Bimba Flow Controls. FQPS Series FQP & FCP Series. 3 For Technical Assistance: Controls. Flow. Thrusters. Linear.

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1 Bimba Flow Controls FCP FQP Flow Controls Adjusting Needle 3-Stage Tapered Stainless Steel Needle Chrome Plated Banjo Connector Adjusting Needle 3-Stage Tapered Stainless Steel Needle Locknut Chrome Plated Banjo Connector Collet O Ring Thrusters Rotary Actuators Anodized Aluminum Stem Lip Seal Design Anodized Aluminum Stem Gripping Teeth Cylinders Dry Film Thread Sealant Dry Film Thread Sealant Lip Seal Design Absorbers Pneu Moment (Pneumatic Actuators) FQPS Series FQP & FCP Series Transition Plates FLOW 72PSI 1/4 NPT FLOW 60PSI 1/2 NPT Multi-Axis Configurations 3/8 NPT 1/8 NPT #10-32 NPT 1/4 NPT 1/8 NPT #10-32 NPT Position Sensing Application Checklist 3 For Technical Assistance:

2 Bimba Miniature Quik-Flo Flow Controls: FQPS Series For port, FQPS1 FQPS1K 5/32 OD tubing $10.60 $10.60 Materials: 6mm HEX 1.02 MAX (KNOB).78 MAX (RECESSED) 5/32 O.D. TUBE FITTING.30 Adjusting knob and thread: Nickel-plated brass #10-32 UNF-2A Body: Glass-filled nylon For port, FQPS12 FQPS12K 1/4 OD tubing $11.60 $ mm HEX.78 MAX (RECESSED) MAX (KNOB) #10-32 UNF-2A 1/4 O.D. TUBE FITTING.30 Tubing: Nylon, polyurethane and polyethylene tubing Maximum Operating Pressure: 135 PSI Air Only For 1/8 port, FQPS2 FQPS2K 1/4 OD tubing $12.40 $ mm HEX 1.16 MAX (KNOB).84 MAX (RECESSED) 1/4 O.D. TUBE FITTING Operating Temperature Range: 30 degrees to 160 degrees F (0 C to 70 C).28 1/8 NPT For 1/8 port, FQPS21 FQPS21K 5/32 OD tubing $11.35 $ mm HEX.84 MAX (RECESSED) 1.16 MAX (KNOB).30 5/32 O.D. TUBE FITTING 1/8 NPT For 1/4 port, FQPS44 FQPS44K 1/4 OD tubing $16.00 $ mm HEX 1.00 MAX (RECESSED) 1.28 MAX (KNOB) 1/4 O.D. TUBE FITTING.38 1/4 NPT (Units shown in inch for all drawings) All prices are F.O.B. Monee, Illinois and are subject to change without notice. 4

3 Bimba Flow Control: FCP Series FCP1 $9.55 FCP1K $10.50 FCP1L $10.80 For port RECESSED (K) KNOB OPTION (L) LOCK NUT OPTION 0.91 Flow Controls /4 HEX NUT #10-32 # MAX MAX. Thrusters 7/16 HEX GASKET DRY SEALANT ON THREADS FCP2 $11.25 FCP2K $12.35 FCP2L $12.60 For 1/8 port RECESSED (K) KNOB OPTION 0.62 (L) LOCK NUT OPTION 11/32 HEX NUT 1.12 Rotary Actuators 1/8 NPT MAX MAX. Cylinders 1/8 NPT DRY SEALANT ON THREADS 9/16 HEX FCP4 $14.40 FCP4K $16.10 FCP4L $16.35 For 1/4 port RECESSED (K) KNOB OPTION 0.75 (L) LOCK NUT OPTION 1.36 Absorbers 7/16 HEX NUT 1/4 NPT MAX MAX. (Pneumatic Actuators) Pneu Moment 1/4 NPT DRY SEALANT ON THREADS 11/16 HEX FCP6 $17.95 FCP6K $19.70 FCP6L $19.90 For 3/8 port RECESSED (K) KNOB OPTION (L) LOCK NUT OPTION Transition Plates 3/8 NPT MAX. 9/16 HEX NUT MAX. Multi-Axis Configurations 3/8 NPT DRY SEALANT ON THREADS 7/8 HEX (Units shown in inch for all drawings) All prices are F.O.B. Monee, Illinois and are subject to change without notice. Materials: Banjo Connector: Banjo Retaining Ring: Stem: Adjusting Needle: O Rings and Chrome plated, Zinc plated steel High strength anodized Stainless steel Lip Seal: zinc die cast aluminum alloy Buna N Maximum Operating Pressure: Operating Temperature Range: 150 PSI Air Only -20 degrees to +200 degrees F (-25 C to +95 C) Position Sensing Application Checklist 5 For Technical Assistance:

4 Bimba Quik-Flo Flow Controls: FQP Series For port, 5/32 OD tubing FQP1 $10.45 FQP1K $ /32 O.D. TUBE FITTING MAX. (KNOB) 1.42 (RECESSED) 7/16 HEX # For 1/8 port, 1/4 OD tubing FQP2 $12.40 FQP2K $ /4 O.D. TUBE FITTING MAX. (KNOB) 1.70 (RECESSED) 9/16 HEX 1/8 NPT For 1/8 port, 5/32 OD tubing FQP21 $12.40 FQP21K $ /32 O.D. TUBE FITTING MAX. (KNOB) 1.70 (RECESSED) 9/16 HEX 1/8 NPT For 1/4 port, 3/8 OD tubing FQP4 $15.90 FQP4K $ /8 O.D. TUBE FITTING MAX (KNOB) (RECESSED) 11/16 HEX 1/4 NPT (Units shown in inch for all drawings) All prices are F.O.B. Monee, Illinois and are subject to change without notice. 6

5 Bimba Quik-Flo Flow Controls: FQP Series FQP44 $15.90 FQP44K $ For 1/4 port, 1/4 OD tubing 0.75 Flow Controls 1/4 O.D. TUBE FITTING MAX. (KNOB) 2.34 (RECESSED) Thrusters FQP6 $19.70 FQP6K $ /16 HEX 1/4 NPT For 3/8 port, 3/8 OD tubing 0.97 Rotary Actuators 3/8 O.D. TUBE FITTING MAX. (KNOB) 2.46 (RECESSED) Cylinders 7/8 HEX 3/8 NPT (Units shown in inch for all drawings) Absorbers Materials: Banjo Connector: Banjo Retaining Ring: Stem: Adjusting Needle: O Rings and Chrome plated, Zinc plated steel High strength anodized Stainless steel Lip Seal: zinc die cast aluminum alloy Buna N Collet: Gripping teeth: Collet Retainer Locknut: Tube Types: Acetal copolymer Stainless steel (if applicable): Chrome-plated brass All plastic tubing, Brass including nylon and polyethylene Maximum Operating Pressure: Operating Temperature Range: 150 PSI Air Only 14 degrees to +167 degrees F (-25 to +75 C) Bimba Needle Valves Model Price Tube Size Port Size Cv Bimba offers a range of Quik-Flo Needle Valves, allowing for controlled flow of both the air intake and exhaust through the same valve. A needle valve can control a double acting cylinder s extension and retraction by controlling the volume of air entering the cylinder and the volume of air leaving the cylinder. For additional dimensional information, reference Quik-Flo Flow Controls on pages 6 and 7. For example, reference FQP1 for QNV1 dimensions. QNV1 $ /32" # QNV1K /32" # QNV /4" 1/8" NPT.21 QNV2K /4" 1/8" NPT.21 QNV /4" 1/4" NPT.44 QNV44K /4" 1/4" NPT.44 QNV /8" 3/8" NPT.73 QNV6K /8" 3/8" NPT.73 All prices are F.O.B. Monee, Illinois and are subject to change without notice. (Pneumatic Actuators) Pneu Moment Transition Plates Multi-Axis Configurations Position Sensing Application Checklist 7 For Technical Assistance:

6 Bimba Rodless Cylinder SPACE SAVINGS OF ALMOST 50% IN MOST MODELS Two Models: Slide for self-guided motion for unguided or externally guided applications. Anodized aluminum end blocks 304 stainless steel body Anodized aluminum carriage Carriage lubrication fitting (Not available for 5/16" bore) Threaded mounting holes Carriage magnetically coupled to piston Composite self-lubricating bearings - protected by wipers (wipers omitted on 5/16 bore thru 9/16 bore) Hard chrome plated carbon steel guide rods Stainless steel socket head cap screws ADVANTAGES Leak-free construction. Lightweight. Piston seals are internally lubricated for long life. Special rare earth magnet configuration for high magnetic coupling strengths. 304 stainless steel body and U cup seals for lower dynamic friction. Prelubricated for miles of maintenance-free travel, with easily-accessible carriage lubrication port. Two magnetic coupling strength options available Gold and Silver. absorbers to decelerate loads (not available for 5/16" and 7/16" bore ). Optional 1-inch stroke length adjustment available. Midstroke position sensing available for Slide. End-of-stroke sensing available for all models. Optional bumpers to reduce noise. Slide Zinc-plated steel mounting nuts 304 stainless steel body Threaded mounting holes High strength anodized aluminum alloy carriage Carriage lubrication fitting (Not available for 5/16" bore) Carriage magnetically coupled to piston Double-rolled construction Anodized aluminum end caps Floating mount available for. Oil service seal option available for low pressure hydraulic service. Optional adjustable cushions or axial ports on (not available for 5/16" or 7/16" bore, 9/16" bore has fixed cushion). 38

7 Bimba Cylinder CARRIAGE MAGNET PISTON MAGNET Slide PISTON END BLOCK CAP SCREW Flow Controls PISTON BEARING Thrusters Rotary Actuators TUBE SEAL PISTON SEAL CARRIAGE SHAFT WIPER (NOT ON 5/16", 7/16", AND 9/16" CARRIAGE WIPER (NOT AVAILABLE ON 5/16" BORE) GUIDE ROD CARRIAGE BEARING Cylinders SHAFT BEARING Absorbers CARRIAGE INTERNALLY LUBRICA TED BEARINGS URETHANE CARRIAGE WIPERS (NOT ON 5/16" BORE) OVERSIZED END CAPS (Pneumatic Actuators) Pneu Moment Transition Plates INTERNALLY LUBRICATED PISTON SEAL STEEL WASHER MAGNET The cutaway drawings above show how the Bimba magnetically-coupled rodless cylinder works. Three magnets are located on the carriage. Three matching magnets are on the piston. (For 5/16" bore, five magnets are used.) These magnets form a strong bond that holds the carriage and piston together. When the cylinder is actuated, the piston and carriage move back and forth as one unit. The magnetic attraction between the magnets determines a cylinder's magnetic coupling strength. CARRIAGE GREASE FITTING STAINLESS STEEL TUBING PISTON The Bimba rodless cylinder provides one of the highest coupling strengths available. This means it can carry higher loads without causing the piston to uncouple from the carriage. Bimba also offers two magnetic coupling strength options (Gold and Silver) to suit a wide variety of applications. The Silver option uses two sets of magnets instead of three. (For 5/16" bore, four sets of magnets are used.) Bimba offers a model with built-in guides ( Slide) and an unguided unit (). Multi-Axis Configurations Position Sensing Application Checklist 39 For Technical Assistance:

8 Bimba Cylinder Application Possibilities Save space and streamline your design with the Bimba rodless cylinder. LOAD STROKE OVERALL LENGTH LOAD OVERALL LENGTH ORIGINAL LINE = 2 x OVERALL LENGTH RODLESS CYLINDER STROKE OVERALL LENGTH Overall Length Savings Transferring Feeding Door Opening Cutting Silk Screening 40

9 Bimba Slide Cylinder The model number of all Slide cylinders consists of three alphanumeric clusters. These designate product type, bore size and stroke length, and options. Please refer to the charts below for an example of model number UGS A1T. TYPE UGS- Slide, Gold coupling strength USS- Slide,* Silver coupling strength How to Order UGS A1T BORE SIZE 007-5/16" 01-7/16" 02-9/16" 04-3/4" 06-7/8" /16" /4" /2" 31-2" This is a 1-1/2" bore, " stroke Slide rodless cylinder with Gold coupling strength, with stroke adjustment on one end, and a track for mounting switches. STROKE LENGTH STANDARD MAXIMUM 1/4" to 15" (007) 1/4" to 20" (01) 1/4" to 30" (02) 1/4" to 30" (04) 1/4" to 40" (06) 1/4" to 60" (09) 1/4" to 60" (12) 1/4" to 60" (17) 1/4" to 60" (31) *Specify silver coupling strengths for lower breakaway application requirements. Use caution as decoupling can occur at pressures less than 100 PSI. Refer to the engineering specifications on page 55 for details. 25" 30" 40" 40" 50" 70" 70" 85" 100" OPTIONS A - Stroke adjustment (both ends) A1 - Stroke adjustment (on end 1) A2 - Stroke adjustment (on end 2) B - Bumpers (both ends) B1 - Bumpers (on end 1) B2 - Bumpers (on end 2) D - Dowel pin holes for Transition Plates 1 L - Remove guide rod wipers in 3/4-2 bores S - Seals oil service (low pressure hydraulic service) T - Switch track U - Switch track for miniature switch Y - Alternate port (both ends) Y1 - Alternate port (on end 1) Y2 - Alternate port (on end 2) 1 Transition Plate Applications: Option -D must be ordered if dowel pin holes are required. Not available on all bore sizes. Refer to transition plate section for details. Flow Controls Thrusters Rotary Actuators Cylinders Absorbers (Pneumatic Actuators) Pneu Moment Combination Availability SIZES OPTIONS FOR ALL SIZES A B D S T, U Y D,S,T,Y D,T,Y A,B,D,S,T,Y A,D,T,Y A,B,D,S,Y A,B,D,S,T Note: Option -A can be ordered with option -B if they are ordered on different ends, i.e., A1B2 or A2B1. Location See diagram on pg. 42 for location of End 1 and End 2. Transition Plates Multi-Axis Configurations Position Sensing Application Checklist 41 For Technical Assistance:

10 Bimba Slide Cylinder Bore Base Model UGS USS Adder per inch of stroke* List Prices Options A B D S T Y Stroke Adjustment (per end) Bumpers (per end) Dowel Pin Holes Oil Service Seals Switch Track (Base) Adder per inch of stroke Alternate Port (per end) 5/16" (007) $ $ $1.35 $4.85 $18.75 $3.15 $9.10 $0.20 $1.60 7/16" (01) /16" (02) /4" (04) /8" (06) /16" (09) /4" (12) /2" (17) " (31) 2, , *Longer than standard stroke lengths incur additional charge. Consult your distributor for details. No charge option - L Accessories Bore Absorbers Stroke Adjustment *Stop Collar Model Light Standard Heavy Price (each) Model Model Price 5/16" (007) LS-02 SS-02 HS-02 $23.90 USA-01 $4.80 N/A N/A 7/16" (01) 9/16" (02) LS-04 SS-04 HS USA USC-04 $8.65 3/4" (04) USA /8" (06) LS-09 SS-09 HS USA USC /16" (09) 1-1/4" (12) LS-17 SS-17 HS USA USC /2" (17) 2" (31) LS-31 SS-31 HS USA USC *The Slide Cylinder needs to be increased by the B dimension in order to maintain intended stroke length. The overall length increases by the same amount. The A dimension indicates maximum amount of stroke adjustment attainable. See page 73 for dimensions. All prices are F.O.B. Monee, Illinois and are subject to change without notice. 42

