PART 6 : SPARES AND ACCESSORIES

Transcription

1 PART 6 : SPARES AND ACCESSORIES CONTENTS FIRST LEVEL SPARES Page 6 SECOND LEVEL SPARES CONSUMABLES TOOLS PRINT HEAD ASSEMBLY PRINT HEAD GENERAL DETAIL CABINET UPPER CABINET LOWER CONTROL PANEL INK CHASSIS MAIN PUMP, GAUGE AND REGULATOR ASSEMBLIES DISTRIBUTION BLOCK FLUSH MANIFOLD ASSEMBLY INK AND FLUSH RESERVOIR ASSEMBLIES INK CIRCUIT ASSEMBLIES ELECTRONICS RACK ASSEMBLY ELECTRICAL PANEL POTENTIOMETER BOX ASSEMBLY Issue 5.0 Dec

2 Issue 5.0 Dec 97

3 SPARES AND ACCESSORIES CAUTION: Spare parts should be kept in their protective packing until required. In the case of PCBs, the packaging provides protection from physical damage, but also (a) protects against electrostatic damage and (b) prevents contact with surfaces which could cause, for example, short circuit damage to circuits containing batteries. FIRST LEVEL SPARES 0128 Fuse 20x5 (T) 2A (120V nom.) Recommended quantity Fuse 20x5 (T) 1A (20V nom.) Screws (nozzle plate) O ring (nozzle plate) * Bulb 2W V Nozzle Assembly 75 micron (S6) Nozzle Assembly 60 micron (S6) Nozzle Assembly 0 micron (S6 Pinpoint) Filter kit No. 1 (20 micron filter) Filter kit No. (10 micron filter) Air Filter 1 * Refer to safety certification, pg. (9). SECOND LEVEL SPARES These spares are additional to the recommended first level spares Cover (IP65 Socket) Recommended quantity 1 11 Ferrule 1/ Tube connector 1 / Lip Seal Pump Head (Feed) Pump Head (Gutter) 1 17 Door Key PCB Assy Universal Serial Interface MK6 (S6) PCB Assy High Speed Serial Interface (S6 PP) PCB Assembly Fault Monitor (S6) PCB Assembly Fault Monitor (S6 Pinpoint) PCB Assembly Multi Function Interface 1 28 PCB Assembly Ink Monitor PCB Assembly 00V & EHT Universal Issue 5.0 Dec 97 6

4 212 PCB Assembly Head Driver (S6) PCB Assembly Head Driver (S6 Pinpoint) PCB Assembly Temperature Control PCB Assembly Matrix (EMC) Fan Assembly 120V Fan Assembly 2V 1 CONSUMABLES 1561 Plastic beaker 500ml 1562 Plastic beaker 100ml 156 Wash bottle 2606 Hand cleaner (500g tub) 9911 Gloves (medium) Gloves (large) Tissue (lint free) roll Issue 5.0 Dec 97

5 TOOLS Spanner (Gunbody) 177 Spanner (Drive rod nut) 158 Spanner/Wrench set 18 Ball Driver 1.5mm 18 Ball driver 2.5mm 106 Ball driver mm 110 Allen key (hexagon wrench) 167 Ultrasonic bath (20V) 1678 Ultrasonic bath (120V) 2608 Metal beaker 01 Peltier heat pump removal tool 9912 Silicone Rubber Compound 9917 Heatsink Compound 20ml Tube 10 Flanging tool ( 1 / 8 pipe) Recommended alternative to 10 (to be used with a Weller 25W soldering iron): 101 Tube holder 102 Flanging tip 2077 Issue 5.0 Dec

6 CA001 1 Print Head Assembly Issue 5.0 Dec 97

7 PRINT HEAD ASSEMBLY Item No. Part No. Description Quantity Drive Rod Assembly (S6 Pinpoint) 1 or 2677 Drive Rod Assembly (S6) Screw Skt Cap St. St. M2x Union Assembly 1 Way O Ring EDPM.69 ID 1.78 CS Drop Generator Assy 0 micron (S6 Pinpoint) 1 or 562 Drop Generator Assembly 75 micron (S6) Nozzle Assembly 0 micron (S6 Pinpoint) 1 or Nozzle Assembly 60 micron (S6) 1 or 267 Nozzle Assembly 75 micron (S6) Screw Locking Mount Drop Generator Mk Charge Electrode Assy 0 micron Mk (S6 PP) 1 or 511 Charge Electrode Assy 75 micron Mk (S6) Drop Deflector Assy 0 micron Mk (S6 PP) Drop Deflector Assy 75 micron Mk (S6) Pivot button Screw Skt Btn Hd St. St. Mx Strobe LED Assembly 75 micron (S6) Pivot Drop Generator Mk Strobe LED Assembly 0 micron (S6 Pinpoint) Charge Electrode Carrier (S6 Pinpoint) Gutter Block Assembly Mk Screw Skt Cap St. St. M2x Sensor Assembly Mk 0 micron (S6 Pinpoint) 1 or 510 Sensor Assembly Mk 75 micron (S6) Washer Flat St. St. M Adjuster Cam Adjuster Shaft Screw Pan Poz. St. St. M2x Thermal Sensor Cap Thermal Sensor Union Assembly 2 Way Issue 5.0 Dec

8 CA002 1 Print Head General Detail Issue 5.0 Dec 97

9 PRINT HEAD GENERAL DETAIL Item No. Part No. Description Quantity Box Interconnection Bulkhead Seal Rubber Holster Assembly 0 micron Mk Knob Knurled M5 Nylon Mount Detector Chassis Assembly 0 micron Mk Plate Mounting EHT Sensor Assembly Conduit Assembly m Mk Network Passive Safety 1 Not shown: Gutter Plug Plate P/Head Mounting (Glass filled Nylon) Heatshrink Sleeving As reqd Wash Station 1 Note: For details of other items see pg Issue 5.0 Dec

