Interlock Switches. Safety. Selection Guide HS6B Subminiature HS5D Miniature HS2B Full Size...

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1 Safety Selection Guide HS6B Subminiature... 7 HS5D Miniature HSB Full Size HSB Full Size HS6E Subminiature with Solenoid HS5E Miniature with Solenoid HSE Full Size Solenoid Locking HSC Full Size Solenoid Locking... 3 HSL with Solenoid HS5E-K Key Locking ø HW Key Switch HS7A-DMC Non-Contact Magnetic... 3 HS7A-DMP Non-Contact Magnetic HS3A Non-contact RFID HS5B/HS5E Door Handle Interlock Switches Overview XW Series E-Stops Enabling Switches Safety Control Relays Light Curtains AS-Interface Safety at Work Table of Contents LED Machine Lighting - Pg. Automation & Sensing - Pg. 7 Safety - Pg. 55 Switching & Controls - Pg. 9 Index - Pg. 933

2 Selection Guide Selection Guide Overview Standard Interlock Safety Switches Subminiature Miniature Full Size Series HS6B HS5B HS5D HSB HSB XW Series E-Stops Appearance Page Size (mm) x 5 x 78mm 9 x x mm x x 90mm 5 x 35 x 98mm 5 x 35 x 5mm Contacts or 3 or 3 Termination Integrated cable Screw Screw Screw Screw Material Plastic body Plastic body Metal or plastic head Plastic head Die-cast aluminum body Solenoid Locking Safety Switches Series Subminiature Miniature Full Size HS6E HS5E HSE HSC HSL Enabling Switches Safety Control Relays Appearance Page Size (mm) 75 x 5 x 75mm 500N 35 x 0 x 6mm 00N 0 x 35 x 9mm 500N 06 x 35 x 5mm 500N 0 x 35 x 9mm 00N Contacts 5 3 or 3 or 6 Termination Integrated cable Integrated cable Screw Screw Screw Material Plastic body Metal head, plastic body Plastic body Die-cast aluminum body Plastic body Key Locking Safety Switch Non-contact Safety Switch Series HS5E-K HS7A-DMC HS7A-DMP HS3A Light Curtains AS-Interface Safety at Work Appearance Page Size (mm) 35 x 0 x 6 7 x 6 x 5 3 x 5 x 88 0 x 7 x 70mm Contacts 3 3 Termination Integrated cable Integrated cable Integrated cable M Material Metal head, plastic body PBT PBT PBT 70

3 Standard Interlock Safety Switches HS6B HS6B Subminiature Key features: Only 78 x x 5mm Two actuator entrances provide flexibility for installation options Integrated molded cable reduces wiring time IP67 (IEC6059) Direct Opening Action s comply with ISO9 and EN088 Part Numbers Contact Configuration NC-NO Zb 33 NC 3 Zb 3 3 NC-NO Zb NC Zb 3 3 Standard stock items in bold. GS-ET-5 BG standard in Germany Cable Length m 3m 5m m 3m 5m m 3m 5m m 3m 5m Part Number HS6B-B0 HS6B-B03 HS6B-B05 HS6B-0B0 HS6B-0B03 HS6B-0B05 HS6B-B0 HS6B-B03 HS6B-B05 HS6B-03B0 HS6B-03B03 HS6B-03B05 Contact Configuration & Operation Chart Type HS6B- HS6B-0 HS6B- HS6B-03 NC-NO NC NC-NO 3NC Contact Configuration Zb Zb Zb Zb Direct Opening Action Double Insulation Keys (order separately) Appearance Part Number Shape HS9Z-A6 HS9Z-A6 HS9Z-A65 HS9Z-A66 Straight s are not included and must be ordered separately. 0 inserted completely Contact Operation Chart 0.8 ( Mounting Reference Position) (Travel: mm) Right-angle removed completely Adjustable actuator 90 angle Adjustable actuator 80 angle : Contact ON (closed) : Contact OFF (open) Overview XW Series E-Stops Enabling Switches Safety Control Relays Light Curtains AS-Interface Safety at Work IDEC (33) USA & Canada 7

