Assembly of the spring roller bracket

Size: px

Start display at page:

Download "Assembly of the spring roller bracket"

Leona Scarlett McCoy
5 years ago
Views:

1 Assembly of the spring roller bracket Table of content 1 ProtoMat S63/S Subassembly of the spring roller bracket S63/S Assembly steps and pre-adjustment Assembly of the spring roller bracket S63/S Assembly steps ProtoMat S Subassembly of the spring roller bracket S Assembly steps and pre-adjustment Assembly of the roller support S Assembly steps ProtoMat E Subassembly of the spring roller bracket / the head plate E Assembly steps and pre-adjustment Assembly of the spring roller bracket respectively the Head Plate E Assembly steps / 22 Assembly instruction for the spring roller bracket_ma_v1 0_ENG.docx Dok/Rev.:x-y-zzz /?

1 ProtoMat S63/S103 1.1. Subassembly of the spring roller bracket S63/S103 Parts needed for subassembly of the spring roller bracket: Spring roller bracket (Article 127115) 2x bearing track rollers

2 1 ProtoMat S63/S Subassembly of the spring roller bracket S63/S103 Parts needed for subassembly of the spring roller bracket: Spring roller bracket (Article ) 2x bearing track rollers LFR 50 (Article ) 2x INA-cone LFE5-o.5 (Article ) 2x nut M4 (in Article ) 2x cylinder pin, hardened (Article ) Parts needed for pre-adjustment: Head plate S63/S103 (Article ) Z-guide without glued-in round guide shafts (Article ) 4x lens head screw (Article ) 4x rib washer (Article ) Assembly steps and pre-adjustment 1. Screw both cones (article ) with long threading into the spring roller bracket (article ) until they reach the stop and drive two cylinder pins (article ) into the spring roller bracket. 2. Push bearing track rollers (article ) onto the cones 3. Screw the nuts (in article ) loosely on the cones 2 / 22 Assembly instruction for the spring roller bracket_ma_v1 0_ENG.docx Dok/Rev.:x-y-zzz /?

3 4. Insert spring roller bracket in head plate (article ). Use the cylinder pins for positioning. 5. Screw the spring roller bracket tight on the front side of the head plate by means of the 4 lens head screws (article ) and 4 rib washers (article ) 3 / 22 Assembly instruction for the spring roller bracket_ma_v1 0_ENG.docx Dok/Rev.:x-y-zzz /?

6. Insert a Z-guide without glued-in round guide shafts (article 127304) between the bearing track rollers.

4 6. Insert a Z-guide without glued-in round guide shafts (article ) between the bearing track rollers. The Z-guide is 40mm wide. Alternatively you can also use another part of the same width for the adjustment. 40 mm 7. Slowly turn out the cones that are screwed in to the stop, until there is no gap between the Z-guide and the bearing track rollers. 4 / 22 Assembly instruction for the spring roller bracket_ma_v1 0_ENG.docx Dok/Rev.:x-y-zzz /?

Pre-assembly and pre-adjustment of the spring roller bracket are then finished.

5 8. Lock the nuts. 9. Loosen the 4 srews on the front side of the head plate. 10. Take out the spring roller bracking with adjusted bearing track rollers. Pre-assembly and pre-adjustment of the spring roller bracket are then finished. 5 / 22 Assembly instruction for the spring roller bracket_ma_v1 0_ENG.docx Dok/Rev.:x-y-zzz /?

1.2. Assembly of the spring roller bracket S63/S103 Parts needed for assembly of the spring roller bracket: 1x pre-assembled spring roller bracket (see previous section) 1x milling head S63 (Article

6 1.2. Assembly of the spring roller bracket S63/S103 Parts needed for assembly of the spring roller bracket: 1x pre-assembled spring roller bracket (see previous section) 1x milling head S63 (Article ) or S103 (Article ) 2x spacer for spring roller bracket (Article ) grease OKS 425 4x lens head screw (Article ) 4x rib washer (Article ) 2x disk for nut M4 (Article ) 2x disk spring (Article ) 2x nut M4 for spring roller bracket (Article ) Assembly steps 1. If required, disassembly of an already assembled roller support as described below: At the rear of the head plate, detach the 4 screws for fixing of the spindle block Detach the spindle block from the head plate and lift it slightly in order to reach the screws for the fixation of the spring roller bracket. For lifting the spindle block, it may be necessary to loosen the cable support in the upper area of the head plate. 6 / 22 Assembly instruction for the spring roller bracket_ma_v1 0_ENG.docx Dok/Rev.:x-y-zzz /?

Loosen the 4 screws for the fixation of the spring roller bracket at the front of the head plate Detach the spring roller bracket from the head plate 2.

