DC-132 Non Spring Return Electronic Actuator Series
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1 Delta Control Products, Inc. West Rose Garden Lane Phoenix, Z DC- Non Spring Return Electronic ctuator Series Description This 4 Vac, non-spring return electronic actuator is designed for modulating and three-position control of building HVC valves and dampers. Features rushless motor technology with stall protection Unique self-centering shaft coupling Manual override lb-in (5 Nm) torque 5 preload as shipped from factory Mechanical range adjustment capabilities Offset and span adjustment models available Models with independently adjustable, dual auxiliary switches available uilt-in /-inch conduit connection UL and C-UL listed, CE certified Product Numbers Table. Product Number Operating Voltage Control uilt-in Control Options 4 VC ±% Modulating - VDC -Position (Tri-State) Position Feedback Dual uxiliary Switches Off-Set and Span Input Signal Selectable DC4--T DC4--T DCM4- DCM4--Z
2 Specifications Power Supply 4 VC Operating voltage 4 VC ±% Frequency 5/6 Hz Power consumption Running: DCM4-, DCM4--Z 5 V/4W DC4--T, DC4--T V/W Holding: DCM4-, DCM4--Z V/W Equipment rating Class, in accordance with UL/CS Class III per EN 67 Control Signal Input signal (wires 8-) DCM4-, DCM4--Z Voltage-input Input resistance to Vdc (max. 5 Vdc) >K ohms Feedback Signal Function Position output signal (wires 9-) DCM4-, DCM4--Z Voltage-output to VDC Maximum output current ± m Running torque lb-in (5 Nm) Maximum torque 65 lb-in ( Nm) Runtime for opening or closing 6 Hz 5 seconds 5 Hz 5 seconds Nominal angle of rotation Maximum angular rotation 95 Mounting Shaft size Minimum shaft length /4 to /4-inch (6.4 to.5 mm) dia. /4 to /-inch (6.4 to mm) square /4-inch ( mm) Housing Enclosure NEM IP54 according to EN 6 59 Material Die cast aluminum alloy Gear lubrication Silicone free mbient Conditions gency Certification mbient temperature Operation Storage and transport mbient humidity (non-condensing) -5 F to F (- C to 55 C) -4 F to 58 F (-4 C to 7 C) 95% rh UL67 (to replace UL87) C-UL certified to Canadian Standard C. No. 4-9 uxiliary Features Control signal adjustment (-Z Models) Offset (start point) Span etween Dual auxiliary switches ( Models) C rating DC rating etween to 5V to V 4 to 5 Vac C 6 resistive, C general purpose to Vdc DC Switch Range Switch to with 5 intervals Recommended range usage to 45 Factory setting 5 Switch to with 5 intervals Recommended range usage 45 to Factory setting 85 Switching hysteresis Feedback potentiometer DCM (Modulating Units) Voltage to ohm < m UL-Class (SELV/PELV for CE) Miscellaneous Pre-cabled connection Cable length Life cycle Dimensions: Weight 8 WG feet (.9m) length Designed for over 5, full strokes at rated torque and temperature Inches (mm) 8-/8 H -/4 W -/ D ( H 8 W 68 D). lbs. ( kg) PGE
3 ctuator Components Legend. ctuator housing. Positioning scale for angle of rotation. DIP switches and cover 4. Span adjustment Offset (start point) adjustment 6. Mounting bracket 7. Connection cable for power and control signals 8. Connection cable for auxiliary switches or feedback potentiometer 9. Manual override. uxiliary switches &. Position indicator. Self centering shaft adapter. /-inch NSPT conduit connection 4. Shaft adapter locking clip 5. Position indicator adapter Figure. Non-Spring Return ctuator Components. Operation DCM4- and DCM4--Z pply a to Vdc control signal between wire 8 (Y) and wire (G) to operate the damper actuator. The angle of rotation is proportional to the control signal. to Vdc position feedback output signal is available between wire 9 (U) and wire (G) to monitor the position of the damper motor. In the event of a power failure, the actuator holds its position. In the event that only the control signal is lost, the actuator returns to the "" position. DC4--T, DC4--T floating control signal controls the damper actuator. The actuator s angle of rotation is proportional to the length of time the signal is applied. 4 Vac control signal to wire 6 (Y) causes the actuator coupling to rotate clockwise. 4 Vac control signal to wire 7 (Y) causes the actuator coupling to rotate counterclockwise. To reverse the direction of rotation, wires 6 (Y) and 7 (Y) can be interchanged. With no control voltage, the damper actuator holds its position. Overload Protection In the event of a blockage in the damper, the actuator is overload protected over the full rangeto prevent damage to the actuator. PGE
4 Damper Mounting and Installation Place the actuator on the damper shaft so that the front of the actuator is accessible. (The label and the manual override button are on the front side.) The minimum damper drive shaft is /4-inches (mm). The shaft length determines whether the shaft adapter will be mounted on the front or back of the actuator. Refer to Specifications for minimum and maximum damper shaft dimensions. Set auxiliary switches, DIP switches, and Offset/Span as required by your application. (See following sections for details.) The position indicator can be mounted to show either the clockwise or counterclockwise to scale. mounting bracket is included with the actuator. The shaft adapter and mounting parts are shipped in a separate container with the actuator. The actuator is shipped from the factory with a 5 pre-load to ensure tight damper close off. Detailed mounting instructions are included with each actuator. Manual Override To move the damper blades and lock the position with no power present:. Hold down the PUSH button.. Make adjustments to the damper position.. Release the PUSH button. Once power is restored, the actuator returns to automated control. L > in. 77mm PUSH L < -/8 in. 6mm