10 TP5515 Cabinet (Upper) Issue 5.0 Dec 97

11 CABINET UPPER Item No. Part No. Description Quantity 1 Screw Pan Poz St. St. Mx Fan Assembly 2V Solo 6 2 Nut Nyloc St. St. M 17 Screw Pan Poz St. St. Mx Guard Finger 120mm Metal 2 6* 1095 Indicator Fixing Adaptor 1 7* 1095 Indicator Lamp Socket 1 8* Indicator Resistance Element 1 9 Nut Hex Full St. St. M 10 Terminal Strip U Tab 1/ Way 1 11 Washer S/P Int Tooth St. St. M 2 12 Strip RFI 12 1 Gasket Handle IP Handle IP Screw Csk Poz St. St. Mx Screw Hex HD St. St. M5x Strike Latch 1 18 Screw Skt Cap St. St. M5x Filter Assembly 1 20 Cable Duct Self Adhesive Clip 6.5 Modified 2 22 Screw Pan Poz St. St. Mx6 2 2 Clamp Strip Ribbon 2 2 Latch Strike Plate 1 25 Latch St. St Key 1 27 Screw Csk Poz St. St. Mx Hinge Ink Cabinet Door 2 29 Screw Skt Cap St. St. Mx Latch Rack Grommet 12.7 PH 9.6 Bore 1.6 PNL 1 2 Terminal Male Tab mm Stud Mtg 1 * Isolator 1 Note: Only items with part numbers can be supplied as spares Issue 5.0 Dec

12 TP5515 Cabinet (Upper) Issue 5.0 Dec 97

13 CABINET UPPER (Cont.) Item No. Part No. Description Quantity Screw Csk Poz. St. St. Mx10 5* Indicator Lens Green 1 6* Bulb 2W V Cable Assembly Fan Link Label Earth/Ground Symbol Cable Assembly Door Earth/Ground 1 * Refer to safety certification, pg. (9). Note: Only items with part numbers can be supplied as spares Issue 5.0 Dec

14 ,2 1 8, , TP Cabinet (Lower) Issue 5.0 Dec 97

15 CABINET LOWER Item No. Part No. Description Quantity Nut Cable Gland PG9 Grey Cable Gland 8mm PG9 Grey Nut M Grommet 19mm EPDM 1 5 Grommet Strip Nat Poly 18 22G 570mm 6 Nut Hex Full St. St. M 2 7 Washer S/P Int Tooth St. St. M 2 8 Nut Nyloc St. St. M 6 9 Screw Hex Hd St. St. M5x Screw Skt Cap St. St. M5x10 11 Strike Latch Plate Strike 2 1 Screw Pan Poz. St. St. Mx Rubber U Section Neoprene 0.8m Foot Solo 6 16 Screw Pan Poz. St. St. M5x Gasket Plinth Gasket Electrical Cover Plate 1 19 Screw Pan Poz. St. St. Mx Plate Electrical Cover Nut 1/ BSP Brass Ni Adaptor 1/ 1 / 8 BSP Brass Ni Connector Male x1/8 BSP 2 2 Hinge Ink Cabinet Door 2 25 Screw Csk Poz. St. St. Mx Cable Assembly Door Earth 1 27 Latch Strike Plate 1 28 Latch St. St Key Bump Door Screw Skt Cap St. St. Mx10 1 Note: Only items with part numbers can be supplied as spares Issue 5.0 Dec

16 ,2 1 8, , TP Cabinet (Lower) Issue 5.0 Dec 97

17 CABINET LOWER (Cont.) Item No. Part No. Description Quantity Gasket Conduit Mounting Plate Plate Conduit Mounting Conduit Adaptor 20mm 90 Deg Conduit Assembly M Nut Cable Gland 20mm Grey End Cap LDP mm Pipe Fitting Cable Gland 9mm 20mm Grey Plug Cable Gland 8mm Plug Cable Gland 1 Screw Pan Poz. St. St. Mx Washer Nylon66 M 9x.x0.8mm Cover Electrical Gasket Electrical Cover Connector Male x 1 / 8 BSP 1 6 Washer Anti loss M Soft Poly Potentiometer Box Assembly (see pg. 6 ) 1 8 Cable Duct Self Adhesive Gasket Ink Door 1 Note: Only items with part numbers can be supplied as spares Issue 5.0 Dec

18 TP561 2 Control Panel Issue 5.0 Dec 97

19 CONTROL PANEL Item No. Part No. Description Quantity Nut Hex Full St. St. M Cable Assembly Door Earth Nut Nyloc St. St. M Gasket Membrane Keyboard Assembly European Spacer Nylon.56x7.9x.18 Thk PCB Assembly Front Panel Washer S/P Int. Tooth St. St. M Nut Hex Full St. St. M Display Panel (LCD) Assembly Cable Assembly Keyboard 26 Way Cable Assembly Membrane Way (S6) Washer S/P Int Tooth St. St. M Cable Assembly Membrane Earth Spacer Nylon.56x7.9x.76 Thk Collar Membrane Mounting Label Solo 6 Keyboard Gasket Electronics Door Washer Nylon66 M Issue 5.0 Dec

