Flush tank valves. Inspired By Challenge

Transcription

1 Inspired By Challenge

2 Floating Ball Valves General standard TuBore Ordering code system Introduction The Habonim Flush Tank series incorporates all the advantages of the -piece ball valve 7 series and the TuBore 8 series. The innovation of the Flush Tank valve is the geometric design of the pad, which becomes an integral welded part of the customer s tank surface, allowing a smooth flow and preventing media stagnation. The result is a perfect adaptor between reactor and valve body. The pad is designed for easy installation. It minimizes the diameter of the prepared tank bore, reduces installation time and welding operations and, most importantly, minimizes the stress concentration and tank deformation due to weld overheating. The Habonim standard flush tank pad fits most tank configurations such as dished, flat, ellipsoidal, jacketed, conical or spherical. For special applications, such as replacing a conventional flush tank valve with a direct flow, higher Cv, quarterturn flush tank ball valve, Habonim manufactures adaptive plates. Habonim can also ship the pad independently from the valve, in order to accommodate customer requirements to simplify the vessel construction process. Technical summary Size range Series in range Pressure range Temperature range Materials Downstream end connection Operation Service /"- " (DN - DN00) R7 Series - standard and full port R8 Series - tube port Vacuum 0 - Tor up to 0 bar (700 psi) -0 C to +0 C (-7 F to +00 F) Stainless steel A CF8M/CFM, A79 /L, carbon steel A WCB/ A0,A0 LF, alloy C, alloy C7, duplex, super duplex, SMO, inconel, monel 00, titanium and more Threaded, welded, flanged Lever or gear operated, pneumatic or electric actuated Chemical, biopharma, cosmetics, food & beverage Standards of compliance Factory certification ISO Quality management system Valve design and tests ASME B. :0 Valve design API D / ISO :007 ISO79 :00 ANSI B.0. :0 NPT - National Pipe Taper thread EN 0- :00, ISO 7- :007, BSPT - British Standard Pipe Taper thread JIS B00 :999 DIN8 :0 BSPP ANSI B.:0, EN 70:0 Socket weld end connection ASME B.-07, EN7:999 Buttweld end connection (Schedule, 0, 0, 80) ASME B.:07, EN 09 -:997 Flange dimensions ASME B.0:07, EN 8:07 Face-to-Face dimensions NACE MR-07 :0/ISO - :0 Materials for use in H S-containing environments in oil and gas production NACE MR00/ISO 79 :0 Metallic materials resistant to sulfide stress cracking in corrosive petroleum refining environments EN - :0, API 98 :0 Testing of metallic valves - Pressure tests, test procedures and acceptance criteria ISO 88- :0 Industrial valves - measurement, test and qualification procedures for fugitive emissions Certifications PED 0/8/EU Module H Pressure equipment directive ATEX 0//EU equipment and protective systems intended for use in potentially explosive atmospheres (optional for actuated unit only) IEC 08-/ :00 SIL/ Safety integrity level - Functional safety of electrical/ electronic/programmable electronic safety-related systems (optional for actuated unit only) Documentation EN 00 :00././. Metallic materials - types of inspection documents

3 General Design features Mirror polished pad Minimum dead leg Variety of seat materials HermetiX stem seal Pad design Mirror polished Various geometries: dished, flat, ellipsoidal, Jacketed, conical or spherical Flush Pipe (FP) Adaptive pad with the same geometry of the pipe line, designed to provide minimum 'dead volume' in pipe lines, preventing media from stagnating and fully insuring drainage of pipe cavities. Mirror polished solid ball No restrictions ensure full drainage Body Minimum dead leg between ball sphere and tank internal surface Three-piece design with swing-out body, for easy maintenance Top mounting platform compliant with ISO for easy mounting of actuator and other accessories CIP/SIP purge ports ensure complete flush of the valve cavity (optional) Steam jacket (optional) Streamlined flow ensures full drainage Ball Mirror polished solid ball Bidirectional as standard High flow capacity with low pressure drop at full opening Floating ball concept for positive shutoff Variety of materials and designs Stem One-piece solid stem Blowout-proof design Antistatic device HermetiX stem seal HermetiX ISO 88- certified Designed to operate for 00,000 cycles without refurbishment Anti-abrasion mechanism Live loaded Seats and seals Flexible seat design Reduced wear Low torque Rate A leakage tightness SRS - Self-relief seat (optional) Variety of materials and designs Handle Rigid handle indicating flow direction Easy valve operation Various designs Locking devices (optional)

