Service Manual for: Vista 2. Public Use Wheelchair Lifts. Series DA. DOT Public Use Lift

Transcription

1 Manual Service Manual for: Vista Public Use Wheelchair Lifts Series DA DOT Public Use Lift DOT Public Use Lift verifies that this platform lift meets the public use lift requirements of FMVSS No. 0. This lift may be installed on all vehicles appropriate for the size and weight of the lift, but must be installed on buses, school buses, and multipurpose passenger vehicles other than motor homes with a gross vehicle weight rating (GVWR) that exceeds, kg (0,000 lb). WARNING "Providing Access to the World" International Corporate Hdqrs: P.O. Box 0 Winamac, IN USA -00-THE LIFT () - FAX: () -0 Read manual before installing or servicing lift. Failure to do so may result in serious bodily injury and/or property damage. Braun Vista Series 0 Rev. C June 0

2 Congratulations We at The Braun Corporation wish to express our fullest appreciation on your new purchase. With you in mind, our skilled craftsmen have designed and assembled the finest lift available. This manual provides service-related material. Refer to the FMVSS No. 0 Quick Reference Installation Sheet for installation instructions, operating instructions and maintenance procedures. Braun Vista Series lifts are built for dependability and will provide years of pleasure and independence as long as the lift is installed and serviced as specified by a Braun certified technician, and the lift is operated by an instructed person. Sincerely, THE BRAUN CORPORATION Ralph W. Braun Chief Executive Officer Warranty and Registration Instructions Immediately upon receiving the lift, examine the unit for any damage. Notify the carrier at once with any claims. Two warranty/registration cards (shown right) are located in the lift-mounted manual storage pouch. The sales representative must process one of the cards. The consumer must fill out the other card and mail it to The Braun Corporation. The warranty is provided in this manual. The warranty cards must be processed to activate the warranty. Model No. Serial No. OWNER'S WARRANTY REGISTRATION XXXXXXXXXX XX-XXXXX PURCHASED FROM OWNER DATE INSTALLED NAME ADDRESS CITY TELEPHONE STATE ZIP TO VALIDATE WARRANTY REGISTRATION CARDS MUST BE RETURNED TO THE BRAUN CORPORATION. Sample Warranty/Registration Card Two Braun Serial No./Series No. identification tags (shown below) are posted on the lift. One I.D. tag is posted on the opposite pump side vertical arm. A second I.D. tag is located on the opposite pump side tower. Both I.D. tags provide the product identification information provided on the warranty/registration card. Record the information in the space provided (or document on a copy). This information must be provided when filing a warranty claim or ordering parts. The Braun Corporation TM -00-THE-LIFT TM BRAUNLIFT.COM DOT Public Use Lift MODEL# XXXXXXXXXX Max. Lifting Capacity - 00Lbs. SERIAL NUMBER XX-XXXXX MFG DATE XX/XX/XXXX Model No. Serial No. Date of Manufacture Sample Serial No./Series No. Identification Tag

3 Contents Troubleshooting and Maintenance Lift Terminology... Switch and Sensor Locations... Certification Checklist Diagnostic Procedures... Platform Fold Pressure Adjustment... Platform Angle Adjustment... - Platform Stop Blocks... Tower Microswitch Adjustment... Lubrication Diagram... 0 Maintenance and Lubrication Schedule...- Lift Electrical Schematic... Lift Wiring Diagram... Hydraulics Hydraulic Schematic... Hydraulics Parts List... Hydraulics Diagram... Repair Parts Pump Module Pump Module Parts List... 0 Pump Module Diagram... Lift Exploded Views and Parts Lists NVLFIB- Base Plate Assembly... NVLIB- Base Plate Assembly... NVLFIB- Base Plate Assembly... NVLIB- Base Plate Assembly... Top Parallel Arm Assembly... Bottom Parallel Arm Assembly... Hydraulic Cylinder Assembly - Main... Vertical Arm Assembly... Arm Cover Assembly... 0 Handrail Assembly... NVLFIB- & NVLIB- Platform Assembly... NVLFIB- & NVLIB- Platform Assembly... Warranty Braun Limited Warranty... - Page

4 0 Lift Terminology Pump Module (Rear) Hand-Held Pendant Control Visual Threshold Warning Audible Threshold Warning (not visible) Lift-Tite Latches () Towers () Top Parallel Arms () Main Cylinders () Adjustable Quiet-Ride Stow Blocks () Unfold Assist Compression Springs () Platform Lights () UP DOWN FOLD UNFOLD Vertical Arm Covers () Threshold Warning Plate Handrails () Base Plate Bottom Parallel Arms () Opposite Pump Side Vertical Arm Inner Roll Stop Saddle () Inner Fold Arm () Inboard Platform Outer Fold Arm () Outboard Platform Pump Side Vertical Arm Platform Side Plates () Outer Barrier Latch Outer Barrier Inboard Right Left Outboard Page

5 FOLD UNFOLD UP DOWN 0 Switch and Sensor Locations Threshold Strip Switch A ( strips per) *Threshold Alarm Microswitch *Threshold Alarm & Partial Fold Microswitch Assy. -A *Partial Fold Microswitch *Up & Unfold Microswitch Assy. -A *Up Microswitch Inboard Left Right Outboard *Unfold Microswitch Stow Interlock Microswitch IB Occupied Microswitch IB Occupied & Stow Interlock Assy. NA IB Raised Switch A Outer Barrier Occupied / Raised Microswitch A *Note: Mirror image for right (front) pump lifts. Bridging Microswitch A Page

6 Certification Checklist Diagnostic Procedures The following operations and conditions must be functionally verified in order for the lift to be FMVSS 0/0 compliant. If an operation does not function as described or a condition is not met, follow the referenced procedures to correct the problem or contact a Braun Corporation Product Support representative. Vehicle movement is prevented unless the lift door is closed, ensuring the lift is stowed.. Verify on the pump module mounted interlock connecter that the lift stowed signal - pin has a ground signal OR lift not stowed signal - pin has a open signal (depends on interlock used).. Refer to the interlock installation instructions. Lift operation shall be prevented unless the vehicle is stopped and vehicle movement is prevented.. Verify vehicle secure signal (pin ) has a + volt signal.. Refer to the interlock installation instructions. The platform will not fold/stow if occupied. - Refer to Platform Fold Pressure Adjustment procedures. The inner roll stop will not raise if occupied. - Call Product Support The outer barrier will not raise if occupied. - Refer to Outer Barrier Fold Pressure Adjustment procedures. Verify platform lighting when lift is deployed and pendant illumination when lift is powered.. Replace bulb(s) in the light housing. A warning will activate if the threshold area is occupied when the platform is at least " below floor level.. Remove the threshold warning plate.. Verify the threshold strip switch connector is securely connected.. Reinstall threshold warning plate.. Test threshold warning (push down on plate). If warning is not activated, see Step.. Remove the threshold warning plate and replace non-functioning threshold switch.. Repeat Step. If warning is still not activated, call Product Support. Platform movement is prohibited beyond the position where the inner roll stop is fully deployed (up). - Call Product Support. Platform movement shall be interrupted unless the outer barrier is deployed (up). - Call Product Support. Page

7 Platform Fold Pressure Adjustment. Position the platform at the floor level loading position.. Loosen the hex nut on the adjustment screw (do not remove hex nut).. Turn the adjustment screw counter clockwise until the platform does not fold when the Fold button is pressed.. Turn the adjustment screw clockwise in / turn increments and press the Fold button until the platform folds completely. Note: Return the platform to floor level position after each attempt to fold the platform.. Turn the adjustment screw an additional / turn after the platform folds successfully.. Tighten the hex nut without moving the adjustment screw.. Verify the platform will not stow while occupied. Platform Fold Adjustment Allen Screw Do not adjust this valve. (located beside solenoid valves) Note: Secure adjustment screw and tighten hex nut following adjustment. Page