11 Bimba Slide Cylinder Dimensions (in.) Bore A B C D E F G H I J K 5/16" (007) UNC /16" (01) UNC /16" (02) UNC /4" (04) UNC /8" (06) UNC /16" (09) /4-20 UNC /4" (12) /4-20 UNC /2" (17) /16-18 UNC " (31) /2-13 UNC Bore L M N P Q R S V W X X/X 5/16" (007) N/A N/A N/A /16" (01) /16" (02) /4" (04) /8" (06) /16" (09) /4" (12) /2" (17) " (31) Flow Controls Thrusters Rotary Actuators Cylinders Absorbers Bore Y Z AA BB CC DD EE AAA EEE 5/16" (007) #6 5/16-24 UNF 3/8-32 UNEF UNF /16" (01) #10 5/16-24 UNF 3/8-32 UNEF /4-28 UNF /16" (02) #10 5/16-24 UNF 7/16-28 UNEF /4-28 UNF /4" (04) /4 5/16-24 UNF 7/16-28 UNEF 1/8 NPT 5/16-24 UNF /8" (06) /4 5/16-24 UNF 1/2-20 UNF 1/8 NPT 5/16-24 UNF /16" (09) /16 5/16-24 UNF 1/2-20 UNF 1/8 NPT 3/8-24 UNF /4" (12) /16 5/16-24 UNF 3/4-16 UNF 1/8 NPT 3/8-24 UNF /2" (17) /8 5/16-24 UNF 3/4-16 UNF 1/8 NPT 7/16-20 UNF " (31) /4 5/16-24 UNF 1-12 UNF 1/4 NPT 7/8-9 UNC NOTE: H+ stroke tolerance for stroke lengths less than 42" is +/ " For stroke lengths greater than 42" the tolerance is /-0.047". END 1 D E A H + STROKE C B L Y R I N END 2 Q BB DD CC V J G X M K AAA X/X P EE EEE Z S (Pneumatic Actuators) Pneu Moment Transition Plates Multi-Axis Configurations Position Sensing Application Checklist AA F W 43 For Technical Assistance:

12 Bimba Slide Cylinder Options Option T Option U.625 B (BOTH ENDS) D B (BOTH ENDS) Switch Track for Miniature A.667 A C Bore A B C D 5/16" (007) /16" (01) /16" (02) /4" (04) /8" (06) /16" (09) /4" (12) /2" (17) " (31) Absorber/Stroke Adjustment (in.) Bore A B C D E F 5/16" (007) /8-32 UNEF 7/16" (01) /8-32 UNEF 9/16" (02) /16-28 UNEF 3/4" (04) /16-28 UNEF 7/8" (06) /2-20 UNF 1-1/16" (09) /2-20 UNF 1-1/4" (12) /4-16 UNF 1-1/2" (17) /4-16 UNF 2" (31) UNF Absorber A F B Stroke Adjustment A E 1.00 OF ADJUSTMENT F C C D D Note: Do not let the shock absorbers bottom out. The shock should not be used as a stroke adjuster. A stop collar is needed for the shock if stroke adjustment is required. Bore A 5/16" (007) /16" (01) /16" (02) /4" (04) /8" (06) /16" (09) /4" (12) /2" (17) " (31) Alternate Port (in.) A Note: 3/4" port size is 10-32, all other sizes are same as standard. Bore A 5/16" (007) /16" (01) /16" (02) /4" (04) /8" (06) /16" (09) /4" (12) /2" (17) " (31) Bumper Adder (per end) (in.) A 44

13 Cylinder Bore Engineering Specifications Bimba Slide Cylinder Pressure Rating: 100 psi (Air or Hydraulic) Temperature Range: 0 to 170 F Breakaway: Slide Gold Coupling Strength - Less than 30 psi Slide Silver Coupling Strength - Less than 25 psi Magnetic Coupling Strength (lbs.) Gold (UGS) Silver (USS) 5/16" (007) /16" (01) /16" (02) /4" (04) /8" (06) /16" (09) /4" (12) /2" (17) " (31) Cylinder Bore Weight (lbs.) Base Weight (0" Stroke) Adder per 1" (UGS) (USS) 5/16" (007) /16" (01) /16" (02) /4" (04) /8" (06) /16" (09) /4" (12) /2" (17) " (31) Lubrication The rodless cylinder is prelubricated at the factory for extensive, maintenance-free operation. The life of the cylinder can be greatly lengthened by providing additional lubrication with an air line mist lubricator or direct introduction of oil to the cylinder every 100 linear miles of travel. Recommended oils are medium to heavy (20 to 30 weight). The carriage should also be lubricated every 100 linear miles with a high grade of bearing grease. Other types of prelubrication are available upon request. Guide shafts are self lubricating and require no external lubricants. Repairs Bimba recommends that the Slide be returned to the factory for repairs. However, the following parts and kits are available for the Slide rodless cylinder. Flow Controls Thrusters Rotary Actuators Cylinders Absorbers (Pneumatic Actuators) Pneu Moment Cylinder Bore Size PART 5/16" (007) 7/16" (01) 9/16" (02) 3/4" (04) 7/8" (06) 1-1/16" (09) 1-1/4" (12) 1-1/2" (17) 2" (31) Shaft bearing RD RD RD RD RD RD RD RD RD Shaft wiper N/A N/A RD RD RD RD RD RD RD Tube seal RD-1476 RD RD RD-1078 RD RD RD RD-1147 RD Carriage bearing RD RD RD RD RD RD RD RD RD Carriage wiper N/A RD RD RD RD RD RD RD RD Piston bearing N/A N/A RD RD RD RD RD RD RD Piston seal RD T RD T RD RD RD RD RD RD RD Piston bumper RD RD RD RD RD RD RD RD RD Shaft bumper RD RD RD RD RD RD RD RD RD Shaft washer RD RD RD RD RD RD RD RD RD Body 1 KUB-007 KUB-01 KUB-02 KUB-04 KUB-06 KUB-09 KUB-12 KUB-17 KUB-31 Guide Rods 1 KUG-007 KUG-01 KUG-02 KUG-04 KUG-06 KUG-09 KUG-12 KUG-17 KUG-31 Switch Track 1 -T KUT-007 KUT-01 KUT-02 KUT-04 KUT-06 KUT-09 KUT-12 KUT-17 KUT-31 Switch Track 1 -U KUU-007 KUU-01 KUU-02 KUU-04 KUU-06 KUU-09 KUU-12 KUU-17 KUU-31 Repair kit 2 KU-007 KU-01 KU-02 KU-04 KU-06 KU-09 KU-12 KU-17 KU-31 1 Option-B must be included at the end of part number if bumpers are being used with the Slide. (i.e., KUT-007-B) 2 Includes required quantity of all except bumpers, oil service piston seals, bodies, guide rods and switch track, which are sold separately. Consult your local stocking Bimba distributor for prices. Transition Plates Multi-Axis Configurations Position Sensing Application Checklist 45 For Technical Assistance:

14 Bimba Slide Cylinder Size/Application Considerations Each bore size of the Bimba Slide rodless cylinder has specific load carrying capabilities. These capabilities can be enhanced by ordering external shock absorbers. absorbers will also increase cylinder life when used properly. Use the following procedures to determine the requirements for specific applications. NOTE: Exceeding the load can cause the carriage and piston to decouple. 1. Check side load or radial load requirements. Graph A, Side Load/Radial Load vs. Stroke Length, shows the maximum load the cylinder will support for a specific bore size and stroke length. 2. Check axial load requirements. Graph B, Axial Load vs. Moment Arm, shows the maximum load the cylinder will support for a specific bore size and stroke length. Use the illustrations and formulas beside the graph to determine the load on the Slide. 3. External Absorbers. If your load requirements fall above the curve for the specific bore size, external shock absorbers may allow you to decelerate the load. Choose from Graphs M through DD - Velocity versus Load for Absorbers, pages for your bore size. 4. Maximum Velocity. If cylinder speed will exceed 20 in/sec or cycle rate will exceed 15 per minute, special application considerations may be required. Please consult your local distributor. SIDE/RADIAL LOAD vs STROKE LENGTH RADIAL LOAD 1-1/2" 1-1/4" 2" LOAD 1-1/16" 7/8" 3/4" 9/16" 7/16" 5/16" SEE GRAPH A SIDE LOAD AXIAL LOAD vs MOMENT ARM 1-1/2" 1-1/4" 7/8" 9/16" 3/4" 7/16" 5/16" GRAPH A 2" 1-1/16" Y Z 1 SIDE LOAD = 2 X LOAD( + 1) Y Z 1 LOAD SEE GRAPH A AXIAL LOAD Cylinder Bore Z 5/16 (007) /16 (01) /16 (02) /4 (04) /8 (06) /16 (09) /4 (12) /2 (17) (31) AXIAL LOAD MOMENT ARM GRAPH B SEE GRAPH B 46

15 Bimba Slide Cylinder Size/Application Considerations Moments About the Carriage: The table below gives the maximum allowable moment an Slide will support. There are three different directions that the moment can be applied (see Sketch A). Maximum Allowable Moment (in-lb) Bore Fr Radial Axial Cross Mr max. Ma max. Mc max. 5/16" (007) /16" (01) /16" (02) /4" (04) /8" (06) /16" (09) /4" (12) /2" (17) " (31) Radial Moment L H L H H Axial Moment Fa Mr Lc Mc SKETCH A Cross Moment Fc Ma Flow Controls Thrusters Rotary Actuators Cylinders Absorbers (Pneumatic Actuators) Pneu Moment SKETCH B SKETCH C SKETCH D Sketches B, C, and D demonstrate how a force is applied to a moment arm to produce the moments shown in Sketch A. Use the equations below to determine the actual moments created by your application. The results of each calculated moment should be compared to the maximums listed in the table. (If the actual moments are greater than the listed maximums, then the load and moments should be evaluated using the next larger Slide.) Radial Moment = Mr = Fr x (L+H) Axial Moment = Ma = Fa x (L+H) Cross Moment = Mc = Fc x (Lc) An Slide can withstand compound moments but the maximum allowable will be determined by the total percentage of the axial, radial and cross moments. The equation below will determine the compound moment percent based on the total moments. The compound moment percent must not be greater than 100. (If the compound moment percent is greater than 100, then the load and moments should be evaluated using the next larger Slide.) M compound% = 100 x ( Mr + Ma + Mc ) 100% Mr max Ma max Mc max Transition Plates Multi-Axis Configurations Position Sensing Application Checklist 47 For Technical Assistance:

16 Bimba Rodless Cylinder How to Order The model number of all rodless cylinders consists of three alphanumeric clusters. These designate product type, bore size and stroke length, and options. Please refer to the charts below for an example of model number US A1B1F. This is a 1-1/2" bore, " stroke, rodless cylinder with Silver coupling strength, with stroke adjustment on one end, bumpers on one end, and a floating mount bracket. US A1B1F TYPE UG- Rodless, Gold coupling strength US- Rodless, Silver coupling strength* Combination Availability SIZES OPTIONS 5/16"(007) 7/16"(01) ALL OTHER SIZES BORE SIZE 007-5/16" 01-7/16" 02-9/16" 04-3/4" 06-7/8" /16" /4" /2" 31-2" STROKE LENGTH STANDARD MAXIMUM 1/4" to 30" (007) 1/4" to 40" (01) 1/4" to 40" (02) 1/4" to 80" (04) 1/4" to 80" (06) 1/4" to 80" (09) 1/4" to 80" (12) 1/4" to 80" (17) 1/4" to 80" (31) A B C F K P S B,F,S A,F,K,P N/A A,B,K,P,S B,F,S B,F,S A,F,K,P B,F,S A,F,K,P F,K A,B,C,K,P,S B,C,F,S B,F,S A,F,K,P Location See diagram on pg. 50 for location of End 1 and End 2. Incompatible options cannot be ordered on the same end (see combination availability chart above). *Specify silver coupling strengths for lower breakaway application requirements. Use caution as decoupling can occur at pressures less than 100 PSI. Refer to the engineering specifications on page 55 for details. 30" 50" 90" 120" 120" 120" 120" 120" 120" OPTIONS A - Stroke adjustment (both ends) A1 - Stroke adjustment (on end 1) A2 - Stroke adjustment (on end 2) B - Bumpers (both ends) B1 - Bumpers (on end 1) 1 B2 - Bumpers (on end 2) C - Cushions (both ends)* 2 C1 - Cushions (on end 1)* C2 - Cushions (on end 2)* F - Floating mount bracket 3 K - Pivot (both ends) K1 - Pivot (on end 1) K2 - Pivot (on end 2) P - Axial ports both ends P1 - Axial port (on end 1) P2 - Axial port (on end 2) S - Seals oil service (low pressure hydraulic service) 1 80 PSI required to reach full stroke due to bumper compression. 2 Not available for 5/16" and 7/16" bores. 9/16" bore has fixed cushions, other sizes have adjustable cushions. 3 For use when application requirements dictate a non-parallel or floating interface with the ultran carriage to prevent binding between the ultran and external guiding systems. Refer to page 51 for angular, radial, and side float dimensions. The 9/16" bore fixed cushion operates like an air spring. A small amount of air is trapped behind the piston to help slow it down. Since there is no air bleed-off, this air will remain trapped behind the piston until the cylinder is cycled. A minimum of 40 psi is needed to move the cylinder to full stroke. If air pressure is removed from the front side of the piston, the trapped air will act like a spring and move the piston away from the end cap about 3/16 of an inch. See left column for option combination availability and location. 48