4 Floating Ball Valves General standard TuBore Ordering code system Size - DN-DN Class 00 R7X/R7P () Series Valve dimensions D C ø Ball port W R R A B A TxL thread F PCD S Preparation for actuation P P ½, ¾ & ½ without nut - with nut H M Stem flats show valve ball position N thread Std. Full Ball Unit R R A A B C D H S W M N P F TxL Weight Kv port port port kg/lb Cv DN DN0 mm /8. (F0) MX0 /" /8" inch UNF DN0 DN mm /8. (F0) MX0 /" /" inch UNF 0... DN DN0 mm / 7.0 (F0) MX0 " /" inch UNF DN DN mm / 7.0 (F0) MX0 /" " inch UNF DN0 DN mm / 8.0 (F0) MX /" " inch UNF DN0 DN0 mm / 8.0 (F0) MX /" inch UNF DN DN0 mm /.0 (F07) M8X / inch UNF 0..7.

5 Size - DN-DN Class 00 R7X/R7P () Series Components & materials A a A Body End Pad Ball A CF8M, A WCB, A0, A CN7M, A9 M-, A9 CW-MW, A9 CX-MW, A CKMCuN, A99 CDMN A, A99 CEMN A A CFM, A WCB, A0, A CN7M, A9 M-, A9 CW-MW, A9 CX-MW, A CKMCuN, A99 CDMN A, A99 CEMN A A79 L, B7 N0800, B N000, B7 N00, B7 N07, A79 S, A79 S80, A79 S70 A CF8M, B7 N0800, B N000, B7 N00, B7 N07, A79 S, A79 S80, A79 S70 Stem A79 L, A Gr 0 H0D 7-PH, B7 N0800, B N000, B7 N00, B7 N07, A79 S, A79 S80, A79 S70 * Seat PTFE, RPTFE, CF PTFE, PEEK, CF PEEK, TFM, UHMWPE, VESPEL, PVDF, DELRIN, PCTFE (KEL-F) * Body seal PTFE, RPTFE, TFM, UHMWPE, Graphite 7* Stem thrust seal PEEK, CF PEEK, PCTFE (KEL-F), TFM (), CF PTFE () () R7P Series is Habonim's standard valve design without the HermetiX stem seal construction. () This material can only be used as part of the R7P design. 7a** Anti-abrasion ring PEEK, CF PEEK, PCTFE (KEL-F), TFM (), CF PTFE () 8 Stop pin A8 0 9* Stem seal CF PTFE, TFM, Graphite () 0 Follower B78 L Disc spring A9 7-7PH Stem nut A9 8M, EN0- A-80 Locking clip A7 0 Handle A0 0 Serrated washer A0 0 Handle nut A9 8M, EN0- A-80 7 Sleeve PVC 8 Bolt C.St 8.8 ZP, A9 B8, EN0- A-70 0 Anti static spring A 0 Anti static plunger A79 0 Tag (not shown) A7 0 * Repair kit components ** Only with HermetiX stem seal

6 Floating Ball Valves General standard TuBore Ordering code system Size - DN80-DN00 Class 00 R7X/R7P () Series Valve dimensions D C ø Ball port R W R A B A TxL thread F PCD Preparation for actuation S P Stem groove shows valve Q M ball position M H N thread N thread M DD Square Std. Full Ball Unit R R A A B C D H S W M-DD M N P Q F TxL Weight Kv port port port kg/lb Cv DN80 DN mm " (F0) M0x0 " / inch UNS-A DN00 DN80 mm " (F0) M0x0 " " inch UNS-A DN00 mm " (F0) M0x0 " FB inch UNS-A

