RexMover Series 277 & 297 Rodless Shuttle Cylinder

Transcription

1 Industrial Hydraulics Electric Drives and Controls Linear Motion and Assembly Technologies Pneumatics Service Automation Mobile Hydraulics RexMover Series 277 & 297 Rodless Shuttle Cylinder Catalog pages from SC February 2004 Bosch Rexroth Corporation Pneumatics 1953 Mercer Road Lexington, KY Tel: FAX: /

2 New features High performance RexMover TM is the result of years of experience and incorporates innovative user-driven features: ٠ Robust design ٠ High speed capability ٠ Virtually leak-free ٠ User-friendly Choice of air connections ٠ on the side at both ends ٠ or on the rear of the end covers ٠ or one end cover allows dual porting without pressure drop ٠ NPT or ISO-G(BSPP) ports Shuttle and piston body in one piece ٠ Robust design integrated for high strength and long life ٠ Magnetic piston standard ٠ Easy maintenance Cushioning ٠ Adjustable pneumatic end-cushioning ٠ Impact bumpers in polyurethane reduce noise and absorb impact forces Sturdy profile ٠ Strong, yet lightweight aluminum ٠ Blends well into host machine Sealing Bands ٠ Inner sealing band in polyurethane. Unique shape makes cylinder practically air tight. ٠ Outer band in steel protects against dust, etc. High speed ٠ Speeds up to 16 feet per second due to large air channels Oval-shaped piston ٠ Low overall height saves space ٠ Greater resistance to side load Grooves for sensors on three sides ٠ Sensors mechanically protected ٠ Internal groove provides sensor cable channel T-grooves for mounting ٠ Easy installation of cylinders with foot mounting Four versions ٠ Internal guiding, slide bearing guide, mini guide and heavy-duty guide See page 3 for details 2001 Bosch Rexroth Corporation Standardized sensors ٠ 275 series sensors are used in many other Rexroth cylinders Automation Building Blocks ٠ Combine RexMover with other Rexroth standard actuators for modular automation systems

3 RexMover Rodless Cylinders NPT and ISO-G (BSPP) Ports For an index for NPT ports, see page 2. For an index for ISO-G (BSPP) ports, see page 20. 1

4 Rodless Cylinder, RexMover, Series 297 NPT Ports Products Internal Guiding, 5/8 3" bore with magnetic piston and adjustable cushioning See page Slide bearing Guide, 5/8 1-1/4" bore with magnetic piston and adjustable cushioning See page Long Slide bearing Guide, 5/8 1-1/4" bore with magnetic piston and adjustable cushioning See page Mini Guide, 1 1-1/4" bore with magnetic piston and adjustable cushioning See page Heavy Duty Guide, 5/8 2-1/2" bore with magnetic piston and adjustable cushioning See page 15 Ordering system for cylinders with optional designs Guide for ordering with pre-assembled mountings, sensors, etc. See page 18 Accessories Foot mounting End cover mounting Shuttle angle bracket See page 42 See page 43 See page 44 Adjustable articulated mounting Adjustable stop for slide bearing version; Shock absorber Slide bearing See page 45 See page 46 See page 47 Cable holder, inch tube adapter Sensors and Connectors Technical Section See page 47 See page 48 See page 50 2

5 Rodless Cylinder, RexMover, Series Internal Guiding, 5/8-3" Bore with magnetic piston and adjustable cushioning - NPT Ports Technical Data Type Working pressure Ambient temperature range Medium Slotted cylinder PSI [2-8 bar] 14 to 140 F (-10 C to +60 C) Compressed air, non-lubricated Materials Piston and shuttle Polyacetal/Polyurethane and anodized aluminum End covers Anodized aluminum Cylinder barrel Anodized aluminum Seals Polyurethane Sealing strips Polyurethane /420 Stainless Steel Screws Zinc plated steel Application Area In compact installations where restricted external dimensions are to be found for controlled and long strokes. Due to its design, the Internal Guided version can be used as a strong linear drive. Technical Information (for further information see Technical Section) Bore size¹) [INCH] 5/8" 1" 1 1/4" 1 1/2" 2" 2 1/2" 3" Connection port M 7 1/8" NPT 1/8" NPT 1/4" NPT 1/4" NPT 3/8" NPT 3/8" NPT Theoretical piston force at 87 PSI [6 bar] lbs.(f) Cushioning length, per end [Inch] Cushioning energy²) [ft.-lbs.] Cylinder weight 0 in. stroke[lbs.] add. Per 4"[lbs.] Max. Velocity with external cushioning[ft./s] Permitted static forces and moments³) Applied load (F1) [lbs.(f)] Longitudinal torque (M) [ft.-lbs.] Lateral torque (Ms) [ft.-lbs.] Twisting torque (Mv) [ft.-lbs.] ¹) Bore size = Piston equivalent diameter for calculations ²) Cushioning diagram, see Technical information ³) Permitted external forces and moments when the shuttle is stopped. Bore size Connection port M7 1/8" NPT 1/8" NPT 1/4" NPT Stroke (Inches) Part No. Part No. Part No. Part No ²) ²) ²) ²) Rec. Max. Stroke³ 267" 263" 263" 263" Bore size Connection port 1/4" NPT 3/8" NPT 3/8" NPT Stroke (Inches) Part No. Part No. Part No Opt. Stroke ²) ²) ²) Rec. Max. Stroke³) 389" 389" 389" ²) Strokes may be coded in 1/8" increments. Example: A 1 1/4" Bore by 16 3/4" Stroke would be part number Stroke indicator xxx ( xxx-0). Strokes greater than 99 7/8" require special part number, contact Rexroth. ³) Longer strokes on request. Note. Since the design of shuttle cylinders demands that consideration be given to the dynamic forces and moments which arise, the necessary diagrams and dimension tables for the design of all types are supplied, see Technical information. 3

6 Rodless Cylinder, RexMover, Series Internal Guiding, 5/8-3" Bore with magnetic piston and adjustable cushioning - NPT Ports Code No. for cylinder in optional design Series - Type Bore size Code [inch] Stroke Code 6 ) Cylinder mounting¹) Shuttle mounting²) Sensors³) Adjustable stop 4 ) Option 1 5 ) [5/8] M 00 S W 25 [1] M 40 *S42 R1 32 [1 1/4] M 41 S44 R2 40 [1 1/2] M 49 R3 50 [2] I1 63 [2 1/2] I2 80 [3] I3, I4 I5, I6 ¹) CYLINDER MOUNTING M00 = Without, M40 = End cover mounting, M41 = Foot mounting M49 = End cover and foot mounting. ²) SHUTTLE MOUNTING S00 = Without, *S42 = Shuttle angle bracket (1 1/4" to 3" bores only), S44 = Adjust. articulated mounting. ³) SENSORS (2 pieces) 00 = Without, R1 = Reed with 2,5 m cable, R2 = Reed with 10 m cable R3 = Reed with M8 conn., I1 = Inductive with 2,5 m cable, I2 = Inductive with 10 m cable, I3 = Inductive with M8 conn., I4 = Inductive as per EN , I5 = Inductive with M12 conn., I6 = NPN with M8 connector. 4 ) ADJUSTABLE STOP 00 = Without 5 ) OPTION 1 W = Without 6 ) Longer strokes on request. Last digit is eighths of an inch. The table above shows the possible combinations with Internal Guiding. Note: For help with ordering code, see Ordering System. Reconditioning kit* Bore Size 5/8" 1" 1 1/4" 1 1/2" 2 2 1/2" 3" Part No *Includes items in Seal Kit diagram. Seal Kit diagram LEGEND 1. Dust cover seals 2. Piston seals 3. Piston 4. Scraper and spring (not shown) 5. End cover seal 6. Cushion seal CAD file references for cylinders in optional stroke Bore size 5/8" 1" 1 1/4" 1 1/2" 2" 2 1/2" 3" Reference R R R R R R R

7 Rodless Cylinder, RexMover, Series Internal Guiding, 5/8-3" Bore with magnetic piston and adjustable cushioning - NPT Ports 5/8-3" Bore S* = Stroke Bore Size A B E BU CC CU EE FH FR²) GR [inch] 5/ , M7 44, , /8" NPT 54, / , /8" NPT 65, / , /4" NPT 75, , /4" NPT 82, / , /8" NPT 97, , /8" NPT 122, Bore Size [inch] MC³) PL PO PP RT 4 ) RU¹), 5 ) SG TG WH ZD EH RX¹), 6 ) XX ZZ 5/8 93,5 17,5 18,8 6,8 1/4-28 UNF M4 13,0 35,5 73, , UNF [M5] 1 107,5 18,5 25,8 8,8 1/4-28 UNF M4 16,0 46,0 77, , UNF [M5] 1 1/4 120,0 18,5 27,0 8,5 1/4-28 UNF M6 15,2 54,0 90, /4-28 UNF /2 131,4 17,5 34,0 10,0 1/4-28 UNF M6 18,4 65,0 101, /4-28 UNF ,1 17,5 37,5 10,0 5/16-24 UNF M6 18,4 65,0 117, ,5 1/4-28 UNF /2 166,6 15,5 47,5 12,5 5/16-24 UNF M6 23,4 78,0 136, ,5 1/4-28 UNF ,5 15,5 67,5 21,5 3/8-24 UNF M6 36,0 90,0 150, ,5 1/4-28 UNF ¹) Thread depth: 6 mm for sizes 5/8-1", 10 mm for sizes 1 1/4-3". ²) The outer FR dimensions are only for 2, 2 1/2 and 3" Bores. ³) The positioning of the magnet in the shuttle. 4 ) Thread depth: 8 mm for sizes 5/8-1 1/4", 11 mm for sizes 1 1/2 and 2", 10 mm for size 2 1/2", 13 mm for size 3". 5 ) Refer to dimensions FR, WH. 6 ) Refer to dimensions XX, ZZ. Dimensions in mm unless otherwise stated. 5

8 Rodless Cylinder, RexMover, Series Slide bearing Guide, 5/8-1 1/4" bore with magnetic piston and adjustable cushioning - NPT Ports Technical Data Type Working pressure Ambient temperature range Medium Slotted cylinder PSI (2-8 bar) 14 to 140 F (-10 C to +60 C) Compressed air, non-lubricated Materials Piston and shuttle Polyacetal/Polyurethane and anodized aluminum End covers Anodized aluminum Cylinder barrel Anodized aluminum Seals Polyurethane Sealing strips Polyurethane / 420 Stainless Steel Screws Zinc plated steel Slide bearings Polyethylene Application Area In compact installations where restricted external dimensions are to be found for controlled and long strokes. The Slide bearing Guide version will be used as a strong linear drive for precise movement. Technical Information (for further information, see Technical Section) Bore size¹) [INCH] 5/8" 1" 1 1/4" Connection port M 7 1/8" NPT 1/8" NPT Theoretical piston force at 87 PSI [6 bar] [lbs.(f)] Cushioning length [Inch] Cushioning energy²) [ft.-lbs.] Cylinder weight 0 in. stroke[lbs.] add. Per 4"[lbs.] Max. Velocity with external cushioning[ft.-lbs.] Permitted static forces and moments³) Applied load (F1) [lbs.(f)] Longitudinal torque (M) [ft.-lbs.] Lateral torque (Ms) [ft.-lbs.] Twisting torque (Mv) [ft.-lbs.] ¹) Bore size = Piston equivalent diameter for calculations. ²) Cushioning diagram, see Technical information. ³) Permitted external forces and moments when the shuttle is stopped. Bore size Connection port M7 1/8" NPT 1/8" NPT $ Part No. Part No. Part No. Optional Stroke (Inches) ²) xxx xxx xxx-0 Rec. Max. Stroke³ 267" 263" 263" ²) Strokes may be coded in 1/8" increments. Example: A 1 1/4" Bore by 16 3/4" Stroke would be part number Stroke indicator xxx ( xxx-0). Strokes greater than 99 7/8" require special part number, contact Rexroth. ³) Longer strokes on request. Note. Since the design of shuttle cylinders demands that consideration be given to the dynamic forces and moments which arise, the necessary diagrams and dimension tables for the design of all types are supplied, see Technical information. 6

