Safety Interlock Switch with Guard Door Locking. Narrow profile enables mounting to 2 in. square tubing or in applications with space restrictions
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1 C R US Conforms to EN1088, EN , EN292, EN UL and C-UL listed, B approved TL4024 Safety Interlock Switch with uard Door Locking High locking force of 1500 N (7 lb.) locks guard door shut until machine is safe to enter IP67 (NEM 6) enclosure enables the TL4024 to withstand water washdown Door and lock monitoring the TL4024 has a total of 4 contacts: 2 N/C safety + 1 contact for door position monitoring + 1 contact for lock monitoring Unlocking is possible with a back load on the door to satisfy the demands of high cycle time applications Narrow profile enables mounting to 2 in. square tubing or in applications with space restrictions Rotatable head the rotatable head of the TL4024 provides 8 actuator entry positions to satisfy most installation requirements Optional key release this option on power-to-unlock models allows manual unlocking of the guard door Optional slide bolt with integral door handle aids installation on sliding and swinging guard doors Two LED (red/green) status indicators on the lid may be wired to suit the application Long life the TL4024 is designed for a minimum of one million actuations with its variety of stainless steel actuators N o to the Engineering uide For in-depth information on safety standards and use. For More uarding Products See Section N for safeguarding cutting and turning machines 192
2 Operation The head may be rotated in 90 degree increments to give 8 possible entry points. Flat ctuator Flexible rubber mounting bushings allow for some actuator flexibility. Flexible 1 ctuator 15 degree flexibility may be adjusted with the set screw. 90-Degree ctuator Flexible rubber mounting bushings allow for some actuator flexibility. Flexible 2 ctuator 15 degree flexibility may be adjusted with the set screw. Optional Slide Bolt llows easy installation of switch on machine guards ctuator included (order switch separately) Optional Key Release key release unit is easily attached to the TL4024 to provide emergency override of the switch locking mechanism by a qualified, responsible person. Integral handle included Robust for use with heavy doors Slotted hole in bolt permits attaching multiple padlocks Yellow color for easy recognition Optional SLD Series Optional switch locking devices are available. See accessories section for details. NEW! 193
3 Operation (continued) pplications ven n/c contact Contact rrangements With Door Contact PLUS With & Without Back Load Unlocking 2WDB 3WDB 2 positively driven n/c contact + 1 n/o + 1/nc as door contact 2 positively driven n/c contact + 1 n/o + 1/nO as door contact Typical applications are on sliding guard doors and swinging guard doors that must remain locked until a signal is applied to the internal solenoid that unlocks the guard door. locked ctuator inserted Unlocked ctuator removed 1URB WDB WDB N o to the Engineering uide For in-depth information on safety standards and use. For More uarding Products See Section N for safeguarding cutting and turning machines 194
4 pplication Monitoring Units SR223SMT Timer Unit Used with the TL4024 for machines with constant overrun. ives a timed delay to the lock/release signal. Failsafe and adjustable to a range of times from 1.0 seconds up to 31 seconds. For information on the SR223SMT, see page H82 SR125SMS Stop Motion Sensing Unit Used with the TL4024 for machines with inconstant or variable overrun. Senses back EMF of C or DC motors. Failsafe and adjustable to a range of 0.01 V to 0.10 V. For information on the SR125SMS, see page H42 Specifications Electrical Safety Contacts: 2 N/C uxiliary Contacts: 1 N/O + 1 N/C 1 N/O + 1 N/O Switching bility C: 230 V 4 DC: 24 V 4 Safety Contact Material: Silver alloy with gold flash Minimum Current: 12 V 10 m, 24 V 1 m Solenoid Supply Voltage: 24 VC/DC or 110 VC (all -15% / +10%) Solenoid Power: 8 W Solenoid Rating: 100% duty Mechanical Mounting: ny position Mounting Hardware: 4 x M5 screws (not supplied) Min Operating Radius: pproximately 300 mm (12 in.) with 90-degree actuator Max Holding Force: 1500 N (7 lb.) Max ctuation Speed: 20 m/min. Case Material: nodized die-cast alloy ctuator Material: Stainless steel Wiring Entry: 3 x 0.5 in. NPT Weight: 800 g (28 oz.) Color: Red Mechanical Life: 1 x 10 6 minimum Environmental Protection: IP67 (NEM 6) Operating Temperature: -20 to 80 C (-4 to 176 F) Cleaning: Water washdown Compliance Standards: EN1088, EN , EN292, EN pprovals/listings: CE marked for all applicable directives, UL and C-UL, B Specifications are subject to change without notice. Note: The safety contacts of the Omron STI switches are described as normally closed (N/C) i.e., with the guard closed, actuator in place, and the machine able to be started. Safety Monitoring Relay Units Safety monitoring relays ensure a maximum level of safety by monitoring all wiring in the safety circuit, including switches and contactors. ny fault and the power to the machine is switched off. variety of safety monitoring relay units are available. For information on Safety Monitoring Relays, see page H1 195