8 Platform Angle Adjustment Lowering Sequence Requirements. The outboard end (toe) of the platform must contact the ground first to ensure the spring-loaded outer barrier unfolds fully. See Figure A. Figure A Barrier. The inboard end (heel) of the platform must lower fully (vertical arms must contact ground when fully lowered). See Figure A. The angle of the platform at ground level directly affects the angle of the platform when positioned at floor level. Ground Level Heel Platform heel must lower fully. (Heel) Inboard Barrier must unfold fully. Outboard (Toe) Raise the platform to floor level. Note the angle of the platform. Figure B The platform at floor level should have a slight upward angle as shown in Figure B. Adjust platform angle as detailed below. Floor Level Wedges (option) Adjustment Screw Adjustment Procedure: Platform angle adjustment Allen screws are provided on each side of the platform (see photo at right and details on following page). Turn adjustment screws clockwise to raise the outboard end of the platform. Turn adjustment screws counterclockwise to lower the outboard end of the platform. Both adjustment screws must be adjusted equally. Apply Loctite to adjustment screws following adjustment. Platform Stop Blocks: When adjusting platform angle, ensure both stop blocks are making full contact with the vertical arms (see photo at right and details on following page). Floor Level Adjustment: Following platform angle adjustment, set platform floor level positioning as detailed in Tower Microswitch Adjustment. Vertical Arm Stop Block Stop blocks must make full contact. Page

9 Platform Angle Adjustment Adjustment Allen screws are provided on each side of the lift platform for adjusting the platform angle. Adjust platform angle as specified on previous page. To raise the outboard end of platform - turn adjustment screw clockwise. To lower the outboard end of platform - turn adjustment screw counterclockwise. Note: Both adjustment screws must be adjusted equally. Apply Loctite to adjustment screws following adjustment. A Platform Angle Adjustment Screws Adjustment Screw Allen Head B Turn counterclockwise to lower outboard end of platform Turn clockwise to raise outboard end of platform Platform Stop Blocks Right Must make full contact. Gap not permitted. Wrong Stop Block Guideline All Lift Models Vertical Arm Stop Block Both stop blocks must make full contact with the edge of vertical arms. Vertical Arm Stop Block C When adjusting platform angle, setting floor level position or adjusting bridging microswitch - ensure both stop blocks are making full contact with the vertical arms. D Page

10 TOWER TOWER TOWER TOWER Tower Microswitch Adjustment TOWER TOWER TOWER TOWER Note: Review adjustment procedures below and adjust as needed only. Figure E Note: Left (rear) pump lift depicted. Right (front) pump lift is a mirrored image. Tower (Unfold) Switch Adjustment Floor Position from Stow. Position platform at the fully stowed position using the manual hand pump or pendant control.. Turn switch adjustment screw clockwise full turns.. Press pendant UNFOLD switch (continue pressing switch until platform stops unfolding).. When platform stops unfolding, turn switch adjustment screw counterclockwise while pressing the pendant UNFOLD switch. Platform position will change. Repeat adjustment until criteria below is met. Proper Adjustment Criteria: Bridge plate should just rest on threshold plate (base plate). Should be an approximate /" clearance between outboard end of the saddle and the lower parallel arm. See Photo A. Tower (Up) Switch Adjustment Floor Position from Below Floor. Lower platform a minimum of " below floor level position using the manual hand pump or pendant control.. Turn switch adjustment screw counterclockwise full turns.. Press pendant UP switch (continue pressing switch until platform stops).. When platform stops, turn switch adjustment screw clockwise while pressing the pendant UP switch. Platform position will change. Adjust platform to meet criteria listed for Tower Switch Proper Adjustment Criteria. A Radius of Tower Microswitch Blade activated by Apex of Activation Plate. B / Tower (Alarm) Switch Adjustment Threshold Alarm Switch. Position platform at the fully raised (floor level) position using the pendant control.. Place pressure on the threshold warning plate (base plate). Continue applying pressure to threshold plate and turn switch adjustment screw clockwise until alarm sounds. If alarm sounds when pressure is first applied go to Step.. Continue applying pressure to threshold plate and slowly turn switch adjustment screw counterclockwise until the alarm stops sounding. Tower (Fold) Switch Adjustment Partial Fold Switch. Position platform at angle using the manual hand pump or pendant control.. View the Tower microswitch inside the lift tower (see Photo B). Turn the switch adjustment screw in or out as needed until the radius of the microswitch blade rides on the apex of the activation plate.. Verify proper adjustment. Criteria below must be met. Proper Adjustment Criteria: Apply pressure (push down) on outboard end of platform by pressing the hand pendant FOLD switch. The platform should not fold (stow) with light pressure applied. When folding fully, the platform should stow tightly (snug with stow blocks). Page

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12 UP DOWN 0 Maintenance and Lubrication Lubrication Diagram FOLD UNFOLD Parallel Arm Pivot Pin Bearings () Lift-Tite Latches (Tower Pivot Points - ) Saddle Suppport Bearings () Inner Fold Arm Cam Followers () Inner/Outer Fold Arm Contact Area () LG Outer Fold Arm Bearings () Lift-Tite Latch Rollers () Platform Pivot Pin Bearings () Platform Fold Link Bearings () Platform Fold Gear Rack Bearings () LG Lift-Tite Latch Dampening Spring ( springs - Points) Inner Fold Arm Roller Pin Bearings () Outer Barrier Gas Springs ( Springs - Places) Outer Barrier Latch Pivot Points () Platform Side Plate Slots () LG Hydraulic Cylinder Pivot Bushings () Saddle Bearing () DE Parallel Arm Pivot Pin Bearings () Outer Barrier Switch Lever Pivot Point Handrail Pivot Pin Bearings () Inner Roll Stop Lever Bearings () and Slots () Inner Roll Stop Pivot Bearings () Platform Fold Gear Rack () and Gear Link Assembly Teeth () DE Gear Link Assembly Bearings () Outboard Platform Bearings () LG See the Maintenance/Lubrication Schedule for recommended applications per number of cycles. Outer Barrier Pivot Bearings () Outer Barrier Latch Roller Bearing () Outer Barrier Activation Foot Bearings () Specified (recommended) Available Braun Lubricant Type Lubricant Amount Part No. - Light Oil DE - Door-Ease LG - Light Grease Light Penetrating Oil (0 Weight or equivalent) Stainless Stick Style (tube) Light Grease (Multipurpose) LPS, General Purpose Penetrating Oil Door-Ease Stick (tube) Lubriplate oz. Aerosol Can. oz. oz. Can Outer Barrier Arm Slots () LG Page 0

13 Maintenance and Lubrication Schedule Proper maintenance is necessary to ensure safe, troublefree operation. Inspecting the lift for any wear, damage or other abnormal conditions should be a part of the transit agency daily service program. Simple inspections can detect potential problems. The maintenance and lubrication procedures specified in this schedule must be performed by a Braun authorized service representative at the scheduled intervals according to the number of cycles. Braun dual parallel arm lifts are equipped with hardened pins and self-lubricating bushings to decrease wear, provide smooth operation and extend the service life of the lift. When servicing the lift at the recommended intervals, inspection and lubrication procedures specified in the previous sections should be repeated. Clean components and the surrounding area before applying lubricants. LPS General Purpose Penetrating Oil is recommended where Light Oil is called out. Use of improper lubricants can attract dirt or other contaminants which could result in wear or damage to the components. Platform components exposed to contaminants when lowered to the ground may require extra attention. Lift components requiring grease are lubricated during assembly procedures. When these components are replaced, grease must be applied during installation procedures. Specified lubricants are available from The Braun Corporation (part numbers provided on previous page). WARNING Maintenance and lubrication procedures must be performed as specified by an authorized service technician. Failure to do so may result in serious bodily injury and/or property damage. All listed inspection, lubrication and maintenance procedures should be repeated at 0 cycle intervals following the scheduled 00 cycle maintenance procedures. These intervals are a general guideline for scheduling maintenance procedures and will vary according to lift use and conditions. Lifts exposed to severe conditions (weather, environment, contamination, heavy usage, etc.) may require inspection and maintenance procedures to be performed more often than specified. Cycle Counter: NVL- Series lift models are equipped with a cycle counter located on the top of the pump module. This cycle counter allows the lift attendant/operator to easily track the number of cycles during daily inspections of the lift. Discontinue lift use immediately if maintenance and lubrication procedures are not properly performed, or if there is any sign of wear, damage or improper operation. Contact your sales representative or call The Braun Corporation. One of our national Product Support representatives will direct you to an authorized service technician who will inspect your lift. Outer barrier pivot points () Outer barrier latch pivot points () Outer barrier switch lever pivot point Outer barrier latch roller bearing () Outer barrier arm slots () Apply Light Oil - See Lubrication Diagram Apply Light Oil - See Lubrication Diagram Apply Light Oil - See Lubrication Diagram Apply Light Oil - See Lubrication Diagram Apply Light Grease - See Lubrication Diagram 0 Cycles continued Outer barrier gas springs ( springs - points) Gear link assembly bearings () Gear link assembly teeth () Outboard platform bearings () Platform fold link bearings () Platform fold gear rack bearings () Platform fold gear rack teeth () Lift-Tite latches (tower pivot points - ) Apply Light Oil - See Lubrication Diagram Apply Light Oil - See Lubrication Diagram Apply Door Ease - See Lubrication Diagram Apply Light Grease - See Lubrication Diagram Apply Light Oil - See Lubrication Diagram Apply Light Grease - See Lubrication Diagram Apply Door Ease - See Lubrication Diagram Apply Light Oil - See Lubrication Diagram Page

