Valve Sensor Options ELECTRONIC CONTROLS INTEGRAL POSITION SENSOR EMI/RFI CE-RATED POSITION SENSOR RATINGS SENSOR WIRING HYDRAFORCE.
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1 INTEGRAL POSITION SENSOR EMI/RFI CE-RATED HydraForce offers a Hall Effect style integral position sensor for selected cartridge valves. Hall Effect sensors are known for proven reliability in the field and are a cost-effective way to add sensing capability to a hydraulic control valve circuit. This sensing element is compatible with two-position, on/off solenoid cartridge valves, including the 10-size spool and poppet valves, the 12-size poppet valves, 16-size poppet valve, and the 58-size poppet valves. It can be specified with both normally open and normally closed valve models. Because the sensor is installed below the coil, it can still be used with valves that have a manual override. CE Rated for global application. Burst, endurance and pressure ratings same as standard models without the sensor. Ability to use manual override. Compatible with 58-size, 10-size, 12-size, and 16-size two-position poppet and spool valves. Refer to individual valve ordering information for availability. POSITION SENSOR RATINGS Neutral Sensing Supply Voltage (Vcc): +4.5 to +28 Vdc Output Voltage with Target Present: Vcc Output Clamp Current: 40 ma min. to 65 ma max. for Vcc up to 28 V Connectors: Deutsch DT04-4P: Part No , M12-4P IP Rating: IP67 Mechanical Shock: 50 Gs, 11 ms half-sine ESD: Nondestructive, ±15 KV Air Discharge EMI: 20 MHz to 1 GHz, up to 100 V/m Operating Temperature: -40 C to 110 C (-40 F to 230 F ) SENSOR WIRING DT04-4P DEUTSCH CONNECTOR M12 CONNECTOR PIN 1 PIN PIN 2 PIN 3 PIN 1 (Red) Input Voltage PIN 2 (Black) Ground PIN 3 (White) N.O. PIN 4 (Green) N.C. Mating Connector: DT06-4S: Part No PIN 1 Input Voltage PIN 2 N.C. PIN 3 Ground PIN 4 N.O. Mating Connector: M12-4S: Available from or HYDRAFORCE.com
2 HYDRAFORCE INSTALLATION AND APPLICATION NOTES Installation This valve is fully assembled at the factory. Improper installation, by applying torque to the wrong element of this assembly, can cause damage to the internal components affecting operation. To ensure trouble-free operation, follow these installation steps: 1. Thread valve into appropriate cavity. 2. Torque valve, turning adapter only (hex closest to the cavity). See table for tool size and torque. 3. Install coil and coil nut. M-type override Coil (E-coil shown) Install coil with lettering up Coil nut in Across flats Torque: 5 7 ft lb (7 9 N m) 4. Position coil to orient connector. 5. Torque coil nut to 5 7 ft lb (7 9 N m). 6. Rotate sensor housing to align connector if necessary.! DO NOT DISASSEMBLE DO NOT DO NOT USE FOR VALVE INSTALLATION OR REMOVAL Caution: Misapplied torque can cause valve failure. Torque only the adapter and coil nut. Do not torque any other components. Installation Tool Size and Torque Sensor housing Adapter See table for tool size and torque Cartridge size Adapter tool size Torque SV58 1 in hex ft lb (26 28 N m) SV10 1 in hex ft lb (33 35 N m) HSV10 1 in hex ft lb ( N m) SV in hex ft lb (45 50 N m) HSV in hex ft lb ( N m) SV in hex ft lb (63 73 N m) Application The position sensor requires a voltage supply between 4.5 and 28 Vdc, and a ground connection. It has a normally closed and a normally open output. Both outputs are pulleddown. The output changes state as the valve shifts. Output clamp current is 40 ma min. to 65 ma max. Caution: Exceeding voltage or current ratings can damage the sensor. Operate only using a power supply with surge and load-dump protection. HYDRAFORCE.com
3 TYPICAL DIMENSIONS for 10 Size Valves with Sensor SV10-P20A See catalog page for more info. SV10-P22A See catalog page for more info ft-lbs ( Nm) HYDRAFORCE.com
4 HYDRAFORCE TYPICAL DIMENSIONS for 10 Size Valves with Sensor SV10-P21A See catalog page for more info. Manual K-Type SV10-P23A See catalog page for more info ft-lbs ( Nm) HYDRAFORCE.com
5 TYPICAL DIMENSIONS for 10 Size Valves with Sensor SV10-P40 See catalog page for more info ft-lbs ( Nm) HYDRAFORCE.com
6 HYDRAFORCE TYPICAL DIMENSIONS for 12 Size Valves with Sensor SV12-P20A See catalog page for more info. SV12-P22A See catalog page for more info ft-lbs ( Nm) HYDRAFORCE.com
7 TYPICAL DIMENSIONS for 12 Size Valves with Sensor SV12-P21A See catalog page for more info. Manual K-Type SV12-P23A See catalog page for more info ft-lbs ( Nm) HYDRAFORCE.com
8 HYDRAFORCE TYPICAL DIMENSIONS for 16 Size Valves with Sensor SV16-P22AM See catalog page for more info ft lb (63 73 N m) HYDRAFORCE.com
9 TYPICAL DIMENSIONS for 58 Size Valves with Sensor SV58-P20A See catalog page for more info ft lbs (26 28 N m) HYDRAFORCE.com
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