17 Bimba Rodless Cylinder Cylinder Bore Size Base Model UG US Adder per inch of stroke* List Prices Options A B C F K P S Stroke Adjustment (per end) Bumpers (per end) Cushions (per end) Floating Mount Bracket Pivot (per end) Axial Ports Oil Service Seals 5/16" (007) $ $ $0.85 $6.25 $1.75 N/A $21.70 $2.85 N/C $3.15 7/16" (01) N/A N/C /16" (02) N/C /4" (04) N/C /8" (06) N/C /16" (09) N/C /4" (12) N/C /2" (17) N/C " (31) 2, , N/C 6.20 * Longer than standard stroke lengths incur additional charge. Consult your distributor for details. Cylinder Bore Size Absorbers Model Light Standard Heavy Absorber Switch Brackets Stop Collar Price Model Price Model Price 5/16" (007) N/A N/A N/A N/A N/A N/A N/A N/A 7/16" (01) N/A N/A 9/16" (02) LS-02 SS-02 HS-02 $23.90 BU-02 $1.60 USC-04 $8.65 3/4" (04) LS-04 SS-04 HS BU /8" (06) LS-09 SS-09 HS BU USC /16" (09) BU /4" (12) LS-17 SS-17 HS BU USC /2" (17) BU " (31) LS-31 SS-31 HS BU USC Flow Controls Thrusters Rotary Actuators Cylinders Absorbers (Pneumatic Actuators) Pneu Moment Transition Plates Cylinder Bore Size Mounting Block Floating Mount Bracket Model Price Model Price 5/16" (007) MB-007 $14.65 FM-007 $ /16" (01) MB FM /16" (02) MB FM /4" (04) MB FM /8" (06) MB FM /16" (09) MB FM /4" (12) MB FM /2" (17) MB FM " (31) MB FM All prices are F.O.B. Monee, Illinois and are subject to change without notice. Multi-Axis Configurations Position Sensing Application Checklist 49 For Technical Assistance:

18 Bimba Rodless Cylinder Dimensions (in.) Bore A B C D E F G H I J 5/16" (007) UNC /16" (01) UNC /16" (02) UNC /4" (04) UNC /8 NPT /8" (06) UNC /8 NPT /16" (09) /4-20 UNC /8 NPT /4" (12) /4-20 UNC /8 NPT /2" (17) /16-18 UNC /8 NPT " (31) /2-13 UNC /4 NPT Bore K L M N O P Q R S U 5/16" (007) 5/16-24 NUT N/A N/A /16" (01) 7/16-20 NUT /16" (02) 7/16-20 NUT /4" (04) 5/8-18 NUT /8" (06) 5/8-18 NUT /16" (09) 5/8-18 NUT /4" (12) 3/4-16 NUT /2" (17) 3/4-16 NUT " (31) 1-1/4-12 NUT END 1 K R A C B F I END 2 O D G U HEX øs E G P Q *.35 L H + STROKE** J N 5/16" HEX M * Grease fitting on 2 bore is recessed. ** See page 50 for option length adders. 50

19 Bimba Rodless Cylinder Stroke Adjustment Dimensions (in.) Options Bore A B C D E F 5/16" (007) UNF /16" (01) UNF /16" (02) UNF /4" (04) /4-28 UNF /8" (06) /16-24 UNF /16" (09) /16-24 UNF /4" (12) /8-24 UNF /2" (17) /8-24 UNF " (31) /16-20 UNF Bore G I J K L M 5/16" (007) /16-24 NUT 7/16" (01) /16-20 NUT 9/16" (02) /16-20 NUT 3/4" (04) 1/8-NPT /8-18 NUT 7/8" (06) 1/8-NPT /8-18 NUT 1-1/16" (09) 1/8-NPT /8-18 NUT 1-1/4" (12) 1/8-NPT /4-16 NUT 1-1/2" (17) 1/8-NPT /4-16 NUT 2" (31) 1/4-NPT /4-12 NUT Stroke Adjustment C B G øa M J HEX F D 1.00 OF ADJUSTMENT I L øe K HEX Flow Controls Thrusters Rotary Actuators Cylinders Absorbers Stroke Adjustment Length Adder (in.) Bore 5/16" (007) 7/16" (01) 9/16" (02) 3/4" (04) 7/8" (06) 1-1/16" (09) 1-1/4" (12) 1-1/2" (17) 2" (31) Add to overall length: (per end) (Pneumatic Actuators) Pneu Moment Bumper Length Adder (in.) Transition Plates Bore 5/16" (007) 7/16" (01) 9/16" (02) 3/4" (04) 7/8" (06) 1-1/16" (09) 1-1/4" (12) 1-1/2" (17) 2" (31) Add to overall length: (per end) Cushions (Not available for 5/16 and 7/16 bores) (in.) Bore A B C E I J K L B K J C Multi-Axis Configurations 9/16" (02) /16-20 NUT 3/4" (04) /8 NPT /8-18 NUT 7/8" (06) /8 NPT /8-18 NUT 1-1/16" (09) /8 NPT /8-18 NUT 1-1/4" (12) /8 NPT /4-16 NUT 1-1/2" (17) /8 NPT /4-16 NUT 2" (31) /4 NPT /4-12 NUT Note: There is no length adder for the cushion option. øa CUSHION ADJUSTING SCREW (OMIT ON 5/16", 7/16" AND 9/16" BORE) I HEX L E Position Sensing Application Checklist 51 For Technical Assistance:

20 Bimba Rodless Cylinder Options B C G F HEX øa D H Axial Ports (in.) Bore A B C D F G H 5/16" (007) /16-24 NUT 7/16" (01) /16-20 NUT 9/16" (02) /16-20 NUT 3/4" (04) /8 NPT 5/8-18 NUT 7/8" (06) /8 NPT 5/8-18 NUT 1-1/16" (09) /8 NPT 5/8-18 NUT 1-1/4" (12) /8 NPT 3/4-16 NUT 1-1/2" (17) /8 NPT 3/4-16 NUT 2" (31) /4 NPT 1-1/4-12 NUT Note: There is no length adder for the Axial port option. Floating Mount Bracket (in.) Bore A B C D E F G H I J K 5/16" (007) UNC /16" (01) UNC /16" (02) UNC /4" (04) UNC /8" (06) UNC /16" (09) /4-20 UNC /4" (12) /4-20 UNC /2" (17) /16-18 UNC " (31) /2-13 UNC Bore L M N O 5/16" (007) /16" (01) /16" (02) /4" (04) /8" (06) /16" (09) /4" (12) /2" (17) " (31)

21 Bimba Rodless Cylinder H Options C B øa I D F E øg BUSHING Flow Controls Thrusters CUSHION OPTION ONLY CUSHION ADJUSTMENT SCREW LOCATION FOR 04, 06, 09, 12, 17, AND 31 BORES Pivot Option (in.) Bore A B C D E F G H I 5/16" (007) /16" (01) /16" (02) /4" (04) /8- NPT /8" (06) /8- NPT /16" (09) /8- NPT /4" (12) /8- NPT /2" (17) /8- NPT " (31) /4- NPT Accessories Absorber/ Switch Bracket (For 9/16" bore and larger only) øb H Rotary Actuators Cylinders Absorbers (Pneumatic Actuators) Pneu Moment øc A E G Transition Plates D F Absorber/Switch Bracket (Not available for 5/16" and 7/16" bores) (in.) Bore A B C D E F G H 9/16" (02) /4" (04) /8" (06) /16" (09) /4" (12) /2" (17) " (31) A - Slot for Switch B - Hole for Absorber C - Hole for Cylinder Multi-Axis Configurations Position Sensing Application Checklist 53 For Technical Assistance:

22 Bimba Rodless Cylinder Mounting Block (in.) Bore A B C D E F G H J K L 5/16" (007) /16-24 UNF N/A 7/16" (01) /16-24 UNF N/A 9/16" (02) /16-24 UNF /4" (04) /16-24 UNF /8" (06) /16-24 UNF /16" (09) /16-24 UNF /4" (12) /16-24 UNF /2" (17) /16-24 UNF " (31) /16-24 UNF J - Hole for Switch M- Hole for Absorber Bore M N P Q R S T U V W X 5/16" (007) N/A N/A UNF UNF /16" (01) N/A N/A /4-28 UNF /4-28 UNF /16" (02) 3/8-32 UNEF /4-28 UNF /4-28 UNF /4" (04) 7/16-28 UNEF /16-24 UNF /16-24 UNF /8" (06) 1/2-20 UNF /16-24 UNF /16-24 UNF /16" (09) 1/2-20 UNF /8-24 UNF /8-24 UNF /4" (12) 3/4-16 UNF /16-20 UNF /16-20 UNF /2" (17) 3/4-16 UNF /16-20 UNF /16-20 UNF " (31) 1-12 UNF /8-9 UNC /8-9 UNC Mounting Block A D E E øg B F øh N J K L M N P R S S Q C T øu X øv X T W 54

23 Bimba Rodless Cylinder Engineering Specifications Pressure Rating: 100 psi (Air or Hydraulic) Temperature Range: 0 to 170 F Breakaway: Gold Coupling Strength - Less than 25 psi Silver Coupling Strength - Less than 20 psi Magnetic Coupling Strength (lbs.) Cylinder Bore Gold (UGS) Silver (USS) 5/16" (007) /16" (01) /16" (02) /4" (04) /8" (06) /16" (09) /4" (12) /2" (17) " (31) Lubrication The rodless cylinder is prelubricated at the factory for extensive, maintenance-free operation. The life of the cylinder can be greatly lengthened by providing additional lubrication with an air line mist lubricator or direct introduction of oil to the cylinder every 100 linear miles of travel. Recommended oils are medium to heavy. The carriage should also be lubricated every 100 linear miles with a high grade of bearing grease. Other types of prelubrication are available upon request. Repairs The rodless cylinder must be returned to the factory for repairs. Flow Controls Thrusters Rotary Actuators Cylinders Absorbers (Pneumatic Actuators) Pneu Moment Transition Plates Weight (lbs.) Cylinder Bore Base Weight (0" Stroke) (UG) (US) Adder per 1" 5/16" (007) /16" (01) /16" (02) /4" (04) /8" (06) /16" (09) /4" (12) /2" (17) " (31) Multi-Axis Configurations Position Sensing Application Checklist 55 For Technical Assistance:

24 Bimba Rodless Cylinder Size/Application Considerations Each bore size for the Bimba rodless cylinder has specific load carrying capabilities. These capabilities can be enhanced by externally supporting the load or by ordering the internal cushion option or external shock absorbers. The load should always be guided and supported for optimum life. Cushions or shock absorbers will also increase cylinder life when used properly. Use the following procedures to determine the requirements for specific applications. NOTE: Exceeding the load can cause the carriage and piston to decouple. 1. Check radial load requirements. Graph C, Radial Load vs. Stroke Length, shows the maximum radial load the cylinder will support for a specific bore size and stroke length. If your radial load requirements fall above the curve, the load must be externally supported. 2. Check axial load requirements. Graph D, Axial Load vs. Moment Arm, shows the maximum axial load the cylinder will support for a specific bore size and moment arm length. If your axial load requirements fall above the curve for the specific bore size, the load must be externally supported. 3. Check End-of-Stroke Velocity and Load Requirements. From Graphs E through H, Velocity vs. Load, choose the graph for your model and mounting position. If your velocity and load requirements fall above the curve for the specific bore size, you will need internal cushions or external shock absorbers to decelerate the load without causing the carriage and piston to decouple. 4. Maximum Velocity. If cylinder speed will exceed 20 in/sec or cycle rate will exceed 15 per minute, special application considerations may be required. Please consult your local distributor. Internal Cushions. From Graphs I through L, Velocity vs. Load for Cushions, choose the graph for your model and mounting position. If your velocity and load requirements fall above the curve for the specific bore size, you will need external shock absorbers to decelerate the load. External Absorbers. Choose from Graphs EE through RR (Pages 69-71), Velocity vs. Load for Absorbers, for your bore size. Choose model LS, SS or HS based on your velocity and load. MOMENT ARM (DISTANCE FROM THE CENTER) RADIAL LOAD AXIAL LOAD RADIAL LOAD vs STROKE LENGTH* AXIAL LOAD vs MOMENT ARM 1-1/4" 2" 1-1/2" 2" 7/8" 3/4" 1-1/16" 1-1/2" 3/4" 7/8" 1-1/4" 9/16" 1-1/16" 7/16" 7/16" 9/16" 5/16" 5/16" GRAPH C GRAPH D *Stud mount only. Consult factory if pivot mounted. 56

25 Bimba Rodless Cylinder Velocity vs. Load for Basic Models Note: Velocities in excess of 20 in./sec. require application review by Bimba. Flow Controls Thrusters Rotary Actuators Cylinders Absorbers Pneu Moment (Pneumatic Actuators) Transition Plates Multi-Axis Configurations Position Sensing Application Checklist 57 For Technical Assistance:

26 Bimba Rodless Cylinder Velocity vs. Load for Basic Models Note: Velocities in excess of 20 in./sec. require application review by Bimba. 58

27 Bimba High Load Provides high load carrying capability within an Slide Cylinder. The unit incorporates a ball bearing system offering large load bearing capabilities with greater carriage precision. ADVANTAGES Large load bearing capabilities. Greater carriage precision. Leak-free construction. Piston seals are internally lubricated for long life. Special rare earth magnet configuration for high magnetic coupling strengths. 304 stainless steel body and U cup seals for lower dynamic friction. Prelubricated for miles of maintenance-free travel, with easily-accessible carriage lubrication port. absorbers to decelerate loads. Optional 1-inch stroke length adjustment available. Midstroke position sensing available. End-of-stroke sensing available for all models. Optional bumpers to reduce noise. Oil service seal option available for low pressure hydraulic service. Flow Controls Thrusters Rotary Actuators Cylinders Absorbers (Pneumatic Actuators) Pneu Moment Transition Plates Multi-Axis Configurations Position Sensing Application Checklist 59 For Technical Assistance:

28 Bimba High Load How to Order The model number for High Load cylinders consists of three alphanumeric clusters. These designate product type, bore size and stroke length, and options. Please refer to the charts below for an example of model number UHL A1T. This is a 1-1/4" bore, 25.75" stroke High Load rodless cylinder with stroke adjustment on one end and a track for mounting switches. PRODUCT TYPE BORE SIZE STANDARD STROKE LENGTHS UHL - High Load Slide /16" /4" /2" 6" to 132" Available in 1/4" increments 1 UHL A1T OPTIONS A - Stroke adjustment (both ends) A1 - Stroke adjustment (on end 1) A2 - Stroke adjustment (on end 2) B - Bumpers (both ends) B1 - Bumpers (on end 1) B2 - Bumpers (on end 2) S - Seals - Oil service (low pressure hydraulic service) T - Switch track U - Switch track for miniature switches Y - Alternate port (both ends) Y1 - Alternate port (on end 1) Y2 - Alternate port (on end 2) Note: All options are compatible, except bumpers (option B) and oil service seals (option S). Dowel pin holes are standard on 1-1/16" (09) and 1-1/2" (17) bore cylinder. Not available on 1-1/4" (12) bore cylinder. 1 Contact your authorized Bimba distributor if smaller stroke increments are required for your application. 60