4 Selection Guide Enabling Switches XW Series E-Stops Overview Specifications Conforming to Standards EN088, IEC , EN , GS-ET-5, IEC6066-, IEC600-, EN600-, UL508, CSA C. No. Operating Temperature 5 to +70 C (no freezing) Storage Temperature 0 to +80 C (no freezing) Relative Humidity 5 to 85% RH (no condensation) Storage Humidity 95% maximum (no condensation) Altitude,000m maximum Pollution Degree 3 Rated Insulation Voltage (U i ) 0V Impulse Withstand Voltage (U imp ) kv Between live & dead metal parts: 00MΩ maximum Insulation Resistance Between positive & negative live parts: 00MΩ minimum Electric Shock Protection Class Class II Degree of Protection IP67 (IEC6059) Vibration Operating Extremes 5 to 55 Hz, half amplitude 0.5 mm Resistance Damage Limits Hz, half amplitude.5mm Contact Resistance 0mΩ maximum Shock Operating Extremes 0m/s (G) Resistance Damage Limits 000m/s (00G) Direct Opening Travel 8mm minimum Direct Opening Force 60N minimum Thermal Current (l th ).5A Operating Frequency 00 operations/hour Mechanical Life,000,000 operations (GS-ET-5) Recommended Actuation Speed 0.05 to.0m/s Wire Tensile Strength 50N minimum Electrical Life 00,000 operations (at full rated load) Conditional Short- Current 50A 50V (IEC , IEC6069-, -) Weight 0g Safety Control Relays Light Curtains Contact Ratings Rated Operating Current (I e ) Operating Voltage (U e ) V 5V 50V AC Resistive load (AC-).5A.5A Inductive load (AC-5).5A 0.75A DC Resistive load (DC-).5A.A 0.55A (A) (0.)A (0.A) Inductive load (DC-3).3A 0.55A 0.7A (A) (0.A) (0.A) AS-Interface Safety at Work 7

5 Standard Interlock Safety Switches HS6B Installation Notes Recommended Screw Torque Safety switch body installation (M screw):.0~.5n-m installation (M screw):.0~.5n-m Wiring Designations Handling Cables Part Number Contact Terminal # Color HS6B-B0 (NC-NO) HS6B-03B0 (3NC) HS6B-B0 (NC-NO) HS6B-0B0 (NC) Dimensions (mm) HS6B Slot Plug (Note ) (supplied) Note : Plug the unused actuator entry slot using the slot plug supplied with the interlock switch NC - blue-blue/white NC - brown-brown/white NO 33-3 orange-orange/white NC - blue-blue/white NC - brown-brown/white NC 3-3 orange-orange/white NC - blue-blue/white NO 33-3 orange-orange/white NC - blue-blue/white NC 3-3 orange-orange/white 5.5 Using straight actuator (HS9Z-A6) (. ± ) (5) Stop (Note ) (supplied) (.6 ± ) () R. Stop (Note ) (supplied) Do not tighten or loosen the fastened cable conduit of the safety switch Minimum bend radius of installed cable: 0mm (ø7.6) (9) (58) Using Right-angle actuator (HS9Z-A6) () 0. ± (5) 0.8 (.).6 ± 0.8 (.) Installation 0 to -M Screws (ø.3 or M tapped) The interlock switch can be mounted in two directions. Using Angle Adjustable (HS9Z- A65/A66) Angle Adjustable ± (5) 5. Stop (Note ) (supplied) Gland (5).6 ± Minimum Radius 0 mm (00) Overview XW Series E-Stops Enabling Switches Safety Control Relays Light Curtains AS-Interface Safety at Work IDEC (33) USA & Canada 73