20 , TP Ink Chassis Issue 5.0 Dec 97

21 INK CHASSIS Item No. Part No. Description Quantity Pump Assembly Flush Solo Nut Nyloc St. St. M5 1 Washer S/P Int. Tooth St. St. M5 1 Terminal Ring M5 Red 1 5 Nut Hex Full St. St. M Guard Finger 80mm Plastic 2 7 Screw Pan Poz. St. St. Mx Washer S/P Int Tooth St. St. M 2 9 Terminal Ring M Red Skt 2Way Power 22AWG Fan Assembly 120V (Complete) 2 12 Screw Skt Cap St. St. Mx8 8 1 Latch Mini Stainless Steel 2 1 Screw Pan Poz. St. St. Mx Viscometer Assembly Inline Clip 1.5 Dia. Nylon Rubber U Section Neoprene 0.25m Label Warning Dried Ink Tape Foam Self Adhesive x8mm 0.70m 20 Plate Ribbon Cable Clamp 2 21 Screw Pan Poz. St. St. Mx Strap Sump Tie Screw Thumb Mx Clamp Ribbon Cable Screw Fix Grommet 19mm EPDM 1 26 Screw Skt Cap St. St. M5x10 27 Plate Hinge Block Clamp 2 28 Block Hinge 2 29 Hinge 2 0 Screw Csk Poz St. St. Mx Elbow x 1 / 8 BSP Adaptor 1/ 1 / 8 BSP Brass Ni Nut 1/ BSP Brass Ni Label Makeup 1 Note: Only items with part numbers can be supplied as spares Issue 5.0 Dec

22 , TP Ink Chassis Issue 5.0 Dec 97

23 INK CHASSIS (Cont.) Item No. Part No. Description Quantity Label Ink Clip Cable Plastic 7.6mm Dia Grommet 2.9PH 19.0 Bore 1.2P 2 8 Screw Skt Cap St. St. Mx Manifold Assembly Flush Barrier Assembly Level Rods (S6) 1 1 Label VDE 1 2 Nut Nyloc St. St. M Tubing Silicone 7mm OD mm ID 0mm 1260 Compressor Rotary 1 5 Screw Pan Poz St. St. Mx Clip 19m Closed Zinc Plt Socket way 2mm5 26 AWG Polariser White Nylon Nut Lock St. St. Nyloc M Gasket Flush Pump Connector Male x 1 / 8 BSP 1 52 Cable Duct Self Adhesive 2 Note: Only items with part numbers can be supplied as spares Issue 5.0 Dec

24 TP511 2 Main Pump, Gauge and Regulator Assemblies Issue 5.0 Dec 97

25 MAIN PUMP, GAUGE AND REGULATOR ASSEMBLIES Item No. Part No. Description Quantity Regulator (S6) 1 or 186 Regulator (S6 Pinpoint) 1 2 Bracket Gauge Mounting Solo 6 1 Screw Csk Poz. St. St. Mx12 2 Screw Pan Poz. St. St. Mx Cover Pump Gasket Pump Cover Skt 5 Way Power Seal Solo 6 Pump 2 9 Nut Nyloc St. St. M Washer S/P Int Tooth St. St. M Cable Assembly Pump Earth Pump Assembly Solo 6 (including item 7) Pump Head (Gutter) 1 1* 1608 Pump Motor Pump Head (Feed) Connector Male x 1 / 8 BSP 1 17 Label VDE 1 18 Label VDE Gauge Press 0 100psi O Ring EPDM 9.19 ID 2.62 CS Adaptor Assembly Pressure Gauge Connector Male 6mm Tube 1 / 8 BSP (S6 Pinpoint) 1 or 117 Connector Male x 1 / 8 BSP (S6) 1 2 Washer Nylon 1 * Refer to safety certification, pg. (9). Note: Only items with part numbers can be supplied as spares Issue 5.0 Dec

26 TP511 Distribution Block Assembly Issue 5.0 Dec 97

27 DISTRIBUTION BLOCK Item No. Part No. Description Quantity Valve Solenoid Screw Skt Cap St. St. Mx PCB Assembly Solenoid Washer Anti loss M Soft Poly Screw Pan Poz St. St. Mx Plug Assembly Temperature Sensor Screw Fixed Setting Spring Compression 1psi St. St PRV Sleeve Poppet O Ring EPDM 5.28 ID 1.78 CS Valve Seat Spring Compression 60psi St. St Spindle Spring Adjusting O Ring EPDM.69 ID 1.78 CS Plug PRV Blanking Plug 1 / 8 BSP Brass Ni Cable Assembly Peltier Sol PCB Screw Pan Poz St. St Mx PCB Assembly Peltier PSU Nut Hex Full St. St. M Washer Ckl St. St. M Heatsink Peltier Clamp Heatsink Peltier Assembly O Ring EPDM 2.5 ID 1.78 CS Screw Skt Cap St. St. M6x Screw Skt Cap St. St. Mx Connector Male x 1 / 8 BSP (S6) Orifice Gutter 0mm Distribution Block Assembly O Ring EPDM ID 1.78 CS Elbow x 1 / 8 BSP 1 00 Screw Pan Poz St. St. Mx Lid Distribution Block Issue 5.0 Dec

28 TP511 Distribution Block Assembly Issue 5.0 Dec 97

29 DISTRIBUTION BLOCK (Cont.) Item No. Part No. Description Quantity Screw Skt Cap St. St. Mx Gasket Dist Block O Ring EPDM 2.90 ID 1.78 CS Insulator Washer Flat St. St. M Nut Hex Full St. St. M Connector Male 6mm Tube 1 / 8 BSP (S6 Pinpoint) Sealing Washer (Festo) Issue 5.0 Dec