29 Bimba High Load Bore Base Price Bore Adder per inch of stroke Accessories List Prices Absorber Options A B S T & U Y Stroke Adjustment (per end) Bumpers (per end) Oil Service Seals Switch Track (Base) Stroke Adjustment Model Price Model Price 1-1/16" (09) AS-09 $69.50 UHSA-09 $ /4" (12) AS-17 $69.50 UHSA-12 $ /2" (17) AS-17 $69.50 UHSA-17 $26.25 Adder per inch of stroke Alternate Port (per end) UHL-09 $ $15.00 $26.25 $25.75 $5.05 $9.10 $0.20 N/C UHL-12 $ $15.00 $26.25 $25.75 $5.45 $9.10 $0.20 N/C UHL-17 $ $17.00 $26.25 $25.75 $5.75 $9.10 $0.20 N/C Dowel Pin holes are standard on 1-1/2" (17) bore cylinder and are not available on 1-1/4" (12) bore cylinder. Flow Controls Thrusters Rotary Actuators Cylinders Absorbers High Load Slides requiring shock absorbers with stop collars for stroke adjustment or a larger kinetic energy rating should use the following shock absorber. Bore Absorber Stop Collar* Model Price Model Price 1-1/16" (09) HS-09 $68.75 USC-09 $ /4" (12) HS-17 $68.75 USC-17 $ /2" (17) HS-17 $68.75 USC-17 $12.40 *The Slide Cylinder needs to be increased by the B dimension in order to maintain intended stroke length. The overall length increases by the same amount. The A dimension indicates maximum amount of stroke adjustment attainable. See page 73 for dimensions. (Pneumatic Actuators) Pneu Moment Transition Plates Multi-Axis Configurations Position Sensing All prices are F.O.B. Monee, Illinois and are subject to change without notice. Application Checklist 61 For Technical Assistance:

30 Bimba High Load Dimensions (in.) Bore A B C D E F G H I J K 1-1/16" (09) /4-20 UNC /4" (12) /4-20 UNC /2" (17) /16-18 UNC Bore L M N O P Q R S T U V 1-1/16" (09) /16-24 UNF 1/8 NPT 1/2-20 UNF /4" (12) /16-24 UNF 1/8 NPT 3/4-16 UNF /2" (17) /16-24 UNF 1/8 NPT 3/4-16 UNF Bore W X Y Z AA BB CC II 1-1/16" (09) #10 1-1/4" (12) #10 1-1/2" (17) /4" DD EE Mounting Hole Calculation for 1-1/16" bore JJ = KK - (INT( KK 4 ) x 4) 2 If Result < 1.60, use: JJ = KK [(INT( KK 4 ) -1) x 4)] 2 Where KK = (E + Stroke) and INT is integer. Mounting Hole Calculation for 1-1/4" and 1-1/2" bores F G END 1 A E + STROKE (KK) D C B 2X L 2X K THRU HOLE FOR II MTG SCR 4.00 EQ SP ALONG FULL LENGTH) 2X P (PLUGGED) 2X M 2X N 2X O 2X P 2X Q 2X R CC BB AA 2X Z Y X U W V JJ = KK - (INT( KK 4 ) x 4) 2 If Result < 1.85, use: H JJ (Both Ends) 4X I X J D 2X Ø.314 X.570 D (170 BORE ONLY) 2X OILER 2X S 2X 15 2X T JJ = KK [(INT( KK 4 ) -1) x 4)] 2 Where KK = (E + Stroke) and INT is integer. Ports The Base Model High Load Slide offers both axial and alternate port locations. The base unit comes with flush surface plugs installed on top of the End Blocks unless the Y option is specified. This no charge option has the plugs installed on the side of the End Blocks. 62

31 Bimba High Load Options Absorber/Stroke Adjustment (in.) Bore A B C D E F 1-1/6" (09) /2-20 UNF /4" (12) /4-16 UNF /2" (17) /4-16 UNF Note: Do not let the shock absorbers bottom out. The shock should not be used as a stroke adjuster. An optional stop collar is needed if stroke adjustment is required. Flow Controls Thrusters 1.00 OF ADJ 1.00 OF ADJ Rotary Actuators A B C F E B C Cylinders D D Absorbers Bumper Compression Bore Pressure 1-1/16" (09) 80 psi 1-1/4" (12) 80 psi 1-1/2" (17) 60 psi Alternate Port (in.) Bore G H 1-1/16" (09) /8 NPT 1-1/4" (12) /8 NPT 1-1/2" (17) /8 NPT 2X H (PLUGGED) (Pneumatic Actuators) Pneu Moment Transition Plates BUMPER BUMPER PLUG The Bumper option does not add overall length to the cylinder. However, the unit will not go full stroke until the specified pressure in table above is applied to the cylinder. If full stroke is required at a pressure less than that specified above, the stroke adjustment option may be utilized in combination with the bumper option to obtain full stroke. i.e., If 5 inches of stroke is required at 40 psi, order a 5.5 inch stroke unit with the Stroke Adjustment Option and adjust the stroke down to 5 inches. 2X G 2X H The Base Model High Load Slide offers both axial and alternate port locations. The base unit comes with flush surface plugs installed in the top ports of the End Blocks unless the Y option is specified. This no charge option has the plugs installed in the End Block side ports. Multi-Axis Configurations Position Sensing Application Checklist 63 For Technical Assistance:

32 Bimba High Load Options Switch Track for Miniature Option T Option U E D (BOTH ENDS).667 C A D (BOTH ENDS) F.656 C B Operating Medium: Air or hydraulic Pressure Rating: 100 psi Temperature Range: 0 F to +170 F Breakaway: Less than 25 psi Bore A B C D E F 1-1/16" (09) /4" (12) /2" (17) Engineering Specifications Lubrication All Bimba High Load Slide actuators are pre-lubricated internally and externally with our special bearing grade grease. The guide shafts are prelubricated with a lightweight oil. The cylinder s life can be extended by providing additional lubrication with an air line mist lubricator and by lubricating the carriage every 100 miles with a high grade bearing grease. The guide shafts should be lubricated periodically with a lightweight oil. Do not over oil there is an internal wick to retain the lightweight oil. Repairs The High Load Slide actuators must be returned to the factory for repairs. Components Carriage Anodized aluminum End Block Anodized aluminum Guide Shaft Case-hardened steel Base Plate Anodized aluminum Guide Shaft Support Anodized aluminum End Block Screws Stainless steel Guide Shaft Screws Black oxide carbon steel Carriage Retaining Rings Plated carbon steel Body Wiper Urethane Guide Shaft Bearing Ball bearings in plastic housing Port Plug Carbon steel Bearing Retaining Screw Stainless steel Options Bumpers (Internal & External) Urethane Stroke Adjuster Screw Stainless steel Absorbers Anodized aluminum end plates, 303 stainless steel guide rods Bumper Plug Anodized aluminum Stroke Adjuster Bumper Plate Anodized aluminum Switch Track Anodized aluminum Magnetic Coupling Strength (lbs.) Bore Size Bore Size Strength 1-1/16" (09) /4" (12) /2" (17) 270 Weights (lbs.) Base Weight (0" Stroke) Adder per 1" 1-1/16" (09) /4" (12) /2" (17) Option Adders for 1-1/16" A Option Adder 0.19 N/A A1 Option Adder 0.1 N/A A2 Option Adder 0.1 N/A B Option Adder 0.01 N/A Option Adders for 1-1/4" and 1-1/2" A Option Adder 2.67 N/A A1 Option Adder 1.33 N/A A2 Option Adder 1.33 N/A B Option Adder 0.01 N/A 64

33 Bimba High Load Size / Application Considerations Each bore size of the High Load Slide has specific load-carrying capabilities. absorbers can extend cylinder life when used properly. See subsequent section on shock absorbers to calculate maximum allowable kinetic energy before a shock absorber is required. Use the following procedures to determine the requirements for specific applications. NOTE: Exceeding the recommended loads can result in improper cylinder function: piston/carriage decoupling, unacceptable deflections, etc. 1. Check the loading condition requirements and find that condition below. See sketches A and B for illustration of loading conditions. 2. Depending on the loading condition, use the appropriate chart, graph or formula to help determine maximum allowable loads and/or moment arms. Table 1. Maximum Allowable Loads and Moments* Bore Radial (lbs.) Maximum Load Pull Off (lbs.) Side (lbs.) Axial (Ma) (in-lbs.) Maximum Moment Radial (Mr) (in-lbs.) Cross (Mc) (in-lbs.) 1-1/16" (09) /4" (12) /2" (17) * Dynamic Ratings The values shown in Table 1 are the maximum allowable loads for the load carrying system. To achieve these values, the base plate must be fully supported along its full length and the load must be equally distributed among all four bearings. For best results, your application analysis should determine maximum loading on each bearing. Do not exceed 20 in./sec. velocity or 15 cycle/minute cycle rate; the internal piston bearings will heat up and cause sluggish motion. Flow Controls Thrusters Rotary Actuators Cylinders Absorbers (Pneumatic Actuators) Pneu Moment Radial Load and Pull-off Load A load applied perpendicular to both the base plate and to the direction of actuation. Load directed toward the base plate represents the maximum loading capacity of the system. Load directed away from the base plate reduces the system s load rating to approximately 40% of maximum radial loading. This is what s called the pull-off capacity. In this loading condition, the maximum radial load-carrying capability is 620 pounds per bearing. The maximum pull-off load in the same mounting condition is 248 pounds per bearing. PULL-OFF LOAD RADIAL LOAD Transition Plates Multi-Axis Configurations Side Load A load that is applied parallel to the base plate, but perpendicular to the direction of actuation. Depending on bore size, the maximum side load will be at least 20% less than the maximum radial loading capacity. In this loading condition, the maximum load carrying capability is 496 pounds per bearing. Only two bearings are used to calculate the load carrying capability of the 1-1/4" bore unit. SKETCH A Position Sensing Application Checklist 65 For Technical Assistance:

34 Bimba High Load Size / Application Considerations Radial Moment Load (Mr) An unbalanced radial or side load applied to the system. The center of the radial load must be outside the span of the guide shafts, or the center of the side load must be at some point other than the center of the guide shafts to cause a radial moment loading condition. Axial Moment Load (Ma) An axial (same as the direction of actuation) load applied to the system, where the center of the load is at some point other than the center of the guide shafts. The load must also be between the span of the guide shafts to be a pure axial moment loading condition. Cross Moment Load (Mc) An axial load applied to the system, where the center of the load is at some point outside of the span of the guide shafts. Ma Mr Mc SKETCH B Radial Moment Axial Moment Cross Moment Fr L L Fa Lc Fc H H SKETCH C SKETCH D SKETCH E Sketches C, D, and E demonstrate how a force is applied to a moment arm to produce the moments shown in Sketch B. Use the equations below to determine the actual moments created by your application. The results of each calculated moment should be compared to the maximums listed in the table. (If the actual moments are greater than the listed maximums, then the load and moments should be re-evaluated.) Radial Moment = Mr = Fr x (L+H) Axial Moment = Ma = Fa x (L+H) Cross Moment = Mc = Fc x (Lc) A High Load Slide can withstand compound moments but the maximum allowable will be determined by the total percentage of the axial, radial and cross moments. The equation below will determine the compound moment percent based on the total moments. The compound moment percent must not be greater than 100. (If the compound moment percent is greater than 100, then the load and moments should be re-evaluated.) Mcompound% = 100 x ( Mr + Ma + Mc ) 100% Mr max Ma max Mc max 66

35 Bimba High Load Size / Application Considerations Unsupported Loads If your application does not fully support the base plate, refer to Graphs 1-3. Graph 1, Load vs. Span displays the maximum load allowable with a maximum 0.005" deflection. If your application allows for greater deflections, refer to Graphs 2 and 3, Deflection vs. Span. Use the following steps to determine resultant loads or deflections pertinent to your application. 1. If you know the length (span) that the base plate will be supported, find that span on the X-Axis of the graph. From this point, go up to the approximate location that best represents your weight or load. Across to the left from this point where it intersects the Y-Axis identifies what deflection can be expected between the supported points. 2. If you know the maximum amount of deflection that your application can tolerate, find this deflection on the Y-Axis of the graph. Once you locate the desired deflection, go across to the approximate location that best represents your weight or load. Directly under this point on the X-Axis is the recommended span length. If your application combines radial and moment loads, or exceeds the deflections from Graphs 2 and 3, consult your authorized Bimba distributor to determine if the application is feasible. NOTE: Velocities exceeding 20 in./sec. or 15 cycle/minute require review by Bimba. LOAD (lbs.) DEFLECTION (in.) LOAD vs SPAN /2" (17) 1-1/4" (12) 1-1/16" (09) SPAN (in.) (1-1/16" Bore) DEFLECTION vs SPAN 250 LBS 150 LBS 750 LBS 500 LBS LBS SPAN (in.) LBS GRAPH GRAPH 2 LOAD (lbs.) (On most heavily loaded bearing) 67 DEFLECTION (in.) LBS 1500 LBS 1000 LBS 500 LBS 250 LBS 150 LBS (1-1/4" Bore) DEFLECTION vs SPAN LBS SPAN (in.) 2480 LBS 18 (1-1/2" Bore) DEFLECTION vs SPAN 2000 LBS 1500 LBS 1000 LBS 500 LBS 250 LBS SPAN (in.) 2480 LBS BALL BEARING LIFE TRAVEL (Millions of inches) GRAPH GRAPH 4 Bearing Life The life of the ball bearing bushings are primarily affected by the amount of load it is required to carry. This can be best illustrated by Graph 4 below GRAPH 5 For Technical Assistance: Flow Controls Thrusters Rotary Actuators Cylinders Absorbers (Pneumatic Actuators) Pneu Moment Transition Plates Multi-Axis Configurations Position Sensing Application Checklist

36 Bimba Absorbers Absorber Dimensions For each model, dimensions and engineering specifications are the same for Light, Standard, and Heavy Duty Absorbers. (LS, SS and HS model numbers). Dimensions (in.) Slide and Rodless Cylinders Absorber Selection Guide Bore Slide 5/16" (007) N/A S-02 7/16" (01) 9/16" (02) S-02 S-04 3/4" (04) S-04 7/8" (06) S-09 S /16" (09) 1-1/4" (12) S-17 S /2" (17) 2" (31) S-31 S-31 Note: Do not let shock absorbers bottom out. The shock should not be used as a stroke adjuster. A stop collar is needed for the shock if stroke adjustment is required. Model A B C D E F G H I S /8-32 UNEF 0.12 N/A S /16-28 UNEF S /2-20 UNF S /4-16 UNF S UNF Model S-02 S-04, S-09, S-17, S-31 B A H B A H øf øe øf øe I C ød G C ød G Engineering Specifications Model Absorber Bore (S) Stroke Inches Thread Type (E T ) Max. In-Lbs. Per Cycle (E T -C) Max. In-Lbs. Per Hour (F p ) Max Force Lbs. Nominal Coil Spring Force Extension (Lbs.) Compression (Lbs.) (F D ) Max. Propelling Force (Lbs.) Model Weight (Oz.) S /8-32 UNEF 20 36, S /16-28 UNEF , S /2-20 UNF , S /4-16 UNF , S UNF 1, ,000 1,