6 Selection Guide Overview Straight actuator (HS9Z-A6) Right-angle actuator (HS9Z-A6) Installation When mounted (5) -ø (5.8) When mounted (33.8) When mounted (5.6) 0.8 -ø9 8. When mounted (5) Rubber Bushing ø Straight/Right-angle -M Screws (ø.3 or M tapped) Angle Adjustable -M Screws (ø.3 or M tapped) 5 XW Series E-Stops ) -ø9 Rubber Bushing Stop (supplied) (Note ) Adjustable (HS9Z-A65) Horizontal Adjustment Orienting Insert Angle Adjustment (M3 Hexagon Socket Head Screw) Vertical Adjustment Enabling Switches Safety Control Relays AS-Interface Safety at Work Light Curtains Orienting Insert Stop (supplied) (Note ) Adjustable (HS9Z-A66) The HS9Z-A65 and HS9Z-A66 have the metal key inserted in opposite directions. Horizontal Adjustment Angle Adjustment (M3 Hexagon Socket Head Screw) 0 Vertical Adjustment Angle Adjustment (M3 Hexagon Socket Head Screw) Stop (supplied) (Note ) Angle Adjustment (M3 Hexagon Socket Head Screw) (M Holes) The orientation of actuator adjustment (horizontal/vertical) can be changed using the orienting insert (white plastic) installed on the back of the actuator. The base is made of glass-reinforced PA66 (66 nylon). Angle adjustment screws are stainless steel. When using adhesive on screws, take material compatibility into consideration. Note : After mounting the actuator, remove the actuator stop from the interlock switch. 0 R. 5 Horizontal Adjustment Orienting Insert Vertical Adjustment 7

7 Standard Interlock Safety Switches HS6B of Hinged Door When using the interlock switch for a hinged door, refer to the minimum radius of doors shown below. For doors with small minimum radius, use angle adjustable actuators (HS9Z-A65 or HS9Z-A66). Note: Because deviation or dislocation of hinged door may occur in actual applications, make sure of the correct operation before installation. HS9Z-A6 When the door hinge is on the extension line of the interlock switch surface: 60 mm 60 mm When the door hinge is on the extension line of the actuator mounting surface: mm mm When using the HS9Z-A65/HS9Z-A66 Angle Adjustable (vertical) When the door hinge is on the extension line of the interlock switch surface: Horizontal Swing Vertical Swing HS9Z-A65 HS9Z-A66 50 mm 50 mm Label HS9Z-A65 HS9Z-A66 50 mm 50 mm Label When the door hinge is on extension line of the actuator mounting surface: Horizontal Swing Vertical Swing HS9Z-A65 HS9Z-A66 70 mm 70 mm Label HS9Z-A65 HS9Z-A66 70 mm 70 mm Label Angle Adjustment for the HS9Z-A65/HS9Z-A66 Using the angle adjustment screw, the actuator angle can be adjusted (see figures on page 370). Adjustable angle: 0 to 0 The larger the adjusted angle of the actuator, the smaller the applicable radius of the door opening. After installing the actuator, open the door. Then adjust the actuator so that its edge can enter properly into the actuator entry slot of the interlock switch. After adjusting the actuator angle, apply Loctite to the adjustment screw so that the screw will not become loose. Overview XW Series E-Stops Enabling Switches Safety Control Relays Light Curtains AS-Interface Safety at Work IDEC (33) USA & Canada 75

