ARTICLE BEGINNING COMPONENTS FRONT DOOR Toyota Tacoma
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1 Page 1 of 17 ARTICLE BEGINNING COMPONENTS
2 Page 2 of 17 Fig. 1: Front Door Components (w/o Power Door Lock & Power Window Regulator)
3 Page 3 of 17 Fig. 2: Front Door Components (W/ Power Door Lock & Power Window Regulator)
4 Page 4 of 17 DISASSEMBLY NOTE: Tape the screwdriver tip, before using to pry parts. 1. w/o Power window: REMOVE REGULATOR HANDLE Pull off the snap ring with a cloth and remove the regulator handle and plate. Fig. 3: Removing Regulator Handle NOTE: At the time of reassembly, install the plate and regulator handle with the snap ring when the window glass is fully closed. 2. REMOVE DOOR INSIDE HANDLE a. Remove the screw and slide the handle forward.
5 Page 5 of 17 Fig. 4: Removing Door Inside Handle b. Disconnect the handle from the control link and remove the handle. 3. REMOVE DOOR TRIM a. Remove the 2 caps and 2 screws. b. Using a screwdriver, remove the door trim upward then disconnect the connectors.
6 Page 6 of 17 Fig. 5: Removing Door Trim c. w/ Power window: Using a screwdriver, pry the forward of armrest panel and remove the panel.
7 Page 7 of 17 Fig. 6: Removing Panel d. w/ Tweeter speaker: Remove the 2 screws and tweeter speaker. 4. REMOVE FRONT SPEAKER Disconnect the connector, remove the 5 screws and speaker. 5. REMOVE SERVICE HOLE COVER Disconnect the wire harness and remove the 2 grommets and service hole cover. NOTE: At the time of reassembly, bring out the link and connector through the service hole cover. 6. REMOVE OUTER REAR VIEW MIRROR a. w/ Remote control: Remove the cover and disconnect the connector. b. w/o Remote control: Remove the screw, lever and cover.
8 Page 8 of 17 c. Remove the 3 nuts and outer rear view mirror. Fig. 7: Removing Outer Rear View Mirror 7. REMOVE OUTER WEATHERSTRIP Using a screwdriver, remove the outer weatherstrip and 3 clips.
9 Page 9 of 17 Fig. 8: Removing Outer Weatherstrip 8. REMOVE GLASS RUN 9. REMOVE DOOR GLASS a. Open the door glass until the 2 bolts of the window glass appear in the service hole. b. Remove the 2 bolts and door glass.
10 Page 10 of 17 Fig. 9: Removing Door Glass Torque: 5.0 N.m (50 kgf.cm, 43 in.lbf) 10. REMOVE FRONT LOWER FRAME a. Remove the bolt, nut and front lower frame. b. Remove the lower glass run. 11. REMOVE REAR LOWER FRAME a. Remove the bolt, nut, and rear lower frame. b. Remove the lower glass run. 12. REMOVE WINDOW REGULATOR a. w/o Power window: Remove the 5 bolts and regulator. Torque: 5.0 N.m (50 kgf.cm, 43 in.lbf) b. w/ Power window: Disconnect the connector and remove the 6 bolts and window regulator. Torque: 5.0 N.m (50 kgf.cm, 43 in.lbf) NOTE: At the time of reassembly, apply MP grease to the window regulator
11 Page 11 of 17 rollers. NOTE: At the time of reassembly, do not apply grease to the spring of the window regulator.
12 Page 12 of 17
13 Page 13 of 17 Fig. 10: Removing Window Regulator 13. REMOVE DOOR LOCK a. Disconnect the 2 links from the outside handle. b. w/ Power door lock: Disconnect the connector. c. Remove the 3 screws and door lock. Torque: 5.0 N.m (50 kgf.cm, 43 in.lbf) NOTE: At the time of reassembly, please refer to following items. Apply adhesive to the 3 screws. Part No , THREE BOND 1324 or equivalent
14 Fig. 11: Applying Grease Apply MP grease to the sliding and rotating parts of the door lock. 14. REMOVE OUTSIDE HANDLE a. Remove the 2 bolts. Torque: 5.0 N.m (50 kgf.cm, 43 in.lbf) b. Remove the lock cylinder. ADJUSTMENT Page 14 of 17
15 Page 15 of ADJUST DOOR IN FORWARD/REARWARD AND VERTICAL DIRECTIONS Using SST, adjust the door by loosening the body side hinge bolts. SST Fig. 12: Adjusting Door Forward/Rearward & Vertical Torque: 23 N.m (230 kgf.cm, 17 ft.lbf) 2. ADJUST DOOR IN LEFT/RIGHT AND VERTICAL DIRECTIONS Loosen the door side hinge bolts to adjust.
16 Page 16 of 17 Fig. 13: Adjusting Door By Loosening Body Side Hinge Bolts NOTE: Substitute the standard bolt for the centering bolts (See ADJUSTMENT. Torque: 23 N.m (230 kgf.cm, 17 ft.lbf) 3. ADJUST DOOR LOCK STRIKER a. Check that the door fit and door lock linkages are adjusted correctly. b. Adjust the striker position by slightly loosening the striker mounting screws, and hitting the striker with a hammer.
17 Page 17 of 17 Fig. 14: Adjusting Door Lock Striker c. Tighten the striker mounting screws again. Torque: 12 N.m (120 kgf.cm, 9 ft.lbf) REASSEMBLY Reassembly is in the reverse order of disassembly procedure (See DISASSEMBLY ) Mitchell Repair Information Co., LLC.
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