9 Rodless Cylinder, RexMover, Series Slide bearing Guide, 5/8-1 1/4" bore with magnetic piston and adjustable cushioning - NPT Ports Code No. for cylinder in optional design Series Type Bore size Code [inch] Stroke Code 6 ) Cylinder mounting¹) Shuttle mounting²) Sensors³) Adjustable stop 4 ) Option 1 5 ) [5/8] M 00 S W 25 [1] M 40 *S42 R1 11, [1 1/4] M 41 S44 R2 21, 22 M 49 R3 31, 32 I1 41, 42 I2 51, 52 I3, I4 I5, I6 ¹) CYLINDER MOUNTING M 00 = Without, M 40 = End cover mounting, M 41 = Foot mounting, M49 = End cover and foot mounting ²) SHUTTLE MOUNTING S00 = Without, *S42 = Shuttle angle bracket (1 1/4" bore only), S44 = Adjustable articulated mounting ³) SENSORS (2 pieces) 00 = Without, R1 = Reed with 2,5 m cable, R2 = Reed with 10 m cable, R3 = Reed with M8 conn., I1 = Inductive with 2,5 m cable, I2 = Inductive with 10 m cable, I3 = Inductive with M8 conn., I4 = Inductive as per EN , I5 = Inductive with M12 conn. I6 = NPN with M8 connector. 4 ) ADJUSTABLE STOP 00 = without. 11 = one stop for 5/8-1"Bore. 12 = two stops for 5/8-1" Bore. 21 = one stop for 1 1/4" Bore with me= lbs. 22 = Two stop for 1 1/4" Bore w/me= lbs. 31 = One stop for 1 1/4" Bore with me= lbs. 32= Two stops for 1 1/4" Bore with me= lbs. 41= One stop for 1 1/4" Bore with me= lbs. 42= Two stops for 1 1/4" Bore with me= lbs. 51 = One stop for 1 1/4" Bore with me= lbs. 52 = Two stops for 1 1/4" Bore with me= lbs. 5 ) OPTION 1 W = Without 4 ) Note! When adjustable stop is needed the 0-stroke increases; see table "Adjustable stop for slide bearing version". 6 ) Longer strokes on request. Last digit is in eighths of an inch. The table above shows the possible combinations with Slide bearing Guide. The play is adjusted for a working pressure of 87 PSI (6 bar). It can be adjusted by the user. Note. Since the design of shuttle cylinders demands that consideration be given to the dynamic forces and moments which arise, the necessary diagrams and dimension tables for the design of all types are supplied, see "Technical information". See table under "Shock Absorber" in Accessories to determine "me". Note: For help with ordering code, see Ordering System. Reconditioning kit* Bore Size 5/8" 1" 1 1/4" 1 1/2" 2 2 1/2" 3" Part No *Includes items in Seal Kit diagram. Seal Kit diagram LEGEND 1. Dust cover seals 2. Piston seals 3. Piston 4. Scraper and spring (not shown) 5. End cover seal 6. Cushion seal 7

10 Rodless Cylinder, RexMover, Series Slide bearing Guide, 5/8-1 1/4" bore with magnetic piston and adjustable cushioning - NPT Ports CAD file references for cylinders in optional stroke Bore size 5/8" 1" 1 1/4" Reference R W R W R W 5/8-1 1/4" Bore S* = Stroke Bore size [inch] A B C D E F 4 ) G 4 ) H 4 ) J 4 ) BU CC EE FH EH 5/ ,5 7,7 4,5 2,9 5, M7 44,3 25, ,8 7,7 4,5 2,9 5, /8" NPT 54,8 29,0 1 1/ ,6 4 7, /8" NPT 65,1 38,0 Bore size [inch] FR GR MC²) PL PO PP RT³) RU¹), 5 ) SG TG WH ZD RX¹), 6 ) XX YY ZZ 5/ ,5 17,5 18,8 6,8 1/4-28 UNF M ,5 73, /4-28 UNF ,5 18,5 25,8 8,8 1/4-28 UNF M , /4-28 UNF / ,5 27 8,5 1/4-28 UNF M 6 15, /4-28 UNF ¹) Thread depth: 6 mm for sizes 5/8-1" 10 mm for 1 1/4". ²) The position of the magnet in the shuttle. ³) Thread depth: 8 mm for sizes 5/8" - 1 1/4" 4 ) Square nut: according to DIN 562. Size 5/8", 1": M 4. Size1 1/4": M 6. 5 ) Refer to dimensions FR, WH, GR. 6 ) Refer to dimensions XX, YY, ZZ. Dimensions in mm unless otherwise stated. 8

11 Rodless Cylinder, RexMover, Series Long Slide bearing Guide, 5/8-1 1/4" Bore with magnetic piston and adjustable cushioning - NPT Ports Technical Data Type Working pressure Ambient temperature range Medium Slotted cylinder PSI (2-8 bar) 14 to 140 F (-10 C to +60 C) Compressed air, non-lubricated Materials Piston and shuttle Polyacetal/Polyurethane and anodized aluminum End covers Anodized aluminum Cylinder barrel Anodized aluminum Seals Polyurethane Sealing strips Polyurethane / 420 Stainless Steel Screws Zinc plated steel Slide bearings Polyethylene Application Area In compact installations where restricted external dimensions are to be found for controlled and long strokes. The Long Slide bearing guide version can be used as a strong linear drive for precise movement and when greater lever arms are requested. Technical Information (for further information, see Technical Section) Bore size¹) [INCH] 5/8" 1" 1 1/4" Connection port M 7 1/8-27 NPT 1/8-27 NPT Theoretical piston force at 87 PSI (6 bar) [lbs. (f)] Cushioning length, per end [Inch] Cushioning energy²) [ft.- lbs.] Cylinder weight 0 in. stroke[lbs.] add. Per 4"[lbs.] Max. Velocity with external cushioning[ft./s] Permitted static forces and moments³) Applied load (F1) [lbs. (f)] Longitudinal torque (M) [ft.- lbs.] Lateral torque (Ms) [ft.- lbs.] Twisting torque (Mv) [ft.- lbs.] ¹) Bore size = Piston equivalent diameter for calculations. ²) Cushioning diagram, see Technical information ³) Permitted external forces and moments when the shuttle is stopped. 9

12 Rodless Cylinder, RexMover, Series Long Slide bearing Guide, 5/8-1 1/4" Bore with magnetic piston and adjustable cushioning - NPT Ports Code No. for cylinder in optional design Series - Type Bore size Code [INCH] Stroke Code 6 ) Cylinder mounting¹) Shuttle mounting²) Sensors³) Adjustable stop 4 ) Option 1 5 ) [5/8] M 00 S L 25 [1] M 40 *S42 R1 11, [1 1/4] M 41 S44 R2 21, 22 M 49 R3 31, 32 I1 41, 42 I2 51, 52 I3, I4 I5, I6 ¹) CYLINDER MOUNTING M 00 = Without, M 40 = End cover mounting, M 41 = Foot mounting, M 49 = End cover and foot mounting ²) SHUTTLE S00 = Without, *S42 = Shuttle angle bracket (1 1/4" bore only), S44 = Adjustable articulated mounting ³) SENSORS (2 pieces) 00 = Without, R1 = Reed with 2,5 m cable, R2 = Reed with 10 m cable R3 = Reed with M8 conn., I1 = Inductive with 2,5 m cable, I2 = Inductive with 10 m cable I3 = Inductive with M8 conn., I4 = Inductive as per EN , I5 = Inductive with M12 conn., I6 = NPN with M8 connector. 4 ) ADJUSTABLE STOP 00 = without. 11 = one stop for 5/8-1"Bore. 12 = two stops for 5/8-1"Bore. 21 = one stop for 1 1/4"Bore with me= lbs. 22 = Two stop for 1 1/4"Bore w/me= lbs. 31 = One stop for 1 1/4" Bore with me= lbs. 32= Two stops for 1 1/4" Bore with me= lbs. 41= One stop for 1 1/4" Bore with me= lbs. 42= Two stops for 1 1/4" Bore with me= lbs. 51 = One stop for 1 1/4" Bore with me= lbs. 52 = Two stops for 1 1/4" Bore with me= lbs. 5 ) OPTION 1 L = Long Slide bearing Guide 4 ) Note! When adjustable stop is needed the 0-stroke increases; see table "Adjustable stop for slide bearing version". 6 ) Longer strokes on request. Last digit is in eighths of an inch. The table above shows the possible combinations with a Long Slide bearing Guide. Standard part numbers are not available for this model; use the Configurator on the Internet to develop part number. The play is adjusted for a working pressure of 87 PSI (6 bar). It can be adjusted by the user. Note. Since the design of shuttle cylinders demands that consideration be given to the dynamic forces and moments which arise, the necessary diagrams and dimension tables for the design of all types are supplied, see "Technical information". See table under "Shock Absorber" in Accessories to determine "me". Note: For help with ordering code, see Ordering System. Reconditioning kit* Bore Size 5/8" 1" 1 1/4" 1 1/2" 2 2 1/2" 3" Part No *Includes items in Seal Kit diagram. Seal Kit diagram LEGEND 1. Dust cover seals 2. Piston seals 3. Piston 4. Scraper and spring (not shown) 5. End cover seal 6. Cushion seal 10

13 Rodless Cylinder, RexMover, Series Long Slide bearing Guide, 5/8-1 1/4" Bore with magnetic piston and adjustable cushioning - NPT Ports CAD file references for cylinders in optional stroke Bore size 5/8" 1" 1 1/4" Reference R L R L R L 5/8-1 1/4" Bore S* = Stroke Bore size A B C D E F 4 ) G 4 ) H 4 ) J 4 ) BU CC EE FH EH [inch] 5/ M /8-27 NPT / , /8-27 NPT Bore size [inch] FR GR MC²) PL PO PP RT³) RU¹), 5 ) SG TG WH ZD RX¹), 6 ) XX YY ZZ 5/ /4-28 UNF M /4-28 UNF /4-28 UNF M /4-28 UNF / /4-28 UNF M /4-28 UNF ¹) Thread depth: 6 mm for sizes 5/8-1", 10 mm for 1 1/4". ²) The position of the magnet in the shuttle. ³) Thread depth: 8 mm for sizes ) Square nut: according to DIN 562. Size 5/8" - 1": M4. Size 1-1/4": M6. 5 ) Refer to dimensions FR, WH, GR. 6 ) Refer to dimensions XX, YY, ZZ. Dimensions in mm unless otherwise stated. 11