8 Selection Guide Overview HS5D Miniature Key features: Detects detachment of head for enhanced safety Compact dimensions with up to three contacts The head orientation can be rotated, allowing 8 different actuator entries NC contacts with direct opening action (IEC/EN ) M3 terminal screws for easy wiring Gold-plated contacts suitable for small loads AS-Interface Safety at Work XW Series E-Stops Part Numbers Keys (order separately) Contact Configuration NC-NO Main Monitor NC Main Monitor Zb 3 Zb Gland Port Size Plastic Head Type Metal Head Type G/ HS5D-RN HS5D-ZRN PG3.5 HS5D-RNP HS5D-ZRNP M0 HS5D-RNM HS5D-ZRNM G/ HS5D-0RN HS5D-0ZRN PG3.5 HS5D-0RNP HS5D-0ZRNP M0 HS5D-0RNM HS5D-0ZRNM Item Part Number Description HS9Z-A5 Straight HS9Z-A5A Straight w/rubber bushings HS9Z-A5 Right-angle Enabling Switches NC-NO Safety Control Relays Light Curtains Main Main Monitor 3NC Main Main Monitor Zb 33 3 Zb 3 3 G/ HS5D-RN HS5D-ZRN PG3.5 HS5D-RNP HS5D-ZRNP M0 HS5D-RNM HS5D-ZRNM G/ HS5D-03RN HS5D-03ZRN PG3.5 HS5D-03RNP HS5D-03ZRNP M0 HS5D-03RNM HS5D-03ZRNM HS9Z-A5A HS9Z-A55 HS9Z-A5P Right-angle w/rubber bushings Angle Adjustable (vertical/horizontal) Plug Standard stock items in bold. Parts Description Right-angle (SUS) Angle Adjustable (for hinged doors) M3 Terminal Screw Straight (SUS) HS9Z-SH5 Sliding HS9Z-PH5 Padlock Hasp s are not included and must be ordered separately. Straight w/rubber bushing Gland Port (Use conduits or cable glands which can maintain IP67 protection.) Right-angle w/rubber bushing 76

9 Standard Interlock Safety Switches HS6B Contact Configuration & Operation Chart Type Contact Configuration Contact Operation Chart (reference) HS5D-* HS5D-0* HS5D-* HS5D-03* The operation characteristics shown in the chart above are for the HS9Z-A5. For other actuator types, add.3 mm. The operation characteristics show the contact status when the actuator enters the entry slot of an interlock switch Terminal Arrangement Specifications Applicable Standards ISO9, EN088, IEC , EN (TÜV approval), GS-ET-5 (TÜV approval), UL508, CSA C. No., GB08.5 (CCC approval), IEC600-/EN600- (applicable standards for use) Operating Temperature to +70 C (no freezing) Relative Humidity 5 to 85% (no condensation) Storage Temperature 0 to +80 C (no freezing) Pollution Degree 3 Impulse Withstand Voltage kv Contact Resistance 50 mω maximum (initial value) Insulation Resistance Between live and dead metal parts: 00 MΩ minimum (500V DC megger) Between terminals of different poles: 00 MΩ minimum Electric Shock Protection Class Class II (IEC60) Degree of Protection IP67 (IEC6059) Shock Resistance Damage limits: 000 m/s Vibration Resistance Operating Speed Direct Opening Travel Direct Opening Force Operating Frequency Mechanical Durability Electrical Durability Performance of Terminals - of Removed Head Unit Conditional Short-circuit Current Weight (approx.) Main - Monitor 3 Operating extremes: 0 to 55 Hz, amplitude 0.5 mm Damage limits: Hz, amplitude.5 mm 0.05 to.0 m/s 0 mm minimum 50N minimum 900 operations per hour,000,000 operations minimum (GS-ET-5) 00,000 operations minimum (AC- 50V, 6A),000,000 operations minimum (V AC/DC,00 ma) (operation frequency: 900 operations per hour) Mechanical damage limits: 0 operations min. Insulation resistance: 00 MΩ (initial value) Dielectric strength: 000V, minute (initial value) 00A (50V) (note) Plastic head: Metal head: 3- Main - Main - Main - Main - Monitor Main - Main - Monitor ( Mounting Reference Position) removed completely 80g 0g Approx..6 Approx. 6.7 inserted completely Approx. 6. (Travel: mm) : Contact ON (closed) : Contact OFF (open) Main : - Main : / 33-3 Overview XW Series E-Stops Enabling Switches Safety Control Relays Light Curtains AS-Interface Safety at Work IDEC (33) USA & Canada 77

