XCS Safety Interlock Selection

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1 Steven Engineering-2 Ryan Way-South San Francisco, CA Main Office:(650) Outside Local Area:(800) Selection Plastic, Double, Turret Head c, Type, locking without power, 1/2" NPT Conduit References of Switches Without Actuating Key (select key from page 58) Direct opening N.C. contacts meet the IEC and EN requirements for positive opening contacts per IEC , EN ; and NEMA ICS-5, part 6 (direct opening action.) With interlocking, locking by electromagnet q Type of interlocking Locking Without Power. Actuating key locks into switch when inserted. This is typically preferred as the door is secured regardless of electrical power availability or failure. Applying power to the electromagnet will unlock actuating key and allow it to be removed from the switch. Supply voltage of electromagnet Vac or Vdc 0 Vac or Vdc 2 Vac or Vdc break before make slow break au N.O. + N.C. make before break Weight (oz) (0.360 kg) (0.360 kg) (0.360 kg) c 90 increments throughout 360 q A special tool included with the switch enables the forced opening of the interlocking device. This allows the N.C. safety contacts to be opened and the actuating key withdrawn. u Schematic diagrams shown represent the contact states while the actuating key is fully inserted and engaged in the head of the switch. a The N.O. contacts will close after the N.C. contacts open. They do not change state simultaneously. Only the N.C. contacts should be used in the safety control circuit. The N.O. contacts are provided solely for signaling NOT for safety functions. Neither replacement parts nor components are available. These devices are not to be repaired or adjusted. The complete switch should be replaced. Complementary Characteristics File CCN NKCR File LR487 Class Actuation speed Resistance to forcible actuating key withdrawal Maximum operating rate Electromagnet Characteristics Maximum: 19.7 in/s (0.5 m/s). Minimum: 0.39 in/s (0.01 m/s) 1 lbs (500 N) Minimum force for positive opening 3.4 lbs ( N) Conduit entry Load factor 100% For maximum life: 600 operations per hour 1 tapped entry for 1/2" conduit adapter With interlocking, locking by electromagnet Rated operational voltage Vac or Vdc 0 Vac or Vdc 2 Vac or Vdc Voltage limits -20 %, +10 % of the rated operational voltage (including ripple on DC) conforming to IEC Consumption - Maximum 10 VA. The devices above are available with metric conduit. k To order devices tapped for mm cable gland, conforming to NFC 68-0 (DIN Pg ): Change the last character in the part number to 1. For example: 53 is changed to 53. k To order devices tapped for M16 x 1.5 for ISO cable gland: Change the last character in the part number to 2. For example: 53 is changed to 53. General Information Specifications Accessories and Actuating Keys Wiring & 63 Dimensions When designing a door or gate guarding system, these guidelines must be followed: The actuating key alone must not be used as the sole means to hold the gate or guard closed. A separate locking or latching mechanism must be used to hold door closed. The safety interlock switch must not be used as a mechanical stop for the moving guard. A separate mechanical stop must be provided. The actuating key must not be used as a gate guiding device. Install a guide for the guard to ensure proper alignment. The actuating key must not be used as a means for grounding.

2 Steven Engineering-2 Ryan Way-South San Francisco, CA Main Office:(650) Outside Local Area:(800) Plastic, Turret Head c, Type, locking with power, 1/2" NPT Conduit Selection References of Switches Without Actuating Key (select key from page 60) Direct opening N.C. contacts meet the IEC and EN requirements for positive opening contacts per IEC , EN ; and NEMA ICS-5, part 6 (direct opening action.) With interlocking, locking by electromagnet q Type of interlocking Locking with Power. Actuating key is locked into the switch only when actuating key is inserted and power is applied to the electromagnet. Door or guard is not locked in the event of a power failure or when power is removed from the electromagnet. Removing power to the electromagnet will unlock the actuating key and allow it to be removed from the switch. Note: Locking with Power devices does not meet European standards regarding the safety of machinery, especially EN 1088 regarding guard locking. European standards do not allow a locking with power function for gate or door guarding/locking. Locking without power devices meets European requirements, and should be used when machinery is to be shipped to Europe or where machinery must meet European standards. Supply voltage of electromagnet Vac or Vdc 0 Vac or Vdc 2 Vac or Vdc break before make slow break au N.O. + N.C. make before break Weight (oz) (0.360 kg) (0.360 kg) (0.360 kg) c 90 increments throughout 360 q A special tool included with the switch enables the forced opening of the interlocking device. This allows the N.C. safety contacts to be opened and the actuating key withdrawn. u Schematic diagrams shown represent the contact states while the actuating key is fully inserted and engaged in the head of the switch. a The N.O. contacts will close after the N.C. contacts open. They do not change state simultaneously. Only the N.C. contacts should be used in the safety control circuit. The N.O. contacts are provided solely for signalling NOT for safety functions. Neither replacement parts nor components are available. These devices are not to be repaired or adjusted. The complete switch should be replaced. Complementary Characteristics File CCN NKCR File LR487 Class Actuation speed Resistance to forcible actuating key withdrawal Maximum operating rate Electromagnet Characteristics Maximum: 19.7 in/s (0.5 m/s). Minimum: 0.39 in/s (0.01 m/s) 1 lbs (500 N) Minimum force for positive opening 3.4 lbs ( N) Conduit entry Load factor 100% For maximum life: 600 operations per hour 1 tapped entry for 1/2" conduit adapter With interlocking, locking by electromagnet Rated operational voltage Vac or Vdc 0 Vac or Vdc 2 Vac or Vdc Voltage limits -20 %, +10 % of the rated operational voltage (including ripple on DC) conforming to IEC Consumption - Maximum 10 VA. General Information Specifications Accessories and Actuating Keys Wiring & 63 Dimensions The devices above are available with metric conduit. k To order devices tapped for mm cable gland, conforming to NFC 68-0 (DIN Pg ): Change the last character in the part number to 1. For example: 55 is changed to 55. k To order devices tapped for M16 x 1.5 for ISO cable gland: Change the last character in the part number to 2. For example: 55 is changed to 55. When designing a door or gate guarding system, these guidelines must be followed: The actuating key alone must not be used as the sole means to hold the gate or guard closed. A separate locking or latching mechanism must be used to hold door closed. The safety interlock switch must not be used as a mechanical stop for the moving guard. A separate mechanical stop must be provided. The actuating key must not be used as a gate guiding device. Install a guide for the guard to ensure proper alignment. The actuating key must not be used as a means for grounding. 57