14 Maintenance and Lubrication Schedule continued 0 Cycles Lift-Tite latch gas (dampening) spring pivot points ( springs - points) Platform side plate slots Inspect Lift-Tite latches and gas (dampening) springs for wear or damage (bent, deformed or misaligned), positive securement (lock nuts / external snap rings) and proper operation Inspect outer barrier for proper operation Inspect outer barrier latch for proper operation, positive securement, and detached or missing spring(s) Adjust Fold Pressure Verify Operational Checklist Inspect lift for wear, damage or any abnormal condition Apply Light Oil - See Lubrication Diagram Apply Light Grease - See Lubrication Diagram Resecure, replace damaged parts or otherwise correct as needed. Note: Apply Light Grease to Lift-Tite latch tower pivot point if replacing latch. Correct or replace damaged parts. Correct or replace damaged parts and/or relubricate. See Lubrication Diagram See Platform Fold Pressure Adjustment See Certification Checklist Diagnostic Procedures Correct as needed. Inspect lift for rattles Correct as needed. Perform all procedures listed in previous section also 00 Cycles continued Inner/outer fold arms () Platform pivot pin bearings () Outer fold arm bearings () Inner roll stop pivot bearings () Inner roll stop lever bearings () Inner roll stop lever slot () Saddle support bearings () Inner fold arm roller pin bearings () Inner fold arm cam followers () Parallel arm pivot pin bearings () Handrail pivot pin bearings () Hydraulic cylinder pivot bushings () Inspect Lift-Tite latch rollers for wear or damage, positive securement and proper operation () Inspect inner roll stop for: Wear or damage Proper operation. Roll stop should just rest on top surface of the threshold plate. Positive securement (both ends) Apply grease (synthetic) to contact areas between inner/outer fold arms. See Lubrication Diagram Apply Light Oil - See Lubrication Diagram Apply Light Oil - See Lubrication Diagram Apply Light Oil - See Lubrication Diagram Apply Light Oil - See Lubrication Diagram Apply Light Oil - See Lubrication Diagram Apply Light Oil - See Lubrication Diagram Apply Light Oil - See Lubrication Diagram Apply Light Oil - See Lubrication Diagram Apply Light Oil - See Lubrication Diagram Apply Light Oil - See Lubrication Diagram Apply Light Oil - See Lubrication Diagram Correct, replace damaged parts and/or relubricate. See Lubrication Diagram. Resecure, replace or correct as needed. See Platform Angle Instructions and Tower Microswitch Adjustment Instructions. Page

15 Maintenance and Lubrication Schedule continued 00 Cycles Inspect handrail components for wear or damage, and for proper operation Inspect microswitches for securement and proper adjustment. Make sure lift operates smoothly Inspect inner roll stop locks () and torsion springs () for wear or damage and for proper operation Inspect external snap rings: Outer fold arms () Lift-Tite latch rollers () Lift-Tite latch gas (dampening) springs () Outer barrier latch gas springs () Outer barrier latch pivots () Outer barrier switch lever pivot () Outer barrier latch rollers () Inner fold arm cam followers () Inner fold arm roller pins () Inner roll stop lever bracket pins () Inspect outer fold arm pins (), axles () and bearings () for wear or damage and positive securement Remove pump module cover and inspect: Hydraulic hoses, fittings and connections for wear or leaks Harness cables, wires, terminals and connections for securement or damage Relays, fuses, power switch and lights for securement or damage Replace damaged parts. Resecure, replace or adjust as needed. See Microswitch Adjustment Instructions. Realign towers and vertical arms. Lubricate or correct as needed. Replace damaged parts. Apply Light Oil to inner roll stop lock pivot point. Resecure or replace if needed. Replace damaged parts and resecure as needed. Apply Light Oil. Resecure, replace or correct as needed. Perform all procedures listed in previous section also 00 Cycles Inspect cotter pins on platform pivot pin () Hydraulic Fluid (Pump) - Check level. Note: Fluid should be changed if there is visible contamination. Inspect the hydraulic system (cylinder, hoses, fittings, seals, etc.) for leaks if fluid level is low. Inspect cylinders, fittings and hydraulic connections for wear, damage or leaks Resecure, replace or correct as needed Use Braun 0-QT (Exxon Univis HVI ). Do not mix with Dextron III or other hydraulic fluids. Check fluid level with platform lowered fully. Fill to maximum fluid level indicated on reservoir (specified on decal). Do not overfill. If fliud level decal is not present - measure -/" from the fill port to locate fluid level. Tighten, repair or replace if needed. continued Inspect parallel arms, bearings and pivot pins for visible wear or damage Inspect parallel arm pivot pin mounting bolts () Inspect platform pivot pins, bearings and vertical arms for wear, damage and positive securement Replace if needed. Tighten or replace if needed. Replace damaged parts and resecure as needed. Apply Light Grease during reassembly procedures. Page

16 Maintenance and Lubrication Schedule continued 00 Cycles Inspect inner/outer fold arms, saddle, saddle support and associated pivot pins and bearings for visible wear or damage Inspect gas springs (cylinders - ) for wear or damage, proper operation and positive securement Inspect saddle bearing (UHMW - ) Inspect vertical arm plastic covers Inspect power cable Mounting Decals and Antiskid Replace if needed. Tighten, replace or correct as needed Apply Door-Ease or replace if needed. See Lubrication Diagram. Resecure or replace if needed. Resecure, repair or replace if needed. Check to see that the lift is securely anchored to the vehicle and there are no loose bolts, broken welds, or stress fractures. Replace decals if worn, missing or illegible. Replace antiskid if worn or missing. Consecutive 0 Cycle Intervals Repeat all previously listed inspection, lubrication and maintenance procedures at 0 cycle intervals. Page

17 Lift Electrical Schematic PLATFORM LIGHTS (OPTION) RD() IB RAISED SWITCH DESCRIPTION SYMBOL YL/LT. BU() GY/RD() YL/LT. BU() STOW INTERCK MICROSWITCH NO BK() BK() BK() BK() LIFT STOWED SIGNAL VEHICLE SECURE SIGNAL LIFT NOT STOWED SIGNAL (GROUND) (+V INPUT) (GROUND) BK(0) GN(0) WH(0) INTERCK RD() BK() RD() BK() DK. BU(0) GN() WH() GN() BK() WH() C WH() GN() FUSE GN(0) RD() GN(0) RD() CB BK() RD() LIFT POWER SWITCH RD() RD() OR() OR() LIGHT RELAY 0 BK() BK() RD() RD() A RD() LIFT READY LED + - RD() BK() POS.+ C RD() BK() COUNTER E GN() NEG. - LIFT SWITCH BOX OR(0) UP BK(0) DOWN GN(0) RD(0) FOLD UNFOLD OR(0) BK(0) GN(0) RD(0) BU(0) WH(0) BU(0) WH(0) WH(0) L G WH(0) RD() OUTER BARRIER OCCUPIED / RAISED MICROSWITCH C NO NC BRIDGING MICROSWITCH C NO NC IB OCCUPIED MICROSWITCH C NO NC BK(0) BU(0) BK() RD() BU(0) BK(0) VT(0) VT(0) BN(0) BU(0) BK(0) VT(0) VT(0) WH(0) CAPACITOR MICROSWITCH DIODE FLASHER COUNTER RELAY LIGHT BEEPER BATTERY CHASSIS GROUND CIRCUIT BREAKER/FUSE JUNCTION C NO NC A E 0 NC C PARTIAL FOLD MICROSWITCH BK() WH() BU() BK() WH() RD() WH() GN() GN() TN/OR() GN() RD() GN(0) TN/OR() WH() GN() RD() GN(0) BK(0) BK(0) BK() WH() RD() BK(0) VT(0) BU(0) BN(0) WH(0) BK(0) MOTOR SOLENOID SWITCH M C NO OR() CONNECTER THRESHOLD/ALARM MICROSWITCH C NC NO NC GN() WH() CB GN() BK() FOLD RELAY 0 A FOLD RELIEF SOLENOID ( N.O. Valve) WH() LT. BU/GN() GN(0) BK() NOTES: ) JUNCTIONS ONLY OCCUR AT MARKED INTERSECTIONS. WH() CB UP MICROSWITCH C C NO NC NO NC UNFOLD MICROSWITCH SILVER() GOLD() THRESHOLD STRIP SWITCHES SILVER() GOLD() RD/WH() BU() DK. BU() DK. BU() DK. BU() OR() TN/OR() GN() GN() WH() BK() RD() RD() BK() BN(0) RD/WH() FLASHER BN(0) DOWN SOLENOID (N.C. Valve) RD/WH() RD/WH() GN(0) GN(0) GN(0) THRESHOLD WARNING BEEPER GN(0) GN() THRESHOLD WARNING LIGHT CB GN(0) C WH() TO ALL CIRCUIT BREAKER (CB) GROUNDS TO ALL COMMON (C) GROUNDS PUMP GN() YL() BK() M CIRCUIT HYDRAULIC BREAKER CHASSIS (UP) GROUND BK(0) RD(0) REDUNDANT POWER RELAY GN(0) A GN(0) BK(0) WH() GN(0) 0 RD(0) UP/FOLD SOLENOID RD(0) GN(0) CB CB GN(0) RD() CB OR() OR() FUSE RD() POWER STUD CIRCUIT SENTRY (CIRCUIT BREAKER) RD() RD() CHASSIS GROUND Page