10 Selection Guide Overview Contact Ratings Rated Operating Current (I e ) Operating Voltage (U e ) V 5V 50V AC Resistive load (AC-).5A.5A Inductive load (AC-5).5A 0.75A DC Resistive load (DC-).5A.A 0.55A (A) (0.A) (0.A) Installation Notes XW Series E-Stops Recommended Screw Torque Safety switch body installation (M screw):.0~.5n-m installation (M screw):.0~.5n-m Gland Minimum Radius 0 mm (00) Dimensions and Mounting Hole Layouts R. Gland Port Enabling Switches Safety Control Relays Light Curtains AS-Interface Safety at Work 5 HS5D- ZRN (Metal Head) With HS9Z-A5 Straight Stop Stop Slot Plug (supplied) Slot Plug (Note) (supplied) (Note) Metal Head Cover Metal Head Cover RP RP ± 6 ± With HS9Z-A5 Right-angle 0 Cover Stop Slot Plug (supplied) (Note) Plastic (red) Plastic (gray) Plastic (red) Plastic (gray) Gland Port Gland Port RP RP R. R Stop Stop 0 to 0 to -M Screws -M Screws Mounting Hole Layout Mounting Hole Layout Metal Head Cover Plastic (red) Plastic (gray) RP RP Gland Port ± 36. R. Plastic Head (red) RP R. 9 5 Plastic (gray) Gland Port to -M Screws RP: Reference mounting position. Metal Head Cover Metal Head Cover 0 8 Cover Stop Mounting Hole Layout RP ± ± Metal Head Cover R. R. 7.6 ± Plastic (red) Plastic (gray) Plastic (red) Plastic (gray) 9 9 Gland Port Gland Port Gland Port Plastic (red) Plastic (gray) R. 9 5 Gland Port 5 0 Plastic (gray) Plastic Head (red) R All dimensions in mm.

11 -M Screws Standard (Note) Interlock Safety Switches Slot Plug (supplied) 7.6 ± 5 Mounting Hole Layout 5 HS6B HS5D- RN (Plastic Head) With HS9Z-A5 Straight Stop Stop Slot Plug (supplied) Slot Plug (supplied) (Note) (Note) Plastic Head (red) Plastic Head (red) RP 6. RP ± 6± With HS9Z-A5 Right-angle 0 Cover Stop Slot Plug (supplied) (Note) R. R. Plastic Head (red) RP Plastic (gray) Plastic (gray) Gland Port Gland Port 5 0 Gland Port 0 5 Plastic (gray) 0 5 Note: Plug the unused actuator insertion slot using the slot plug supplied with the safety interlock switch. 7.6 ± 36. R RP RP Stop Stop 0 to 0 to -M Screws -M Screws Mounting Hole Layout Mounting Hole Layout RP to -M Screws 0 8 Cover Stop Mounting Hole Layout Plastic Head (red) Plastic Head (red) ± 6 ± R. R. Plastic Head (red) ± R Plastic (gray) Plastic (gray) Gland Port Gland Port Plastic (gray) Gland Port All dimensions in mm. Overview XW Series E-Stops Enabling Switches Safety Control Relays Light Curtains AS-Interface Safety at Work IDEC (33) USA & Canada 79