14 Rodless Cylinder, RexMover, Series Mini Guide, 1-1 1/4" Bore with magnetic piston and adjustable cushioning - NPT Ports Technical Data Type Working pressure Ambient temperature range Medium Slotted cylinder PSI (2-8 bar) 14 to 140 F (-10 C to +60 C) Compressed air, non-lubricated Materials Piston and shuttle Polyacetal/Polyurethane and anodized aluminum End covers Anodized aluminum Cylinder barrel Anodized aluminum Seals Polyurethane Sealing strips Polyurethane/420 Stainless steel Screws Zinc plated steel Carrier plate Anodized aluminum Rail holder Anodized aluminum Carriage with ball bearings Stainless steel Rail Stainless steel Application Area In compact installations where restricted external dimensions are to be found for controlled and long strokes. The Mini Guide version can be used as a strong linear drive. Due to the ball bearings, loads can be transported with high precision. Technical Information (for further information, see Technical Section) Bore Size¹) [INCH] 1" 1 1/4" Connection port 1/8" NPT 1/8" NPT Theoretical piston force at 87 PSI [6 bar] [lbs. (f)] Cushioning length, per end [Inch] Cushioning energy²) [ft.- lbs.] Cylinder weight 0 in. stroke[lbs.] add. Per 4"[lbs.] Max. Velocity with external cushioning[ft./s] Permitted static forces and moments³) Applied load (F1) [lbs. (f)] Longitudinal torque (M) [ft.- lbs.] Lateral torque (Ms) [ft.- lbs.] Twisting torque (Mv) [ft.- lbs.] ¹) Bore size = Piston equivalent diameter for calculations. ²) Cushioning diagram, see Technical information ³) Permitted external forces and moments when the shuttle is stopped. Note! The load must be fixed in the carriage with ball bearings. Bore size Connection port 1/8" NPT 1/8" NPT $ Part No. Part No. Optional Stroke part number ²) xxx xxx-0 Rec. Max. Stroke³ 31 1/2" 31 1/2" ²) Strokes may be coded in 1/8" increments. Example: A 1 1/4" Bore by 16 3/4" Stroke would be part number Stroke indicator xxx ( xxx-0). Strokes greater than 99 7/8" require special part number, contact Rexroth. ³) Longer strokes on request. Note. Since the design of shuttle cylinders demands that consideration be given to the dynamic forces and moments which arise, the necessary diagrams and dimension tables for the design of all types are supplied, see Technical information. 12

15 Rodless Cylinder, RexMover, Series Mini Guide, 1-1 1/4" Bore with magnetic piston and adjustable cushioning - NPT Ports Code No. for cylinder in optional design Series - Type Piston size Code [Inch] Stroke Code 6 ) Cylinder mounting¹) Shuttle mounting²) Sensors³) Adjustable stop 4 ) Option 1 5 ) [1] M 00 S W 32 [1 1/4] M 40 R1 M 41 R2 M 49 R3 I1 I2 I3, I4 I5, I6 ¹) CYLINDER MOUNTING M 00 = Without, M 40 = End cover mounting, M 41 = Foot mounting, M 49 = End cover and foot mounting ²) SHUTTLE MOUNTING S00 = Without ³) SENSORS (2 pieces) 00 = Without, R1 = Reed with 2,5 m cable, R2 = Reed with 10 m cable R3 = Reed with M8 conn., I1 = Inductive with 2,5 m cable, I2 = Inductive with 10 m cable, I3 = Inductive with M8 conn., I4 = Inductive as per EN , I5 = Inductive with M12 conn. I6 = NPN with M8 connector. 4 ) ADJUSTABLE STOP 00 = Without 5 ) OPTION 1 W = Without 6 ) Last digit is in eighths of an inch. The table above shows the possible combinations with a Mini Guide version. Note. Since the design of shuttle cylinders demands that consideration be given to the dynamic forces and moments which arise, the necessary diagrams and dimension tables for the design of all types are supplied, see "Technical information". Note: For help with ordering code, see Ordering System. Reconditioning kit* Bore Size 5/8" 1" 1 1/4" 1 1/2" 2 2 1/2" 3" Part No *Includes items in Seal Kit diagram. Seal Kit diagram LEGEND 1. Dust cover seals 2. Piston seals 3. Piston 4. Scraper and spring (not shown) 5. End cover seal 6. Cushion seal CAD file references for cylinders in optional stroke Bore size 1" 1 1/4" Reference R R

16 Rodless Cylinder, RexMover, Series Mini Guide, 1-1 1/4" Bore with magnetic piston and adjustable cushioning - NPT Ports 1-1 1/4" Bore S* = Stroke Bore size A B C E K L M BU CC EE EH 4 ) 1" , /8" NPT /4" M 6 1/8" NPT 11.2 Bore size FH FR MC²) PL PO PP RT³) RU¹) SG TG WH ZD 1" ,8 8,8 1/4-28 UNF M /4" ,5 1/4-28 UNF M 3 15, ¹) Thread depth: 3,5 mm. ²) The positioning of the magnet in the shuttle. ³) Thread depth: 8 mm for sizes 1-1 1/4". Dimensions in mm unless otherwise stated. 14

17 Rodless Cylinder, RexMover, Series Heavy Duty, 5/8-2 1/2 " Bore with magnetic piston and adjustable cushioning - NPT Ports Technical Data Type Working pressure Ambient temperature range Medium Slotted cylinder PSI (4-8 bar) 14 to 140 F (-10 C to +60 C) Compressed air, non-lubricated Materials Piston and shuttle Polyacetal/Polyurethane and anodized aluminum End covers Anodized aluminum Cylinder barrel Anodized aluminum Seals Polyurethane Sealing strips Polyurethane/420 Stainless steel Screws Zinc plated steel Carrier plate Anodized aluminum Carrier mounting and rail holder Anodized aluminum Carriage with ball bearings Steel Rail Hardened steel Application Area In compact installations where restricted external dimensions are to be found for controlled and long strokes. The Heavy Duty version will be used as a strong linear drive. Due to the strong ball bearing guide heavy loads can be transported with high precision. Technical Information (for further information, see Technical Section) Bore size¹) [INCH] 5/8" 1" 1 1/4" 1 1/2" 2" 2 1/2" Connection port M 7 1/8" NPT 1/8" NPT 1/4" NPT 1/4" NPT 3/8" NPT Theoretical piston force at 87 PSI (6 bar) [lbs. (f)] Cushioning length, per end [Inch] Cushioning energy²) [ft.- lbs.] Cylinder weight 0 in. stroke[lbs.] add. Per 4"[lbs.] Max. Velocity with external cushioning[ft./s] Permitted static forces and moments³) Applied load (F1) [lbs. (f)] Longitudinal torque (M) [ft.- lbs.] Lateral torque (Ms) [ft.- lbs.] Twisting torque (Mv) [ft.- lbs.] ¹) Bore size = Piston equivalent diameter for calculations. ²) Cushioning diagram, see Technical information ³) Permitted external forces and moments when the shuttle is stopped. Note! The load must be fixed in the carriage with ball bearings. Bore size Connection port M7 1/8" NPT 1/8" NPT 1/4" NPT $ Part No. Part No. Part No. Part No. Optional Stroke (Inches) ²) xxx xxx xxx xxx-0 Rec. Max. Stroke³ 169" 169" 169" 169" Bore size Connection port 1/4" NPT 3/8" NPT $ Part No. Part No. Optional Stroke (Inches) ²) xxx xxx-0 Rec. Max. Stroke³) 169" 169" ²) Strokes may be coded in 1/8" increments. Example: A 1 1/4" Bore by 16 3/4" Stroke would be part number Stroke indicator xxx ( xxx-0). Strokes greater than 99 7/8" require special part number, contact Rexroth. ³) Longer strokes on request. Note. Since the design of shuttle cylinders demands that consideration be given to the dynamic forces and moments which arise, the necessary diagrams and dimension tables for the design of all types are supplied, see Technical information. 15

18 Rodless Cylinder, RexMover, Series Heavy Duty, 5/8-2 1/2 " Bore with magnetic piston and adjustable cushioning - NPT Ports Code No. for cylinder in optional design Series - Type Bore size Code [inch] Stroke Code 6 Cylinder mounting¹) Shuttle mounting²) Sensors³) Adjustable stop 4 ) Option 1 5 ) [5/8] M 41 S W 25 [1] M 49 *S42 R1 32 [1 1/4] R2 40 [1 1/2] R3 50 [2] I1 63 [2 1/2] I2 I3, I4 I5, I6 ¹) CYLINDER MOUNTING M 41 = Foot mounting, M 49 = End cover and foot mounting ²) SHUTTLE MOUNTING S00 = Without, *S42 = Shuttle angle bracket (1 1/4" to 2 1/2" bores only) ³) SENSORS (2 pieces) 00 = Without, R1 = Reed with 2,5 m cable, R2 = Reed with 10 m cable R3 = Reed with M8 conn., I1 = Inductive with 2,5 m cable, I2 = Inductive with 10 m cable, I3 = Inductive with M8 conn., I4 = Inductive as per EN , I5 = Inductive with M12 conn. I6 = NPN with M8 connector. 4 ) ADJUSTABLE STOP 00 = Without 5 ) OPTION 1 W = Without 6 ) Last digit is in eighths of an inch. The table above shows the possible combinations with a Heavy Duty version. Note. Since the design of shuttle cylinders demands that consideration be given to the dynamic forces and moments which arise, the necessary diagrams and dimension tables for the design of all types are supplied, see "Technical Information." Note: For help with ordering code, see Ordering System. Reconditioning kit* Bore Size 5/8" 1" 1 1/4" 1 1/2" 2 2 1/2" 3" Part No *Includes items in Seal Kit diagram. Seal Kit diagram LEGEND 1. Dust cover seals 2. Piston seals 3. Piston 4. Scraper and spring (not shown) 5. End cover seal 6. Cushion seal CAD file references for cylinders in optional stroke Bore size 5/8" 1" 1 1/4" 1 1/2" 2" 2 1/2" Reference R R R R R R

19 Rodless Cylinder, RexMover, Series Heavy Duty, 5/8-2 1/2 " Bore with magnetic piston and adjustable cushioning - NPT Ports 5/8-2 1/2" Bore S* = Stroke Bore A B C D E F G J K BU CC EE EH size 5/8" M 7 30,5 1" /8" NPT 30,5 1 1/4" /8" NPT 34,5 1 1/2" /4" NPT 39 2" /4" NPT /2" /8" NPT 39 Bore FH FR GR MC²) PL PO PP RT³) RU¹) SG TG WH ZD size 5/8" /4-28 UNF M " /4-28 UNF M /4" /4-28 UNF M /2" /4-28 UNF M " /16-24 UNF M /2" /8-24 UNF M ¹) Thread depth: 6 mm for sizes 5/8 1", 10 mm for size 1 1/4", 12 mm for sizes 1 1/2 2 1/2". ²) The positioning of the magnet in the shuttle. ³) Thread depth: 8 mm for sizes 5/8 1 1/4", 11 mm for sizes 1 1/2 & 2", 10 mm for size 2 1/2". Note! Grooves in carrier plate for square nut according to DIN 562, M 6. Dimensions in mm unless otherwise stated. 17