30 TP Flush Manifold Assembly Issue 5.0 Dec 97

31 FLUSH MANIFOLD ASSEMBLY Item No. Part No. Description Quantity Manifold Assembly Flush Complete Screw Skt Cap St. St. M6x O Ring EPDM 2.90 ID 1.78 CS Solenoid Valve Screw Skt Cap St. St. Mx Plug 1 / 8 BSP St. St NRV CAP Flush Reservoir O Ring EPDM 2.5 ID 1.78 CS O Ring EPDM ID 1.78 CS Disc Diaphragm NRV Spring Compression 2psi St. St Plug PRV Blanking O Ring EPDM.69 ID 1.78 CS Spindle Spring Adjusting PRV Sleeve Spring Compression 60psi St. St Poppet O Ring EPDM 5.28 ID 1.78 CS Valve Seat Screw Skt Cap St. St. Mx Connector Male x 1 / 8 BSP Plug 1 / 8 BSP Br. Ni Filter Kit (20 micron Filter) Elbow x 1 / 8 BSP Gasket Flush Manifold Issue 5.0 Dec

32 TP TP5098 Ink and Flush Reservoir Assemblies Issue 5.0 Dec 97

33 INK AND FLUSH RESERVOIR ASSEMBLIES Item No. Part No. Description Quantity Lid Reservoir Skt 2 Way 2mm5 26AWG Connector Male x 1 / 8 BSP Manifold Reservoir Float Switch 162mm Bottle 1 Litre Tube Polythene ID.OD NT 110mm Connector Male x 1 / 8 BSP Cap Reservoir NRV O Ring EPDM 2.5 ID 1.78 CS O Ring EPDM ID 1.78 CS Disc Diaphragm NRV Screw Pan Poz St St Mx Washer Flat St St M Cable Assembly Sump NRV Sump Manifold Ballized Ball Stainless Steel 1 / Pick up Tube Sump Connector Male 6x 1 / 8 BSP Sump Manifold Assembly (Complete) Lip Seal Tube connector 1 / Barrier Box Assembly (Level Rod Safety) Terminal Ring M Red Ring Manifold Locking Terminal Block Skt 2Way Terminal Block Skt Way Skt 6 Way 2mm5 26AWG Barrel Assembly Anti dump Pipe Anti dump 61mm Long Pipe Anti dump 70mm Long 1 Not shown: Sump Manifold Seal Issue 5.0 Dec 97 6

34 (Conduit) (Conduit) 21 Type D Type C Type B Type A P Ink Circuit Tube Assemblies Issue 5.0 Dec 97

35 INK CIRCUIT ASSEMBLIES Tube No. Part No. Description Length (mm) Tube PTFE mm Natural (Type A) Tube Polythene 1/ 6mm OD (Type C) Tube Polythene 6 ID 8. OD Nat (Type D) Tube Polythene 1/ 6mm OD (Type C) Tube Polythene 1/ 6mm OD (Type C) Tube Polythene 1/ 6mm OD (Type C) Tube PTFE mm Natural (Type B) Tube Polythene 1/ 6mm ID (Type C) Tube Polythene 1/ 6mm OD (Type C) Tube Polythene 1/ 6mm OD (Type C) Tube PTFE mm (Type B) (M conduit S6) M or Tube PTFE mm (Type B) (6M conduit S6) 60 or 9821 Tube PTFE mm (Type B) (S6 Pinpoint) 2M Tube Polythene 1/ 6mm OD (Type C) 50 or Tube Poly. 6xmm MD (Type F) (S6 Pinpoint) Tube Polythene 1/ 6mm OD (Type C) Tube PTFE mm Natural (Type B) Tube PTFE mm Natural (Type B) Tube Polythene 1/ 6mm OD (Type C) Tube PTFE mm Red Stripe (Type B) Tube PTFE mm Natural (Type B) Tube Polythene 1/ 6mm OD (Type C) Tube Polythene 1/ 6mm OD (Type C) Tube Polythene 1/ 6mm OD (Type C) Tube PTFE mm Green Stripe (Type B) Tube Polythene 1/ 6mm OD (Type C) Tube Polythene 1/ 6mm OD (Type C) 5 Item No. Part No. Description Quantity Filter Kit (20 micron Filter) Filter Kit (10 micron Filter) Tee mm ID Tube Tube Connector Washer 1 / 8 As Reqd Tube connector 1 / 8 As Reqd 2077 Issue 5.0 Dec

36 , , TP5176 Electronics Rack Issue 5.0 Dec 97

37 ELECTRONICS RACK ASSEMBLY Item No. Part No. Description Quantity Strip Insulation 8HP 6 2 Screw Pan Poz. St. St. Mx Pin Rack Guide 2 Screw Csk Poz. St. St. M5x Plate Rack Mounting RH 1 6 Cable Duct Self Adhesive Rack Assembly PCB Assembly 00V & EHT Universal PCB Assembly Head Driver (S6) 1 or 268 PCB Assembly Head Driver (S6 Pinpoint) PCB Assembly Fault Monitor (S6) 1 or 277 PCB Assembly Fault Monitor (S6 Pinpoint) PCB Assembly Matrix (EMC) (see Note pg. 6 9) Insulation PCB PCB Assembly Multi Function Interface Card Guide PCB Assy Serial Interface MK6 (S6) 1 (see Note pg. 6 9) or 281 PCB Assy High Speed Serial Interface (S6 PP) 1 (see Note pg. 6 9) PCB Assembly Temperature Control PCB Assembly Ink Monitor Tie Bar Packing 1 19* Power Supply 90W Cable Assembly Motherboard Cable Assembly Modulation Tube Foam 8mm Bore 6mm Wall 50mm Cable Assembly Rack/PSU Plate PSU Mounting Cover PSU Washer S/P Int Tooth St. St. M 27 Screw Hex St. St. M6x Screw Skt Cap St. St. Mx Plate Rack Mounting LH 1 Note: Only items with part numbers can be supplied as spares Issue 5.0 Dec

