DN80 mm (F0) x20 3 inch UNS DN00 mm (F0) x20 inch UNS DN0 mm / (F2) x20 6 inch UNS DN200 mm / (F2) x20 8 inch UNS (-) Due to high valve torque pipe handle cannot be used. manual gear or automation means should be used to operate the valve. 2

25 Size 3-8 DN80-DN200 NSI Class 300 C32W/C32C () Series Components & materials a ody 3 CF8, 9 3-, ronze RG 2 Plug 3 CF8, 9 3-, ronze RG 3 all 3 CF8, 7 N060, ronze RG Stem 79 36/36L, 6 Gr.630 H0D 7-PH, 7 N060 * Seat CF PTFE, TF, PCTFE (KEL-F) 2 6* ody seal PTFE, Graphite 7* Stem thrust seal CF PTFE (2), TF (2), PCTFE (KEL-F) 7a* nti-abrasion ring CF PTFE (2), TF (2), PCTFE (KEL-F) 8 Stop pin * Stem seal CF PTFE, TF, Graphite (2) 0 Follower L 0** Slide bearing TF36 Disc spring 693 Gr PH 2 2 Stem nut EN , 9 Gr 8 3 Tab lock washer () C32C series is Habonim's standard valve design without the HermetiX stem seal construction. (2) This material can only be used as part of the C32C design. Handle C.St. Zinc plate, 20 36L Stop plate Wrench head 3 CF8 6 Wrench bolt EN /-80, 93 Gr 8/8 7 Sleeve PVC 20 nti-static spring nti-static plunger rrow flow Tag (not shown) onnet seal PTFE, Graphite 2 Stem bearing PTFE 26 onnet 79 36L, 3 CF8 28 olt 93 8, DIN Spring washer DIN Dog tag * Repair kit components ** Only with HermetiX fire safe design 2

26 Floating all Valves General 3 Piece Flanged High pressure ulti Ordering code system Size /2 - DN-DN2 NSI Class 0 C73W/C73C () Series Valve dimensions S D C G H ø all Preparation for actuation P P ø W ½ & ¾" without nut - 2 with nut Stem flats show valve ball position TxL thread F PCD N thread Std. Unit all Standard design 6.0" bonnet Weight kg/lb Kv S W N P F TxL C D G H C D G H Std. 6.0" Cv DN mm /8 UNF 7.20 (F03) x0 /2 inch DN20 mm /8 UNF 7.20 (F03) x0 3/ inch DN2 mm /6 UNF 7.20 (F0) x0 inch

27 Size /2 - DN-DN2 NSI Class 0 C73W/C73C () Series Components & materials a ody 3 CF8, 9 3-, ronze RG 2 Plug 3 CF8, 9 3-, ronze RG 3 all 3 CF8, 7 N060, ronze RG Stem 79 36/36L, 6 Gr.630 H0D 7-PH, 7 N060 * Seat CF PTFE, TF, PCTFE (KEL-F) 2 6* ody seal PTFE, Graphite 2 7* Stem thrust seal CF PTFE (2), TF (2), PCTFE (KEL-F) 7a* nti-abrasion ring CF PTFE (2), TF (2), PCTFE (KEL-F) 8 Stop pin * Stem seal CF PTFE, TF, Graphite (2) 0 Follower L 0** Slide bearing TF36 Disc spring 693 Gr PH 2 2 Stem nut EN , 9 Gr 8 () C73C series is Habonim's standard valve design without the HermetiX stem seal construction. (2) This material can only be used as part of the C73C design. 3 Locking clip Handle Serrated washer Handle nut EN , 9 Gr 8 7 Sleeve PVC 20 nti-static spring nti-static plunger rrow flow Tag (not shown) onnet seal PTFE, Graphite 2 Stem bearing PTFE 26 onnet 79 36L, 3 CF8 28 olt 93 8, DIN Spring washer DIN Dog tag * Repair kit components ** Only with HermetiX fire safe design 27

28 Floating all Valves General 3 Piece Flanged High pressure ulti Ordering code system Size /2-2 DN0-DN0 NSI Class 0 C73W/C73C () Series Valve dimensions S D C G H ø all Preparation for actuation P ø W Q TxL thread F PCD N thread Std. Unit all Standard design 6.0" bonnet Weight kg/lb Kv S W N P F TxL C D G H C D G H Std. 6.0" Cv DN0 mm / (F0) x2 /2 inch UNF DN0 mm / (F07) x2 2 inch UNF