5 Dimensions mm/in. TL travel S travel S for m5 > iso 1207 (Din 84) iso 4762 (Din 912) gn rd mechanical Unlocking mechanism mechanical Unlocking Screw 1/2" npt /2" npt Flat ctuator degree ctuator o to the Engineering uide For in-depth information on safety standards and use. N For More uarding Products See Section N for safeguarding cutting and turning machines 196
6 Optional Metal Slide Bolt for TL For Screw M For Screw M For Screw M M5 (4x) For Screw M6 Safety Screws uard frame X Door hung on right
7 Ordering Model Solenoid Contacts Wiring Entry Part No. Power to UNlock (with door contact) TL TM (flat actuator) 24 VC/DC 2 N/C + 1 N/O + 1 N/C 3 x 0.5 in. NPT conduit TL SM (90-degree actuator) 24 VC/DC 2 N/C + 1 N/O + 1 N/C 3 x 0.5 in. NPT conduit TL TM (flat actuator) 110 VC 2 N/C + 1 N/O + 1 N/C 3 x 0.5 in. NPT conduit TL SM (90-degree actuator) 110 VC 2 N/C + 1 N/O + 1 N/C 3 x 0.5 in. NPT conduit TL TM (flat actuator) 24 VC/DC 2 N/C + 1 N/O + 1 N/O 3 x 0.5 in. NPT conduit TL SM (90-degree actuator) 24 VC/DC 2 N/C + 1 N/O + 1 N/O 3 x 0.5 in. NPT conduit TL TM (flat actuator) 110 VC 2 N/C + 1 N/O + 1 N/O 3 x 0.5 in. NPT conduit TL SM (90-degree actuator) 110 VC 2 N/C + 1 N/O + 1 N/O 3 x 0.5 in. NPT conduit TL SKM w/key (90-degree actuator) 24 VC/DC 2 N/C + 1 N/O + 1 N/C 3 x 0.5 in. NPT conduit TL SKM w/key (90-degree actuator) 110 VC 2 N/C + 1 N/O + 1 N/C 3 x 0.5 in. NPT conduit TL SKM w/key (90-degree actuator) 24 VC/DC 2 N/C + 1 N/O + 1 N/O 3 x 0.5 in. NPT conduit TL SKM w/key (90-degree actuator) 110 VC 2 N/C + 1 N/O + 1 N/O 3 x 0.5 in. NPT conduit Power to UNlock (with door contact) (with back load unlocking) TL TM (flat actuator) 24 VC/DC 2 N/C + 1 N/O + 1 N/C 3 x 0.5 in. NPT conduit TL SM (90-degree actuator) 24 VC/DC 2 N/C + 1 N/O + 1 N/C 3 x 0.5 in. NPT conduit TL TM (flat actuator) 110 VC 2 N/C + 1 N/O + 1 N/C 3 x 0.5 in. NPT conduit TL SM (90-degree actuator) 110 VC 2 N/C + 1 N/O + 1 N/C 3 x 0.5 in. NPT conduit TL TM (flat actuator) 24 VC/DC 2 N/C + 1 N/O + 1 N/O 3 x 0.5 in. NPT conduit TL SM (90-degree actuator) 24 VC/DC 2 N/C + 1 N/O + 1 N/O 3 x 0.5 in. NPT conduit TL TM (flat actuator) 110 VC 2 N/C + 1 N/O + 1 N/O 3 x 0.5 in. NPT conduit TL SM (90-degree actuator) 110 VC 2 N/C + 1 N/O + 1 N/O 3 x 0.5 in. NPT conduit TL SKM w/key (90-degree actuator) 24 VC/DC 2 N/C + 1 N/O + 1 N/C 3 x 0.5 in. NPT conduit TL SKM w/key (90-degree actuator) 110 VC 2 N/C + 1 N/O + 1 N/C 3 x 0.5 in. NPT conduit TL SKM w/key (90-degree actuator) 24 VC/DC 2 N/C + 1 N/O + 1 N/O 3 x 0.5 in. NPT conduit TL SKM w/key (90-degree actuator) 110 VC 2 N/C + 1 N/O + 1 N/O 3 x 0.5 in. NPT conduit Power to lock (with door contact) TL TM (flat actuator) 24 VC/DC 2 N/C + 1 N/O + 1 N/C 3 x 0.5 in. NPT conduit TL SM (90-degree actuator) 24 VC/DC 2 N/C + 1 N/O + 1 N/C 3 x 0.5 in. NPT conduit TL TM (flat actuator) 110 VC 2 N/C + 1 N/O + 1 N/C 3 x 0.5 in. NPT conduit TL SM (90-degree actuator) 110 VC 2 N/C + 1 N/O + 1 N/C 3 x 0.5 in. NPT conduit TL TM (flat actuator) 24 VC/DC 2 N/C + 1 N/O + 1 N/O 3 x 0.5 in. NPT conduit TL SM (90-degree actuator) 24 VC/DC 2 N/C + 1 N/O + 1 N/O 3 x 0.5 in. NPT conduit TL TM (flat actuator) 110 VC 2 N/C + 1 N/O + 1 N/O 3 x 0.5 in. NPT conduit TL SM (90-degree actuator) 110 VC 2 N/C + 1 N/O + 1 N/O 3 x 0.5 in. NPT conduit N o to the Engineering uide For in-depth information on safety standards and use. For More uarding Products See Section N for safeguarding cutting and turning machines 198
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BL6009 Operation Contact rrangement or Shaft movement /12 / / mm contact Open contact closed Principle of Operation Interlockin
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C R US Conforms to EN1088, EN60947--1, EN292, EN60204-1 UL and C-UL listed TL8018- Heavy-Duty Safety Interlock Switch with uard Door Locking High locking force of,00 N (1,236 lb.) locks guard door shut
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