38 , , TP5176 Electronics Rack Issue 5.0 Dec 97

39 ELECTRONICS RACK ASSEMBLY (Cont.) Item No. Part No. Description Quantity 0 Screw Pan Poz. St. St. Mx6 1 Screw Csk Poz St. St. Mx Pin Rack Snap Washer S/P St. Bk M5 DIN6798V Washer S/P Int Tooth St. St. M5 2 5 Terminal Ring M5 Blue 1 6 Terminal Skt Red 1/ Full Ins 1 7 Nut Nyloc St. St. M5 1 8* 1081 Relay C/O 16A 1 9* 271 PCB Assembly Motherboard Insulation Sht Motherboard 1 1 Screw Pan Poz. St. St. M2.5x Plate Rack Shielding 1 Screw Pan Poz. St. St. Mx6 1 Washer S/P Int Tooth St. St. M 1 5 Terminal Ring M Red Cable Clamp S/A Way Ribbon Cap Rubber Protection mm Tube Not shown: Lead Power (Mains) 2M Black (Europe) Lead Power (Mains) 2M Black (USA) 1 * Refer to safety certification, pg. (9). Note: Special EPROMs are fitted into these PCBs as follows: Universal Serial Interface PCB, positions IC7 and IC9. Matrix PCB, positions IC, IC, IC5 and IC6. The part number is marked on each EPROM. Note: Only items with part numbers can be supplied as spares Issue 5.0 Dec

40 TP51 2 Electrical Panel Issue 5.0 Dec 97

41 ELECTRICAL PANEL Item No. Part No. Description Quantity Label PE Earth 1 2 Nut Nyloc St. St. M Washer S/P Int Tooth St. St. M Terminal Tab 1/ 2 Way 1 Unit 1 5 Nut Hex Full St. St. M 1 6* Switch Voltage Select V Skt 5Way Plate Blanking 15Way D Plate 25Way D Blanking 1 10 Screw Pan Poz St. St. Mx8 11 Screw Pan Poz. St. St. Mx Plate Alarm/Beacon Blanking 2 1 Screw Csk Poz. St. St. Mx Fuse 20x5 (T) 2A (120V) 1 or Fuse 20x5 (T) 1A (20V) 1 15* Filter Mains + Switch & Fuse 1 * Refer to safety certification, pg. (9). Note: Only items with part numbers can be supplied as spares Issue 5.0 Dec

42 TP505 1 Potentiometer Box Assembly Issue 5.0 Dec 97

43 POTENTIOMETER BOX ASSEMBLY Item No. Part No. Description Quantity Potentiometer 10K Potentiometer 10K Lin 21mm Spindle FMF Nut Cable Gland PG9 Grey Cable Gland 8mm PG9 Grey Skt Way 2mm5 26 AWG Skt 2 Way 2mm5 26 AWG 1 7 Washer Plain Ms Zn Pass / Nut Hex Br. NP / 8 x2 TPI 1 9 Dial Counting 1/ 15T Braked 1 10 Knob 1/ Spindle CC Meter 5V dc Elapsed Time Potentiometer Box Assembly (Complete) 1 1 Nut Nyloc St. St. M Gasket Potentiometer Box 1 Note: Only items with part numbers can be supplied as spares Issue 5.0 Dec 97 6

44 Issue 5.0 Dec 97

45 OPTIONS PART 7 : OPTIONS CONTENTS INTRODUCTION Page 7 SHAFT ENCODER ALARM KIT BEACON PLATE/PLUG KIT BEACON ASSEMBLY Installation Indicator Replacement CONDUIT SUPPORT DATA ENTRY CABLE KIT MAINTENANCE HOLSTER USER PORT CABLE ASSEMBLY STAND TOWER STAND TOWER STAND WALL MOUNTING INK CABINET HEAVY DUTY PRINT HEAD COVER CONVERSION KIT (INK TYPE BK201) CONVERSION KIT (INK TYPE BK801) CONVERSION (INK TYPE BK01) PRINT HEAD MOUNTING BRACKETRY Issue 5.0 Dec

46 OPTIONS Issue 5.0 Dec 97

47 INTRODUCTION OPTIONS OPTIONS The Solo 6 Pinpoint and Solo 6 options are connected through the electrical panel (behind the cover below the power switch). The option connectors are fitted into the positions on the panel shown in the diagram. Beacon Plate/Plug Kit Shaft Encoder /Product Detector Connectors User Port Cable Assy Alarm Kit Data Entry Cable Assy TP108 1 Option Positions Electrical Panel Note: Details of spare parts are given with each option. Items marked * must be replaced by the specified component see pg. (9) Issue 5.0 Dec 97 7

48 OPTIONS SHAFT ENCODER The shaft encoder is fitted to the production line and its rotation follows the line movement. Exact details of both the shaft encoder and its installation depend upon the line. Connection into the printer is to either of the Shaft Encoder/Product Detector connectors on the rear panel of the cabinet. The printer provides a 5V or 12V dc supply for use by the shaft encoder and a 12V NPN open collector input for signals from the encoder. TP108 1 Cabinet Connectors (External View) Pin 5 = +12V Pin 1 = 0V Pin = +5V Pin 2 = Encoder TP (Pin = Product Detector) TP Shaft Encoder Issue 5.0 Dec 97