29 Size /2-2 DN0-DN0 NSI Class 0 C73W/C73C () Series Components & materials a ody 3 CF8, 9 3-, ronze RG 2 End 3 CF8, 9 3-, ronze RG 3 all 3 CF8, 7 N060, ronze RG Stem 79 36/36L, 6 Gr.630 H0D 7-PH, 7 N060 * Seat CF PTFE, TF, PCTFE (KEL-F) 2 6* ody seal PTFE, Graphite 7* Stem thrust seal CF PTFE (2), TF (2), PCTFE (KEL-F) 7a* nti-abrasion ring CF PTFE 2), TF (2), PCTFE (KEL-F) 8 Stop bolt Spring washer DIN * Stem seal CF PTFE, TF, Graphite 0 Follower L 0** Slide bearing TF36 Disc spring 693 Gr PH 2 2 Stem nut EN , Tab lock washer () C73C series is Habonim's standard valve design without the HermetiX stem seal construction. (2) This material can only be used as part of the C73C design. Handle C.St. Zinc plate, 20 36L Stop plate Wrench head 3 CF8 6 Wrench bolt EN /-80, 93 Gr 8/8 7 Sleeve PVC 8 ody bolt EN , 93 Gr 8 8 Spring washer DIN nti-static spring nti-static plunger rrow flow Tag (not shown) onnet seal PTFE, Graphite 2 Stem bearing PTFE 26 onnet 79 36L, 3 CF8 28 olt EN , Spring washer DIN Dog tag * Repair kit components ** Only with HermetiX fire safe design 29

30 Floating all Valves General 3 Piece Flanged High pressure ulti Ordering code system Size 3-8 DN80-DN200 NSI Class 0 C73W/C73C ()) Series Valve dimensions S D C G H ø all Preparation for actuation P ø W Q Stem groove shows valve ball position TxL thread F PCD N thread N thread Square Std. Unit all Standard design 6.0" bonnet S W DD N P Q F TxL Weight kg/lb Kv C D G H C D G H Std. 6.0" Cv DN80 mm (F0) x20 3 inch UNS DN00 mm (F0) x20 inch UNS DN0 mm / (F2) x20 6 inch UNS DN200 mm / (F2) x20 8 inch UNS (-) Due to high valve torque pipe handle cannot be used. manual gear or automation means should be used to operate the valve. 30

31 Size 3-8 DN80-DN200 NSI Class 0 C73W/C73C ()) Series Components & materials a ody 3 CF8, 9 3-, ronze RG 2 End 3 CF8, 9 3-, ronze RG 3 all 3 CF8, 7 N060, ronze RG Stem 79 36/36L, 6 Gr.630 H0D 7-PH, 7 N060 * Seat CF PTFE, TF, PCTFE (KEL-F) 2 6* ody seal PTFE, Graphite 7* Stem thrust seal CF PTFE (2), TF (2), PCTFE (KEL-F) 7a* nti-abrasion ring CF PTFE (2), TF (2), PCTFE (KEL-F) 8 Stop pin * Stem seal CF PTFE, TF, Graphite (2) 0 Follower L 0** Slide bearing TF36 Disc spring 693 Gr PH 2 2 Stem nut EN , Tab lock washer () C73C series is Habonim's standard valve design without the HermetiX stem seal construction. (2) This material can only be used as part of the C73C design. Handle C.St. Zinc plate, 20 36L Stop plate Wrench head 3 CF8 6 Wrench bolt EN /-80, 93 Gr 8/8 7 Sleeve PVC 8 ody bolt EN , Spring washer DIN nti-static spring nti-static plunger rrow flow Tag (not shown) onnet seal PTFE, Graphite 2 Stem bearing PTFE 26 onnet 79 36L, 3 CF8 28 olt EN , Spring washer DIN Dog tag * Repair kit components ** Only with HermetiX fire safe design 3

32 Floating all Valves General 3 Piece Flanged High pressure ulti Ordering code system Size /2 - DN-DN2 NSI Class 300 C7W/C7C () Series Valve dimensions S D C G H ø all Preparation for actuation P P ø W ½ & ¾" without nut - 2 with nut Stem flats show valve ball position TxL thread F PCD N thread Std. Unit all Standard design 6.0" bonnet Weight kg/lb Kv S W N P F TxL C D G H C D G H Std. 6.0" Cv DN mm /8 UNF 7.20 (F03) x0 /2 inch DN20 mm /8 UNF 7.20 (F03) x0 3/ inch DN2 mm /6 UNF 7.20 (F0) x0 inch