20 Rodless Cylinder, RexMover, Series NPT Ports: Ordering system for cylinders with optional designs and pre-assembled with mountings, sensors, etc. How to order a cylinder in optional design step by step You can configure your cylinder on our home page on Internet, There you will receive a unique ordering number. If you do not have access to Internet, you can also follow the steps below. Ordering number will then be given by the nearest Bosch Rexroth office. STEPS: STEP 1: Cylinder series Code 297 = NPT ports STEP 2: Guiding type Code 0 = Internal Guiding 4 = Mini Guide 3 = Slide bearing Guide 5 = Heavy Duty Code example: Slide bearing Guide = 3 Code STEP 3: Bore size Table of available piston sizes of the different Guiding types Code Size [Inch] Internal Slide bearing Guiding Mini Guide Heavy Duty 16 5/ / / / Available; - Not available Code example: Size 1 1/4" = 32. STEP 4: Stroke Stroke [in eighths of an Inch] Code stroke in inches with the last digit in eighths of an inch. Example: 26 3/4" stroke is coded 0266 STEP 5: Cylinder mountings Code M 00 M 40 M 41 M 49 ¹) The number of foot mountings delivered is a function of the stroke. Code example: Foot mountings = M 41 Mounting Without End cover mounting (2 pieces) Foot mounting¹) Endcover and foot mounting 18

21 Rodless Cylinder, RexMover, Series NPT Ports: Ordering system for cylinders with optional designs and pre-assembled with mountings, sensors, etc. STEP 6: Shuttle mountings Code S00 S42 S44 Code example: Shuttle angle bracket = S42 Mounting Without Shuttle angle bracket (1 1/4" to 3" bores only) Adjustable articulated mounting STEP 7: Sensors¹) Code Sensor type 00 Without R1 Reed with 2,5 m cable in PVC R2 Reed with 10 m cable in PVC R3 Reed with cable in PU and M8 contact I1 Inductive with 2,5 m cable in PVC I2 Inductive with 10 m cable in PVC I3 Inductive with cable in PU and M8 connector. I4 Inductive with cable in PU and M8 connector (as per EN ) I5 Inductive with cable in PU and M12 connector. I6 NPN with M8 connector. ¹) Two sensors are delivered. For more information see accessories. Code example: Reed sensor with 10 m cable = R2 STEP 8: Adjustable stop¹) Code Adjustable stop = without = For piston size 5/8" - 1" Bore, one stop = For piston size 5/8" - 1" Bore, two stops = For piston size 1 1/4" Bore, lbs., one stop = For piston size 1 1/4" Bore, lbs., two stops = For piston size 1 1/4" Bore, lbs., one stop = For piston size 1 1/4" Bore, lbs., two stops = For piston size 1 1/4" Bore, lbs., one stop = For piston size 1 1/4" Bore, lbs., two stops = For piston size 1 1/4" Bore, lbs., one stop = For piston size 1 1/4" Bore, lbs., two stops. ¹) Only available with Slide bearing Guide. For more information and to determine "me" see accessories. Code example: For 1 1/4" Bore (me = 44 lbs.) = 41 STEP 9: Option Code W L Code example: Long Slide bearing shuttle = L Option Without Long Slide bearing shuttle Ordering Example: Cylinder series 297 with Slide bearing Guide,1 1/4" Bore, 26 3/4" stroke, with foot mounting, shuttle angle bracket, two sensors Reed with 10 m cable, adjustable stop (me = 44 lbs.) and Long Slide bearing shuttle: 297-3/ M41-S42-B1R241L-0. The code key shall be used to describe the cylinder. At registration of this code no. a unique order no. is created. The ordering number shall be used for repeated orders. 19

22 Rodless Cylinder, RexMover, Series mm size, ISO-G (BSPP) ports Products Internal Guiding, mm size Slide bearing Guide, mm size See page 22 See page 25 See page Long Slide bearing Guide, mm size Mini Guide, mm size Heavy Duty, mm size According to series 170, mm size Not for new design, choose series See page 31 See page 34 See page 37 Ordering system for cylinders in optional designs See page 40 Accessories Foot mounting End cover mounting Shuttle angle bracket See page 42 See page 43 See page 44 20

23 Rodless Cylinder, RexMover, Series mm size, ISO-G (BSPP) ports Accessories Adjustable articulated mounting, 16 and 25 mm size Adjustable articulated mounting, mm size See page 45 See page 45 See page 46 Adjustable stop for slide bearing version Shock absorber Slide bearing Cable holder See page 46 See page 47 See page 47 Sensors with encapsulated cable Cable with connector Technical Section See page 48 See page 49 See page 50 21

24 Rodless Cylinder, RexMover, Series Internal Guiding, mm bore with magnetic piston and adjustable cushioning, ISO-G (BSPP) ports Technical Data Type Slotted cylinder Working pressure 2 8 bar Ambient temperature range 10 C to +60 C Medium Compressed air, non-lubricated Materials Piston and shuttle Polyacetal/Polyurethane and anodized aluminum End covers Anodized aluminum Cylinder barrel Anodized aluminum Seals Polyurethane Sealing strips Polyurethane /420 Stainless steel Screws Zinc plated steel Application Area In compact installations where restricted external dimensions are to be found for controlled and long strokes. Due to its design, the Internal Guided version will be used as a strong linear drive. Technical Information (for further information see Technical Section) Bore size¹) [mm] Connection port M 7 G 1/8 G 1/8 G 1/4 G 1/4 G 3/8 G 3/8 Theoretical piston force at 6 bar[n] Cushioning length [mm] Cushioning energy²) [Nm] 1, Cylinder weight 0 mm stroke[kg] 0,59 1,11 1,69 2,61 3,72 5,96 11,55 add. per 100 mm[kg] 0,23 0,38 0,47 0,67 0,84 1,19 2,26 Max. velocity with external cushioning[m/s] 5,5 6, Permitted static forces and moments³) Applied load (F1) [N] Longitudinal torque (M) [Nm] Lateral torque (Ms) [Nm] Twisting torque (Mv) [Nm] ¹) Bore size = Piston equivalent diameter ²) Cushioning diagram, see Technical information ³) Permitted external forces and moments when the shuttle is stopped. Code No. Bore size Connection port M 7 G 1/8 G 1/8 G 1/4 Stroke Optional stroke ¹) ¹) ¹) ¹) Rec. max. stroke Code No. Bore size Connection port G 1/4 G 3/8 G 3/8 Stroke ¹) ¹) ¹) Rec. max. stroke ¹) Part number can be determined in increments of 5 mm. To determine P/N divide stroke by 5. Stroke indicator XXX ( XXX-0). Example: 32 mm bore x 135 mm stroke would be part no Note: Since the design of shuttle cylinders demands that consideration be given to the dynamic forces and moments which arise, the necessary diagrams and dimension tables for the design of all types are supplied, see "Technical information". 22

25 Rodless Cylinder, RexMover, Series Internal Guiding, mm bore with magnetic piston and adjustable cushioning, ISO-G (BSPP) ports Code No. for cylinder in optional design Series - Type Bore size [mm] Stroke [mm] Cylinder mounting¹) Shuttle mounting²) Sensors³) Adjustable stop 4 ) Option 1 5 ) M 00 S W M 40 *S42 R M 41 S44 R M 49 R I I I3 I4 I5 I6 ¹) CYLINDER MOUNTING M00 = Without, M40 = End cover mounting, M41 = Foot mounting M49 = End cover and foot mounting. ²) SHUTTLE MOUNTING S00 = Without, *S42 = Shuttle angle bracket (32 to 80mm bores only), S44 = Adjust. articulated mounting. ³) SENSORS (2 pieces) 00 = Without, R1 = Reed with 2,5 m cable, R2 = Reed with 10 m cable, R3 = Reed with contact, I1 = Inductive with 2,5 m cable, I2 = Inductive with 10 m cable, I3 = Inductive with contact M8, I4 = Inductive as per EN , I5 = Inductive with contact M12, I6 = Inductive with contact M8, NPN 4 ) ADJUSTABLE STOP 00 = Without 5 ) OPTION 1 W = Without The table above shows the possible combinations with Internal Guiding. Note: For help with ordering code, see page 40. Reconditioning kit* Bore Code No *Includes items in Seal Kit diagram. Seal Kit diagram LEGEND 1. Dust cover seals 2. Piston seals 3. Piston 4. Scraper and spring (not shown) 5. End cover seal 6. Cushion seal CAD file references for cylinders in optional stroke Bore size Reference R R R R R R R

26 Rodless Cylinder, RexMover, Series Internal Guiding, mm bore with magnetic piston and adjustable cushioning, ISO-G (BSPP) ports mm Bore S* = Stroke Bore A B E BU CC CU EE FH FR²) GR MC³) PL PO PP RT 4 ) RU¹) SG TG WH ZD EH , M7 44, ,5 17,5 18,8 6,8 M5 M4 13,0 35,5 73, ,5 25 8, , G1/8 54, ,5 18,5 25,8 8,8 M6 M4 16,0 46,0 77, , , , G1/8 65, ,0 18,5 27,0 8,5 M6 M6 15,2 54,0 90, , , G1/4 75, ,4 17,5 34,0 10,0 M6 M6 18,4 65,0 101, , , G1/4 82, ,1 17,5 37,5 10,0 M8 M6 18,4 65,0 117, , , , G3/8 97, ,6 15,5 47,5 12,5 M8 M6 23,4 78,0 136, , , , G3/8 122, ,5 15,5 67,5 21,5 M10 M6 36,0 90,0 150, ,5 ¹) Thread depth: 6 mm for sizes 16 25, 10 mm for sizes mm. ²) The outer FR dimensions are only for 50, 63, and 80 mm sizes. ³) The positioning of the magnet in the shuttle. 4 ) Thread depth: 8 mm for sizes 16 32, 11 mm for sizes 40 and 50, 10 mm for size 63, 13 mm for size

27 Rodless Cylinder, RexMover, Series Slide bearing Guide, mm bore with magnetic piston and adjustable cushioning, ISO-G (BSPP) ports Technical Data Type Slotted cylinder Working pressure 2 8 bar Ambient temperature range 10 C to +60 C Medium Compressed air, non-lubricated Materials Piston and shuttle Polyacetal/Polyurethane and anodized aluminum End covers Anodized aluminum Cylinder barrel Anodized aluminum Seals Polyurethane Sealing strips Polyurethane / 420 Stainless steel Screws Zinc plated steel Slide bearings Polyethylene Application Area In compact installations where restricted external dimensions are to be found for controlled and long strokes. The Slide bearing Guide version will be used as a strong linear drive for precise transportation. Technical Information (for further information, see Technical Section) Bore size¹) [mm] Connection port M 7 G 1/8 G 1/8 Theoretical piston force at 6 bar[n] Cushioning length [mm] Cushioning energy²) [Nm] 1,5 4 7 Cylinder weight 0 mm stroke[kg] 0,76 1,38 2,15 add. per 100 mm[kg] 0,23 0,38 0,47 Max. velocity with external cushioning[m/s] 5,5 6,5 4 Permitted static forces and moments³) Applied load (F1) [N] Longitudinal torque (M) [Nm] Lateral torque (Ms) [Nm] Twisting torque (Mv) [Nm] ¹) Piston size = Piston equivalent diameter ²) Cushioning diagram, see Technical information ³) Permitted external forces and moments when the shuttle is stopped. 25