49 OPTIONS Each printed character is made up of a fixed number of strokes. This number must be determined from the type of printer and the message. Examples are as follows: Single print, single space = 6 Single print, double space = 7 Bolderise print, single space = 12 Bolderise print, double space = 1 Double bolderise, single space = 2 Double bolderise, double space = 28 16x10 single space = 12 16x10 double space = 1 16x10 bolderise, single space = 2 16x10 bolderise, double space = 28 16x10 double bolderise, single space = 8 16x10 double bolderise, double space = 56 Calculate the number of pulses required from the shaft encoder (to within 10%) as follows. Determine the number of strokes per character N. Determine the pitch of the characters P. This is the distance from the front edge of one character to the front edge of the next character, in millimetres. Determine the distance the product moves in one revolution of the encoder D, in millimetres. Calculate: Required pulses per revolution = D x N P Thus, for example: To print bolderise print, single space (i.e. N = 12), at mm character pitch with the product moving 180mm per rev. of the shaft encoder: Required shaft encoder output = 180 x 12 = 720 pulses per revolution. Domino would normally provide advice on an appropriate encoder Issue 5.0 Dec

50 OPTIONS TP TP Alarm Kit Spares list: Alarm Kit Part No Item No Part No Description Quantity Alarm Kit (complete) * Fuseholder 20x5 6A 250V Fuse 20x5 (T) 1A 007 Screw Pan Poz St. St. Mx Screw Pan Poz St. St. Mx Washer S/P Int. Tooth St. St. M 1 Not shown, but also supplied for external cabling are: 7* 1016 Socket 12way Trident Socket Contact Trident 16AWG Clamp SR 12 Way Trident 1 Note: Refer to safety certification, pg. (9). Connections B A B C F E F G Status Red alert not active Red alert active Amber/blue alert not active Amber/blue alert active 1A 1A Red Amber/Blue C B A G F E K J K L Green status not active Green status active 1A Green L K J Alarm Kit Connections and Circuit Issue 5.0 Dec 97

51 OPTIONS ALARM KIT The alarm kit connects a set of contacts indicating the printer status to a 12 pin Trident connector (see diagram) in the external connection compartment, making them available for external use. The contacts are isolated from the printer circuits, but are operated by the same alarm functions i.e. Red channel there is a fault, printer has stopped. Amber or blue channel printer (still printing) requires attention. Green channel printer satisfactory and printing (or ready to print). Each contact channel is rated at 25V ac (50V dc) maximum, non inductive load and is protected by a 1A fuse. The alarm kit also includes a socket for the external cabling. Install the alarm kit as follows. The printer must be shut down and the power removed. 1. Open the lower door and swing open the ink chassis. 2. Remove the cover over the external connections compartment.. Inside the compartment, remove the alarm connector blanking plate from the electrical panel (for the correct plate, refer to pg. 7 ). Discard the plate but retain the fixing screws.. Fit the plate carrying the alarm connector to the rear of the electrical panel using the retained fixing screws. Use the screw supplied with the kit to secure the pillar supporting the PCB. 5. Open the upper door and carefully pull out the electronics rack. 6. Feed the alarms connector cable up into the electronics compartment, following the main pump power cable through the same clips. (Do not run the cable next to the ribbon cables as this may result in interference problems.) Connect the 10 way connector on the alarms connector cable into PL (Alerts) on the motherboard. 7. Close up the ink chassis, taking care not to trap any cables. 8. Close up the cabinet. The printer is now ready for use. External connections to the alarms connector must pass through a gland in the cover plate Issue 5.0 Dec

52 OPTIONS E/Gnd L N TP A Red 1 Amber/Blue Green 5 Switch Circuit TP TP Bn V Motherboard Connector Bn Beacon Connector Kit Panel Connector (Rear View) R Spares list: Beacon Plate/Plug Kit, Part No.0098 Bn G/ Y TP Fuse Earth/Ground Connector Item No Part No Description Quantity Beacon Connector Assy (complete) 1 2* Fuseholder 20x5 6A 250V Fuse 20x5 (T) 1A Screw Pan Poz St. St. Mx Screw Pan Poz St. St. Mx Washer S/P Int. Tooth St. St. M Plug 7 way Trident (not shown) Plug Contact Trident 26 AWG (not shown) Clamp SR 7 way Trident (not shown) 1 Note: Refer to safety certification pg. (9) Issue 5.0 Dec 97

53 OPTIONS BEACON PLATE/PLUG KIT The beacon plate assembly is fitted into the electrical panel and provides a connector with a 1 Amp fused power output and three return inputs. Also provided (as loose items) are components for a plug for connection into the plate. Note: The beacon plate is also provided as part of each Domino beacon assembly (see pg. 7 11). Install the beacon plate as follows. The printer must be shut down and the power removed. 1. Open the lower door and swing open the ink chassis. 2. Remove the cover over the external connections compartment.. Inside the compartment, remove the beacon plate blanking plate from the electrical panel (for the correct plate, refer to pg. 7 ). Discard the blanking plate but retain the fixing screws.. Fit the plate carrying the beacon connector to the rear of the electrical panel using the retained fixing screws. Use the screw supplied with the kit to secure the pillar supporting the PCB. 5. Open the upper door and carefully pull out the electronics rack. 6. Feed the beacon connector cable up into the electronics compartment, following the main pump power cable through the same clips. (Do not run the cable next to the ribbon cables as this may result in interference problems.) Connect the way connector on the connector cable into PL7 (Beacon) on the motherboard. Ensure that the cable follows a path which does not interfere with the movement of the ink chassis or the electronics rack. 7. Close up the ink chassis, taking care not to trap any cables. 8. Close the cabinet door. The printer is now ready for use. Any external cabling to the beacon plate must pass through a gland in the cover plate Issue 5.0 Dec