7 Loosen the 4 screws for the fixation of the spring roller bracket at the front of the head plate Detach the spring roller bracket from the head plate 2. Grease the bearing surface of the spacers (article ) with grease OKS / 22 Assembly instruction for the spring roller bracket_ma_v1 0_ENG.docx Dok/Rev.:x-y-zzz /?

3. Insert the spacers (article 10004163) 4.

8 3. Insert the spacers (article ) 4. Grease the bare side of the spacers 8 / 22 Assembly instruction for the spring roller bracket_ma_v1 0_ENG.docx Dok/Rev.:x-y-zzz /?

9 5. Inserting the spring roller bracket. 6. Screw the spring roller bracket tight on the front of the head plate by means of the 4 lens head screws (article ) and the 4 rib washers (article ). 7. Grease the surfaces for the fixation of the cones on the front of the head plate using grease OKS / 22 Assembly instruction for the spring roller bracket_ma_v1 0_ENG.docx Dok/Rev.:x-y-zzz /?

8. Screw the cones together with disk M4 (article 10004162), disk spring (article 104851) and nut M4 (article

Take care that the disk spring is assembled correctly, i.e. the curved side must be directed toward the nut.

10 8. Screw the cones together with disk M4 (article ), disk spring (article ) and nut M4 (article ). Put a drop of bolt adhesive Loctite 234 onto the threading. Take care that the disk spring is assembled correctly, i.e. the curved side must be directed toward the nut. nut disk spring disk Assembly of the spring roller bracket is then finished. 10 / 22 Assembly instruction for the spring roller bracket_ma_v1 0_ENG.docx Dok/Rev.:x-y-zzz /?

11 2 ProtoMat S Subassembly of the spring roller bracket S43 Parts needed for subassembly of the spring roller bracket: 1x elastic spring roller bracket (Article126968) 4x adjusting washer 4x8x1 (Article ) 2x bearing track roller LFR 50 (Article ) 2x INA cone LFE5-o.5 (Article ) 2x nut M4 (in Article ) 2x cylinder pin, hardened, (Article ) Parts needed for pre-adjustment: Head block S43 with assembled bearing track rollers (in Article ) Z-guide without glued-in round guide shafts (Article ) 2x lens head screw (Article ) 2x rib washer (Article ) Assembly steps and pre-adjustment 1. Push two adjusting washers 4x8x1 (article ) over each of the long threadings of the cones (article ). 2. Screw both cones with long threading into the spring roller bracket (article ) until they reach the stop and drive two cylinder pins (article ) into the spring roller bracket. 11 / 22 Assembly instruction for the spring roller bracket_ma_v1 0_ENG.docx Dok/Rev.:x-y-zzz /?

3. Push the bearing track rollers (article 126275) onto the cones. 4.

Insert spring roller bracket in head block (in article 127388) and screw tight using 2 lens

12 3. Push the bearing track rollers (article ) onto the cones. 4. Screw nuts (in article ) loosely onto the cone 5. Insert spring roller bracket in head block (in article ) and screw tight using 2 lens head screws (article ) and 2 rib washers (article ) 12 / 22 Assembly instruction for the spring roller bracket_ma_v1 0_ENG.docx Dok/Rev.:x-y-zzz /?

6. Put a Z-guide without glued-in round guide shafts (Article 127304) between the bearing track rollers.

Turn the cones that are inserted to the stop slowly out until there is no gap left between the Z-guide and the

13 6. Put a Z-guide without glued-in round guide shafts (Article ) between the bearing track rollers. The Z-guide is 40 mm wide. Alternatively you can use another part of the same width for adjustment. 40 mm 7. Turn the cones that are inserted to the stop slowly out until there is no gap left between the Z-guide and the bearing track rollers. 13 / 22 Assembly instruction for the spring roller bracket_ma_v1 0_ENG.docx Dok/Rev.:x-y-zzz /?

8. Lock the nuts 9. Loosen the two screws and take out the spring roller bracket. Subassembly and pre-adjustment of the spring roller bracket is then finished. 2.

track rollers (in Article 127388) 2x lens head screw (Article 122089) 2x rib washer (Article 115391) 2.2.1. Assembly steps 1.

14 8. Lock the nuts 9. Loosen the two screws and take out the spring roller bracket. Subassembly and pre-adjustment of the spring roller bracket is then finished Assembly of the roller support S43 Parts needed for assembly of the spring roller bracket: 1x subassembled spring roller bracket (see previous section) 1x head block S43 with assembled bearing track rollers (in Article ) 2x lens head screw (Article ) 2x rib washer (Article ) Assembly steps 1. If necessary, disassemble an already assembled spring roller bracket by loosening the two screws for the fixation of the spring roller bracket in the head block. 2. Insert the spring roller bracket in the corresponding place of the S43 head block (in article ). The cylinder pins help at the positioning of the spring roller bracket. 3. Screw the spring roller bracket tight using two lens head screws (article ) and 2 rib washers (article ). 14 / 22 Assembly instruction for the spring roller bracket_ma_v1 0_ENG.docx Dok/Rev.:x-y-zzz /?