28 Rodless Cylinder, RexMover, Series Slide bearing Guide, mm bore with magnetic piston and adjustable cushioning, ISO-G (BSPP) ports Code No. for cylinder in optional design Series Type Bore size [mm] Stroke [mm] Cylinder mounting¹) Shuttle mounting²) Sensors³) Adjustable stop 4 ) Option 1 5 ) M 00 S W M 40 *S42 R1 11, M 41 S44 R2 21, 22 M 49 R3 31, 32 I1 41, 42 I2 51, 52 I3 I4 I5 I6 ¹) CYLINDER MOUNTING M 00 = Without, M 40 = End cover mounting, M 41 = Foot mounting, M49 = End cover and foot mounting ²) SHUTTLE MOUNTING S 00 = Without, *S 42 = Shuttle angle bracket (32mm bore only), S 44 = Adjustable articulated mounting ³) SENSORS (2 pieces) 00 = Without, R1 = Reed with 2,5 m cable, R2 = Reed with 10 m cable, R3 = Reed with contact, I1 = Inductive with 2,5 m cable, I2 = Inductive with 10 m cable, I3 = Inductive with contact M8, I4 = Inductive as per EN , I5 = Inductive with contact M12, I6 = Inductive with contact M8, NPN 4 ) ADJUSTABLE STOP 00 = without. 11 = for piston size mm, one stop. 12 = for piston size mm, two stops. 21 = For piston size 32, me = 1,4 6,8 kg, one stop. 22 = For piston size 32, me = 1,4 6,8 kg, two stop. 31 = For piston size 32, me = 3,6 16 kg, one stop. 32 = For piston size 32, me = 3,6 16 kg, two stops. 41 = For piston size 32, me = 9 40 kg, one stop. 42 = For piston size 32, me = 9 40 kg, two stops. 51 = For piston size 32, me = kg, one stop. 52 = For piston size 32, me = kg, two stops. 5 ) OPTION 1 W = Without 4 ) Note! When adjustable stop is needed the 0-stroke increase; see table "Adjustable stop for slide bearing version". The table above shows the possible combinations with Slide bearing Guide. The play is adjusted for a working pressure of 6 bar. It can be adjusted by the user. Note. Since the design of shuttle cylinders demands that consideration be given to the dynamic forces and moments which arise, the necessary diagrams and dimension tables for the design of all types are supplied, see "Technical information". See table under "Shock Absorber" in Accessories to determine "me". Note: For help with ordering code, see page 40. CAD file references for cylinders in optional stroke Bore size Reference R W R W R W 26

29 Rodless Cylinder, RexMover, Series Slide bearing Guide, mm bore with magnetic piston and adjustable cushioning, ISO-G (BSPP) ports mm Bore S* = Stroke Bore A B C D E F 4 ) G 4 ) H 4 ) J 4 ) BU CC EE FH EH size ,5 7,7 4,5 2,9 5, M7 44,3 25,5 25 8, ,8 7,7 4,5 2,9 5, G 1/8 54,8 29, ,6 4 7, G 1/8 65,1 38,0 Bore size FR GR MC²) PL PO PP RT³) RU¹) SG TG WH ZD ,5 17,5 18,8 6,8 M 5 M ,5 73, ,5 18,5 25,8 8,8 M 6 M , ,5 27 8,5 M 6 M 6 15, ¹) Thread depth: 6 mm for sizes 16 25, 10 mm for sizes 32 mm. ²) The position of the magnet in the shuttle. ³) Thread depth: 8 mm for sizes ) Square nut: according to DIN 562. Size 16, 25: M 4. Size 32: M 6. 27

30 Rodless Cylinder, RexMover, Series Long Slide bearing Guide, mm bore with magnetic piston and adjustable cushioning, ISO-G (BSPP) ports Technical Data Type Slotted cylinder Working pressure 2 8 bar Ambient temperature range 10 C to +60 C Medium Compressed air, non-lubricated Materials Piston and shuttle Polyacetal/Polyurethane and anodized aluminum End covers Anodized aluminum Cylinder barrel Anodized aluminum Seals Polyurethane Sealing strips Polyurethane / 420 Stainless steel Screws Zinc plated steel Slide bearings Polyethylene Application Area In compact installations where restricted external dimensions are to be found for controlled and long strokes. The Long Slide bearing guide version will be used as a strong linear drive for precise transportation and when greater lever arms are requested. Technical Information (for further information, see Technical Section) Bore size¹) [mm] Connection port M 7 G 1/8 G 1/8 Theoretical piston force at 6 bar[n] Cushioning length [mm] Cushioning energy²) [Nm] 1,5 4 7 Cylinder weight 0 mm stroke[kg] 1,0 1,79 2,93 add. per 100 mm[kg] 0,23 0,38 0,47 Max. velocity with external cushioning[m/s] 5,5 6,5 4 Permitted static forces and moments³) Applied load (F1) [N] Longitudinal torque (M) [Nm] Lateral torque (Ms) [Nm] Twisting torque (Mv) [Nm] ¹) Bore size = Piston equivalent diameter ²) Cushioning diagram, see Technical information ³) Permitted external forces and moments when the shuttle is stopped. 28

31 Rodless Cylinder, RexMover, Series Long Slide bearing Guide, mm bore with magnetic piston and adjustable cushioning, ISO-G (BSPP) ports Code No. for cylinder in optional design Series - Type Bore size [mm] Stroke [mm] Cylinder mounting¹) Shuttle mounting²) Sensors³) Adjustable stop 4 ) Option 1 5 ) M 00 S L M 40 *S42 R1 11, M 41 S44 R2 21, 22 M 49 R3 31, 32 I1 41, 42 I2 51, 52 I3 I4 I5 I6 ¹) CYLINDER MOUNTING M 00 = Without, M 40 = End cover mounting, M 41 = Foot mounting, M 49 = End cover and foot mounting ²) SHUTTLE M S00 = Without, *S42 = Shuttle angle bracket (32mm bore only), S44 = Adjustable articulated mounting ³) SENSORS (2 pieces) 00 = Without, R1 = Reed with 2,5 m cable, R2 = Reed with 10 m cable, R3 = Reed with contact, I1 = Inductive with 2,5 m cable, I2 = Inductive with 10 m cable, I3 = Inductive with contact M8, I4 = Inductive as per EN , I5 = Inductive with contact M12, I6 = Inductive with contact M8, NPN 4 ) ADJUSTABLE STOP 00 = without. 11 = For piston size mm, one stop. 12 = For piston size mm, two stops. 21 = For piston size 32, me = 1,4 6,8 kg, one stop. 22 = For piston size 32, me = 1,4 6,8 kg, two stops. 31 = For piston size 32, me = 3,6 16 kg, one stop. 32 = For piston size 32, me = 3,6 16 kg, two stops. 41 = For piston size 32, me = 9 40 kg, one stop. 42 = For piston size 32, me = 9 40 kg, two stops. 51 = For piston size 32, me = kg, one stop. 52 = For piston size 32, me = kg, two stops. 5 ) OPTION 1 L = Long Slide bearing Guide 4 ) Note! When adjustable stop is needed the 0-stroke increases; see table "Adjustable stop for slide bearing version". The table above shows the possible combinations with a Long Slide bearing Guide. The play is adjusted for a working pressure of 6 bar. It can be adjusted by the user. Note. Since the design of shuttle cylinders demands that consideration be given to the dynamic forces and moments which arise, the necessary diagrams and dimension tables for the design of all types are supplied, see "Technical information". See table under "Shock Absorber" in Accessories to determine "me". Note: For help with ordering code, see page 40. CAD file references for cylinders in optional stroke Bore size Reference R L R L R L 29

32 Rodless Cylinder, RexMover, Series Long Slide bearing Guide, mm bore with magnetic piston and adjustable cushioning, ISO-G (BSPP) ports mm Bore S* = Stroke Bore A B C D E F 4 ) G 4 ) H 4 ) J 4 ) BU CC EE FH EH size ,5 7,7 4,5 2,9 5, M 7 44,3 25,5 25 8, ,8 7,7 4,5 2,9 5, G 1/8 54,8 29, ,6 4 7, G 1/8 65,1 38 Bore size FR GR MC²) PL PO PP RT³) RU¹) SG TG WH ZD ,5 17,5 18,8 6,8 M 5 M , ,5 25,8 8,8 M 6 M ,5 18,5 27 8,5 M 6 M 6 15, ,5 403 ¹) Thread depth: 6 mm for sizes 16 25, 10 mm for sizes 32 mm. ²) The position of the magnet in the shuttle. ³) Thread depth: 8 mm for sizes ) Square nut: according to DIN 562. Size 16, 25: M 4. Size 32: M 6. 30

33 Rodless Cylinder, RexMover, Series Mini Guide, mm bore with magnetic piston and adjustable cushioning, ISO-G (BSPP) ports Technical Data Type Slotted cylinder Working pressure 2 8 bar Ambient temperature range 10 C to +60 C Medium Compressed air, non-lubricated Materials Piston and shuttle Polyacetal/Polyurethane and anodized aluminum End covers Anodized aluminum Cylinder barrel Anodized aluminum Seals Polyurethane Sealing strips Polyurethane / 420 Stainless steel Screws Zinc plated steel Carrier plate Anodized aluminium Rail holder Anodized aluminium Carriage with ball bearings Stainless steel Rail Stainless steel Application Area In compact installations where restricted external dimensions are to be found for controlled and long strokes. The Mini Guide version will be used as a strong linear drive. Due to the ball bearings, loads can be transported with high precision. Technical Information (for further information, see Technical Section) Bore size¹) [mm] Connection port G 1/8 G 1/8 Theoretical piston force at 6 bar[n] Cushioning length [mm] Cushioning energy²) [Nm] 4 7 Cylinder weight 0 mm stroke[kg] 1,27 1,97 add. per 100 mm[kg] 0,41 0,53 Max velocity with external cushioning[m/s] 6,5 4 Permitted static forces and moments³) Applied load (F1) [N] Longitudinal torque (M) [Nm] Lateral torque (Ms) [Nm] Twisting torque (Mv) [Nm] ¹) Bore size = Piston equivalent diameter ²) Cushioning diagram, see Technical information ³) Permitted external forces and moments when the shuttle is stopped. Note! The load must be fixed in the carriage with ball bearings. 31