3 Steven Engineering-2 Ryan Way-South San Francisco, CA Main Office:(650) Outside Local Area:(800) Actuating Keys and Accessories References of Actuating Keys and Padlocking Device Description For use with Catalog Number Weight.oz (kg) Straight Key CSZ 0.5 (0.0) Wide Key CSZ 0.5 (0.0) Pivoting Key CSZ 3.0 (0.085) Right-angled key CSZ 0.9 (0.025) Guard Retaining Device (magnetic) CSZ (0.085) Padlocking Device CSZ (0.057) Set of 10 blanking plugs for operating head slot CSZ (0.057) 58

4 Steven Engineering-2 Ryan Way-South San Francisco, CA Main Office:(650) Outside Local Area:(800) Dimensions Plastic, Turret Head Type,, and, 1/2" NPT Conduit. k91, k92 k conduit entry tapped for metric cable gland 20/ 2 elongated holes Ø 0." (4.3 mm) x 0.33" (8.3 mm) on 0.87" ( mm) centers 2 holes Ø 0." (4.3 mm) on 0.79" (20 mm) centers k9k / 1 conduit entry tapped 1/2" NPT 2 elongated holes Ø 0." (4.3 mm) x 0.33" (8.3 mm) on 0.87" ( mm) centers 2 holes Ø 0." (4.3 mm) on 0.79" (20 mm) centers kkkk (3) / conduit entry, tapped n for 1/2" NPT adapter 2 elongated holes Ø 0." (4.3 mm) x 0.33" (8.3 mm) on 0.87" ( mm) centers 2 holes Ø 0." (4.3 mm) on 0.79" (20 mm) centers 20/ conduit entries, tapped n for 1/2" NPT adapter 2 elongated holes Ø 0." (4.3 mm) x 0.33" (8.3 mm) on 0.87" ( mm) centers 2 holes Ø 0." (4.3 mm) on 0.79" (20 mm) centers (3) 2 elongated holes Ø 0.21" (5.3 mm) x 0.52" (.3 mm) on 1" (.3 mm) center Adapter DE9-RA10 Ø entry, tapped for 1/2" NPT conduit n threaded sleeve Converts n to 1/2 NPT 59

5 Steven Engineering-2 Ryan Way-South San Francisco, CA Main Office:(650) Outside Local Area:(800) Dimensions Plastic, Turret Headc, Type,, and, 1/2" NPT Conduit CSZ Adapter CSZ Øa Øb Adapter (supplied with actuating key CS-Z) for replacing, without drilling additional mounting hole, an CK-P safety interlock switch with actuating key CK-Y01 by an CS- PA safety interlock switch with actuating key CS-Z Ø a: 2 elongated holes Ø 0.19" (4.7 mm) x 0.39" (10 mm) Ø b: 1 elongated hole for M4 or M4.5 screw Ø Ø: 1 elongated hole Ø 0.19" (4.7 mm) x 0.39" (10 mm) CSZ CSZ Ø Ø Ø: 1 elongated hole Ø 0.19" (4.7 mm) x 0.39" (10 mm) Ø: 1 elongated hole Ø 0.19" (4.7 mm) x 0.39" (10 mm) Operating radius required for actuating key CSZ CSZ R R R R CSZ CSZ R.00 0 R.00 0 R R

6 Steven Engineering-2 Ryan Way-South San Francisco, CA Main Office:(650) Outside Local Area:(800) Contact Status Plastic, Turret Headc, Type,, and, 1/2" NPT Conduit Contact Status Relative to Actuating Key Position 5kk, 5kkk 6kk, 6kkk 7kk, 7kkk 5kk 7kk 8kk , , Contact operation contact closed contact open transition state 61

7 Steven Engineering-2 Ryan Way-South San Francisco, CA Main Office:(650) Outside Local Area:(800) Wiring Diagrams Plastic, Turret Head Type Locking without Power 53k k Locking with Power 55k k (32) 21 (34) 21 Solenoid Solenoid Auxiliary contact Auxiliary contact -E2: Solenoid supply -E2: Solenoid supply -: Additional contact, available for signalling -: Additional contact, available for signalling Locking without Power 73k k Locking with Power 75k k (32) 21 (34) 21 Solenoid Solenoid Auxiliary contact Auxiliary contact -E2: Solenoid supply -E2: Solenoid supply -: Safety contact, available for redundancy -: Safety contact, available for redundancy 62

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