18 C-H COM NO NC B AT A UX C-H C-H C-H C-H COM COM COM COM NO NC NO NO NC NO NC NC + - LT. BU/GN() C-H COM NO NC Unfold for: Lift Electrical Schematic Platform Lights (Option) Light Relay Lift Wiring Diagram RD() RD() BK() BK() BK() BK() BK() RD() RD() 0 a BK() RD() NO. -COND WIRE CODE COR BLACK() NO. -COND WIRE CODE COR BLACK() RD() Counter + - E GY/RD() A VEHICLE SECURE SIGNAL +V INPUT RD(0) GN(0) BK(0) WH() DK. BU() NO. GN(0) GN(0) -COND WIRE CODE Connects to Vehicle Battery (+) Positive Post COR NOT USED NOT USED NOT USED NOT USED LIFT NOT STOWED GROUND SIGNAL VEHICLE SECURE +V INPUT NOT USED NOT USED LIFT STOWED GROUND SIGNAL YL/LT. BU() A LIFT STOWED / NOT STOWED GROUND SIGNAL (Located in cavity # or # - see chart above) Stow Interlock Microswitch COM. Up/Fold Solenoid N.O. N.C. BK(0) GN(0) WH(0) or Note polarity of diode. It must be oriented as shown relative to the GN(0) wire above. Detail shows two different styles of diode identification. Lead Wire A RD() Fuse RD() -COND WIRE CODE NO. COR NOT USED NOT USED NOT USED NOT USED WHITE() FUSE HOLDER - BLACK() OR() OR() Circuit Sentry (Circuit Breaker) Bat. NOT USED NOT USED GREEN() Pump Module Power Feed 0A- Aux. BK() DK. BU() Interlock GN() WH() RA - REAR PUMP FA - FRONT PUMP Partial Fold Microswitch Threshold / Alarm Microswitch Up Microswitch Unfold Microswitch RD() OR() RD() 0A Lift Power Cable A BK() Fuse COM. COM. COM. COM. BK() BK(0) GN(0) WH(0) N.O. N.C. N.O. N.C. N.O. N.C. N.O. N.C. Power Stud WH() RD() 0A BK() BU() OR() GN() BK() WH() RD() BK() WH() GN() BU() GN() BK() RD() BK() RD() A RD() GN(0) RD() GN(0) Lift Power Switch Lift Ready LED OR() WH() BK() RD() RD() FOLD RELAY 0 a OR() RD() BK() -COND WIRE CODE NO. COR BLUE() RED() WHITE() ORANGE() GREEN() BLACK() GN() RD() A DK. BU() RD() REDUNDANT POWER RELAY BK(0) RD() RD() RD() -COND WIRE CODE NO. COR DK. BLUE() RED() BLACK() TAN/ORANGE() GREEN() BROWN(0) RD(0) 0 RD(0) a GN(0) RD() BK() BK() GN(0) GN(0) BN(0) -COND WIRE CODE NO. COR BLUE - COND. (-) ORANGE - COND. (UP) GREEN - COND. (FOLD) RED - COND. (UNFOLD) BLACK - COND. (DOWN) NOT USED NO. RD() Ground WHITE - COND. (+) -COND WIRE CODE Circuit Breaker COR GREEN(0) TAN/ORANGE() GREEN() RED() WHITE() NOT USED BLACK(0) and BLACK(0) GN() YL() A GN() BLUE() WHITE() NOT USED Switch Box (As Viewed From Terminal Side of Switch) RD(0) OR GN WH -00NA G BU LT. BU / GN() Fold Relief Down SOLID BUS RED() WHITE() NOT USED L SOLID BUS BK RD A BN(0) Hydraulic Pump BK() A Up/Down Switch Fold/Unfold Switch Pump Ground GN(0) GN() GN() WH() GN() GN(0) SILVER() SILVER() Fold Relief Down LT. BU / GN() BN(0) GN(0) (Side view of solenoids removed from pump.) GN(0) GN() + - IB Raised Switch Outer Barrier Occupied / Raised Microswitch Bridging Microswitch GN(0) Beeper GN(0) NO. RD() RD/WH() -COND WIRE CODE COR WHITE() BLACK() BLACK(0) BLACK(0) NOT USED RED() IB Occupied Microswitch BK(0) COM BU(0) NO RD(0) NC NC NO COM A & RD(0) BU(0) BK(0) A A Threshold Warning Light RD/WH() Threshold Strip Switches COM. N.O. N.C. -COND WIRE CODE NO. COR BROWN(0) BLUE(0) BLACK(0) VIOLET(0) NOT USED WHITE(0) BK() RD() BU(0) BK(0) BK(0) BU(0) VT(0) VT(0) 0 a Flasher A BK(0) VT(0) BN(0) BU(0) RA - REAR PUMP FA - FRONT PUMP RD/WH() VT(0) VT(0) WH(0) SILVER() SILVER() GOLD() GOLD() BK(0) - + GN(0) BK(0) Back Plate NOTES: ) JUNCTIONS ONLY OCCUR AT MARKED INTERSECTIONS. Page

19 Hydraulic Schematic Orifice Down Valve Lifting Relief Valve Secondary Valve Orifice 00 PSI 00 PSI M Folding Relief Valve Opposite Pump Cylinder BACKUP PUMP PUMP 00 PSI Pump Side Cylinder Description Symbol Description Symbol Fixed Displacement Pump Pump Motor Backup Pump M Hydraulic Port Way Position Solenoid Valve Pressure Compensated Flow Control Single Acting Cylinder Relief Valve Check Valve Filter Screen Unfold Orifice Vented Reservoir Manual Shutoff Valve Page

20 Hydraulics Parts List Item Qty. Description Part # Pump Assembly (M--0) 0G / V / Dual Relief -V Solenoid, -Post Trombetta - Angle 0 Motor, Pump - Volt - Low RPM 0 Valve Assembly, Dual Relief" (complete) 0K Cartridge (only), Dual Relief" Valve - (shown below) Coil (only) - (shown below) Valve Assembly, Down (complete) K Cartridge (only), Down Valve - (shown below) 0 Screw, /-0 x -/", Allen Head 00 0 Hand Pump (Backup) with O-Rings (Item ) 0 O-Ring (only), Hand Pump Mounting Clamp, Reservoir - H- (M) 0 Reservoir, Hydraulic Fluid 00 Cap, Reservoir Filler - Screw On 0 Fitting, 0 - /" NPT x /" Barb - Plastic Clamp, Hose - Solenoid Mounting Hose, Thermal Plastic - Black, /" I.D. R* (") Handle with Grip 0A Fitting, Male --0 SAE O-Ring to Male /-0 JIC 0 0 Elbow, /-0 JIC Female Swivel () - /-0 JIC Male () Hose Assembly, /" (Opposite-Pump-Side) 00A-0 Hose Assembly, /" (Pump-Side) 00A-0 Cylinder C.-00N Elbow, 0, / NPT Male to /" Barbed 0 Hose, Thermal Plastic - Black, /" I.D. R* (") Hose, Thermal Plastic - Black, /" I.D. R* (0") Diode Assembly, Up Solenoid 0A Kit, Hydraulic Port Service Cap 0K 0 Connector, Plastic Y, / O.D. Seal Kits: If repairing a cylinder, order Seal Kit #00-000P. Dual Relief Valve (complete) Down Valve (complete) Hydraulic Fluid When adding or changing 0-QT (Exxon Univis not mix with Dextron III or Coil # Cartridge # Coil # Cartridge #0 Page