7 Size - DN80-DN00 Class 00 R7X/R7P () Series Components & materials A a 0 A B A Preparation for actuation 7 8 Body A CF8M, A WCB, A0, A CN7M, A9 M-, A9 CW-MW, A9 CX-MW, A CKMCuN, A99 CDMN A, A99 CEMN A End A CFM, A WCB, A0, A CN7M, A9 M-, A9 CW-MW, A9 CX-MW, A CKMCuN, A99 CDMN A, A99 CEMN A A Pad A79 L, B7 N0800, B N000, B7 N00, B7 N07, A79 S, A79 S80, A79 S70 Ball A CF8M, B7 N0800, B N000, B7 N00, B7 N07, A79 S, A79 S80, A79 S70 Stem A79 L, A Gr 0 H0D 7-PH, B7 N0800, B N000, B7 N00, B7 N07, A79 S, A79 S80, A79 S70 * Seat PTFE, RPTFE, CF PTFE, PEEK, TFM, UHMWPE, VESPEL, PVDF, DELRIN, PCTFE (KEL-F) * Body seal PTFE, RPTFE, TFM, UHMWPE, Graphite A Support Ring A79 L, B7 N0800, B N000, B7 N00, B7 N07, A79 S, A79 S80, A79 S70 7* Stem thrust seal PEEK, CF PEEK, PCTFE (KEL-F), TFM, CF PTFE () 7P Series is Habonim's standard valve design without the HermetiX stem seal construction. () This material can only be used as part of the 7P design. 7a** Anti-abrasion ring PEEK, CF PEEK, PCTFE (KEL-F), TFM, CF PTFE 8 Stop pin A8 0 9* Stem seal CF PTFE, TFM, Graphite 0 Follower B78 L Disc spring A9 7-7PH Stem nut C.st B8 ZP Tab lock washer A0 0 Wrench handle A0 L A Stop plate A0 0 B Wrench head A CF8M Wrench bolt EN0- A-70/A-80, A9 Gr B8/B8M 7 Sleeve PVC 8 Body bolts C.St 8.8 ZP, A9 B8, EN0- A Anti static spring A 0 Anti static plunger A79 0 Tag (not shown) A7 0 * Repair kit components ** Only with HermetiX gland packing 7

8 Floating Ball Valves General standard TuBore Ordering code system Size - DN-DN Class 00 R8X/R8 () Series Valve dimensions D C ø Ball port W R R A B A TxL thread F PCD S Preparation for actuation P P ½, ¾ & ½ without nut - with nut M Stem flats show valve ball position H N thread Std. Ball Unit OD R R A A B C D H S W M N P F TxL Weight Kv port port kg/lb Cv DN mm /8.0 (F0) MX0 /" inch UNF DN0 mm /8 7.0 (F0) MX0 /" inch UNF DN mm / 9.0 (F0).00. MX0 " inch UNF DN mm /.00 (F0) MX /" inch UNF