12 Selection Guide Overview Dimensions Straight (HS9Z-A5) Right-angle (HS9Z-A5) Straight w/rubber bushing (HS9Z-A5A) (6) ø.3 Right-angle w/rubber bushing (HS9Z-A5A). (39.7) 0.8 XW Series E-Stops R Stop (Note) Mounting Hole Layout (Straight, Right-angle) Stop (Note) -ø. Cover (5) -ø0 -ø9 5 Stop (Note) Washer (supplied with the actuator) Rubber Bushing (5) Rubber Bushing -ø9 -ø Washer (supplied with the actuator) A B (0) Stop (Note) -ø.3 -M Screw 0 Angle Adjustable (HS9Z-A55) Horizontal Swing 3 Orienting Insert Angle Adjustment (M3 Hexagon Socket Head Screw) Stop (Note) The mounting center distance is set to mm at factory. When 0-mm distance is required, adjust the distance by moving the rubber bushings. A B : The actuator has flexibility to the directions indicated by the arrows. When 0-mm distance is selected, the actuator swings vertically. Mounting Hole Layout (Straight w/rubber bushing) (Right-angle w/rubber bushing) Enabling Switches Safety Control Relays Light Curtains AS-Interface Safety at Work -M Screw 9 0º *Mounting centers can be widened to 0 mm by moving the rubber cushions Vertical Swing Orienting Insert Stop (Note) 0.8 Mounting Hole Layout (Straight, Right-angle) -M Screw 38 0º 3.6 R. (M Holes) Angle Adjustment (M3 Hexagon Socket Head Screw) Mounting Reference Position As shown in the figure below, the mounting reference position of the actuator when inserted in the interlock switch is where the actuator stop placed on the actuator lightly touches the interlock switch. Note: After mounting the actuator, remove the actuator stop from the actuator. Interlock Switch Stop HS9Z-A5 Door Stop Door Stop Interlock Switch Stop Cover HS9Z-A5 Interlock Switch Stop HS9Z-A55 Note: The actuator stop is supplied with the actuator and used when adjusting the actuator position. Remove the actuator stop after the actuator position is determined. Orientation (Angle Adjustable) The angle of actuator swing can be changed using the orienting insert (white plastic) installed on the back of the actuator. Do not lose the orienting insert, otherwise the actuator will not operate properly. 80

13 Standard Interlock Safety Switches HS6B of Hinged Door When using the interlock switch for a hinged door, refer to the minimum radius of doors shown below. For the doors with small minimum radius, use angle adjustable actuators (HS9Z-A55). Note: Because deviation or dislocation of hinged door may occur in actual applications, make sure of the correct operation before installation. HS9Z-A5 When the door hinge is on the extension line of the interlock switch surface: Minimum Radius 70 mm Minimum Radius 90 mm When the door hinge is on the extension line of the actuator mounting surface: mm Rotating the Head 60 mm The head of the HS5D can be rotated by removing the four screws from the corners of the HS5D head and reinstalling the head in the desired orientation. When reinstalling the head, make sure that no foreign object enters the interlock switch. Tighten the screws tightly, because loose tightening may cause malfunction. Recommended screw tightening torque: 0.9 to. N m Factory Setting Alternative Head Orientations When using the HS9Z-A55 Angle Adjustable When the door hinge is on the extension line of the interlock switch surface: Horizontal Swing 50 mm Vertical Swing 50 mm When the door hinge is on extension line of the actuator mounting surface: Horizontal Swing 70 mm Vertical Swing 50 mm Angle Adjustment for the HS9Z-A55 Using the angle adjustment screw, the actuator angle can be adjusted (see figures Dimensions on page 3). Adjustable angle: 0 to 0 The larger the adjusted angle of the actuator, the smaller the applicable radius of the door opening. After installing the actuator, open the door. Then adjust the actuator so that its edge can be inserted properly into the actuator entry slot of the interlock switch. After adjusting the actuator angle, apply Loctite to the adjustment screw so that the screw will not loosen. Instructions Head Removal Detection Function Only the NC contact of the main circuit (-) turns OFF (open) when the head is removed, such as when rotating the head. Because NC contacts of other than the main circuit (-) turn ON (closed), be sure to connect the main circuit (-) to the safety circuit. Recommended Tightening Torque Interlock Switch Mounting Screw:.8 ±. N m (two M screws) Housing Lid Screw: 0. to 0. N m (M3 screw) Terminal Screw: 0.6 to 0.8 N m (M3 screw) Connector:.7 to 3.3 N m s HS9Z-A5:.8 ±. N m (two M screws) HS9Z-A5: 0.8 ±. N m (two M Phillips screws) HS9Z-A5A/A5A:.0 to.5 N m (two M screws) HS9Z-A55:.0 to.5 N m (two M screws) The above recommended tightening torques of the mounting screws are the values confirmed with hex socket head bolts. When other screws are used and tightened to a smaller torque, make sure that the screws do not come loose after mounting. Mounting bolts must be provided by the user. To avoid unauthorized or unintended removal of the interlock switch and the actuator, it is recommended that the interlock switch and the actuator be installed in an unremovable manner, for example using special screws or welding the screws. Overview XW Series E-Stops Enabling Switches Safety Control Relays Light Curtains AS-Interface Safety at Work IDEC (33) USA & Canada 8