21 Hydraulics Diagram Hydraulic Repair For repair of a hydraulic hose or cylinder, read this. Service Bulletin 0 Hydraulic Pump Motor Opposite Pump Cylinder 0 Manual Backup Pump 0 0 Pump Side Cylinder Page

22 Pump Module Parts List Item Qty. Description NVLFIB- NVLIB- Pump Module (complete), Volt -FNA -RNA Pump Assembly (M-0) V-0G - Dual Relief (Includes Items & ) -V -V Solenoid, Up - -Post Trombetta - Angle 0 0 Housing, Pump (Complete Assembly -RNA (Rear) or -FNA (Front) Includes Items - 0) -FN -RN Beeper, Constant - High Output Switch, Toggle w/ Gold Contacts Stud, Power Feed 0 0 Lens, Threshold Warning - Red Spacer, Lens - NHTSA Metal Ring Base - Lamp Socket, Lamp Screw, #- x /" Pan Head Phillips - Thread Cut 0 0 Bulb, Light Clamp, Spring - Pump Handle 0 0 Rivet, Pop, SDBS - /" -."/." Rivet, Pop, SDBS - /" -."/." Screw, T-Head, 0- x /", Thumb Washer, #0 Flat Diode, Green LED - Panel Mount Circuit Breaker, Manual Reset - Amp 0 Clamp, Hose - Solenoid Mounting Fitting, Male /-0 O-Ring to Male /-0 JIC 0 0 Elbow, Female Swivel /-0 JIC to () Male /-0 JIC Rivet, Snap,." Dia " Thick Washer, /" External Tooth Bolt, /- x /", Nylock, Hex * See note below 0 0 Bolt, /- x /", Nylock, Hex * See note below Cover, Pump Module -FN -RN Pump Handle with Grip 0A 0A Cycle Counter, LCD w/o Reset Flasher, V Relay, 0/0A SPDT V with Internal Diode Rubber Boot, Red See note below 0 0 Cable, Pump Module Power 0A- 0A- Harness, Main -00NA -00NA Cable, Lift / Chassis Ground A A Harness, Lift Power See note below A A Wire Assembly, Lift Interlock Connection A A Wire Assembly, Lift Stowed Connection See note below A A Control, Hand Pendant Assembly - Non Electronic / Non Shielded - Coiled See note below A A 0 Diode Assembly, Up Solenoid 0A 0A Harness, Tower / Opposite Platform (Not shown - see Wiring Diagram) A A Harness, Bridge Inputs - Platform (Not shown - see Wiring Diagram) FA RA Harness, Stow - Platform (Not shown - see Wiring Diagram) FA RA Harness, Tower / Pump - Platform (Not shown - see Wiring Diagram) A A Harness, Extension Lighting - " (Not shown - see Wiring Diagram) 0A 0A Harness, Extension Lighting - " (Not shown - see Wiring Diagram) 0A 0A Hose Assembly, " - /" Dia. - Swivel Ends (Not shown - see Hydraulic Diagram) 00A-0 00A-0 Hose Assembly, " - /" Dia. - Swivel Ends (Not shown - see Hydraulic Diagram) 00A-0 00A-0 Hose, /" Thermal Plastic (Not shown - see Hydraulic Diagram) R R 0 Kit, Hydrauliuc Port Service Cap 0K 0K Decal, Warning / Pressure Relief Valve (Not shown - see Decal Section) See note below Decal, Lift Power - On/Off (Not shown - see Decal Section) See note below Decal, Dual Relief Valve Adjustment (Not shown - see Decal Section) See note below 0 0 Decal, Manual Instructions - Public (Not shown - see Decal Section) See note below 0 0 * Apply Loctite Threadlocker Red or equivalent to the three pump mounting bolts (items and ) if a blue Indicates items available for replacement part purposes only. These items are not included with replacement pump modules. Page 0

23 0 Pump Module Diagram Pump Mounting Bolts Apply Loctite Threadlocker Red or equivalent to the three pump mounting bolts (items and ) if a blue nylon patch is not present on the assembly. UP DOWN FOLD UNFOLD Note: Rear pump module shown, front pump module mirror image. Page

24 Exploded Views and Parts Lists NVLFIB- Base Plate Assembly 0 DWG. NOTES ) OP TAPESWITCH WIRE BACK AND SECURE WITH WIRE TIE X. ) TRIM AND TUCK WIRE TIE CLASP INTO HOLE X. ) APPLY CTITE THREADCKER RED OR EQUIVALENT TO ALL # SCREWS. NOTE: 0 "A" ITEM QTY. PART NO. DESCRIPTION SCREW-/- X /" FHS/AUTO-BK WASHER /" FLAT/AUTO-BK -00 PIN-PIVOT PARALLEL ARM 0 0R0. EXTRUSION-RUBBER NOSE-DPA THRESHOLD RIV-POP-SDBS-/"-././AUTO-BK CLAMP-INSULATED- /" 00 CABLE TIE-" SOLID BOLT-SHOULDER, / X /-/-0 SS W/PC NOTE: BOLT-/- X / W/NYCK PATCH NOTE: 0 WASHER-#0 FLAT/AUTO-BK RING-/ EXT SNAP/ZINC PLATED WASHER-/ NYN NUT-/- UNC HEX CK/AUTO-BK 0 O-RING / ID X / -A MICRO SWITCH ASSY NOTE: A ASSY-THRESHOLD-STRIP SWITCH-NHTSA/ 00 WASHER-/ FLAT DETAIL A (SCALE = X) 0 0RW BOLT-/- X /-BHSC/AUTO-BK SPRING-DAMP. E/. C,P=.N-RET WMT-LATCH-LIFT-TITE REAR-RETRO 0FW WMT-LATCH-LIFT-TITE FRONT-RETRO -NA-Y THRESHOLD PLATE ASSEMBLY -FNW WMT-BASE-FRONT/" FTG Page

25 Exploded Views and Parts Lists NVLIB- Base Plate Assembly 0 DWG. NOTES ) OP TAPESWITCH WIRE BACK AND SECURE WITH WIRE TIE X. ) TRIM AND TUCK WIRE TIE CLASP INTO HOLE X. ) APPLY CTITE THREADCKER RED OR EQUIVALENT TO ALL # SCREWS. NOTE: 0 ITEM QTY. PART NO. DESCRIPTION SCREW-/- X /" FHS/AUTO-BK "A" -00 WASHER-/" FLAT-BK PIN-PIVOT PARALLEL ARM 0 0R0. EXTRUSION-RUBBER NOSE-DPA THRESHOLD RIV-POP-SDBS-/"-././AUTO-BK CLAMP-INSULATED- /" 00 CABLE TIE-" SOLID BOLT-SHOULDER, / X /-/-0 SS W/PC BOLT-/- X / W/NYCK PATCH WASHER-#0 FLAT/AUTO-BK 0 RING-/ EXT SNAP/ZINC PLATED NOTE: WASHER-/ NYN NOTE: 0 NUT-/- UNC HEX CK/AUTO-BK O-RING / ID X / -A MICRO SWITCH ASSY A ASSY-THRESHOLD-STRIP SWITCH-NHTSA/ 00 WASHER-/ FLAT 0 BOLT-/- X /-BHSC/AUTO-BK NOTE: 0RW SPRING-DAMP. E/. C,P=.N-RET WMT-LATCH-LIFT-TITE REAR-RETRO DETAIL A (SCALE = X) 0FW -NA-Y -RNW WMT-LATCH-LIFT-TITE FRONT-RETRO THRESHOLD PLATE ASSEMBLY WMT-BASE-REAR/" FTG Page