33 Size /2 - DN-DN2 NSI Class 300 C7W/C7C () Series Components & materials a ody 3 CF8, 9 3-, ronze RG 2 Plug 3 CF8, 9 3-, ronze RG 3 all 3 CF8, 7 N060, ronze RG Stem 79 36/36L, 6 Gr.630 H0D 7-PH, 7 N060 * Seat CF PTFE, TF, PCTFE (KEL-F) 2 6* ody seal PTFE, Graphite 2 7* Stem thrust seal CF PTFE (2), TF (2), PCTFE (KEL-F) 7a* nti-abrasion ring CF PTFE (2), TF (2), PCTFE (KEL-F) 8 Stop pin * Stem seal CF PTFE, TF, Graphite (2) 0 Follower L 0** Slide bearing TF36 Disc spring 693 Gr PH 2 2 Stem nut EN , 9 Gr 8 () C7C series is Habonim's standard valve design without the HermetiX stem seal construction. (2) This material can only be used as part of the C7C design. 3 Locking clip Handle Serrated washer Handle nut EN , 9 Gr 8 7 Sleeve PVC 20 nti-static spring nti-static plunger rrow flow Tag (not shown) onnet seal PTFE, Graphite 2 Stem bearing PTFE 26 onnet 79 36L, 3 CF8 28 olt EN , Spring washer DIN Dog tag * Repair kit components ** Only with HermetiX fire safe design 33

34 Floating all Valves General 3 Piece Flanged High pressure ulti Ordering code system Size /2-2 DN0-DN0 NSI Class 300 C7W/C7C () Series Valve dimensions S D C G H ø all Preparation for actuation P ø W Q TxL thread F PCD N thread Std. Unit all Standard design 6.0" bonnet Weight kg/lb Kv S W N P F TxL C D G H C D G H Std. 6.0" Cv DN0 mm / (F0) x2 /2 inch UNF DN0 mm / (F07) x2 2 inch UNF

35 Size /2-2 DN0-DN0 NSI Class 300 C7W/C7C () Series Components & materials a ody 3 CF8, 9 3-, ronze RG 2 End 3 CF8, 9 3-, ronze RG 3 all 3 CF8, 7 N060, ronze RG Stem 79 36/36L, 6 Gr.630 H0D 7-PH, 7 N060 * Seat CF PTFE, TF, PCTFE (KEL-F) 2 6* ody seal PTFE, Graphite 7* Stem thrust seal CF PTFE (2), TF (2), PCTFE (KEL-F) 7a* nti-abrasion ring CF PTFE 2), TF (2), PCTFE (KEL-F) 8 Stop bolt Spring washer DIN * Stem seal CF PTFE, TF, Graphite(2) 0 Follower L 0** Slide bearing TF36 Disc spring 693 Gr PH 2 2 Stem nut EN , Tab lock washer () C7C series is Habonim's standard valve design without the HermetiX stem seal construction. (2) This material can only be used as part of the C7C design. Handle C.St. Zinc plate, 20 36L Stop plate Wrench head 3 CF8 6 Wrench bolt EN /-80, 93 Gr 8/8 7 Sleeve PVC 8 ody stud EN , Spring washer DIN ody Nut EN , nti-static spring nti-static plunger rrow flow Tag (not shown) onnet seal PTFE, Graphite 2 Stem bearing PTFE 26 onnet 79 36L, 3 CF8 28 olt EN , Spring washer DIN Dog tag * Repair kit components ** Only with HermetiX fire safe design 3

36 Floating all Valves General 3 Piece Flanged High pressure ulti Ordering code system Size 3-8 DN80-DN200 NSI Class 300 C7W/C7C () Series Valve dimensions S D C G H ø all Preparation for actuation P ø W Q Stem groove shows valve ball position TxL thread F PCD N thread N thread Square Std. Unit all Standard design 6.0" bonnet S W Weight kg/lb Kv N P Q F TxL C D G H C D G H DD Std. 6.0" Cv DN80 mm (F0) x20 3 inch UNS DN00 mm (F0) x20 inch UNS DN0 mm / (F2) x20 6 inch UNS DN200 mm / (F2) x20 8 inch UNS (-) Due to high valve torque pipe handle cannot be used. manual gear or automation means should be used to operate the valve. 36