9 Size - DN-DN Class 00 R8X/R8 () Series Components & materials A a A Body End Pad Ball A CF8M, A WCB, A0, A CN7M, A9 M-, A9 CW-MW, A9 CX-MW, A CKMCuN, A99 CDMN A, A99 CEMN A A CFM, A WCB, A0, A CN7M, A9 M-, A9 CW-MW, A9 CX-MW, A CKMCuN, A99 CDMN A, A99 CEMN A A79 L, B7 N0800, B N000, B7 N00, B7 N07, A79 S, A79 S80, A79 S70 A CF8M, B7 N0800, B N000, B7 N00, B7 N07, A79 S, A79 S80, A79 S70 Stem A79 L, A Gr 0 H0D 7-PH, B7 N0800, B N000, B7 N00, B7 N07, A79 S, A79 S80, A79 S70 * Seat PTFE, RPTFE, CF PTFE, PEEK, CF PEEK, TFM, UHMWPE, VESPEL, PVDF, DELRIN, PCTFE (KEL-F) * Body seal PTFE, RPTFE, TFM, UHMWPE, Graphite 7* Stem thrust seal PEEK, CF PEEK, PCTFE (KEL-F), TFM (), CF PTFE () R8 Series is Habonim's standard valve design without the HermetiX stem seal construction. () This material can only be used as part of the R8 design. 7a** Anti-abrasion ring PEEK, CF PEEK, PCTFE (KEL-F), TFM (), CF PTFE () 8 Stop pin A8 0 9* Stem seal CF PTFE, TFM, Graphite () 0 Follower B78 L Disc spring A9 7-7PH Stem nut A9 8M, EN0- A-80 Locking clip A7 0 Handle A0 0 Serrated washer A0 0 Handle nut A9 8M, EN0- A-80 7 Sleeve PVC 8 Bolt C.St 8.8 ZP, A9 B8, EN0- A-70 0 Anti static spring A 0 Anti static plunger A79 0 Tag (not shown) A7 0 * Repair kit components ** Only with HermetiX stem seal 9

10 Floating Ball Valves General standard TuBore Ordering code system Size / - DN-DN00 Class 00 R8X/R8 () Series Valve dimensions D C ø Ball port R W R A B A TxL thread F PCD Preparation for actuation S P Stem groove shows valve Q M ball position M H N thread N thread M DD Square Std. Unit Ball R R A A B C D H S W M-DD M N P Q F TxL Weight Kv port port kg/lb Cv DN0 mm (F07) M0x M8x inch DN80 mm " (F0) M0x0 / inch UNS-A DN80 mm " (F0) M0x0 " inch UNS-A DN00 mm " (F0) M0x0 " inch UNS-A

11 Size / - DN-DN00 Class 00 R8X/R8 () Series Components & materials A A a 0 A B Preparation for actuation 7 8 Body A CF8M, A WCB, A0, A CN7M, A9 M-, A9 CW-MW, A9 CX-MW, A CKMCuN, A99 CDMN A, A99 CEMN A End A CFM, A WCB, A0, A CN7M, A9 M-, A9 CW-MW, A9 CX-MW, A CKMCuN, A99 CDMN A, A99 CEMN A A Pad A79 L, B7 N0800, B N000, B7 N00, B7 N07, A79 S, A79 S80, A79 S70 Ball A CF8M, B7 N0800, B N000, B7 N00, B7 N07, A79 S, A79 S80, A79 S70 Stem A79 L, A Gr 0 H0D 7-PH, B7 N0800, B N000, B7 N00, B7 N07, A79 S, A79 S80, A79 S70 * Seat PTFE, RPTFE, CF PTFE, PEEK, TFM, UHMWPE, VESPEL, PVDF, DELRIN, PCTFE (KEL-F) * Body seal PTFE, RPTFE, TFM, UHMWPE, Graphite A Support ring A79 L, B7 N0800, B N000, B7 N00, B7 N07, A79 S, A79 S80, A79 S70 7* Stem thrust seal PEEK, CF PEEK, PCTFE (KEL-F), TFM (), CF PTFE () () R8 Series is Habonim's standard valve design without the HermetiX stem seal construction. () This material can only be used as part of the R8 design. 7a** Anti-abrasion ring PEEK, CF PEEK, PCTFE (KEL-F), TFM (), CF PTFE () 8 Stop pin A8 0 9* stem seal CF PTFE, TFM, Graphite () 0 Follower B78 L Disc spring A9 7-7PH Stem nut A9 8M, EN0- A-80 Tab lock washer A0 0 Wrench handle A0 L A Stop plate A0 0 B Wrench head A CF8M Wrench bolt EN0- A-70/A-80, A9 Gr B8/B8M 7 Sleeve PVC 8 Body bolts C.St 8.8 ZP, A9 B8, EN0- A Anti static spring A 0 Anti static plunger A79 0 Tag (not shown) A7 0 * Repair kit components ** Only with HermetiX stem seal