26 Exploded Views and Parts Lists NVLFIB- Base Plate Assembly 0 DWG. NOTES ) OP TAPESWITCH WIRE BACK AND SECURE WITH WIRE TIE X. ) TRIM AND TUCK WIRE TIE CLASP INTO HOLE X. ) APPLY CTITE THREADCKER RED OR EQUIVALENT TO ALL # SCREWS. NOTE: 0 ITEM QTY. PART NO. DESCRIPTION "A" SCREW-/- X /" FHS/AUTO-BK WASHER-/" FLAT/AUTO-BK -00 PIN-PIVOT PARALLEL ARM 0 0R0. EXTRUSION-RUBBER NOSE-DPA THRESHOLD RIV-POP-SDBS-/"-././AUTO-BK CLAMP-INSULATED- /" 00 CABLE TIE-" SOLID BOLT-SHOULDER, / X /-/-0 SS W/PC BOLT-/- X / W/NYCK PATCH NOTE: NOTE: 0 WASHER-#0 FLAT/AUTO-BK RING-/ EXT SNAP/ZINC PLATED WASHER-/ NYN NUT-/- UNC HEX CK/AUTO-BK 0 O-RING / ID X / -A MICRO SWITCH ASSY A ASSY-THRESHOLD-STRIP SWITCH-NHTSA/ NOTE: 00 0 WASHER-/ FLAT BOLT-/- X /-BHSC/AUTO-BK DETAIL A (SCALE = X) 0RW 0FW SPRING-DAMP. E/. C,P=.N-RET WMT-LATCH-LIFT-TITE REAR-RETRO WMT-LATCH-LIFT-TITE FRONT-RETRO -NA-Y THRESHOLD PLATE ASSEMBLY -FNW WMT-BASE-FRONT/" FTG Page

27 Exploded Views and Parts Lists NVLIB- Base Plate Assembly 0 DWG. NOTES ) OP TAPESWITCH WIRE BACK AND SECURE WITH WIRE TIE X. ) TRIM AND TUCK WIRE TIE CLASP INTO HOLE X. ) APPLY CTITE THREADCKER RED OR EQUIVALENT TO ALL # SCREWS. NOTE: 0 "A" ITEM QTY. PART NO. DESCRIPTION SCREW-/- X /" FHS/AUTO-BK WASHER-/" FLAT/AUTO-BK -00 PIN-PIVOT PARALLEL ARM 0 0R0. EXTRUSION-RUBBER NOSE-DPA THRESHOLD RIV-POP-SDBS-/"-././AUTO-BK CLAMP-INSULATED- /" 00 CABLE TIE-" SOLID BOLT-SHOULDER, / X /-/-0 SS W/PC BOLT-/- X / W/NYCK PATCH NOTE: 0 WASHER-#0 FLAT/AUTO-BK RING-/ EXT SNAP/ZINC PLATED NOTE: WASHER-/ NYN NUT-/- UNC HEX CK/AUTO-BK 0 O-RING / ID X / -A MICRO SWITCH ASSY A ASSY-THRESHOLD-STRIP SWITCH-NHTSA/ 00 WASHER-/ FLAT NOTE: 0 BOLT-/- X /-BHSC/AUTO-BK SPRING-DAMP. E/. C,P=.N-RET DETAIL A (SCALE = X) 0RW 0FW WMT-LATCH-LIFT-TITE REAR-RETRO WMT-LATCH-LIFT-TITE FRONT-RETRO -NA-Y THRESHOLD PLATE ASSEMBLY -RNW WMT-BASE-REAR/" FTG Page

28 Exploded Views and Parts Lists Top Parallel Arm Assembly - Front 0 ITEM QTY. PART NO. DESCRIPTION 00 NUT-/- HEX/AUTO-BK 00 WASHER-/" CK/AUTO-BK BK BOLT-CARR /- X //AUTO-BK WASHER-/" EXTERNAL TOOTH 0 0 BOLT-/- X /-BHSC/AUTO-BK A ASSY-BCK-GUIDE-PLATFORM-STOW -CLXT BKT.-QUIET-RIDE MTG.- RIV-POP-SDBS-/"-././AUTO-BK -00 BRACKET-INNER SIDE PANEL GUIDE RIV-POP-SDBS-/"-././AUTO-BK -00 CAP-PARALLEL ARM WASHER-0.0"IDx."ODx.0"T/SS 0 BEARING-FLANGE-/" X /"-FDU0 -FNA ARM-PARALLEL/TOP FRONT (INCL. ITEMS -) Top Parallel Arm Assembly - Rear 0 ITEM QTY. PART NO. DESCRIPTION 00 NUT-/- HEX/AUTO-BK 00 WASHER-/" CK/AUTO-BK BK BOLT-CARR /- X //AUTO-BK WASHER-/" EXTERNAL TOOTH 0 0 BOLT-/- X /-BHSC/AUTO-BK A ASSY-BCK-GUIDE-PLATFORM-STOW -CLXT BKT.-QUIET-RIDE MTG.- RIV-POP-SDBS-/"-././AUTO-BK -00 BRACKET-INNER SIDE PANEL GUIDE RIV-POP-SDBS-/"-././AUTO-BK -00 CAP-PARALLEL ARM WASHER-0.0"IDx.0"ODx.0"T/SS 0 BEARING-FLANGE-/" X /"-FDU0 -RNA ARM-PARALLEL/TOP-REAR (INCL. ITEMS -) Page

29 DWG. NOTES Exploded Views and Parts Lists Bottom Parallel Arm Assembly - Rear ) ASSEMBLE SENSOR WITH FLAT SIDE AWAY FROM PARALLEL ARM. ITEM QTY. PART NO. DESCRIPTION NA 0 -NA NUT-#0- W/CKWASHER/AUTO-BK ASSY-IB OCCUPIED WASHER-.0"ID X."OD/.0"T/SS BEARING-FLANGE-/" X /"-FDU0 ARM-PARALLEL/BOTTOM-FRONT (INCL. ITEMS -) Bottom Parallel Arm Assembly - Front ITEM QTY. PART NO. DESCRIPTION 0 -NA WASHER-.0"ID X."OD/.0"T/SS BEARING-FLANGE-/" X /"-FDU0 ARM-PARALLEL/BOTTOM REAR (INCL. ITEMS -) Page

30 Exploded Views and Parts Lists Hydraulic Cylinder Assembly - Main RETRACTED. STROKE. EXTENDED. 0 ±0 ITEM QTY. PART NO. 0 C.-00N DESCRIPTION ELBOW-/ NPT 0 / BARB ELBOW-/-0 M/O-RNG/*/.0 ORFICE CYLINDER-."/. RETRACTED Page

31 Exploded Views and Parts Lists Vertical Arm Assembly - Rear DWG. NOTES ) INSERT SOCKET OF LIGHT ASSY THRU TOP KEY WHILE INSTALLING LIGHT. TIGHTEN SCREWS. ) HARNESS TO BE TUCKED INSIDE CHANNEL. NOTE: NOTE: ) APPLY CTITE THREADCKER BLUE OR EQUIVALENT ) APPLY CTITE THREADCKER RED OR EQUIVALENT TO ALL # SCREWS. 0 DETAIL A (SCALE = /) ITEM QTY. PART NO. DESCRIPTION NOTE: SCREW-/- X /" FHS/AUTO-BK WASHER-/" FLAT -00 PIN-PIVOT PARALLEL ARM SCREW-/-0 X ", BHCS 0 BEARING-FLANGE-/" X /"-0FDU0 NUT-#-0 W/CKWASHER/AUTO-BK SCREW-#-0 X /" RD. HD. A HARN-BRIDGE-NL/NCL- 0 RUBBER BUMPER-VERT CHAN. 0 - RETAINER-LIFT TITE ROLLER 000-A ROLLER-LIFT TITE NOTE: 00 BULB-LIGHT-0W-HAGEN REFLECTOR 0A ASSY-LIGHT-VERTICAL CHANNEL w/bulb (SCALE = /) -RNW WMT-VERTICAL CHANNEL-REAR-" Vertical Arm Assembly - Front NOTE: 0 DWG. NOTES ) INSERT SOCKET OF LIGHT ASSY THRU TOP KEY WHILE INSTALLING LIGHT. TIGHTEN SCREWS. ) APPLY CTITE THREADCKER BLUE OR EQUIVALENT ) APPLY CTITE THREADCKER RED OR EQUIVALENT TO ALL # SCREWS. 0 0 ITEM QTY. PART NO. DESCRIPTION NOTE: SCREW-/- X /" FHS/AUTO-BK 0 WASHER /" FLAT -00 PIN-PIVOT PARALLEL ARM SCREW-/-0 X ", BHCS BEARING-FLANGE-/" X /"-0FDU0 0 RUBBER BUMPER-VERT CHAN A RETAINER-LIFT TITE ROLLER ROLLER ASSY-LIFT TITE 00 BULB-LIGHT-0W-HAGEN REFLECTOR 0A ASSY-LIGHT-VERTICAL CHANNEL w/bulb -FNW WMT-VERTICAL CHANNEL-FRONT-" NOTE: Page