34 Rodless Cylinder, RexMover, Series Mini Guide, mm bore with magnetic piston and adjustable cushioning, ISO-G (BSPP) ports Code No. for cylinder in optional design Series - Type Bore size [mm] Stroke [mm] Cylinder mounting¹) Shuttle mounting²) Sensors³) Adjustable stop 4 ) Option 1 5 ) M 00 S W M 40 R1 M 41 R2 M 49 R3 I1 I2 I3 I4 I5 I6 ¹) CYLINDER MOUNTING M 00 = Without, M 40 = End cover mounting, M 41 = Foot mounting, M 49 = End cover and foot mounting ²) SHUTTLE MOUNTING S00 = Without ³) SENSORS (2 pieces) 00 = Without, R1 = Reed with 2,5 m cable, R2 = Reed with 10 m cable, R3 = Reed with contact, I1 = Inductive with 2,5 m cable, I2 = Inductive with 10 m cable, I3 = Inductive with contact M8, I4 = Inductive as per EN , I5 = Inductive with contact M12, I6 = Inductive with contact M8, NPN 4 ) ADJUSTABLE STOP 00 = Without 5 ) OPTION 1 W = Without The table above shows the possible combinations with a Mini Guide version. Note. Since the design of shuttle cylinders demands that consideration be given to the dynamic forces and moments which arise, the necessary diagrams and dimension tables for the design of all types are supplied, see "Technical information". Note: For help with ordering code, see page 40. CAD file references for cylinders in optional stroke Bore size Reference R R

35 Rodless Cylinder, RexMover, Series Mini Guide, mm bore with magnetic piston and adjustable cushioning, ISO-G (BSPP) ports mm Bore S* = Stroke Bore size A B C E K L M BU CC EE EH 4 ) FH FR MC²) PL PO PP RT³) RU¹) SG TG WH ZD ,5 50,8 30, G 1/8 9,6 54,8 84,8 107,5 18,5 25,8 8,8 M 6 M , , G 1/8 11,2 65, ,5 27 8,5 M 6 M 3 15, ¹) Thread depth: 3,5 mm. ²) The positioning of the magnet in the shuttle. ³) Thread depth: 8 mm for sizes 25,

36 Rodless Cylinder, RexMover, Series Heavy Duty, mm bore with magnetic piston and adjustable cushioning, ISO-G (BSPP) ports Technical Data Type Slotted cylinder Working pressure 4 8 bar Ambient temperature range 10 C to +60 C Medium Compressed air, non-lubricated Materials Piston and shuttle Polyacetal/Polyurethane and anodized aluminum End covers Anodized aluminum Cylinder barrel Anodized aluminum Seals Polyurethane Sealing strips Polyurethane /420 Stainless steel Screws Zinc plated steel Carrier plate Anodized aluminium Carrier mounting and rail holder Anodized aluminium Carriage with ball bearings Steel Rail Hardened steel Application Area In compact installations where restricted external dimensions are to be found for controlled and long strokes. The Heavy Duty version will be used as a strong linear drive. Due to the strong ball bearing guide heavy loads can be transported with high precision. Technical Information (for further information, see Technical Section) Bore size¹) [mm] Connection port M 7 G 1/8 G 1/8 G 1/4 G 1/4 G 3/8 Theoretical piston force at 6 bar[n] Cushioning length [mm] Cushioning energy²) [Nm] 1, Cylinder weight 0 mm stroke[kg] 1,1 1,82 2,79 4,69 6,32 9,79 add. per 100 mm[kg] 0,63 0,82 1,07 1,53 1,72 2,21 Max. velocity with external cushioning[m/s] 5,5 6, Permitted static forces and moments³) Applied load (F1) [N] Longitudinal torque (M) [Nm] Lateral torque (Ms) [Nm] Twisting torque (Mv) [Nm] ¹) Bore size = Piston equivalent diameter ²) Cushioning diagram, see Technical information ³) Permitted external forces and moments when the shuttle is stopped. Note! The load must be fixed in the carriage. 34

37 Rodless Cylinder, RexMover, Series Heavy Duty, mm bore with magnetic piston and adjustable cushioning, ISO-G (BSPP) ports Code No. for cylinder in optional design Series - Type Bore size [mm] Stroke [mm] Cylinder mounting¹) Shuttle mounting²) Sensors³) Adjustable stop 4 ) Option 1 5 ) M 41 S W M 49 *S42 R R R I I2 I3 I4 I5 I6 ¹) CYLINDER MOUNTING M 41 = Foot mounting, M 49 = End cover and foot mounting ²) SHUTTLE MOUNTING S00 = Without, *S42 = Shuttle angle bracket (32 to 63mm bores only) ³) SENSORS (2 pieces) 00 = Without, R1 = Reed with 2,5 m cable, R2 = Reed with 10 m cable, R3 = Reed with contact, I1 = Inductive with 2,5 m cable, I2 = Inductive with 10 m cable, I3 = Inductive with contact M8, I4 = Inductive as per EN , I5 = Inductive with contact M12, I6 = Inductive with contact M8, NPN 4 ) ADJUSTABLE STOP 00 = Without 5 ) OPTION 1 W = Without The table above shows the possible combinations with a Heavy Duty version. Note. Since the design of shuttle cylinders demands that consideration be given to the dynamic forces and moments which arise, the necessary diagrams and dimension tables for the design of all types are supplied, see "Technical Information". Note: For help with ordering code, see page 40. CAD file references for cylinders in optional stroke Bore size Reference R R R R R R

38 Rodless Cylinder, RexMover, Series Heavy Duty, mm bore with magnetic piston and adjustable cushioning, ISO-G (BSPP) ports mm Bore S* = Stroke Bore size A B C D E F G J K BU CC EE EH , ,5 5,7 20, , M 7 30,5 25 8, , ,8 5,7 18, , G 1/8 30, , , , G 1/8 34, ,0 10,5 27, G ¼ ,0 10,5 27, G ¼ , G 3/8 39 Bore size FH FR GR MC²) PL PO PP RT³) RU¹) SG TG WH ZD 16 56, ,5 17,5 18,8 6,8 M 5 M , , ,5 18,5 25,8 8,8 M 6 M , , ,5 27 8,5 M 6 M 6 15, , , ,4 17, M 6 M 8 18, , , ,5 37,5 10 M 6 M 8 18, , , ,6 17,5 47,5 12,5 M 8 M 8 23, ,1 333 ¹) Thread depth: 6 mm for sizes 16 25, 10 mm for size 32 mm, 12 mm for sizes mm. ²) The positioning of the magnet in the shuttle. ³) Thread depth: 8 mm for sizes 16 32, 11 mm for sizes 40 and 50, 10 mm for size 63. Note! Grooves in carrier plate for square nut according to DIN 562, M 6. 36

39 Rodless Cylinder, RexMover, Series According to series 170, mm bore with magnetic piston and adjustable cushioning, ISO-G (BSPP) ports Not for new design, choose series Technical Data Type Slotted cylinder Working pressure 2 8 bar Ambient temperature range 10 C to +60 C Medium Compressed air, non-lubricated Materials Piston and shuttle Polyacetal/Polyurethane and anodized aluminum End covers Anodized aluminum Cylinder barrel Anodized aluminum Seals Polyurethane Sealing strips Polyurethane /420 Stainless steel Screws Zinc plated steel Application Area This version is equal to Series 170 regarding height dimensions mm sizes and is also equal to Series 170 regarding zero stroke mm sizes. Other dimensions, widths and mounting holes are according to version Technical Information (for further information, see Technical Section) Bore size¹) [mm] Connection port M 7 G 1/8 G 1/8 G 1/4 G 1/4 G 3/8 G 3/8 Theoretical piston force at 6 bar[n] Cushioning length [mm] Cushioning energy²) [Nm] 1, Cylinder weight 0 mm stroke[kg] 0,53 0,94 1,69 2,99 3,28 7,64 16,40 add. per 100 mm[kg] 0,23 0,38 0,47 0,68 0,84 1,19 2,26 Max. velocity with external cushioning[m/s] 5,5 6, Permitted static forces and moments³) Applied load (F1) [N] Longitudinal torque (M) [Nm] Lateral torque (Ms) [Nm] Twisting torque (Mv) [Nm] ¹) Bore size = Piston equivalent diameter ²) Cushioning diagram, see Technical information ³) Permitted external forces and moments when the shuttle is stopped. 37

40 Rodless Cylinder, RexMover, Series According to series 170, mm bore with magnetic piston and adjustable cushioning, ISO-G (BSPP) ports Not for new design, choose series Code No. Series - Type Bore size [mm] Stroke [mm] Cylinder mounting¹) Shuttle mounting²) Sensors³) Adjustable stop 4 ) Option 1 5 ) M 00 S W M 40 *S42 R M 41 S44 R M 49 R I I I3 I4 I5 I6 ¹) CYLINDER MOUNTING M 00 = Without, M 40 = End cover mounting, M 41 = Foot mounting, M 49 = End cover and foot mounting ²) SHUTTLE MOUNTING S00 = Without, *S42 = Shuttle angle bracket (32 to 80mm bores only), S44 = Adjust. articulated mounting. ³) SENSORS (2 pieces) 00 = Without, R1 = Reed with 2,5 m cable, R2 = Reed with 10 m cable, R3 = Reed with contact, I1 = Inductive with 2,5 m cable, I2 = Inductive with 10 m cable, I3 = Inductive with contact M8, I4 = Inductive as per EN , I5 = Inductive with contact M12, I6 = Inductive with contact M8, NPN 4 ) ADJUSTABLE STOP 00 = Without 5 ) OPTION 1 W = Without The table above shows the possible combinations with a RexMover cylinder according to series 170. Note. Since the design of shuttle cylinders demands that consideration be given to the dynamic forces and moments which arise, the necessary diagrams and dimension tables for the design of all types are supplied, see "Technical information". Note: For help with ordering code, see page 40. CAD file references for cylinders in optional stroke Bore size Reference R R R R R R R

41 Rodless Cylinder, RexMover, Series According to series 170, mm bore with magnetic piston and adjustable cushioning, ISO-G (BSPP) ports Not for new design, choose series mm Bore S* = Stroke ** Shows foot plate and adapter mountings. Bore A B E BU CC CU EE FR²) GR MC³) PL PO PP RT 4 ) RU¹) SG TG WH ZD EH size ,5 97, M ,5 18,8 6,8 M 5 M 4 13,0 35, ,5 25 8, ,8 114, G 1/ ,5 25,8 8,8 M 6 M 4 16,0 46, , ,0 163, G 1/ ,5 27,0 8,5 M 6 M 6 15,2 54, , ,0 219, G 1/ ,5 34,0 10,0 M 6 M 6 18,4 65, , ,0 260, G 1/ ,5 37,5 10,0 M 8 M 6 18,4 65, , ,0 329, G 3/ ,5 47,5 12,5 M 8 M 6 23,4 78, , ,0 428, G 3/ ,5 67,5 21,5 M 10 M 6 36,0 90, ,5 ¹) Thread depth: 6 mm for sizes mm, 10 mm for sizes mm. ²) The outer FR dimensions are only for 50, 63 and 80 mm sizes. ³) The positioning of the magnet in the shuttle. 4 ) Thread depth: 8 mm for sizes 16 32, 11 mm for sizes 40 and 50, 10 mm for size 63, 13 mm for size 80. Bore size FH ** BH with Foot mounting ** BH with end cover mounting 16 44,3 48,5 48, ,8 62,5 62, ,1 80,0 80, ,1 90,0 90, ,1 105,0 105, ,1 126,0 126, ,1 151,0 151,0 39