14 Selection Guide Applicable Crimping Terminal Applicable Wire Size Overview XW Series E-Stops When using crimping terminals, be sure to install insulation tubes on the crimping terminals to prevent electric shocks. When using stranded wires, make sure that loose wires do not cause short circuit. Also do not solder the terminal to prevent loose wires. A 7.max. ø3.. to 5.8 Applicable wire size (with insulation tube): 0. to 0.5 mm (0 ~ AWG) Note: Do not remove screw A during wiring. Removing the screw may cause malfunction or damage. AS-Interface Safety at Work Light Curtains 6. max. Safety Control Relays Enabling Switches 0.5 to.5 mm (6 ~ 0 AWG) Applicable Cable Glands Use a cable gland with a degree of protection IP67. G/, PG3.5, M0 9 max. max. 8

15 Standard Interlock Safety Switches HS6B HSB Full Size Key features: Direct Opening Action: If the door is forced open, the contacts are disconnected even if they are welded or stuck Available with or without an indicator (red or green) Flexible Installation: Two actuator entries and three conduit ports are provided NC-NO contacts Compact and lightweight plastic housing Degree of Contact Protection: IP67 Part Numbers Body Model EN088 EN IEC HSB (plastic housing) Contact Configuration NC-NO Order the actuators separately (not supplied with the switch). Keys & Accessories (order separately) Appearance Part Number Description HS9Z-A HS9Z-A HS9Z-A3 HS9Z-P Straight (Mainly for sliding doors) Right-angle (Mainly for rotating doors) Adjustable Conduit Opening Plug Pilot Light Without With red LED With green LED GS-ET-5 BG standard in Germany Part Number HSB-NB HSB-NB-R HSB-NB-G Direct Opening Action Double Insulation Overview XW Series E-Stops Enabling Switches Safety Control Relays Light Curtains AS-Interface Safety at Work IDEC (33) USA & Canada 83

16 Selection Guide Safety Control Relays Enabling Switches XW Series E-Stops Overview Specifications Conforming to Standards Operating Temperature Storage Temperature Operating Humidity Altitude IEC , EN , GS-ET-5, UL508 5 to +70 C (no freezing) 0 to +80 C 85% RH maximum (no condensation),000m maximum Rated Insulation Voltage (Ui) 0V (between LED and ground: 60V) Impulse Withstand Voltage (Uimp) Insulation Resistance Electric Shock Protection Class Pollution Degree kv (between LED and ground:.5 kv) Between live and dead metal parts: 00 MΩ minimum Between live metal part and ground: 00 MΩ minimum Between live metal parts: 00 MΩ minimum Between terminals of the same pole: 00 MΩ minimum Class II (IEC60) 3 (IEC ) Degree of Protection IP67 (IEC6059) Vibration Operating Extremes 0 to 55 Hz, amplitude 0.5mm Resistance Damage Limits 60 m/sec (approx. 6G) Shock Resistance,000 m/sec (approx. 00G) Operating Speed m/sec maximum Positive Opening Travel mm minimum Positive Opening Force 36N minimum Thermal Current (Ith) 0A Operating Frequency 900 operations/hour Mechanical Life,000,000 operations Electrical Life 00,000 operations (rated load) Conditional Short-circuit Current 00A (IEC ) Recommended Short Protection 50V, 0A fuse (Type D0 based on IEC6069-, 6069-) Operating Voltage V DC Indicator Current 0 ma Light Source LED lamp Lens Color Red or Green ( mm dia. Lens) Weight Approx. g Contact Ratings Rated Operating Current (Ie) Operating Voltage (Ue) V 5V 50V AC DC Resistive load (AC) Inductive load (AC5) Resistive load (DC) Inductive load (DC3) 0A 0A 8A A 0A 5A.A.A 6A 3A.A 0.6A AS-Interface Safety at Work Light Curtains 8