32 Exploded Views and Parts Lists Front Arm Cover Assembly SMOOTH SIDE SMOOTH SIDE ITEM QTY. PART NO. DESCRIPTION -00NA COVER-PLASTIC-PARALLEL ARM-OUTSIDE-FRONT -00NA COVER-PLASTIC-PARALLEL ARM-INSIDE-FRONT Rear Arm Cover Assembly SMOOTH SIDE SMOOTH SIDE ITEM QTY. PART NO. DESCRIPTION -00NA -00NA COVER-PLASTIC-PARALLEL ARM-INSIDE-REAR COVER-PLASTIC-PARALLEL ARM-OUTSIDE-REAR Page 0

33 Exploded Views and Parts Lists Front Handrail Assembly ITEM QTY. PART NO. DESCRIPTION BOLT - /- X /" FLBHSCS-GD 00 WASHER - /" CK RIV-POP-SDBS-/"-././AUTO-BK BALL STUD-MM W/ /- FEMALE THREAD GAS SPRING-. EXT/. COM-P=0N 0 0 SPACER-UHMW 0. OD X 0. ID X 0. NUT-/- UNC HEX CK/AUTO-BK -00FNA ASSY-FOLD ARM- FTG-FRONT SLIDE-UHMW-PLATFORM SLIDE-X." -00N SLIDE-PLATFORM ROTATE HANDRAIL N PIN-PIVOT WER ARM RING-/ EXT SNAP/AUTO-BK 00 BOLT-/- X " HEX HD. CAP 0 CLIP-SAFETY (GAS SPRING) -0NA HANDRAIL ASSY-NHTSA Rear Handrail Assembly ITEM QTY. PART NO. DESCRIPTION BOLT - /- X /" FLBHSCS-GD 00 WASHER - /" CK BALL STUD-MM W/ /- FEMALE THREAD GAS SPRING-. EXT/. COM-P=0N 0 0 SPACER-UHMW 0. OD X 0. ID X 0. 0 NUT-/- UNC HEX CK/AUTO-BK -00RNA ASSY-FOLD ARM- FTG-REAR RIV-POP-SDBS-/"-././AUTO-BK SLIDE-UHMW-PLATFORM SLIDE-X." -00N SLIDE-PLATFORM ROTATE HANDRAIL 00-0N PIN-PIVOT WER ARM RING-/ EXT SNAP/AUTO-BK 00 BOLT-/- X " HEX HD. CAP 0 CLIP-SAFETY (GAS SPRING) -0NA HANDRAIL ASSY-NHTSA Page

34 Exploded Views and Parts Lists NVLFIB- & NVLIB- Platform Assembly 0 NOTE: 0 NOTE: DWG NOTES ) USE CTITE THREADCKER RED OR EQUIVALENT (B.C. # AND B.C. ) ) USE CTITE THREADCKER GREEN 0 OR EQUIVALENT ON CLEVIS PINS (B.C.BK) ) ITEM # HAS () IDENTIFICATION MARK. MARK IS ON OUTSIDE OF PLATFORM. ) ITEM # HAS () IDENTIFICATION MARKS. MARKS ARE ON OUTSIDE OF PLATFORM. * ITEM NOT SHOWN ** SOME PIECES NOT SHOWN NOTE: 0 ** NOTE: 0 ** 0 NOTE: NOTE: ** NOTE: ITEM QTY NUT-/- HEX/AUTO-BK 00 BOLT-/- X " HEX HD. CAP SCREW-0- X." SHCS STANDOFF-FOOT MOUNT 0 BEARING-FLANGE- X /-FDU0 BOLT-/-0 X /" BUT HD SOC/AUTO-BK F BRACKET-ADJUST-SPLIT-FOOT R BRACKET-ADJUST-SPLIT FOOT SCREW-/-0 X. SET-CK/AUTO-BK NUT-#0- W/CKWASHER/AUTO-BK 0 P SCREW-#0- /" FHDHXS-AUTO BLK-W/PATCH RING-/ EXT SELF CK SNAP/AUTO-BK -0N BEARING-PLATFORM SLIDE 0 BEARING-PLASTIC FLANGE-/ I.D. X /" -0FN LATCH-ROLL STOP/FRONT BK PIN-CLEVIS / X " EFF LEN.-W/O HOLE/BK 0 0 WASHER-THRUST-. O.D./.0 I.D./.0T PART NO. -000NW- -0RN BK -0RN -NAY -NW** WMT-ROLL STOP ACTAVATION FOOT -0FN BKT-LATCH/ROLL STOP/FRONT BKT-LATCH/ROLL STOP/REAR NUT-/- TOP CK/AUTO-BK BOLT-/- X /" LHSHCS/AUTO-BK -0FN STOP-PLATFORM SCREW-#0- X / FL HD-HX SKT/AUTO-BK 0-0 ADAPT-CYL/ROLL STOP LEVER-OUT -0RNA ASSY-ROLL STOP LATCH/OCCUPIED SWITCH STOP-PLATFORM DESCRIPTION -0 PIN-BEARING-PLATFORM SLIDE - BEARING-PLATFORM-SLIDE -RRABKN GEAR ASSEMBLY/REAR -FRABKN GEAR ASSEMBLY/FRONT -0NA** ASSY-PLATFORM MOVABLE/OUTER 00 HAIRPIN COTTER-STAINLESS-.0" GAS SPRING-. EXT. COM P=0# 0 COVER-VL GEAR OPENING ROLL STOP-ALUM/RUBBER END/ASSY-" WMT - PLATFORM FIXED INNER ITEM QTY. RIV-POP-SDBS-/"-././AUTO-BK 00BK NUT-/- HEX/AUTO-BK 0 0 BEARING-FLANGE-/" X /"-FDU0 00 NUT-/-0 HEX WASHER-/ EXT STAR TOOTH CK ZP 0 RUBBER BUMPER-VERT CHAN. 000 BOLT-/-0 X " HEX 0 BUMPER-" X /" LG NAT UHMW/BRIDGEPLATE -0RNW WMT-BKT-BRIDGE PLATE/RR -0FNW WMT-BKT-BRIDGE PLATE/FR BOLT-/- x /" FLBHSCS-GD -0 BEARING-UHMW FLAT-THIN-BLK 0 PIN-ROLLSTOP GAS SPRING PIVOT-ROLL STOP LEVER-NVL- WASHER-0."ID X "OD X 0."TH, DERIN * CABLE TIE /" BLACK -0NWY WMT-BRIDGE PLT-/-FTG (-0NAY INC.,, -) ** SCREW-#- x /" PH/PN SD-AUTO-BK PLATE-PLATFORM HARNESS COVER 00 BOLT-/- X " HEX/AUTO-BK WASHER-/" EXTERNAL TOOTH BUMPER-STOW/VISTA BEARING-FLANGE-/" X /"-0FDU0-0RN LINK-PLATFORM/VERT CHANNEL -0FN LINK-PLATFORM/VERT CHANNEL - PIN-BEARING-GEAR RACK BOLT-/- X / GR-HEX/AUTO-BK PART NO. 00BK DESCRIPTION SCREW-/- X /" BHSC-BLK/AUTO-BK WASHER-/" CK/AUTO-BK -0 PIN-BEARING-GEAR RACK WASHER-THRUST-. O.D./. I.D/.0T - BEARING-PLATFORM-SLIDE -BKN GEAR RACK-PLATFORM FOLD RING-/ EXT SELF CK SNAP/AUTO-BK SCREW-/-0 X / SET CUP PT Page