37 Bimba Absorbers Absorber/Stroke Adjustment (in.) Bore A B C D E F Absorber Dimensions 5/16" (007) /8-32 UNEF 7/16" (01) /8-32 UNEF 9/16" (02) /16-28 UNEF 3/4" (04) /16-28 UNEF 7/8" (06) /2-20 UNF 1-1/16" (09) /2-20 UNF 1-1/4" (12) /4-16 UNF 1-1/2" (17) /4-16 UNF 2" (31) UNF Absorber Stroke Adjustment A F D A B 1.00 OF ADJUSTMENT F E C C Flow Controls Thrusters Rotary Actuators Note: Do not let the shock absorbers bottom out. The shock should not be used as a stroke adjuster. A stop collar is needed for the shock if stroke adjustment is required. How to Size a Absorber Selecting the proper shock absorber model is accomplished using the shock absorber graph given for each bore. The intersection of the total energy per stroke "E T", and velocity at shock absorber contact "V", indicates the proper shock absorber model. E T is calculated by the equation given below using values determined for: P = Air pressure (PSI) V = Velocity at impact (in/sec) W U = Load attached to the mounting plate (lbs.) C = Cycles per hour SF = factor UF1 = factor #1 UF2 = factor #2 E T (Total energy) equals the sum of E K (Kinetic energy) and E W (Work energy) Note the Work energy calculation varies with mounting position, E WH Horizontal, or E WV Vertical. E K = ((W U + UF2) / 772) x V 2...(Kinetic energy, in-lbs) E WH = UF1 x SF x P...(Work energy, in-lbs) HORIZONTAL E WV = ((UF1 x P) + W U + UF2) x SF...(Work energy, in-lbs) VERTICAL Example: determine the proper shock absorber for a model Slide mounted vertically with an attached load of 15 lbs., operating air pressure of 80 PSI, and a velocity of 20 in/sec., at a cycle rate of 3,600 per hour. D Cylinders Absorbers (Pneumatic Actuators) Pneu Moment Transition Plates P = 80 PSI V = 20 in/sec S = 6 in W U = 15 lbs C = 3,600 cycles / hr From the charts for a 3/4" bore Slide SF = UF1 = UF2 = E K = (15 lbs ) / 772) x (20 in/sec) 2...E K = 8.56 in-lbs E WV = ((0.442 x 80 PSI) + 15 lbs x E WV = in-lbs E T = E K + E WV = in-lbs... E TC = E T x C = 107,457 in-lbs/hr Checking specifications chart: both E T and E TC are less than maximum. And per sizing graph for a model UGS-04: in-lbs total energy at 20 in/sec velocity, use a heavy duty model HS-04 shock absorbers. 71 For Technical Assistance: Multi-Axis Configurations Position Sensing Application Checklist

38 Bimba Absorbers Slide Bore SF UF UF E ,700 T E T -C 36,000 36, , , , , , , ,000 Standard Bore SF N/A N/A UF1 N/A N/A UF2 N/A N/A E N/A N/A ,700 T E T -C N/A N/A 36, , , , , , ,000 Velocity vs. Load for Absorbers 5 /16" - 7/16" BORE 9/16" - 3/4" BORE /4" - 1-1/2" BORE 7/8" - 1-1/16" BORE V IMPACT VELOCITY (in/sec) LS-17 HS-17 E TOTAL ENERGY (in-lbs) T SS * Maximum Velocity 20 inches per second or cycle rate not to exceed 15 per minute 72

39 Bimba Absorbers Absorbers High Load Cylinders Flow Controls Absorbers Absorbers can be used to decelerate loads or to absorb excess Kinetic Energy. Calculating Kinetic Energy When a load is being moved by the High Load, kinetic energy is generated. This energy must be absorbed either by the High Load or by some external device. If the energy is to be absorbed by the High Load, then the energy must not exceed 3.5 foot-pounds (42 inch-pounds). Kinetic energy is defined by the formula 1/2mV 2, where m is the mass of the load being moved and V is the speed at which the load is moving upon impact. m is defined as W/g, where W is the known weight of the load including the weight of the carriage, and g is acceleration due to gravity. V is defined in feet per second. Considering Total Energy In addition to the energy generated by the moving load, other external (propelling) forces must be considered to ensure the proper use of the shock absorber. See Table 3 (page 67) for maximum force information. Propelling forces are those forces generated by cylinder air pressure, springs, gravity, etc. Once the energy generated by these forces is determined, it must be added to the kinetic energy generated by the moving load to determine total energy (E T ) to be absorbed by the shock (see example below). Selecting Absorber Setting The shock absorber offered for the High Load Slide is adjustable. This means that the shock absorber is capable of decelerating loads over a range of velocities. Use Graph 5 to determine the appropriate setting for your application. Some adjustment to this setting may be required to achieve the desired deceleration rate. Table 3 shows the shock absorber ratings. Thrusters Rotary Actuators Cylinders Absorbers For Example (Total Energy): Operating a UHL-17 at 60 psi in a horizontal application, carrying a 100-pound load at 10 inches per second end-of-stroke velocity, the total energy, E T, is determined as follows. 1. Determine kinetic energy generated by the moving load using the formula, KE = 1/2 mv 2. m = (W + weight of carriage)/g = ( )/ = 3.34 lbm V = 10 in/sec = feet per second KE = 1/2 * 3.34 * = 1.16 foot-pounds or inch-pounds (1.16 x 12 inches) 2. Determine the propelling forces and their respective energy. Force (F) = piston area * air pressure = 1.76 * 60 = 106 pounds Energy (E) = F * stroke of shock = 106 * 0.5 = 53 inch-pounds 3. Total Energy (E T ) = = inch-pounds Table 2. Bore Carriage Weight 1-1/4" (12) 3.9 lbs. 1-1/2" (17) 7.5 lbs. (Pneumatic Actuators) Pneu Moment Transition Plates Multi-Axis Configurations Position Sensing Note: If the total energy (E T ) of your application exceeds the allowable maximum of 100 inch-pounds for the adjustable shock absorber, the standard HS-17 shock absorber may be used. Refer to page 68 for specifications. Application Checklist 73 For Technical Assistance:

40 Bimba Absorbers Dimensions (in.) 1-1/16" bore Absorber High Load HEX Absorber Adjustment Range ÿ JAM NUT /2-20 UNF-2A Dimensions (in.) 1-1/2" bore.47 ÿ HEX IMPACT VELOCITY (in./sec.) Im pact Velocity (in/sec) AS-09 Absorber Adjustment Range AS Adjustment Sett ing Ø.62 Ø.50 SHOCK SETTING GRAPH 5 JAM NUT 3/4-16 UNF-2A Table 3. Absorber Ratings Model Absorber Bore (S) Stroke AS AS Thread Type 1/2"-20 UNF 3/4"-16 UNF Slide & Rodless Cylilnders (E ) Max. (E -C) Max. (F ) Max. In-Lb. Per Cycle In-Lb. Per Cycle Force Stop Collar Normal Coil Spring Force (F ) Max. Propelling Extension Compression Force T T P D Weight , , High Load END BLOCK A B A B ØC øc HEX JAM NUT (NOT INCLUDED) Model A B øc USC USC USC USC STOP COLLAR END BLOCK STOP COLLAR Model A B øc JAM NUT (INCLUDED WITH SHOCK) SHOCK (HS 17) USC ø1.69 USC ø1.12 Note: The Stroke Length needs increased by the B dimension in order to maintain intended stroke length. The overall length increases by the same amount. The A dimension indicates maximum amount of stroke adjustment attainable. The Hex Jam Nut is included with the shock absorber. Note: The High Load Slide needs increased by the B dimension in order to maintain intended stroke length. The overall length increases by the same amount. The A dimension indicates maximum amount of stroke adjustment attainable. 74

41 Bimba Transition Plates Aluminum plates that couple Bimba actuators rodless cylinders, rotary actuators, and Thrusters into a variety of multi-axis configurations. The customer s attachment reads a bar code on the product to determine the required paint scheme. The Slide Rodless Cylinder and Thruster picks the item off the incoming conveyor and places it on the appropriate out-going one. How to Choose a Transition Plate Page 93 shows how to build the Transition Plate model numbers. Choose the configuration (base product and coupled product) that best suits your application and turn to that section. It will describe the valid bore size combinations and provide basic dimensions, weights and prices for those Transition Plates. It will also show alignment of the products to help you determine the outside dimensions of your configuration, and provide information on the options you may need to include when ordering your actuators. Unless otherwise noted, all Transition Plates are designed for mounting hole center to center alignment. Note: Actuators can be coupled together in the bore size combinations noted in each section. However, critical engineering specifications must be met for each specific application. In addition, for a precision positioning system, the deflection of the components should be compensated for by incorporating external adjustments into the system design. See page 105 and the engineering specifications for the individual actuators for more information. Or, complete the Application Checklist on page 130 and fax it to your Bimba distributor if you d like us to size your application. 88

42 Bimba Transition Plates The model number of all Transition Plates consists of two alphanumeric clusters. The first cluster designates product type, base product and bore size of the base product. The second cluster designates coupled product and bore size of the coupled product, mounting orientation, and an optional character for How to Order dowel pins. Please refer to the charts below for an example of model number TPU17-T09PD. This is a transition plate for a 1-1/2" bore rodless cylinder that will be coupled to a 1-1/16" bore Thruster (ball bearing), in a perpendicular orientation, with dowel pins. Flow Controls Thrusters TYPE TP - Transition Plate BASE PRODUCT U - Slide Rodless Cylinder T 1 - Thruster, Ball Bearing TE 1 - Thruster, Composite Bearing PT 2 - Rotary Actuator PM - PneuMoment (Imperial) 3 PMM - PneuMoment (Metric) 3 BASE PRODUCT BORE SIZE /16" 04-3/4" /16" /2" 31-2" Rotary Actuators T P U 17 - T 0 9 P D Cylinders COUPLED PRODUCT U - Rodless Cylinder T 1 - Thruster, Ball Bearing TE 1 - Thruster, Composite Bearing PT 2 - Rotary Actuator PM - PneuMoment (Imperial) PMM - PneuMoment (Metric) COUPLED PRODUCT BORE SIZE 02-9/16" 04-3/4" /16" /2" 31-2" (FOR PNEU TURN) 006-9/16" Single rack 014-9/16" Double rack 017-3/4" Single rack 033-3/4" Double rack /16" Single rack /16" Double rack /2" Single rack /2" Double rack 247-2" Single rack 494-2" Double rack MOUNTING ORIENTATION 3 A - Axial (parallel) P - Perpendicular DOWEL PIN 3 No # - No Dowel Pin D - Dowel Pin Note: See sections on specific configurations for more information on valid product combinations. 1 As shown on the following pages, use the T designation for either T or TE Series Thruster, except where the TE is specifically called out. 2 Pneu Turn Rotary Actuator must be ordered with both the ball bearing (-R) and the hardened shaft (-F) options. 3 PneuMoment to PneuMoment only. Mounting orientation and dowel pin do not apply. Only available for the 1-1/16" bore. Transition Plates are attached to the base and coupled products with socket head cap screws and socket set screws. Screws are included with the Transition Plate. Dowel pins can be ordered as an option for ease of assembly and/or improved shear loading. Absorbers (Pneumatic Actuators) Pneu Moment Transition Plates Multi-Axis Configurations Position Sensing Application Checklist 89 For Technical Assistance:

43 Bimba Transition Plates Thruster (Base Product) to Rotary Actuator (Coupled Product) SHAFT PARALLEL* Rotary Actuator 9/16" single rack (006) double rack (014) 3//4" single rack (017) double rack (033) 1-1/16" single rack (037) double rack (074) 1-1/2" single rack (098) Thruster 9/16" (02) 3/4" (04) 1-1/16" (09) 1-1/2" (17) 2" (31) TPT02-PT006A TPT02-PT014A TPT04-PT006A TPT04-PT014A TPT04-PT017A TPT04-PT033A TPT09-PT017A TPT09-PT033A TPT09-PT037A TPT09-PT074A TPT17-PT037A TPT17-PT074A TPT17-PT098A TPT31-PT098A TPTE31-PT098A double rack (196) TPT17-PT196A TPT31-PT196A TPTE31-PT196A 2" single rack (247) ) double rack (494) TPT31-PT247A TPTE31-PT247A TPT31-PT494A TPTE31-PT494A Note: Use model numbers shown for both T and TE Series Thrusters through 1-1/2 bore; 2 bore requires specific call-out of TE as shown. Screws and dowel pins (if ordered) are included with the Transition Plate. Model Number TPT02-PT006A TPT02-PT014A TPT04-PT006A TPT04-PT014A TPT04-PT017A TPT04-PT033A TPT09-PT017A TPT09-PT033A TPT09-PT037A TPT09-PT074A TPT17-PT037A TPT17-PT074A TPT17-PT098A TPT17-PT196A TPT31-PT098A TPT31-PT196A TPT31-PT247A TPT31-PT494A TPTE31-PT098A TPTE31-PT196A TPTE31-PT247A TPTE31-PT494A Length (in) Dimensions Width (in) Thickness (in) Weight (includes screws) (lbs) List Price List Price with Dowel Pins (-D Option) $23.60 $ All prices are F.O.B. Monee, Illinois and are subject to change without notice. 90

44 Bimba Transition Plates Thruster (Base Product) to Rotary Actuator (Coupled Product) SHAFT PARALLEL* Dowel Pins In addition to ordering a Transition Plate with dowel pin option, dowel pin options must be selected for your Thruster (-D option); and the ball bearing (-R) and hardened shaft (-F) options must be selected for your Rotary Actuator (the ball bearing option includes dowel pin holes). For example, your order would include: T-096-DM PT FMR TPT09-PT017AD This provides: a 1-1/16" bore, 6" stroke Thruster with dowel pin holes and a magnetic piston; a single rack 3/4" bore, 180 with hardened shafts, magnetic piston, and ball bearing (with dowel pin holes); and the appropriate Transition Plate with dowel pins. See page 101 for prices for dowel pin options for actuators. Flow Controls Thrusters Rotary Actuators Cylinders Absorbers Pneu Moment (Pneumatic Actuators) Transition Plates Multi-Axis Configurations Position Sensing Application Checklist 91 For Technical Assistance:

45 Bimba Transition Plates Rotary Actuator (Base Product) to Thruster (Coupled Product) SHAFTS PERPENDICULAR* Thruster 9/16" (006 or 014) 9/16" (02) TPPT02-T02P Rotary Actuator 3/4" (017 or 033) 1-1/16" (037 or 074) 1-1/2" (098 or 196) 3/4" (04) TPPT04-T04P TPPT09-T04P 1-1/16" (09) TPPT09-T09P TPPT17-T09P 2" (247 or 494) 1-1/2" (17) TPPT17-T17P TPPT31-T17P 2" (31) TPPT31-T31P TPPT31-TE31P Note: Two plates are needed for this configuration. Both plates will be included if part number TPPT - T P is ordered. If needed, part TPPT can be ordered separately. Use model numbers shown for both T and TE Series Thrusters through 1-1/2 bore; 2 bore requires specific call-out of TE as shown. Note: Screws and dowel pins (if ordered) are included with the Transition Plate. Model Number Length (in) Dimensions Width (in) Thickness (in) Weight (includes screws) (lbs) List Price List Price with Dowel Pins (-D Option) TPPT02-T02P $51.40 $56.20 (includes TPPT02) TPPT04-T04P (includes TPPT04) TPPT09-T04P (includes TPPT09) TPPT09-T09P (includes TPPT09) TPPT17-T09P (includes TPPT17) TPPT17-T17P (includes TPPT17) TPPT31-T17P (includes TPPT31) TPPT31-T31P (includes TPPT31) TPPT31-TE31P (includes TPPT31) Note: The key on the shaft is mounted in the 12 o'clock position, therefore, rotation of the Thruster will be equal in the clockwise and counterclockwise directions. Please order sufficient angle of rotation, angle adjustment option or a rotary actuator with the key mounted in a special position as required for your application. All prices are F.O.B. Monee, Illinois and are subject to change without notice. 92

46 Bimba Transition Plates Rotary Actuator (Base Product) to Thruster (Coupled Product) SHAFTS PERPENDICULAR* Flow Controls TPPT TPPT -T P *Shown is 9/16" (02) bore Thruster. Bolt pattern for this size only is offset 1/2" from center axis of housing. Dowel Pins In addition to ordering a Transition Plate with dowel pin option, the ball bearing (-R) and hardened shaft (-F) options must be selected for your Rotary Actuator (the -R option includes dowel pin holes), and the dowel pin option (-D) must be selected for your Thruster. For example, your order would include: PT FMR T-096-DM TPPT31-T17PD This provides: a single rack 2" bore, 180 with hardened shafts magnetic piston, and ball bearing (with dowel pin holes); a 1-1/2" bore, 6" stroke Thruster with dowel pin holes and magnetic piston; and the appropriate Transition Plate with dowel pins. See page 103 for prices for dowel pin options for actuators. Toleranced Clearance Hole Sizes TPPT /.1280 TPPT /.1905 TPPT /.2530 TPPT /.3155 TPPT /.3155 Note: Dowel pins to attach part TPPT are not provided, although clearance holes are available for dowel pins. Thrusters Rotary Actuators Cylinders Absorbers (Pneumatic Actuators) Pneu Moment Transition Plates Multi-Axis Configurations Position Sensing Application Checklist 93 For Technical Assistance:

47 Bimba Transition Plates Rodless Cylinder (Base Product) to Thruster (Coupled Product) MOUNTED PERPENDICULAR* Rodless Cylinder Thruster 9/16" (02) 3/4" (04) 1-1/16" (09) 1-1/2" (17) 9/16" (02) TPU02-T02P 3/4" (04) TPU04-T04P TPU09-T04P 1-1/16" (09) TPU09-T09P TPU17-T09P 1-1/2" (17) TPU17-T17P Note: Use model numbers shown for both T and TE Series Thrusters. Screws and dowel pins (if ordered) are included with the Transition Plate. Model Number Length (in) Dimensions Width (in) Thickness (in) Weight (includes screws) (lbs) List Price List Price with Dowel Pins (-D Option) TPU02-T02P $ $28.30 TPU04-T04P TPU09-T04P TPU09-T09P TPU17-T09P TPU17-T17P Dowel Pins In addition to ordering a Transition Plate with dowel pin option, dowel pin options must be selected for your rodless cylinder and Thruster (-D option). For example, your order would include: UGS-0915-ADT T-096-DM TPU09-T09PD This provides: a 1-1/16" bore, 15" stroke Slide with gold coupling strength, stroke adjustment on both ends, dowel pin holes and switch track; a 1-1/16" bore, 6" stroke, Thruster with dowel pin holes and a magnetic piston; and the appropriate Transition Plate with dowel pins. See page 103 for prices for dowel pin options on actuators. *Shown is 9/16" (02) bore Thruster. Bolt pattern for this size only is offset 1/2" from center axis of housing. All prices are F.O.B. Monee, Illinois and are subject to change without notice. 94

48 Bimba Transition Plates Rodless Cylinder (Base Product) to Thruster (Coupled Product) MOUNTED PARALLEL* Thruster Rodless Cylinder 9/16" (02) 3/4" (04) 1-1/16" (09) 1-1/2" (17) 9/16" (02) TPU02-T02A 3/4" (04) TPU04-T04A TPU09-T04A 1-1/16" (09) TPU09-T09A TPU17-T09A 1-1/2" (17) TPU17-T17A Note: Use model numbers shown for both T and TE Series Thrusters. Screws and dowel pins (if ordered) are included with the Transition Plate. Flow Controls Thrusters Rotary Actuators Model Number Length (in) Dimensions Width (in) Thickness (in) Weight (includes screws) (lbs) List Price List Price with Dowel Pins (-D Option) TPU02-T02A $22.60 $28.30 TPU04-T04A TPU09-T04A TPU09-T09A TPU17-T09A TPU17-T17A Dowel Pins In addition to ordering a Transition Plate with dowel pin option, dowel pin options must be selected for your rodless cylinder and Thruster (-D option). For example, your order would include: UGS-0915-ADT T-096-DM TPU09-T09AD This provides: a 1-1/16" bore, 15" stroke Slide with gold coupling strength, stroke adjustment on both ends, dowel pin holes and switch track; a 1-1/16" bore, 6" stroke, Thruster with dowel pin holes and a magnetic piston; and the appropriate Transition Plate with dowel pins. See page 103 for prices for dowel pin options for actuators. *Shown is 9/16" (02) bore Thruster. Bolt pattern for this size only is offset 1/2" from center axis of housing. All prices are F.O.B. Monee, Illinois and are subject to change without notice. Cylinders Absorbers (Pneumatic Actuators) Pneu Moment Transition Plates Multi-Axis Configurations Position Sensing Application Checklist 95 For Technical Assistance:

49 Bimba Transition Plates Thruster(Base Product) to Thruster (Coupled Product) MOUNTED PERPENDICULAR* Thruster 9/16" (02) 3/4" (04) 1-1/16" (09) 1-1/2" (17) 2" (31) Thruster 9/16" (02) TPT02-T02P TPT04-T02P 3/4" (04) TPT04-T04P TPT09-T04P 1-1/16" (09) TPT09-T09P TPT17-T09P 1-1/2" (17) TPT17-T17P 2" (31) TPT31-T17P TPTE31-T17P TPT31-T31P TPTE31-TE31P Note: Use model numbers shown for both T and TE Series Thrusters through 1-1/2 bore; 2 bore requires specific call-out of TE as shown. Screws and dowel pins (if ordered) are included with the Transition Plate. Model Number Length (in) Dimensions Width (in) Thickness (in) Weight (includes screws) (lbs) List Price List Price with Dowel Pins (-D Option) TPT02-T02P $21.60 $27.30 TPT04-T02P TPT04-T04P TPT09-T04P TPT09-T09P TPT17-T09P TPT17-T17P TPT31-T17P TPT31-T31P TPTE31-T17P TPTE31-TE31P Dowel Pins In addition to ordering a Transition Plate with dowel pin option, dowel pin options must be selected for your Thrusters (-D option). For example, your order would include: T-096-DM T-042-DM TPT09-T04PD *Shown is 9/16" (02) bore Thruster. Bolt pattern for this size only is offset 1/2" from center axis of housing. This provides: a 1-1/16" bore, 6" stroke Thruster with dowel pin holes and a magnetic piston; a 3/4" bore, 2" stroke Thruster with dowel pin holes and magnetic piston; and the appropriate Transition Plate with dowel pins. See page 103 for prices for dowel pin options for actuators. All prices are F.O.B. Monee, Illinois and are subject to change without notice. 96

50 Bimba Transition Plates Kits Include: The plate, four clamps and four S.H.C.S. PneuMoment to PneuMoment Mounting Kits Model Number List Price TPPM09-PM09 Imperial $58.00 TPPMM09-PMM09 Metric Flow Controls Thrusters Rotary Actuators Cylinders Components Plates: Anodized aluminum alloy. Part TPPT, for Rotary Actuator to Thruster configuration, is 303 stainless steel. Socket head cap screws and socket set screws: Heat treated high alloy Grade 8 carbon steel with black oxide coating. Dowel pins: Hardened and ground carbon steel alloy with black oxide coating. Recommended Seating Torque Recommended Seating Torque in Inch/Pounds Nominal Diameter- Threads per Inch Socket Head Cap Screws Socket Set Screws / / / N/A Absorbers (Pneumatic Actuators) Pneu Moment Transition Plates List Prices for Dowel Pin Options for Actuators Rotary Actuator Hardened Shaft* (-F Option) 9/16" $8.70 3/4" /16" /2" " Will include dowel pin holes. *Must also be ordered with Ball Bearing -R Option Slide Dowel Pin Holes (-D Option) 9/16" $8.40 3/4" /16" /2" Thruster Dowel Pin Holes (-D Option) T or TE Series Standard Tooling Plate Stainless Steel Tooling Plate Option 9/16" $4.80 $7.65 3/4" /16" /2" " All prices are F.O.B. Monee, Illinois and are subject to change without notice. Multi-Axis Configurations Position Sensing Application Checklist 97 For Technical Assistance:

51 Bimba Multi-Axis Configurations Sizing a Multi-Axis Configuration General Comments: Selection of the actuators and the transition plates that connect them is the most important part of engineering a motion system. To begin the sizing of individual actuators into a complete motion system, you should begin at your attachment or item to move. As you select the type of Bimba product to use, be sure to reference the size and engineering data in this bulletin and in the individual product catalogs. We recommend the following method: 1. Determine the weight and center of gravity of your attachment or item to move. 2. Determine the best actuator to be connected to your attachment or item to create the desired movement. 3. Determine the size of the actuator by referencing the engineering data in this catalog and in the specific product catalog. Select the product by its load, moment, torque, and speed capability as compared to those required by your application. Remember to add in any loads, moments or torques created by any attached actuators. 4. Select the next actuator that will create movement you need. 5. Continue with steps 3 through 5 until all the motion requirements are satisfied. In the case of a precision positioning system, the deflection of the components should be compensated for by incorporating external adjustments into the system design. Sizing Example: 98

52 Bimba Multi-Axis Configurations Sizing a Multi-Axis Configuration An example of a motion system is shown on page 99 using an Slide rodless cylinder combined with a Thruster by means of a Transition Plate. The application requires a product to be painted in one of two paint colors. The product coming down the conveyor is identified by a bar code which indicates the required paint color. The Thruster extends to the end of its six inch stroke and picks the product by means of a vacuum system. The Thruster retracts three inches before the Slide begins to move in the direction of one of the two outgoing conveyors. The slide must move eight inches in either direction from its center position to place the product on an outgoing conveyor which will send it to a specific paint booth. To begin the sizing, we will start with the item that is to be moved. Each product weighs 5 lbs. and has flat surfaces that allow a vacuum gripper to grasp and lift it from the incoming conveyor. The center of gravity of the product is three inches from the grip surface and in the middle of the product width and height. The vacuum gripper weighs 1 lb. and has a center of gravity that is.75 inch from the tooling plate surface and in the middle of its width and height. The gripper is mounted on the center of the Thruster tooling plate. A Thruster with a six-inch stroke is chosen to move the product. The combined weight of the product and gripper is 6 lbs. Comparing the 6-lb. load to the maximum side load table for a standard Thruster with a six-inch stroke, a 3/4 inch bore unit has the capability of lbs. This should be sufficient to handle the 6 lb. load and take into account any light, unforeseen loads. Since the product and gripper will be centered on the tooling plate, there are no radial moments. The 3/4 inch bore Thruster will be chosen as the coupled unit. An Slide was chosen to move the Thruster, vacuum gripper and product into position on an outgoing conveyor. The 3/4 inch bore Thruster will be fastened to the center of the Slide carriage by means of a Transition Plate. The Slide must carry the load of the Transition Plate (0.20 lb.), Thruster (2.82 lbs.), the gripper (1 lb.), and the product (5 lbs.) The total weight the Slide will move is 9.02 lbs. Comparing this to the maximum allowable radial loads for 16-inch stroke Slides, a 3/4 inch bore unit can carry approximately a 20-lb. load. The Thruster is fully extended when it picks the product from the incoming conveyor, then retracts three inches before the begins to move toward an out-going conveyor. In this case, the dynamic side loading conditions on the Slide will be determined when the Thruster has retracted three inches (see drawing on page 99). Since the Thruster has retracted to half of its stroke length, the guide shafts are extending the same amount from each side of the Thruster body. In this case there is no side load because of the guide rods. The actual side load created by the product, gripper, and Thruster are found by rearranging and solving the equation found on page 45 and then comparing the result to the 20 lb. limit. Flow Controls Thrusters Rotary Actuators Cylinders Absorbers (Pneumatic Actuators) Pneu Moment Transition Plates Multi-Axis Configurations Position Sensing Application Checklist 99 For Technical Assistance:

53 Bimba Multi-Axis Configurations Sizing a Multi-Axis Configuration (Calculations for page 98 example) Side Load = Actual Load* [2* [ (Y 1 /Z+ 1] ] Actual Loads: product - 5 lbs. gripper - 1 lb. Thruster tooling plate -.40 lb. Side Load = 5 lbs. * [2* [ (8.25 in./2.518 in.) + 1] ] + 1 lb. * [2* [ (4.50 in./2.518 in.) + 1] ] +.40 lb. * [2* [ (3.56 in./2.518 in.) + 1] ] Side Load 3/4 bore = lbs. This side load is greater than the 20-lb. maximum for a side loading condition on a 3/4 bore Slide. The next larger Slide, 1-1/16" inch bore, has a side load capability of approximately 55 lbs. This Slide will be reviewed for the side load condition using the equation above. Side Load1-1/16 bore = lbs. This side load is within the capability of an 1-1/16 inch bore Slide and this unit will be chosen as the base unit. Other considerations in choosing a model include: 1. The need for a Hall Effect switch that will signal a controller when the Thruster has retracted three inches. Also, external bumpers will be used to soften the impact at end-of-stroke. 2. Hall Effect will be used for end-of-stroke and mid-stroke signalling on the Slide rodless cylinder. 3. Dowel pins will be used with the Transition Plate. Thus, the products selected will be: Thruster T-046-EB2MD Slide rodless cylinder USS-0916-TD Transition Plate TPU09-T04PD 0.38" 3.00" 1.63" Gripper Product 0.75" 3/4" Bore Thruster Trans Plate 5 Lb 3.00" 1 Lb.40 Lb 1.50" 3/4" Bore 0.37" 2.52" Z = 2.518" 100