54 OPTIONS Hole Dia. 6.5mm 1 2, 5 55mm 6 7,8,9 20mm 50mm Mounting Dimensions 11,12,1 10 TP Bn Beacon G/Y Bn Bl Bk G/Y Bk2 5,6 Bl Connector (Rear View) Bk1 Bk2 TP Alarm Beacon Spares List: Beacon Assy 20V G/R/A, Part No. 009 Beacon Assy 110V Part No Beacon Assy 110V U.S.A Part No Item No Part No Description Quantity Beacon Cover & Base 1 2 (See table) Beacon Alarm Green (non flashing) 1 (See table) Bulb 1 (See table) Beacon Alarm Red/Blue (flashing) 1 5 (See table) Beacon Alarm Amber (flashing) Tube Tube Support Screw Pan Poz. St. St. M5x Issue 5.0 Dec 97

55 OPTIONS BEACON ASSEMBLY The beacon assembly consists of: A beacon, which can be mounted up to 2 meters from the printer. A beacon plate/plug kit (see pg. 7 9). The beacon consists of a short tubular aluminium pole carrying three lamps in totem pole style, with a mounting bracket and a 2 metre cable. The beacon indicators are as follows: Green (non flashing) printer is printing or ready to print. Red (flashing) there is a fault, printer has stopped. Amber/Blue (flashing) printer (still printing) requires attention. The beacon plate is fitted into the electrical panel in the compartment under the power switch and the beacon cable must pass through a gland in the compartment cover plate. The Plug pins are fitted to the beacon cable but the body of the connector is supplied loose, so that it can be fitted after the cable has been passed through the gland. Spares List (cont.): Item No. Beacon Assy (20V) Green (non flashing) Bulb (20V) Red (Flashing) 1190 Beacon Assy (110V) 0095 Green (non flashing) Bulb (110V) Red (Flashing) Beacon Assy (USA) (110V) 0096 Green (non flashing) Bulb (110V) Blue (Flashing) Amber (Flashing) 1190 Amber (Flashing) Amber (Flashing) Beacon Components Washer Flat St. St. M Bracket Mounting * Plug 7 way Trident Plug Contact Trident 16AWG Clamp SR 7way Trident Issue 5.0 Dec

56 OPTIONS Installation The printer must be shut down and the power removed. 1. Install the beacon plate assembly (see pg. 7 9). 2. Pass the beacon cable through the gland in the cover plate corresponding to the beacon plate.. Fit the pins on the wires in the connector cable into the connector body (see diagram) and assemble the connector.. Fit the connector to the beacon plate, tighten the gland (allowing sufficient cable under the cover), and fit the cover. The beacon mounting bracket is shown in the diagram. The beacon can be mounted in any position within its 2m cable length. Indicator Replacement The printer should be shut down and the power removed. 1. Pull off the black cap over the top lamp. This will reveal the screw securing the top indicator. 2. Unscrew the screw in the top of the indicator until the indicator can be pulled off and removed (the screw is captive).. If necessary remove the second and third indicators in the same way. Non flashing indicators contain bayonet fitting lamps which can be removed and replaced. Flashing indicators must be replaced as complete units.. Fit the bottom indicator gently onto the top of the beacon pole and carefully rotate until the indicator settles into place as it lines up with the keyway. Tighten the screw in the top of the indicator. Do not overtighten this screw. 5. Repeat step to fit the second and third indicators. 6. Push the cap onto the top indicator to complete the re assembly. The printer is now ready to use Issue 5.0 Dec 97

57 OPTIONS CONDUIT SUPPORT The conduit support is attached to the rear of the cabinet. It provides a convenient storage position for the conduit when the printer is being moved. Conduit Support, Domino Part No TP Conduit Support 2077 Issue 5.0 Dec

58 OPTIONS 5 TP TP Data Entry Cable Assembly Spares list: Data Entry Cable Kit, Part No Item No Part No Description Quantity Socket 7 way 2mm5 26AWG Cable Screened 8 core 7/ m 1112 Socket D 25 way Metal Solder Cup Terminal Skt Red 1/ Full Ins Cable 7/0.2 Gn/Y 0.6m Issue 5.0 Dec 97

59 OPTIONS DATA ENTRY CABLE KIT This option allows data input through a connector on the electrical panel and a cable running to the motherboard. The printer must be shut down and the power removed. 1. Open the lower door and swing open the ink chassis. 2. Remove the cover over the external connections compartment.. Inside the compartment, remove the data entry connector blanking plate from the electrical panel (for the correct plate, refer to pg. 7 ). Discard the plate but retain the fixing screws.. Fit the D connector on the data entry cable to the rear of the electrical panel and secure with the retained fixing screws. Connect the earth wire to the terminal on the electrical panel. 5. Open the upper door and carefully pull out the electronics rack. 6. Remove the connector fitted into PL16 on the electronics rack. Tie back this connection into a safe position 7. Feed the data entry connector cable up into the electronics compartment. Connect the 10 way connector on the alarm connector cable into PL16 (Data) on the motherboard. Ensure that the cable follows other wiring along a route which does not interfere with the movement of the ink chassis or the electronics rack. 8. Close up the ink chassis, taking care not to trap any wires. 9. Close the cabinet door. The printer is now ready for use. An external connection to the data entry connector must pass through a gland in the cover plate Issue 5.0 Dec

60 OPTIONS Pin 1 Pin 1 Pin 25 Pin 1 TP Data Entry Connector External View Pin Signal Pin Signal 1 0V 12 Tx +ve 2 RS22 Data Input 1 Rx +ve RS22 Data Output 18 12V CTS (Input) 21 20mA Enable 5 RTS (Output) V 7 0V 2 Tx ve 9 +5V 25 Rx ve 11 20mA Source Data Entry Pin Connections Issue 5.0 Dec 97