12 Floating Ball Valves General standard TuBore Ordering code system Ordering code system The Habonim Flush tank identification code R 7 X - A T / T C - F T Size Features Series Design Body / End Ball / Stem Seat Seal End connections Special features Size Code inch mm 0 ½ 07 ¾ 0 0 ¼ ½ ½ Features A Anti-Static F Fire safe B Full port I High purity Class 0000 assembly room Q Cavity filler seats R Flush tank Clean assembly for O O () service M Ammonia service K Chlorine service V Vacuum service Series 7 Three pcs 8 TuBore Design P () X A C K L P R S T U Y W ISO pad basic design HermetiX stem seal Seat TFM PCTFE CF PEEK Virgin PEEK CF PTFE % glass filled RPTFE VESPEL PTFE UHMWPE Derlin PVDF Ball / Stem S. Steel A79 \L 8 S. Steel A79 0\0L 7-PH A Gr 0 M H0D Inconel 78 Z () B7 N0778 Inconel A9 I () CW-MC 7 Monel B N000 A Alloy-0 B7 N0800 C Alloy-C7 B7 N07 W Alloy-C B7 N00 D Duplex A79 S80 Super duplex K A79 S70 S SMO A79 S Body / End Bronze B C800 C. steel A WCB / A0 9 C. steel A LCB S. steel A CF8M 8 S. steel A CF8 7 Monel A9 M-- I Inconel A9 CW-MC A Alloy-0 A CN7M C Alloy-C7 A9 CW-MW W Alloy-C A9 CX-MW D Duplex A99 CDMN A Super duplex K A99 CEMN A S SMO A CKMCuN G I R T U V B Seal Expanded graphite Impregnated graphite % glass filled RPTFE PTFE UHMWPE Viton NBR End connections Welded BW Buttweld schd. BW0 Buttweld schd. 0 BW Buttweld schd. 0 BW80 Buttweld schd. 80 XBW Extended buttweld schd. 0 SW Socket weld XSW Extended socket weld BWO Buttweld tube OD ETO Extended tube OD SWO Socket weld tube OD BWD Buttweld DIN 80 ETJ Extended tube JIS FT Flush tank adaptive plate FP Flush pipe adaptive plate Threaded NPT ANSI B.0. - national pipe taper thread MNPT Male NPT BSPT EN 0- - british standard pipe taper thread MBSPT Male BSPT EN 0- - british DIN999 standard pipe parallel thread EN 0- - british DIN8 standard pipe parallel thread AS0 SAE internal straight thread Clamp LL Compression fitting (Imperial) LM Compression fitting (metric) TC Tri-clamp Flanged 0 ANSI B. #0 RF 00 ANSI B. #00 RF PN EN09 PN RF PN0 EN09 PN0 RF Special features B Body made from rolled bar Jacketed valve - JN0 number of ports (), type (NPT) and size (/") SRS Self relief seat P0 Ball with upstream pressure relief hole PN Ball with LTPN surface treatment R DD stem G.. Internal surface finish (G, G) E.. Electropolish body and ends (E, E) Valve special stem seals HC High cycle service ORV Viton O-ring based ORB NBR O-ring based ORE EPDM O-ring based LAX FDA complieant HermetiX PPX CF PTFE thrust and X shape gasket () Not applicable for 8 series () P design does not apply for 8 series, for non HermetiX construction use 8 with no suffix () Ball material only () Stem material only

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14 w w w. h a b o n i m. c o m Habonim USA Toll Free Phone: Toll Free Fax: sales_usa@habonim.com Habonim EUROPE Tel: sales_eu@habonim.com sales_international@habonim.com Habonim AUSTRALIA Tel: sales_au@habonimau.com Habonim CHINA Tel: * sales_china@habonim.com Habonim ISRAEL Tel: Fax: sales_international@habonim.com Habonim UK Tel: +--8 Fax: +--8 sales_uk@habonim.com Habonim SINGAPORE Tel: Fax: sales_singapore@habonim.com Three piece valves Cat. Flush tank 0/8 REV.0