54 Bimba Position Sensing Bimba offers Hall Effect, Magnetic Reed and Magnetic Reed/Triac-type switches to meet a wide variety of customer needs. Bimba actuators and switches provide a reliable, cost-effective interface between the pneumatically-powered functions of applications and the electrical controls. They eliminate costly, time-consuming design and fabrication of independent electrical limit switch arrangements, and provide an aesthetically pleasing installation. The switches perform the same function as conventional limit switches. They can be used as position indicators, cycle counters, or to confirm operation. They may also be used as safety devices by allowing for operation of secondary devices only when the actuator is properly positioned. The Switch Application Selection Guide provides information on which type of switch is suitable for a particular application. All Bimba switches are designed to sense the magnet that is used in Bimba actuators that are ordered with the -M option. All are normally open switches that close when sensing the magnet. Switch models differ by actuator product lines. We also offer a variety of lead lengths and optional quick connect models. Refer to the Switch Selection Chart on page 109 to determine which switch models are available for your actuator. Then check for information on those models for more information on options, prices, specifications, circuit diagrams, etc. Bimba Magnetic Reed Switch This is a two-wire device with wires directly connected to a reed switch. Specifications are valid for purely resistive loads only. Choosing a switch is governed by our published load current derating curves. These are derived from the switch contact rating, expressed in wattage. Bimba offers magnetic reed switches that can handle the current requirements of a wide variety of applications. In addition, models are available for track- or band-mounting, and many include an LED indicator light to show when switching occurs. A third wire is added for switches with LED indicator lights to power the LED. Magnetic Reed/Triac-type Switch This is a two-wire device recommended for high current AC loads. The reed switch senses the magnet and triggers the solid state triac that performs the actual current switching. The switch can handle up to 25A one-cycle surge to accommodate inductive kickback (current surge when an electrical device such as a solenoid coil is turned off) and inrush (current surge when a device is first turned on). Its operation is unreliable below 100mA load current. Maximum current is subject to ambient temperature. Models are available for track or band mounting. Reed switches contain hermeticallysealed reeds, or contacts. When the magnet on the piston moves close to the switch, the reeds become magnetized and the normally open contacts will close or pull in. The resulting signal can be used to signal or control other operations in the system. When the magnet moves away from the piston, the contacts will open or drop out. How it works: S N S N S MAGNETIC PISTON N Flow Controls Thrusters Rotary Actuators Cylinders Absorbers (Pneumatic Actuators) Pneu Moment Transition Plates Multi-Axis Configurations Position Sensing Application Checklist 101 For Technical Assistance:

55 Bimba Position Sensing Bimba Solid State Switch This is a three-wire, solid state device recommended for low current DC loads such as interfacing with a programmable controller. It provides compact, reliable sensing for virtually infinite life. An LED indicator light illuminates when switching occurs. Models are available in current sinking (NPN) and current sourcing (PNP) models. Either can be used for loads such as counters and solid state relays. Selection of sinking or sourcing models depends on the requirements of the programmable controller. How it works: In The operation, Bimba Solid a constant State Switch current is is based passed on through giant magnetoresistive the Hall sensor. (GMR) When technology, the magnet which is not was directly first below developed the in sensor, It the includes current 4 Solid (flow State of electrons) resistors (2 evenly active, distributed 2 shielded), across each the of which chip. With has many equal thin number layers of of magnetorsistive electrons at the chip material. edges, In each no potential layer, the difference electrons exists are oriented at the output. opposite (V= the 0, adjacent Fig. 1) When layer, the providing magnet a is great directly deal below of resistance the sensor, to the electrical electron flow. flow The is presence distributed of by a magnetic the magnetic field overcomes field to one the side magnetic of the chip coupling causing between an imbalance the adjacent in the layers, electron concentration causing parallel at alignment the edges. of This magnetic creates moments a potential between difference, layers, the and Hall resistance voltage, drops at the significantly. output. By connecting the (V=V 4 resistors HALL, Fig. in a 2) classic This Hall Wheatstone voltage is bridge detected configuration, and amplified the to voltage control across a switching a single output resistor transistor. doubled, providing a linear output. This voltage is then amplified, and sent to a comparator that switches the sensor output when it detects that a minimum magnetic field strength is present. High voltage transistors provide TTL-compatible output rated at 25 milliamps. The switch includes reverse polarity, overvoltage and transient protection. I V = 0 I V = V HALL B PRINCIPLE OF SOLID STATE (NO MAGNETIC FIELD) PRINCIPLE OF SOLID STATE (MAGNETIC FIELD PRESENT) Sinking vs. Sourcing Bimba offers both sinking and sourcing Solid State Switch models. Sinking switches are applied to the negative side of a load. When the switch is activated, the negative (ground) is connected, completing the circuit. Sourcing switches are applied to the positive side of a load. When the switch is activated, power is connected, completing the circuit. Typical Solid State Sinking Configuration (NPN) Positive + (Vcc) RED SINKING SWITCH BLACK WHITE LOAD OR PLC INPUT Common Positive + (Vcc) (Gnd) The model needed will be determined by a number of factors, including: Company standards. PLC input cards. (You may have sinking input cards available or your PLC only has a sinking type. Be aware that for some PLC manufacturers, sourcing input cards require a sinking switch or sinking input cards require a sourcing switch; check the specifications to clarify.) Type of circuit. PLC manufacturers typically filter input modules that use sourcing field devices and use unfiltered input modules with sinking field devices. Typical Solid State Sourcing Configuration (PNP) Positive + (Vcc) RED SOURCING SWITCH BLACK (Gnd) Common WHITE LOAD OR PLC INPUT (Gnd) 102

56 Bimba Position Sensing Benefits of the Magnetic Reed Switch Compact Lower cost Easy to mount on a variety of Bimba actuators Able to mount several switches on one actuator LED available in many models for ease of positioning and troubleshooting Many models: Low, medium and high current models, AC or DC, and triac-type switches for inductive kickback or inrush current. Track- and band-mounted models Choice of pigtail leads in 2 lengths or quick connect with two cable length options. * ** Programmable Controllers Relays Solenoids Switch Selection Chart Benefits of the Hall Effect Switch Compact Solid state reliability no moving parts means longer life, no contact bounce Easy to mount on a variety of Bimba actuators Able to mount several switches on one actuator LED for ease of positioning and troubleshooting Reverse polarity and overvoltage protection Available with pigtail leads (in 2 lengths) or quick connect (with two cable length options) Faster signal speeds Indicator Lights Bulbs Solid State Motors Time Counters Reed Switch Yes <5VA* <5VA* <5VA* Yes <5VA* <5VA* Triac Reed Switch** No Yes Yes Yes No Yes Yes Hall Effect Switch Yes <300mA No <300mA Yes No <300mA GMR Switch Yes <50mA No <50mA Yes No <50mA Use resistor-capacitor protection Minimum current = 100mA Reed Switch Hall Effect Switch GMR Switch Switch Type Switch Application Selection Guide Thruster Slide High Load MRS-.087 x x MRS-.087-B x x MRS-.087-BL x x MRS-.087-PBL x x MRS-1.5-B x x RSU-1, RSUM-1 x x x HSK x 3 x HSC x 3 x HK x x HC x x Pneu- 1 Turn Pneu- Moment MSC 4 x x x x MSK 4 x x x x MR 4 x x x x Flow Controls Thrusters Rotary Actuators Cylinders Absorbers (Pneumatic Actuators) Pneu Moment Transition Plates Multi-Axis Configurations Position Sensing 1 Includes metric actuators 2 Includes Q and QC options where applicable for Quick Connect models 3 Not available in 9/16" bore 4 Soon to be introduced with a mini switch track Application Checklist 103 For Technical Assistance:

57 Bimba Solid State How to Order/List Prices For Slide and High Load HC QCX SWITCH TYPE 24 (1.2m) pigtail lead HC-Current Sourcing (PNP) HK-Current Sinking (NPN) OPTIONAL X = Include if 144 (3.66m) pigtail lead needed (Not applicable with Quick Connect) OPTIONAL Q = Quick Connect without cable QC = 2 meter mating cable accompanies switch QCX = 5 meter mating cable accompanies switch Base Model HC HK Where Used Base Model 24" (1.2m) pigtail lead X 144" (3.66m) pigtail lead OPTIONS Q (no cable) Quick Connect QC (2m cable) QCX (5m cable) Slide $33.30 $46.85 $48.20 $69.20 $79.70 *Note: 0.38 minimum stroke required for Flat-1 cylinders. Band Style Solid State Used for * HSK QCX - 04 SWITCH TYPE OPTIONAL BAND SIZE OPTIONAL 24 (0.6m) pigtail lead HSC-Current Sourcing (PNP) HSK-Current Sinking (NPN) X = Include if 144 (3.66m) pigtail lead needed (Not applicable with Quick Connect) (See page 103) Q = Quick Connect without cable QC = 2 meter mating cable accompanies switch QCX = 5 meter mating cable accompanies switch Base Model HSC - HSK - Base Model 24" (0.6m) pigtail lead* X 144" (3.66m) pigtail lead OPTIONS Quick Connect Q (no cable) QC (2m cable) QCX (5m cable) $28.55 $35.95 $50.15 $71.15 $81.65 * Bands are included in the price. See page 112 to specify band size. To Order Cable Connectors Separately Base Model Description List Price C4 2m - straight $21.00 C4X 5m - straight All prices are F.O.B. Monee, Illinois and are subject to change without notice. 104

58 Bimba Solid State Specifying Band Size Many of the Bimba Solid State switches are band-mounted to the actuator. For all band-style switches, a pre-sized band is ordered by adding a bore size designation as the last two or three digits of the basic switch model number. For example, the current sourcing Solid State Switch model for a 1-1/16 bore MRS cylinder would be HSC-09. Rotary Actuators: Bore Size 9/16" (14mm) 3/4" (19mm) 7/8" 1-1/16" (27mm) 1-1/4" 1-1/2" (38mm) 1-3/4" 2" (50mm) 2-1/2" 3" Bore Model Number Electrical Specifications Solid State (3 wire switches) Input Voltage: 4.5 to 30 VDC Load Current: 150 ma, maximum Sensor Element: Solid-State Off-State Leakage: 10 microamperes, maximum Reverse Battery: 40 VDC, minimum Transient Protection: 500 Watts of peak power, minimum Overvoltage Protection: 37 VDC maximum with up to 12 amperes Sensor Operation Indicator: Red LED for Sinking, Yellow LED for Sourcing Turn-on Time: 1 microsecond Turn-off Time: 1 microsecond On Voltage Drop: 0.4 VDC, maximum, for a Sinking Circuit 1.5 VDC, maximum, for a Sourcing Circuit Operational Temperature Range: -20 F to +185 F 25 C to 85 C Insulation Resistance: 100 megohms, lead to case with a 500 volt AC and or DC source Flammability Rating: UL 94 VO Packaging: IEC , Category IP 67 Tests Vibration: Mil-Std-810E, Method 514.1, Category 10 Welding Field Immunity: Immune to welding fields to 4000 amperes minimum, at a minimum distance of 0.25" CE Mark: CE Compliance per engineering evaluation to certified circuits Cable: 3 conductor, 24 to 26 AWG, Gray polyurethane outer jacket Repeatability: +/-.005" Flow Controls Thrusters Rotary Actuators Cylinders Absorbers (Pneumatic Actuators) Pneu Moment Transition Plates Multi-Axis Configurations Position Sensing Application Checklist 105 For Technical Assistance:

59 Bimba Solid State Electrical Circuit Diagrams Typical Solid State Sourcing Configuration for HSC Models (PNP) SOURCING SWITCH Typical Solid State Sinking Configuration for HSK Models (NPN) SINKING SWITCH Positive + (Vcc) RED BLACK Common WHITE LOAD OR PLC INPUT (Gnd) Positive + (Vcc) RED BLACK WHITE LOAD OR PLC INPUT Common Positive + (Vcc) (Gnd) HSC, HC Basic Circuit Layout for Programmable Logic Controllers (PLC) and Normally Off Relays and Solenoids CAUTION: Shorting white wire to ground will damage switch (Gnd) HSK, HK Basic Circuit Layout for Programmable Logic Controllers (PLC) and Normally Off Relays and Solenoids CAUTION: Shorting white wire to supply voltage will damage switch 8mm Male Connector Sourcing Solid State Switch POSITIVE OUTPUT LOAD GROUND/ NEGATIVE HSCQ, HCQ + 8mm Male Connector Sinking Solid State Switch POSITIVE OUTPUT LOAD GROUND/ NEGATIVE HSKQ, HKQ + Pin and Wire Assignments for Quick Connect 8mm Female Connector Face View of Male Connector BROWN - POSITIVE BLUE - GROUND BLACK - OUTPUT POSITIVE 3. GROUND 4. OUTPUT 106

60 Bimba Solid State Dimensions HSC, HSK Solid State (inches shown, mm in parentheses) Flow Controls.45 (11.4) 1.10 (27.9) 1.10 (27.9) 5 (127) 1.33 (33.8) Thrusters.20 (5.1) L.E.D..10 (2.5) CENTERLINE HALL EFFECT SENSOR HSC, HSK 24" (0.6m) JACKETED LEADS 0.45 (11.4) 0.20 (5.1) LED HC, HK Solid State 0.17 (4.3) 0.28 (7.1) HSCQ, HSKQ Rotary Actuators Cylinders 0.20 (5.1) 0.45 (11.4) L.E.D (27.9) 0.45 (11.4) L.E.D (27.9) 0.28 (7.1) 5 (127) 1.33 (33.8) Absorbers (Pneumatic Actuators) Pneu Moment 24" (0.6M) JACKETED LEADS 0.10 (2.5) CENTERLINE SENSOR HSC, HSK 0.20 (5.1) 0.17 (4.3) HSCQ, HSKQ Transition Plates 0.38 (9.6) 0.58 (14.7) 0.58 (14.7) 0.28 (7.1) Multi-Axis Configurations 0.53 (13.5) L.E.D. 24" (0.6M) JACKETED LEADS 0.38 (9.6) 0.53 (13.5) L.E.D. 5 (127) 1.33 (33.8) Position Sensing 0.12 (3.0) CENTERLINE SENSOR HC, HK 0.17 (4.3) HCQ, HKQ Application Checklist 107 For Technical Assistance:

61 Bimba Solid State Mounting HSC, HSCQ, HSK, HSKQ Rotary Actuators The switch can be mounted anywhere along the length and circumference of the actuator body. Mounting hardware includes the switch, a presized stainless steel band, a chromeplated zinc die cast housing and a ball head screw. For 10mm and 12mm ISO 6432 cylinders, a clip is also included. 10mm 12mm Note: Mount with LED face up. 108