42 Rodless Cylinder, RexMover, Series 277 Guide to Ordering system for cylinders with optional designs and pre-assembled with mountings, sensors, etc., ISO-G (BSPP) ports How to order a cylinder in optional design step by step You can configure your cylinder on our home page on Internet, There you will receive a unique ordering number. If you do not have access to Internet, you can also follow the steps below. Ordering number will then be given by the nearest Bosch Rexroth office. STEPS: STEP 1: Cylinder series Code 277 = ISO G (BSPP) STEP 2: Guiding type Code Code example: Slide bearing Guide = 3 Code 0 = Internal Guiding 5 = Heavy Duty 3 = Slide bearing Guide 6 = According to series = Mini Guide STEP 3: Piston size Table of available bore sizes of the different Guiding types Code Size [mm] Internal Slide bearing Guiding Mini Guide Heavy Duty According to series = Available; = Not available Code example: Size 32 mm = 32. STEP 4: Stroke Code Stroke [mm] Code example: Stroke 1230 mm = 1230 STEP 5: Cylinder mountings Code M 00 M 40 M 41 M 49 ¹) The number of foot mountings delivered is defined in function of the stroke. Code example: Foot mountings = M 41 Mounting Without End cover mounting (2 pieces) Foot mounting¹) Endcover and foot mounting STEP 6: Shuttle mountings Code S00 S42 S44 Code example: Shuttle angle bracket = S42 Mounting Without Shuttle angle bracket (32 to 80mm bores only) Adjustable articulated mounting 40

43 Rodless Cylinder, RexMover, Series 277 Guide to Ordering system for cylinders with optional designs and pre-assembled with mountings, sensors, etc., ISO-G (BSPP) ports STEP 7: Sensors¹) Code Sensor type 00 Without R1 Reed with 2,5 m cable in PVC R2 Reed with 10 m cable in PVC R3 Reed with cable in PU and M8 contact I1 Inductive with 2,5 m cable in PVC I2 Inductive with 10 m cable in PVC I3 Inductive with cable in PU and M8 contact I4 Inductive with cable in PU and M8 contact (as per EN ) I5 Inductive with cable in PU and M12 contact I6 Inductive with cable in PU and M8 contact, NPN ¹) Two sensors are delivered. For more information see accessories. Code example: Reed sensor with 10 m cable = R2 STEP 8: Adjustable stop¹) Code Adjustable stop = without = For bore size mm, one stop = For bore size mm, two stops = For bore size 32, me = 1,4 6,8 kg, one stop = For bore size 32, me = 1,4 6,8 kg, two stops = For bore size 32, me = 3,6 16 kg, one stop = For bore size 32, me = 3,6 16 kg, two stops = For bore size 32, me = 9 40 kg, one stop = For bore size 32, me = 9 40 kg, two stops = For bore size 32, me = kg, one stop = For bore size 32, me = kg, two stops. ¹) Only available with Slide bearing Guide. For more information see accessories. Code example: For bore size 32 mm (me = 20 kg) = 41 STEP 9: Option Code W L Code example: Long Slide bearing shuttle = L Option Without Long Slide bearing shuttle Ordering Example: Cylinder series 277 with Slide bearing Guide, size 32 mm, stroke 1230 mm, with foot mounting, shuttle angle bracket, two sensors Reed with 10 m cable, adjustable stop (me = 20 kg) and Long Slide bearing shuttle: 277-3/ M40-S42-B1R241L-0 The code key shall be used to describe the cylinder. At registration of this code no. a unique order no. is created. The ordering number shall be used for repeated orders. 41

44 Rodless Cylinder, RexMover Foot mounting Foot mounting, 16 mm [5/8" Bore] M41 Bore size mm [Inch] Part No. BH SL B TR RO HH HU RND RN LL TT Weight oz. [kg] 16 [5/8"] ,3 36, , [0,04] 16 [5/8"] Heavy ,0 36, ,8 109, , [0,12] Duty Foot mounting, mm [1-3" Bore] M41 S* = Stroke Bore size mm [Inch] Part No. BD BH TR SL SS RN RO HH HU LL TU Weight oz. [kg] 25 [1] , [0,06] 32 [1 1/4] , [0,06] 40 [1 1/2] , [0,06] 50 [2] , [0,06] 63 [2 1/2] , , [0,16] 80¹) [3] , , [0,16] Material: Anodized aluminum The mountings for piston sizes mm and mm are designed for axial loads. The mountings can also be positioned anywhere along the length of the cylinder. They are delivered in pairs complete with screws for attachment to the cylinder. Rexroth recommends an additional pair for each 1 m (40") of stroke length and will be included when ordered complete with cylinder. ¹) This mounting can also be used for piston sizes mm. For further information see "Technical Information" section. 42

45 Rodless Cylinder, RexMover End cover mounting End cover mountings M 40 S* = Stroke End Cover Mounting - For Metric End Covers Bore size mm Part No. AB AR AU BH BR E SA TR Weight oz. [kg] , [0.04] [0.10] [0.10] [0.14] [0.20] [0.40] [0.55] Material: Anodized aluminum The end cover mounting is delivered with 2 pieces complete with screws for attachment to the cylinder. 1 For bore size 50 and 63 the end cover mounting part number is for one piece with 1 pair of screws for attachment to the cylinder (for metric version only). End Cover Mounting - For Inch End Covers Bore size Inch Part No. AB AR AU BH BR E SA TR Weight oz. [kg] 5/ [0.04] [0.10] 1 1/ [0.10] 1 1/ [0.14] [0.20] 2 1/ [0.40] [0.55] Material: Anodized aluminum The end cover mounting is delivered with 2 pieces complete with screws for attachment to the cylinder. 43

46 Rodless Cylinder, RexMover Shuttle angle bracket Shuttle angle bracket S 42 Bore size mm [Inch] Part No. CR DR SU TK TN Weight oz. [kg] 32 [1 1/4"] [0,3] 40 [1 1/2"] , [0,3] 50 [2"] , [0,3] 63 [2 1/2"] , [0,4] 80 [3"] , [0,4] Material: Black anodized aluminum. Mounting screws for attachment to the cylinder are supplied. 44

47 Rodless Cylinder, RexMover Adjustable articulated mounting Adjustable articulated mounting, 16 and 25 mm (5/8" - 1") Bores S 44 Bore size mm [Inch] Part No. DH DU FT FU RV Weight oz. [kg] 16,25 [5/8,1] [0,08] Materials: Black anodized aluminum. For the adjustable part, black acetal plastic. Mounting screws for attachment to the cylinder are supplied. Adjustable articulated mounting, mm (1 1/4" - 3") Bores S 44 Bore size mm [Inch] Part No. DH DU FE FU GT GU RV WD Weight oz. [kg] 32 [1 1/4"] [0,7] 40 [1 1/2"] [0,7] 50 [2"] [1,4] 63 [2 1/2"] [1,4] 80 [3"] [2,0] Materials: Modular-iron/anodized aluminum. 45

48 Rodless Cylinder, RexMover Adjustable stop for slide bearing version Adjustable stop for slide bearing version mm [1 1/4"-3" Bores] (shock not included; see below) Bore size mm [Inch] Part No. Weight oz. [kg] Extra length per stop, in. [mm] Recommended adjustment [mm] 16 [5/8"] [0,41] 3 1/8 [79] ±5 25 [1"] [0,59] 3 1/8 [79] ±5 32 [1 1/4"] [0,94] 5 [127] ± Material: Anodized aluminum. Mounting screws are supplied. Shock absorber Bore size mm [Inch] Part No. Stroke [mm] Constant [k] Effective weight (me)¹) lbs. [kg] A B C G L NV 16 [5/8] , [0,9-16] 46,2 5,1 7,6 M 12 x 1 69, [1] , [0,9-16] 46,2 5,1 7,6 M 12 x 1 69, [1 1/4] , [1,4-6,8] M 14 x 1, [1 1/4] , [3,6-16] M 14 x 1, [1 1/4] , [9-40] M 14 x 1, [1 1/4] , [23-90] M 14 x 1, Materials: Black oxidized steel with hard chromium piston rod. The shock absorber is used to achieve soft braking of moving masses, and can also be used as a mechanical stop, i.e. as a stroke limiter. ¹) me = m (kg) + [k / v²(m/s)]. Velocity may only be in m/s; mass may be either kg or lb. See technical section for conversions. 46

49 Rodless Cylinder, RexMover Accessories Slide bearing Bore size Part No. Weight oz. [kg] mm [Inch] 16 [5/8"] [0,03] 25 [1"] [0,05] 32 [1 1/4"] [0,05] 16 Ext. [5/8" ext.] [0,03] 25 Ext. [1" ext.] [0,05] 32 Ext. [1 1/4" ext.] 1.76 [0,05] Material: Polyethylene The slide bearings are delivered for a complete cylinder (4 pieces). Cable holder Bore size mm [Inch] [5/8"-3"] Part No. Weight oz. [kg] 1.76 [0,05] Material: Aluminum with mounting screw. Straight adapter, type LAN Inch Tube to male M7 * Internal hexagon. Tube O.D. D1 Thread G D2 L L1 NV2* Part No. 1/8 M /4 M All dimensions in mm unless noted. 47

50 Rodless Cylinder, RexMover Sensors with encapsulated cable Sensors with encapsulated cable * LED Technical Data Outlet PNP with cable NPN, PNP with connector Reed with cable Reed with connector Voltage and type of current DC V DC V DC V, AC 240 V DC V Max. continous current <150 ma <150 ma <100 ma <100 ma Voltage drop <2 V <2 V <3 V <3 V Leakage current 10 µa 10 µa Internal consumption 10 ma 10 ma Ambient temperature range 25 C to +75 C 25 C to +75 C 25 C to +75 C 25 C to +75 C Protection NEMA 6 [IP 67] as per IEC 529 NEMA 6 [IP 67] as per IEC 529 NEMA 6 [IP 67] as per IEC 529 NEMA 6 [IP 67] as per IEC 529 Indication LED LED LED LED De-energization delay >20 ms >20 ms Material Housing: Polyamide Cable: PVC (3x0,14 mm²) Housing: Polyamide Cable: PUR (3x0,14 mm²) Housing: Polyamide Cable: PVC (2x0,14 mm²) Housing: Polyamide Cable: PUR (2x0,14 mm²) Code No. Symbol Type Fig. Part No. Cable length L [m] PNP - i PNP - i PNP - i m + M 8 connector PNP - i m + M 8 connector* PNP - i m + M 12 connector NPN - i m + M8 connector Code No. Symbol Type Fig. Part No. Cable length L [m] Reed R ,5 Reed R Reed R ,3 m + M 8 connector * As per EN Brown 2. Blue 3. Black 4. Load 48

51 Rodless Cylinder, RexMover Circular connector with cable Circular connector with cable * Thread diameter is 12 mm for part numbers with 15 m cable. BK = Black BU = Blue BN = Brown Code No. Length of cable L Fig. 1 Fig. 2 Fig. 3 Fig. 4 [m] Part No. Part No. Part No. Part No Operating voltage: AC 60 V / DC 75 V - Degree of protection: NEMA 4 [IP 65] - IEC 529 (DIN VDE 0470) - Cross section of cable: 3 x 0,25 mm², 3 x 0,34 mm² by 15 m cable with thread - Piping type: PVC - hose (black, extremely flexible) - Insulation class: C to VDE