37 Size 3-8 DN80-DN200 NSI Class 300 C7W/C7C () Series Components & materials a ody 3 CF8, 9 3-, ronze RG 2 End 3 CF8, 9 3-, ronze RG 3 all 3 CF8, 7 N060, ronze RG Stem 79 36/36L, 6 Gr.630 H0D 7-PH, 7 N060 * Seat CF PTFE, TF, PCTFE (KEL-F) 2 6* ody seal PTFE, Graphite 7* Stem thrust seal CF PTFE (2), TF (2), PCTFE (KEL-F) 7a* nti-abrasion ring CF PTFE (2), TF (2), PCTFE (KEL-F) 8 Stop pin * Stem seal CF PTFE, TF, Graphite (2) 0 Follower L 0** Slide bearing TF36 Disc spring 693 Gr PH 2 2 Stem nut EN , Tab lock washer () C7C series is Habonim's standard valve design without the HermetiX stem seal construction. (2) This material can only be used as part of the C7C design. Handle C.St. Zinc plate, 20 36L Stop plate Wrench head 3 CF8 6 Wrench bolt EN /-80, 93 Gr 8/8 7 Sleeve PVC 8 ody bolt EN , Spring washer DIN nti-static spring nti-static plunger rrow flow Tag (not shown) onnet seal PTFE, Graphite 2 Stem bearing PTFE 26 onnet 79 36L, 3 CF8 28 olt 93 8, DIN Spring washer DIN Dog tag * Repair kit components ** Only with HermetiX fire safe design 37

38 Floating all Valves General 3 Piece Flanged High pressure ulti Ordering code system Ordering code system The HONI Cryogenic ball valve identification code F C 7 W C G / X W - Size Service Series Design ody/end all/stem Seat/Seal End connection Special features Size Code inch mm C () D (2) F N Service Full bore Cryogenic Diverter bottom entry Fire safe Control Series C7 3 Piece design C3 NSI 0 C32 NSI 300 C73 NSI 0 Full bore C7 NSI 300 Full bore C77 PN6 Full bore C78 PN0 Full bore C26 Full bore class 600 design C28 3 Piece high pressure C6 ulty- valve Design () The cryogenic series is cleaned for O 2 service as standard, no need for extra prefix. (2) Only applicable for C7 series (3) Not to be used as a stem material s standard all Habonim cryogenic valves come with an anti-static device. In some applications the available options above are limited to specific sizes please consult with Habonim for details. C W Cryogenic basic design, HermetiX stem seal HermetiX Fire safe stem seal ody/end S. St. 3 CF8 / 6 CF3 / S.St. 36/36L ronze RG 7 onel 9-3- all/stem 6 S. Steel 3 CF8 7-PH 6 Gr 630 H0D (3) ronze 62 C onel 9-3- C P T G Seat TF PCTFE (KEL-F) CF PTFE PTFE Graphite Special features RTJ Ring Type Joint ody made from rolled bar EP Electropolished WR DD stem G.. Internal surface finish (G2, G32) V30 Characterized control ball 6.0 Short bonnet FF Flat face End connections Welded W uttweld schd. W0 uttweld schd. 0 W uttweld schd. 0 W80 uttweld schd. 80 XW Extended buttweld schd. 0 SW Socket weld XSW Extended socket weld WO uttweld tube OD ETO Extended tube OD SWO Socket weld tube OD WD uttweld DIN 860 ETJ Extended Tube JIS FT Flush Tank adaptive plate FP Flush Pipe adaptive plate KL Copper tube (Imperial) XYZ Copper tube (etric) ET Extended copper tube Threaded NPT NSI National Pipe Taper thread NPT ale NPT SPT EN ritish Standard Pipe Taper thread SPT ale SPT EN ritish Standard DIN2999 Pipe parralel thread EN ritish Standard DIN382 Pipe parralel thread S202 SE internal straight thread LL L TC GR Clamp Let Lock compression fitting (Imperial) Let Lock compression fitting (metric) Tri-Clamp Graylock Flanged 0 NSI 6. #0 RF 300 NSI 6. #300 RF 600 NSI 6. #600 RF 900 NSI 6. #900 RF PN6 EN092 PN6 RF PN0 EN092 PN0 RF PN6 EN092 PN6 RF PN00 EN092 PN00 RF PN60 EN092 PN60 RF