15 Assembly of the spring roller bracket is then finished. 15 / 22 Assembly instruction for the spring roller bracket_ma_v1 0_ENG.docx Dok/Rev.:x-y-zzz /?

16 3 ProtoMat E Subassembly of the spring roller bracket / the head plate E33 Parts needed for subassembly of the spring roller bracket: Head plate (Article ) 2x Roller bolts concentric(article ) 1x Roller bolts off-center (Article ) 3x bearing track roller LFR50 (Article ) 3x hexagon nut (Article ) Bolt adhesive Loctite 241 Parts needed for pre-setting: Milling spindle E33 (Article ) Assembly steps and pre-adjustment 1. Put one bearing track roller LFR50 (article ) on each of the three roller bolts (2x concentric article , 1x excentric article ) until they reach the stop. 2. Insert the roller bolts into the head plate (article ). While doing this, make sure that the excentric roller bolt is put on the side having only one bearing track roller. Concentric roller bolt Excentric roller bolt 3. Put a drop of bolt adhesive Loctite 241 onto the threadings. 4. Screw the hexagon nuts (article ) onto the roller bolts to the stop, but do not yet screw them tight. 16 / 22 Assembly instruction for the spring roller bracket_ma_v1 0_ENG.docx Dok/Rev.:x-y-zzz /?

17 5. Screw hexagon nuts tight on the concentric roller bolts. 6. Tip: The subsequent adjustment of the roller bolts is easier when the head plate is screwed tight to the guide carriage of the X-axis (4x lens head screw article ). 17 / 22 Assembly instruction for the spring roller bracket_ma_v1 0_ENG.docx Dok/Rev.:x-y-zzz /?

7. Insert an E33 milling spindle (article 126373) between the bearing track rollers.

The Z-guide must rest against the bearing track rollers that have been fixed previously. 8.

18 7. Insert an E33 milling spindle (article ) between the bearing track rollers. For adjusting the bearing track rollers, use only the front part of the rollers as support surface for the Z-guide of the spindle. The Z-guide must rest against the bearing track rollers that have been fixed previously. 8. Adjustment of the bearing track roller with excentric roller bolts: Slowly turn the excentric roller bolt that is inserted to the stop until there is no gap remaining between the Z-guide and the bearing track roller. 18 / 22 Assembly instruction for the spring roller bracket_ma_v1 0_ENG.docx Dok/Rev.:x-y-zzz /?

19 9. Lock the hexagon nuts. Pre-assembly and pre-adjustment of the spring roller bracket or the head plate, respectively, is then finished. 19 / 22 Assembly instruction for the spring roller bracket_ma_v1 0_ENG.docx Dok/Rev.:x-y-zzz /?

20 3.2. Assembly of the spring roller bracket respectively the Head Plate E33 Parts needed for assembly of the spring roller bracket: 1x premounted spring roller bracket or head plate (see previous section) 1x basis system E33 with assembled X-axis with guiding carriages (in article ) 4x lens screw (article ) 4x rib washer (article ) Assembly steps 1. If necessary, disassemble an already assembled head plate by loosening the 4 screws for the fixation of the head plate at the guiding carriage of the X-axis 2. Loosely screw the preassembled head plate with 4 lens screws (article ) and 4 rib washers (article ) to the guiding carriage of the X-axis (in article ) 3. By means of an angle, align the head plate with the two bearing track rollers on the left side 20 / 22 Assembly instruction for the spring roller bracket_ma_v1 0_ENG.docx Dok/Rev.:x-y-zzz /?

21 4. Tighten the 4 lens screws, with the head plate being in the highest possible position. 21 / 22 Assembly instruction for the spring roller bracket_ma_v1 0_ENG.docx Dok/Rev.:x-y-zzz /?

22 Assembly of the spring roller bracket is then finished. 22 / 22 Assembly instruction for the spring roller bracket_ma_v1 0_ENG.docx Dok/Rev.:x-y-zzz /?

Hydraulic Motors. Radial Piston Motors Precision drives with fixed displacement RM 80N... - RM 250N... series Vg = 80 ccm/rev ccm/ccm

Hydraulic Motors. Radial Piston Motors Precision drives with fixed displacement RM 80N... - RM 250N... series Vg = 80 ccm/rev ccm/ccm Hydraulic Motors Radial Piston Motors Precision drives with fixed displacement RM 80N... - RM 250N... series Vg = 80 ccm/rev - 250 ccm/ccm Repair Manual Doc.-No. HM3-013 UK Seite 2 Table of contents 1.