62 Bimba Position Sensing Hysteresis and Operating Windows Hysteresis Bimba Hall Effect switches are subject to hysteresis. Hysteresis is the difference in magnetic field strength needed to initiate switch operation versus the field strength needed to sustain switch operation. The effect is that the switch break point will be different from the switch make point in the piston travel. Operating Window The operating window is the distance the piston travels while the switch is in the ON state, and includes the hysteresis action. For the Hall Effect Switch, hysteresis is greater on one side of the operating window because this switch is sensitive to only one side of the magnet. For high speed equipment, the time duration of the switch signal may be critical. The time duration is a function of the operating window length and the speed of operation of the actuator. It is calculated by dividing the minimum travel in the operating window by the piston speed, taking into account the hysteresis effect. The illustrations and chart below show the operating windows for the Hall Effect Switch. Flow Controls Thrusters Rotary Actuators MID STROKE OPERATION DIRECTION OF PISTON MOTION SW BREAK POINT (HALL SWITCH) SW MAKE POINT SW. ON SW. ON SW BREAK POINT SW MAKE POINT DIRECTION OF PISTON MOTION END OF STROKE OPERATION SW MAKE POINT DIRECTION OF PISTON MOTION SW BREAK POINT SW. ON SW. ON END OF STROKE Cylinders Absorbers WINDOW HYS HYS WINDOW HYS HSK, HK, HSC and HC Slide Rodless Cylinders (inches shown, mm in parentheses) (Pneumatic Actuators) Pneu Moment Cylinder Operating Window Hysteresis Type Bore W1 W2 H1 H2 HSK and HSC for Rotary Actuators Repeatability Rodless Cylinders* 0.25 to 0.5 (6.4 to 12.70), depending on individual assembly ± (.4) *Any ferrous materials within an inch of the carriage may reduce the magnetic flux and affect switch operation. Model Operating Windows Switch Mounted on Side 1 Switch Mounted on Side 2 Switch Mounted on Side 1 Hysteresis Switch Mounted on Side 2 CW CCW CW CCW CW CCW CW CCW Repeatability 9/16" (14mm) /4" (19mm) /16" (27mm) /2" (38mm) " (50mm) Transition Plates Multi-Axis Configurations Position Sensing Application Checklist 109 For Technical Assistance:

63 Magnetic Reed How to Order/List Prices Rodless Cylinders, and Rotary Actuators MRS P B L QCX - 04 BAND SIZE (See page 104) SWITCH TYPE BAND MOUNT 24 (0.6m) pigtail lead OPTIONAL X = Include if 144 (3.66m) pigtail lead needed (Not applicable with Quick Connect) LED L = LED Omit = No LED OPTIONAL Q = Include if Quick Connect style needed QC = 2 meter mating cable accompanies switch QCX = 5 meter mating cable accompanies switch NOTE: Before ordering, reference switch selection chart on page 102 for compatibility. OPTIONS Base Model Base Model (24" (0.6m) X Quick Connect pigtail lead 144" (3.66m) Q QC QCX pigtail lead (no cable) (2m cable) (5m cable) 1 MRS N/A N/A N/A N/A MRS-.087-B MRS-.087-BL MRS-.087-PBL MRS-1.5-B N/A N/A N/A 3 RSU N/A RSUM N/A N/A N/A N/A 1 Track mount switches. 2 Bands are included in the price. See page 110 to specify band size 3 Pigtail leads 12" for RSU-1 and RSUM-1. These switches are for Rodless Cylinders. To Order Cable Connectors Separately Base Model Description List Price C4 2 meter - straight $20.00 C4X 5 meter - straight All prices are F.O.B. Monee, Illinois and are subject to change without notice. 110

64 Magnetic Reed Rotary Actuators: Bore Size 9/16" (14mm) Specifying Band Size Many of the Bimba Magnetic Reed switches are band-mounted to the actuator. For all band-style switches, a pre-sized band is ordered by adding a bore size designation as the last two digits of the basic switch model number. For example, the Magnetic Reed Switch model MRS-.087-B for a 2 bore Thruster would be MRS-.087-B-31. Magnetic Reed Switch model MRS-.087-PBL for a 2-1/2 bore Double-Wall cylinder would be MRS-.087-PBL-DW3. A triac-type reed switch for a 16mm bore ISO 6432 cylinder would be MRS-1.5-B-M16. 3/4" (19mm) 7/8" 1-1/16" (27mm) 1-1/4" 1-1/2" (38mm) 1-3/4" 2" (50mm) 2-1/2" 3" Bore Model Number Flow Controls Thrusters Rotary Actuators Cylinders Absorbers Pneu Moment (Pneumatic Actuators) Transition Plates Multi-Axis Configurations Position Sensing Application Checklist 111 For Technical Assistance:

65 Magnetic Reed Electrical Specifications Magnetic Reed MRS-.087 MRS-.087-B (2 wire switch) Contacts...SPST Form A (Normally Open) Contact Rating...10 Watts max. Switch Voltage Volts max. AC/DC Maximum Current 500 ma max. (Resistive) Initial Contact Resistance 0.10 ohms max. Actuating Time Average millisecond MRS-.087-BL MRS-.087-BLQ (3 wire switch) Contacts...SPST Form A (Normally Open) Contact Rating...9 Watts max. Switch Voltage...6 to 24 Volts Maximum Current 500 ma max. (Resistive) Initial Contact Resistance 0.10 ohms max. Actuating Time Average millisecond LED Indicator MRS-.087-BQ (2 wire switch) Contacts...SPST Form A (Normally Open) Contact Rating...10 Watts max. Switch Voltage Volts AC or DC Maximum Current: ma (Resistive) Actuating Time Average millisecond MRS-.087-PBL MRS-.087-PBLQ (2 wire switch) Contacts...SPST Form A (Normally Open) Contact Rating Watts max. Switch Voltage...3 to 120 Volts AC or DC Minimum Current...10mA AC or DC Maximum Current...20 ma AC or DC Initial Contact Resistance 0.10 ohms max. Actuating Time Average millisecond LED Indicatord MRS-1.5 (1-1/16 to 2-1/2 ) MRS-1.5-S (9/16 to 3/4 bore) MRS-.1.5-B (2 wire switch) Contacts...SPST Form A (Normally Open) Voltage Rating...12 to 230 Volts (AC only) Minimum Current amps Maximum Current ºF(10ºC) ºF(93ºC) Actuating Time Average milliseconds RSU-1 RSUM-1 (2 wire switch) Contacts...SPST Form A (Normally Open) Contact Rating...10 Watts max. Switching Voltage Volts Max. AC/DC Breakdown Voltage Volts min. Switching Current ma max. Initial Contact Resistance ohms max. Actuating Time Average millisecond NOTE: See page 116 for Repeatability and Hysteresis 112

66 Magnetic Reed Load Current Derating Curves Flow Controls VOLTAGE AC OR DC MRS-.087 MRS-.087-B MRS-.087-BQ RSU-1 RSUM VOLTAGE LIMIT QUICK CONNECT MODELS VOLTAGE AC OR DC MRS-.087-BL MRS-.087-BLQ Thrusters Rotary Actuators CURRENT AC OR DC MILLIAMPERES (ma) CURRENT AC OR DC MILLIAMPERES (ma) 500 Cylinders VOLTS MRS-.087-PBL MRS-.087-PBLQ VOLTS vs MAX. CURRENT (20mA) LOAD CURRENT (AMPS) MRS-1.5 MRS-1.5-B MRS-1.5-S Absorbers (Pneumatic Actuators) Pneu Moment WATTS AIR TEMPERATURE (Fº) Transition Plates Multi-Axis Configurations Position Sensing Application Checklist 113 For Technical Assistance:

67 Magnetic Reed Electrical Circuit Diagrams MRS-.087 MRS-.087-B RSU-1 RSUM-1 MRS-.087-BQ MRS-.087-PBLQ POSITIVE/HOT LOAD RED LOAD NEGATIVE/ NEUTRAL BLACK 8mm Male Connector MRS-.087-BL MRS-.087-BLQ BLACK WHITE RED LOAD POSITIVE/HOT OUTPUT LOAD NEGATIVE/ NEUTRAL 8mm Male Connector MRS-1.5 MRS-1.5-S MRS-1.5-B MRS-.087-PBL RED LOAD RED LOAD BLACK BLACK Pin and Wire Assignments for Quick Connect BROWN - POSITIVE BLUE - GROUND BLACK - OUTPUT POSITIVE 3. GROUND 4. OUTPUT 8mm Female Connector Face View of Male Connector 114

68 Bimba Position Sensing MRS-.087-B MRS-.087-BL MRS-.087-PBL MRS-1.5-B 24" (0.6m) JACKETED LEADS 144" (3.66m) OPTIONAL L.E.D.* 1.31 (33.3).12 MAX. (3.0).59 (15.0).62 (15.8) Dimensions (inches shown, mm in parentheses) 1.33 (33.8) 0.28 (7.1) MRS-.087-BQ MRS-.087-BLQ MRS-.087-PBLQ 5 (127) 0.17 (4.3) 1.31 (33.3) 0.59 (15.0) 0.62 (15.8) Flow Controls Thrusters Rotary Actuators Cylinders MRS MRS Absorbers.76 24" JACKETED LEADS To order longer leads, specify D-7001-A-lead length in inches. Consult BIMBA distributor or factory for prices. 24" JACKETED LEADS To order longer leads, specify D-7000-A-lead length in inches. Consult BIMBA distributor or factory for prices. (Pneumatic Actuators) Pneu Moment.5 (13.0) RSU-1, RSUM (38.1) 1.25 (31.8) 2X (4.8).19 5/16" - 24 THD. (m8 x 1.25 THD.) 12" (.3m) LEADS MRS-1.5-S " JACKETED LEADS To order longer leads, specify D A-lead length in inches. Consult BIMBA distributor or factory for prices. Transition Plates Multi-Axis Configurations Position Sensing Application Checklist 115 For Technical Assistance:

69 Magnetic Reed Mounting Band-style Rotary Actuators The switch can be mounted anywhere along the length and circumference of the actuator body. Mounting hardware includes the switch, a band, a U-shaped bracket and a screw (included). Track-style For Slide Rodless Cylinders Actuator models ordered for position sensing include a special switch track. The switch slides into the track and is tightened with a screw (included). For trackmounted switches on MRS cylinders with -Z option, the following dimensions apply: For Rodless Cylinder RSU-1, RSUM-1 The switch clamps directly into the switch bracket, shock absorber/switch bracket, mounting plate or end plate of the rodless cylinder with two mounting nuts (included). Bore Designator Bore A 02 9/16" /4" /16" /4" /2" /4" " /2" 2.98 Note: not available for 5/16 and 7/16 bores for Rodless Cylinders and Original Line Cylinders. 116

70 Magnetic Reed Hysteresis and Operating Windows Hysteresis Bimba Magnetic Reed switches are subject to hysteresis. Hysteresis is the difference in magnetic field strength needed to initiate switch operation versus the field strength needed to sustain switch operation. The effect is that the switch break point will be different from the switch make point in the piston travel. Operating Window The operating window is the distance the piston travels while the switch is in the ON state, and includes the hysteresis action. For the Magnetic Reed Switch, hysteresis is equal on both sides of the operating window. For high speed equipment, the time duration of the switch signal may be critical. The time duration is a function of the operating window length and the speed of operation of the actuator. It is calculated by dividing the minimum travel in the operating window by the piston speed, taking into account the hysteresis effect. The illustrations and charts below show the operating windows for the Magnetic Reed. MID STROKE OPERATION END OF STROKE OPERATION Flow Controls Thrusters Rotary Actuators Cylinders DIRECTION OF PISTON MOTION SW BREAK POINT SW MAKE POINT SW. ON SW. ON SW BREAK POINT SW MAKE POINT DIRECTION OF PISTON MOTION SW BREAK POINT SW MAKE POINT DIRECTION OF PISTON MOTION SW. ON SW. ON END OF STROKE Absorbers HYS WINDOW WINDOW HYS HYS (Pneumatic Actuators) Pneu Moment Type Original Line Double-Wall Rodless Cylinders, and Rotary Actuators (inches shown, mm in parentheses) Bore Designator Cylinder Bore Operating Window Hysteresis Maximum Repeatability 02, 04, 09 9/16", 3/4", 1-1/16" ±.015" 12, 17, 24, 31, /4", 1-1/2", 1-3/4", 2", 2-1/2" ±.015" 17, /2", 2" ±.015" 50, 83, /2", 3-1/4", 4" ±.015" 9/16" (14mm) 3/4" (19mm) 1-1/16" (27mm) 1-1/2" (38mm) 2" (50mm) All types and bores (8.1mm) (1.0mm) ±.015" (.4mm) ± 3 ± 2 ± 2 ± 2 ± 1 Transition Plates Multi-Axis Configurations Position Sensing Application Checklist 117 For Technical Assistance:

71 Bimba Low Profile Bimba Low Profile Switch Bimba s new low profile switches offer the latest giant magnetoresistive technology, and offers more features and functionality in the smallest package of any actuator position sensing switch. The switch fits in a track located on the cylinder s body and leaves it flush with the cylinder body. It has fast response, symmetrical hysteresis, and infinite life. Bimba offers 4 different low profile switches: Magnetic Reed Switch GMR Auto-configure GMR source (PNP) output GMR Sink (NPN) output Features/Advantages Extremely small -- the Bimba GMR are the lowest profile switch currently available. The Auto-Configure GMR Switch automatically determines whether the switch has been connected to a current sinking or sourcing load. Solid state reliability -- no moving parts means longer life, no contact bounce. Fast response rate -- 1 microsecond maximum. Low, symmetrical hysteresis eases set-up and provides more accurate sensing. Built-in fault protection including reverse polarity, overvoltage and transient protection. LED verifies switching and eases set-up. Several switches can be mounted on one actuator. Pigtail leads in two lengths, with Quick Connect option for easy set-up. For use with Bimba EF1, Twin Bore, and Original Line cylinders, and PneuMoment actuators. How it Works The Bimba GMR Switch is based on giant magnetoresistive (GMR) technology, which was first developed in It includes 4 GMR resistors (2active, 2 shielded), each of which has many thin layers of magnetorsistive material. In each layer, the electrons are oriented opposite the adjacent layer, providing a great deal of resistance to electrical flow. The presence of a magnetic field overcomes the magnetic coupling between the adjacent layers, causing parallel alignment of magnetic moments between layers, and resistance drops significantly. By connecting the 4 resistors in a classic Wheatstone bridge configuration, the voltage across a single resistor is doubled, providing a linear output. This voltage is then amplified, and sent to a comparator that switches the sensor output when it detects that a minimum magnetic field strength is present. High voltage transistors provide TTL-compatible output rated at 25 milliamps. The switch includes reverse polarity, overvoltage and transient protection. Switch Application Selection Guide Switch Application Guideline Programmable Solid State Solenoids Indicator Lights Motors Time Switch Controllers Relays Only Bulb LED Counters Magnetic Reed Yes <5VA* <5VA* <5VA* Yes <5VA* <5VA* GMR Auto- Yes Yes No No Yes No Yes configure Switch GMR Source or Yes <50mA No <50mA Yes No <50mA Sink Output *Use resistor-capacitor protection 118