35 Exploded Views and Parts Lists NVLFIB- & NVLIB- Platform Assembly NOTE: 0 0 ** NOTE: ** 0 DWG NOTES ) USE CTITE THREADCKER RED OR EQUIVALENT ON SCREWS (B.C. # AND B.C. #) ) USE CTITE THREADCKER GREEN 0 OR EQUIVALENT ON CLEVIS PINS (B.C. #BK) ) ITEM # HAS () IDENTIFICATION MARK. MARK IS ON OUTSIDE OF PLATFORM. ) ITEM # HAS () IDENTIFICATION MARKS. MARKS ARE ON OUTSIDE OF PLATFORM. * ITEM NOT SHOWN ** SOME PIECES NOT SHOWN NOTE: NOTE: 0 NOTE: NOTE: ** ITEM QTY. PART NO. DESCRIPTION ITEM QTY. PART NO. DESCRIPTION -0 PIN-BEARING-PLATFORM SLIDE - BEARING-PLATFORM-SLIDE -RRABKN GEAR ASSEMBLY/REAR RIV-POP-SDBS-/"-././AUTO-BK -FRABKN GEAR ASSEMBLY/FRONT 00BK NUT-/- HEX/AUTO-BK -0NA-** ASSY-PLATFORM MOVABLE/OUTER 0 0 BEARING-FLANGE-/" X /"-FDU0 00 HAIRPIN COTTER-STAINLESS-.0" 00 NUT-/-0 HEX GAS SPRING-. EXT. COM P=0# WASHER-/ EXT STAR TOOTH CK ZP 0 00 NUT-/- HEX/AUTO-BK 0 RUBBER BUMPER-VERT CHAN. 00 BOLT-/- X " HEX HD. CAP 000 BOLT-/-0 X " HEX SCREW-0- X." SHCS 0 BUMPER-" X /" LG NAT UHMW/BRIDGEPLATE STANDOFF-FOOT MOUNT -0RNW WMT-BKT-BRIDGE PLATE/RR 0 BEARING-FLANGE- X /-FDU0-0FNW WMT-BKT-BRIDGE PLATE/FR BOLT-/-0 X /" BUT HD SOC/AUTO-BK BOLT-/- x /" FLBHSCS-GD F BRACKET-ADJUST-SPLIT-FOOT -0 BEARING-UHMW FLAT-THIN-BLK R BRACKET-ADJUST-SPLIT FOOT 0 PIN-ROLLSTOP GAS SPRING SCREW-/-0 X. SET-CK/AUTO-BK PIVOT-ROLL STOP LEVER-NVL- NUT-#0- W/CKWASHER/AUTO-BK WASHER-0."ID X "OD X 0."TH, DERIN 0 P SCREW-#0- /" FHDHXS-AUTO BLK-W/PATCH RING-/ EXT SELF CK SNAP/AUTO-BK -0N BEARING-PLATFORM SLIDE 0 BEARING-PLASTIC FLANGE-/ I.D. X /" -0FN LATCH-ROLL STOP/FRONT BK PIN-CLEVIS / X " EFF LEN.-W/O HOLE/BK 0 0 WASHER-THRUST-. O.D./.0 I.D./.0T -000NW- -0RN BK -0RN -NAY -NW** WMT-ROLL STOP ACTAVATION FOOT -0FN BKT-LATCH/ROLL STOP/FRONT BKT-LATCH/ROLL STOP/REAR NUT-/- TOP CK/AUTO-BK BOLT-/- X /" LHSHCS/AUTO-BK -0FN STOP-PLATFORM SCREW-#0- X / FL HD-HX SKT/AUTO-BK 0-0 ADAPT-CYL/ROLL STOP LEVER-OUT -0RNA ASSY-ROLL STOP LATCH/OCCUPIED SWITCH 0 COVER-VL GEAR OPENING STOP-PLATFORM ROLL STOP-ALUM/RUBBER END/ASSY-" WMT - PLATFORM FIXED INNER * CABLE TIE /" BLACK -0NWY- WMT-BRIDGE PLT-/-FTG (-0NAY- INC.,, -) ** SCREW-#- X /" PH/PN SD-AUTO-BK PLATE-PLATFORM HARNESS COVER 00 BOLT-/- X " HEX/AUTO-BK WASHER-/" EXTERNAL TOOTH 0 BUMPER-STOW/VISTA BEARING-FLANGE-/" X /"-0FDU0-0RN LINK-PLATFORM/VERT CHANNEL -0FN LINK-PLATFORM/VERT CHANNEL 00BK -0 PIN-BEARING-GEAR RACK WASHER-THRUST-. O.D./. I.D/.0T - BEARING-PLATFORM-SLIDE 0 -BKN GEAR RACK-PLATFORM FOLD RING-/ EXT SELF CK SNAP/AUTO-BK - PIN-BEARING-GEAR RACK BOLT-/- X / GR-HEX/AUTO-BK SCREW-/- X /" BHSC-BLK/AUTO-BK WASHER-/" CK/AUTO-BK SCREW-/-0 X / SET CUP PT Page

36 Braun Limited Warranty WARRANTY COVERAGE AND WARRANTY COVERAGE TIME PERIODS The Braun Corporation ( Braun ) warranty covers certain parts of this wheelchair lift for three () years or 0,000 cycles and the cost of labor to repair or replace those parts for one () year or,000 cycles. If The Braun Corporation receives the warranty registration card within 0 days after the lift is put into service, the warranty labor coverage will increase from one () year or,000 cycles to three () years or 0,000 cycles. In addition, providing the warranty registration card is returned as noted above, the following lift s power tor, Pump, Hydraulic Hose and Fittings. This limited warranty covers substantial defects in materials and workmanship of the lift, provided that the lift is operated and maintained properly and in conformity with purchaser by an independent, authorized dealer of Braun, or, if the dealer places the product into any type WHAT BRAUN WILL DO TO CORRECT PROBLEMS In the event that a substantial defect in material or workmanship, attributable to Braun, is found to exist for parts or labor to the owner, in accordance with the terms, conditions and limitations of this limited warranty. If the substantial defect in material or workmanship, attributable to Braun, is found to exist during the second or third year of warranty coverage, it will be repaired or replaced, at Braun s option, without charge to the owner for parts, only, in accordance with the terms, conditions and limitations of this limited warranty. Providing the warranty card is returned within 0 days as outlined above, the labor warranty period will be extended by two years of coverage in accordance with the terms, conditions, and limitations of this limited warranty. In addition, if a substantial defect in material or workmanship, attributable to Braun, is found Cylinder, Flow Control, Gear Box, Motor, Pump, Hydraulic Hose and Fittings, it will be repaired or replaced, at Braun s option, without charge to the owner for parts, only, in accordance with the terms, conditions and limitations of this limited warranty. The cost of labor for repair or replacement at any time after the warranty coverage detailed above is the sole responsibility of the owner. Braun s obligation to repair or replace defective materials or workmanship is the sole obligation of Braun under this limited warranty. Braun reserves the right to use new or remanufactured parts of similar quality to complete any work, and to make parts and design changes from time to time without notice to anyone. Braun reserves the right to make changes in the design or material of its products without incurring any obligation to incorporate such changes in any previously manufactured product. Braun makes no warranty as to the future performance of this product, and this limited warranty is not intended to extend to the future performance of the product. In addition, the owner s obligation to notify Braun, or one of its authorized, independent dealers, of a claimed defect does not modify any obligation placed on the owner to contact Braun directly when attempting to pursue remedies under state or federal law. LIMITATIONS, EXCLUSIONS AND DISCLAIMER OF IMPLIED WARRANTIES ANY IMPLIED WARRANTY THAT IS FOUND TO ARISE BY WAY OF STATE OR FEDERAL LAW, IN- CLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR ANY IMPLIED WARRANTY OF FITNESS, IS LIMITED IN DURATION TO THE TERMS OF THIS LIMITED WARRANTY AND IS LIMITED IN SCOPE OF COVERAGE TO THE SCOPE OF COVERAGE OF THIS LIMITED WARRANTY. Braun items excluded from coverage as set forth in this limited warranty. Braun makes no warranty of any nature beyond that contained in this limited warranty. No one has authority to enlarge, amend or modify this limited warranty, and Braun does not authorize anyone to create any other obligation for it regarding this product. Braun is not responsible for any representation, promise or warranty made by any independent dealer or other person beyond what is expressly stated in this limited warranty. Any selling or servicing dealer is not Braun s agent, but an independent entity. Page