61 OPTIONS MAINTENANCE HOLSTER The maintenance holster is a special wash mounting used for cleaning and maintenance of the print head. It is normally fitted somewhere convenient for maintenance within conduit length of the printer cabinet. Maintenance Holster TP Maintenance Holster The wash mounting is a bracket with guides similar to those in the print head cover. The print head, therefore, slides onto the wash mounting in the same way as it slides into the cover. The print head is secured with a locking screw in the wash mounting. The print head components are now accessible for maintenance. Maintenance Holster, Domino Part No Issue 5.0 Dec

62 OPTIONS TP TP User Port Connector Spares list: User Port Cable Assy, Part No Item No Part No Description Quantity Socket D 15 way Metal IDC Cable Ribbon 16 way 0.9m 1106 Socket 16 way IDC Nut Hex Full St. St. M Washer S/P Int Tooth St. St. M Screw Pan Poz St. St. Mx Issue 5.0 Dec 97

63 OPTIONS USER PORT CABLE ASSEMBLY This option is normally fitted when the printer is to be controlled by an external device requiring an extra port. It provides a connector on the electrical panel in the external connections compartment and a cable running to the motherboard. Connector details are shown on the next page. The printer must be shut down and the power removed. 1. Open the lower door and swing open the ink chassis. 2. Remove the cover over the external connections compartment.. Inside the compartment, remove the user port connector blanking plate from the electrical panel (for the correct plate, refer to pg. 7 ). Discard the plate but retain the fixing screws.. Slide the small connector on the data entry cable through the connector aperture. Secure the D connector on the cable to the electrical panel using the blanking panel screws. 5. Open the upper door and pull out the electronics rack. 6. Feed the data entry connector cable up into the electronics compartment. Connect the 10 way connector on the alarm connector cable into PL12 (User Port) on the motherboard. Ensure that the cable follows the other ribbon cables, along a route which does not interfere with the movement of the ink chassis or the electronics rack. 7. Close up the ink chassis, taking care not to trap any wires. 8. Close the cabinet door. The printer is now ready for use. External connection to the User Port connector must pass through a gland in the cover plate Issue 5.0 Dec

64 OPTIONS Pin 8 User Ports Pin 1 Pin 15 Pin 9 +12V +5V 0V Printer Ready TP User Port Connector External View User Port Link Positions (Serial I/F PCB) Motherboard Connector Pins User Port Connector Pins Function 1 Not Used Z 7 5 User Port Y 5 6 User Port X 7 User Port W 1 8 User Port 9 11 Not Used 8 12 Printer Ready 6 1 0V 1 +5V V User Port Connections Issue 5.0 Dec 97

65 OPTIONS STAND This stand provides a secure mounting for a printer which may be used in different locations. The stand has castors for movement and fixed feet which can be screwed down to provide a fixed, secure base. It also has mounting points for print head mounting brackets. Solo 6 Pinpoint and Solo 6 Stand, Domino Part No These items are not part of the stand. They are examples of Domino print head mounting brackets. For more details see page TP Stand 2077 Issue 5.0 Dec

66 OPTIONS TOWER STAND This stand provides a secure support for a printer which will normally occupy a fixed position. The stand supports the printer at a convenient height for the operator and has mounting points for print head mounting brackets, etc. TP Tower Stand A shelf at the bottom of the stand provides a convenient position for a Domino Ink Cabinet, Part No The stand is supplied in kit form, accompanied by full assembly instructions. Solo 6 Pinpoint and Solo 6 Tower Stand, Domino Part No Issue 5.0 Dec 97

67 OPTIONS TOWER STAND WALL MOUNTING This stand provides a secure mounting for a printer which will occupy a fixed position against a wall. The stand supports the printer at a suitable height for the operator and, by being also attached to the wall, provides security while taking up the minimum floor space. Wall fixing points TP Tower Stand Wall Mounting CAUTION: This stand must be securely attached to the wall or the printer and stand will be unstable. A shelf at the bottom of the stand provides a convenient position for a Domino Ink Cabinet, Part No The stand is supplied in kit form, accompanied by full assembly instructions. Solo 6 Pinpoint and Solo 6 Tower Stand Wall Mounting, Domino Part No Issue 5.0 Dec

68 OPTIONS INK CABINET This cabinet provides secure storage for the fluids, manuals, cleaning materials, protective clothing, etc, used by printer. It may be conveniently placed on the shelf provided below the printer in the wall and tower stands, Domino Part No s 016 and The door has a lock similar to those used in the printer cabinet. Ink Cabinet, Domino Part No TP Ink Cabinet Issue 5.0 Dec 97

69 OPTIONS HEAVY DUTY PRINT HEAD COVER This cover is a replacement for the standard print head cover. It is sealed against the entry of water (or other contaminants) except for the ink jet slot at the bottom. For complete sealing, a small cover is closed over the ink jet slot when the printer is shut down. Top Split Clamp Self Adhesive Gasket Latch TP Ink Jet Slot Cover Heavy Duty Print Head Cover The first stage when fitting the cover is to remove the standard cover. A self adhesive gasket is then passed over the head onto the conduit. The four screws in the top corners top of the print head are removed and a split clamp plate is fitted, with the gasket as a seal. This clamp plate becomes the top of the print head. The replacement cover slides over the head and is latched to the plate. The small cover which is used to seal the ink jet slot is manually operated and must be open when the printer starts to print. It can be mounted on either side of the print head for the convenience of the operator. Heavy Duty Print Head Cover, Domino Part No Issue 5.0 Dec