PUSH Mechanical Range djustment The angular rotation is adjustable between and at 5-degree intervals. The range of shaft movement is limited by mounting the shaft adapter:. Loosen the shaft adapter from the damper shaft and remove the actuator from the damper shaft.. Remove the clip and shaft adapter from the actuator Figure. Figure. Figure 4. Figure 5.. Return the actuator gear train to the position using the steps that follow for the clockwise or counterclock wise damper shaft rotation. Clockwise to open: a. Insert the shaft adapter to the right as close as possible to the raised stop. See Figure. b. Hold down the PUSH button and rotate the shaft adapter to the left until it stops. See Figure 4. c. Release the PUSH button. d. If the shaft adapter is not resting against the left raised stop, remove the adapter and insert it against the left stop. e. Place the position indicator to the position on the outside scale. See Figure 5. Counterclockwise to open: a. Insert the shaft adapter to the left as close as possible to the raised stop. b. Hold down the PUSH button and rotate the shaft adapter to the right until it stops. c. Release the PUSH button. d. If the shaft adapter is not resting against the right raised stop, remove the adapter and insert it against the right stop. e. Place the position indicator to on the inside scale. 4. Determine the angle of rotation for the damper blade shaft. Subtract that amount from. 5. Remove the shaft adapter and insert it with the position indicator pointing to the mark on the scale calculated in the previous step. See Figure ttach the clip. 7. Rotate the damper blade shaft to its position. 8. Return the actuator to the damper shaft and tighten the shaft adapter to the damper shaft. PGE 4
5 7 Control Signal djustment The offset (start point) and span of the control signal can be adjusted. The offset, Uo, can be adjusted between to 5 Vdc. The span, U, can be adjusted between to Vdc. DCM4--Z Y S (%) ) ) ) Uo U V 4 6 U 5 U O U (max. V) Ys Mechanical positioning range (% = angle of rotation ) Yu Control signal Uo Offset (start point) U Span 5 Y U (v) 5 4 Uo Factory setting: V span offset NOTE: When the mechanical limitation of the angle of rotation and self-adaptive function are ON, % does not equal.. Uo = V, U = V: The minimum working range for Ys = %. Uo = 5V, U = V: The maximum working range for Ys = %. Uo = V, U = V: Factory setting Figure 6. The Minimum and Maximum Control Signal djustment Example: Open the actuator from to 5% (45 ) using a control signal of: Umin= V to Umax= V. Calculating the value of U: [%} (Umax-Umin) x (-) U = Working angle of rotation in % = 5 = 6 V Uo = ; U = 6 V Umin = minimum control signal Umax = maximum control signal Y S (%) 5 8 Uo U (6 V) Y U (v) Umin Umax Figure 7. Example. Dual uxiliary Switch DC4--T, DCM4--Z -, ,5 ctuator scale: Clockwise djustment range for switches and : Setting interval: 5 Switching hysteresis: 7 8 9, ,5 ctuator Scale: counterclockwise To change the settings of and : NOTE: The scale is only valid when the actuator is in the "" position on clockwise motion. Use the adjustment tool provided with the actuator to turn the switch adjustment dials to the desired signal setting. Factory setting: ux Switch Switch 5 djustment Switch 85 NOTE: Use the long arm of the " " to point to the position of switch. Use the Figure 8. Dual uxiliary Switch Dials. narrower tab on the red ring to point to the position of switch PGE 5
6 DIP Switch Functionality DCM4- DCM4--Z Description Label Description Function Counterclockwise Clockwise Rotary ngle Direction ctive Off Self-adaptation to mechanical range - Vdc - - Vdc DCM4-: Positioning control signal - or - Offset -5V Span -V DJ -... Vdc Figure 9. DIP Switches. Rotary direction DCM4--Z: Positioning signal. Turn on or off capability to adjust offset/span. The arrow direction must match the rotational direction of the actuator. Factory setting: Wiring Self-adapting lternative switch-on/off for self-adaptation. : ON : OFF Factory setting: Positioning Control Signal : (DCM4-) lternative settings: Vdc - Vdc Factory setting: - Positioning Control Signal: (DCM4--Z) lternative settings: DJ - DJ: llows offset/span adjustment capability -V: Ignores offset/span capability and provides - Vdc input signal only Factory setting: DJ ll wiring must conform to NEC and local codes and regulations. Use earth ground isolating step-down Class transformers. Do not use autotransformers. The maximum rating for a Class step-down transformer is V. Determine the supply transformer rating by summing the V ratings of all actuators and all other components used. It is recommended that one transformer power no more than actuators (or 8% of its V). Wire Designations 8 9 S S4 6 7 P P P S S4 M M S S S5 S6 Figure. Modulating to Vdc Control. Figure. -Position Control. ctuators 4Vac Power Supply uxiliary Switches Potentiometer S S Symbol Function Terminal Designations Color Supply (SP) G Red Neutral (SN) G lack 6 Control signal clockwise Y Violet 7 Control signal counterclockwise Y Orange 8 to Vdc input signal Y Gray S5 S6 9 Output for to Vdc position indication U Pink S Switch Common Q Gray/red S Switch N.C. Q Gray/blue S Switch N.O. Q4 Gray/pink S4 Switch Common Q lack/red S5 Switch N.C. Q lack/blue S6 Switch N.O. Q4 lack/pink P Feedback Potentiometer to % P - P a White/red P Feedback Potentiometer Common b White/blue P Feedback Potentiometer to % P - P c White/pink PGE 6
7 Dimensions -/6 () -/6 () /8 () min. 4 () /6 (4) min. 6 (5) 5-9/6 (4).5 (8) 8-/8 () min. 4 () min. / () min.-/8 (6) min. 4 () / () /4 (9) ft () -/8 (6) /" NSPT Figure. Dimensions of the DC- ctuator Series PGE 7
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