52 Technical Information Actuators 1.3 Choice of shuttle cylinder: RexMover Besides its driving function, the RexMover cylinder guides the parts to be moved. Apart from the maximum permissible force, permissible torques have to be considered in designing these cylinders. Value and direction of these torques can be very different. Always try to ensure that the distance between the cylinder guide and the centre of gravity of the load is as short as possible. The permissible loads are determined by the type of guidance. Both maximum speed and maximum mass to be cushioned are determined by the driving medium and the kinetic energy permitted. Cases of Application (figures, see to 1.3.4) The design described here is meant for the following cases of application: A A mass is driven and guided by the cylinder. B C D A mass is driven by the cylinder, the guidance is carried out externally. By means of the cylinder a force is transmitted to a standing object. Static forces and torques on the slide. Loads on the Cylinder 1) The mass leads to torques on the slide due to the acceleration and cushioning and the weight during the movement. 2) The guidance leads to torques on the slide due to the friction. The mass generates a torque during acceleration and cushioning. 3) The force leads to torques on the slide. 4) Counter force which does not act half-way between the shuttles gives a moment on these. 5) Mechanical load of cylinder and guidance when the piston is stopped. Procedure in Designing the Cylinder 1. Determine the case of application (A-D) (see Fig to 1.3.4). 2. For this application determine lever arms as well as masses (kg) and moving speeds (m/s) (see Fig to ). 3. Based on the diagrams and charts, select appropriate cylinder. Assumptions - A pressure of 6 bar is always taken as a basis. - The diagrams are applicable for moving speeds of up to 0,7 m/s. If these are exceeded, the actual mass has to be multiplied by a correction factor of 2v 2. Then calculations have to be continued with the corrected mass. The diagrams have been made for both horizontal and vertical applications. - To be sure that you will have good pneumatic control on the piston movement and reduce the risk of failure when e.g. starting up, let m/a (m = mass in kg and A = area in cm 2 ) not to be higher than 4 for horizontal cases and 2 for vertical cases. Estimation of cycle time Please note: Often it is not the cylinder speed that is known, but only the cycle time. By means of diagram conversion can be made. As to the diagrams for the dimensioning of the cushioning, calculations have to be based on the actual mass. If the cushioning capacity of a cylinder is not sufficient, either a larger cylinder or external shock absorbers have to be used which are to be mounted in the centre of the mass to be cushioned. The values of STAR guidance include cases with large shocks. Also consider the play and stiffness of the cylinder when selecting cylinder. (See table and diagram ) Also consider maximum effect from the cylinder, see diagram and For individual applications different diagrams and charts have to be observed. Contact the nearest Rexroth Mecman office. Diagram Vertically up Horizontal Vertically down As a starting point the relationship m/a is used where m is the load on the cylinder (kg) and A is the cylinder piston area (cm 2 ). A pneumatic cylinder is not normally loaded higher than m/a 4. The cycle time can be estimated from the diagram above. The pressure drop P p over the piston with a vertically ascending movement can also be read off. Example: A 63 mm diameter cylinder with a 200 mm stroke is to move a mass of 45 kg vertically upwards. Estimate the time for a single stroke if the final velocity of the cylinder is to be 0.7 m/s. Answer: According to table 1.1.1, the piston area A = 31 cm 2. m 45 = = 1.5 A 31 The time for a single stroke where km is read from the diagram is as follows: km s t = = = 0.45 seconds 1000 v ss It can also be seen from the diagram that a pressure drop of ~1.5 bar over the cylinder piston is needed in order to overcome the mass load. km t = s/v 1000 ss t = cycle time (s) s = the cylinder stroke (mm) v ss = piston steady state velocity (m/s) Limitation: accuracy is reduced for short cylinders. 50

53 Technical Information Actuators Back to Index Layout for Applications A and B 1. Determine lever arms and masses. 2. Determine if you need a correction factor based on the velocity. 3. By means of the torque diagrams, (diagrams to ) select cylinder alternative and cylinder diameter. If 2 torque diagrams require the same cylinder diameter, the next larger cylinder is to be selected. (Example: Diagram M results in 25, diagrams M s and M v in 32, a cylinder of 40 has to be applied). 4. Depending on the installation position and p1.3.ressure medium, check cushioning according to diagrams to Compare 3 and 4, the largest diameter must be used. 6. For good pneumatic control of the piston movement, especially when the stroke is short, let m/a be less than 4 for horizontal and 2 for vertical cases. C Fig Layout for Application C The resulting permissible forces have to be taken from diagram and Layout for Application D The cylinder diameter required has to be determined based on table D Control of rodless cylinders The control of the rodless cylinder has to be realised such that the pneumatic cushioning works reliably even after a pressure breakdown or when starting the system again. This is possible only when the secondary chamber of the cylinder is charged. A * The measure EH must be included in XZ, see the dimension drawings D Fig Fig B Fig

54 Technical Information Actuators Dimensioning moment M, M s, M v, Internal Guiding Dimensioning moment M Permitted mass as a function of the moment arm. For applications outside permissible limits, please contact our office Internal Guiding Dimensioning moment M s Permitted mass as a function of the moment arm. For applications outside permissible limits, please contact our office internal Guiding Mass (kg) Mass (kg) Diagram Moment arm X z (m) Diagram Moment arm X y or X z (m) Fig Fig Fig Fig * The measure EH must be included in XZ, see the dimension drawings 52

55 Technical Information Actuators Back to Index Dimensioning moment M v Permitted mass as a function of the moment arm. For applications outside permissible limits, please contact our office Internal Guiding Mass (kg) Diagram Moment arm X y (m) Fig Fig

56 Technical Information Actuators Dimensioning moment M, M s, M v, Slide bearing Guide Dimensioning moment M Permitted mass as a function of the moment arm. For applications outside permissible limits, please contact our office Slide bearing Guide Fig Mass (kg) Diagram Moment arm X z (m) Fig * The measure EH must be included in XZ, see the dimension drawings Long slide bearing Guide Mass (kg) Diagram Moment arm X y or X z (m) 54

57 Technical Information Actuators Back to Index Dimensioning moment M s Permitted mass as a function of the moment arm. For applications outside permissible limits, please contact our office Slide bearing Guide Mass (kg) Fig Diagram Moment arm X y (m) Fig * The measure EH must be included in XZ, see the dimension drawings Mass (kg) Diagram Moment arm Xy (m) 55

58 Technical Information Actuators Back to Index Dimensioning moment M v Permitted mass as a function of the moment arm. For applications outside permissible limits, please contact our office Slide bearing Guide Fig Mass (kg) Diagram Moment arm X y (m) Long slide bearing Guide Fig Mass (kg) Diagram Moment arm X y (m) 56

59 Technical Information Actuators Dimensioning moment M, M s, M v, Mini Guide Dimensioning moment M and M V Permitted mass as a function of the moment arm. For applications outside permissible limits, please contact our office Mini Guide The maximum values are valid when the load is fixed in the carriage with ball bearings. Dimensioning moment M s Permitted mass as a function of the moment arm. For applications outside permissible limits, please contact our office Mini Guide The maximum values are valid when the load is fixed in the carriage with ball bearings. Mass (kg) Mass (kg) Diagram Moment arm X z (m) Diagram Moment arm X y or X z (m) Fig Fig a Fig c Fig d Fig Fig b 57

60 Technical Information Actuators Dimensioning M, Mv, Ms, Heavy Duty Dimensioning moment M and Mv Heavy Duty The maximum values are valid when the load is fixed in the carriage with ball bearings. Moment M and Mv Fig Mass (kg) Diagram Moment arm Xy and Xz (m) Fig Dimensioning moment M s Heavy Duty The maximum values are valid when the load is fixed in the carriage with ball bearings. Moment Ms Mass (kg) Fig * The measure EH must be included in XZ, see the dimension drawings Diagram Moment arm X y or X z (m) 58

61 Technical Information Actuators Cushioning diagram for series Piston forces at 6 bar for different moment arms Cushioning diagram Check that the cushionable mass and piston velocity lies on or below the curve for the selected diameter. Horisontally mounted It is not allowed to exceed the moment arms in diagram and Internal Guiding, Slide bearing Guide Piston velocity (m/s) Piston force (N) Diagram Cushionable mass* (kg) Diagram Moment arm X y (m) Vertically mounted Long slide bearing Guide Piston velocity (m/s) Diagram Cushionable mass* (kg) Piston force (N) *Table Weight of carrier for series Piston dia. Weight [kg] 16, 25 0,9 32 1,6 40 2,3 50 2,3 63 2,3 Diagram Moment arm X y (m) 59

62 Technical Information Actuators Deflection and guide play Deflection Recommended distance between foot mountings at different loads. Guide Play Guide play at maximum M, Mv or Ms i.e. the limitation line for mass and moment arm in the moment diagram. Fig Fig L = maximum distance between two cylinder mountings for a given load (F). The curves in the diagram are calculated for a maximum deflection of 1 mm of the cylinder barrel. Table 1.3.2A Dia. Internal Guiding Guide play α at max. M and Mv Long Slide bearing slide Guide bearing Guide Mini Guide Heavy Duty 16 0,5 0,3 0,2 <0,1 25 0,5 0,2 0,1 <0,1 <0,1 32 0,6 0,2 0,1 <0,1 <0,1 40 0,4 <0,1 50 0,4 <0,1 63 0,3 <0,1 80 0,3 Load [kg] Diagram Barrel length [m] Fig Table 1.3.2B Dia. Internal Guiding Guide play µ at max. Ms Long Slide slide bearing bearing Guide Guide Mini Guide Heavy Duty 16 2,0 0,3 0,3 <0,2 25 2,0 0,3 0,3 <0,2 <0,2 32 1,5 0,3 0,3 <0,2 <0,2 40 1,0 <0,2 50 1,0 <0,2 63 1,0 <0,2 80 1,0 60

63 Technical Information Actuators Static forces Fig * The measure EH must be included in XZ, see the dimension drawings. Permitted external forces when the shuttle is stopped. The value is usable when no acceleration forces appear, or if acceleration/deceleration is known. Permitted values are proportional to acceleration/deceleration. Table Conversion factors between different measurement systems Permitted static forces and moments on RexMover rodless cylinders Units of length 1 inch (in) = 25,4 mm; 1 mm = 0,03937 inch 1 foot (ft) = 30,48 cm; 1 cm = 0,0328 foot Units of area 1 square inch (sq in) = 6,452 cm 2 ; 1 cm 2 = 0,155 sq in Units of mass 1 pound (Lb) = 0,4536 kg; 1kg = 2,205 lb 1 ounce (oz) = 28,35 g; 1 g = 0,03527 oz Units of force 1N = 0,2248 lb Units of pressure 1 bar = 14,5 psi Temperature F = 1,8 C+32, conversion to F from C. Torque 1 ft-lb = 1.36 N-m Velocity 1 ft/s =.3048 m/s Piston dia. Force F1 (N) Force F2 (N) Force F3 (N) Mom. M (Nm) Mom. Mv (Nm) Mom. Ms (Nm) Internal Guiding Slide bearing Long slide bearing Mini Guide Heavy Duty