17 Standard Interlock Safety Switches HS6B Application Examples and Diagrams Door/ Switch Status Door Main Aux. Status Status Door Closed Door opened Machine ready to operate Machine cannot be started 3-: Closed 3-: Open -: Open -: Closed Door/ Switch Status HSB- (NO-NC) Diagram Main Aux. Status Status Door Closed Door opened Machine ready to operate Main Auxiliary Machine cannot be started 3-: Closed 3-: Open -: Open -: Closed. Main : used to enable the machine to start only when the main circuit is closed. Auxiliary : used to indicate whether the main circuit or door is open or closed.. Terminals + and - are used for the LED indicator, and are isolated from door status. Dimensions (mm) Using the straight actuator (HS9Z-A) (Horizontal Mounting) Slot Plug (Note) 3 0 Cover ± RP ø Conduit Port G/ (Vertical Mounting) RP 9 Cover -M5 Screws Interlock Switch Mounting Hole Layout ø ± Conduit Port G/ Main Auxiliary Overview XW Series E-Stops Enabling Switches Safety Control Relays Light Curtains AS-Interface Safety at Work IDEC (33) USA & Canada 85

18 Selection Guide Dimensions (mm), continued Overview Using the Right-angle actuator (HS9Z-A) (Horizontal Mounting) (Vertical Mounting) RP Conduit Port G/ RP ø Conduit Port G/ XW Series E-Stops Slot Plug (Note) 3 0 Cover ± Plug the unused actuator insertion slot using the slot plug supplied with the interlock switch. 0 3 Cover -M5 Screws Interlock Switch Mounting Hole Layout 0 ø ± Dimensions Enabling Switches Straight HS9Z-A Right-angle HS9Z-A Angle-adjustable HS9Z-A3 -M6 Screws R M6 Screws (Note) Stop Film (attached) Safety Control Relays Mounting Holes 7. Cover (red). Mounting Holes R3. 90 Cover (red) max. () R3. 0 Door hinge Angle Adjustment Screw (M3 hexagon socket head screw) -M6 Screws Mounting Holes Adjustable Light Curtains AS-Interface Safety at Work The actuator angle is adjustable (0 to 0 ) for hinged doors. The minimum radius of the door opening can be as small as 00mm. Angle Adjustment Using the screw (M3 hex socket head screw), the actuator angle can be adjusted (refer to the dimensional drawing). Adjustable angle: (0 ) to 0 The larger the adjusted angle of the actuator, the smaller the applicable radius of the door opening. After installing the actuator, open the door. Then adjust the actuator so that its edge can be inserted properly into the entry slot of the safety switch. Recommended tightening torque: 0.8 N-m (approx. 8.0 kgf-cm) After adjusting the actuator angle, apply loctite or the like to the adjustment screw to prevent it from loosening. 86

19 Standard Interlock Safety Switches HS6B HSB Full Size Key features: Rugged aluminum die-cast housing Direct Opening Action Available with or without an indicator (red or green) Flexible Installation: Two actuator entries and three conduit ports are provided Select from two circuit configurations (NO-NC or NC). IP67 Part Numbers Body Model Main 3 Main Auxiliary Auxiliary Standard stock items in bold. Contact Configuration NC-NO NC Pilot Light Without Red LED Green LED Without Red LED Green LED Part Number HSB-R HSB-R-R HSB-R-G HSB-0R HSB-0R-R HSB-0R-G Specifications Conforming to Standards IEC , EN , GS-ET-5, UL508, CSA C. No. Operating Temperature 0 to +70 C (no freezing) Storage Temperature 0 to +80 C Relative Humidity 5 to 85% (no condensation) Altitude,000m maximum Rated Insulation Voltage (U i ) 0V (between LED and ground: 60V) Impulse Withstand Voltage (U imp ) kv (between LED and ground:.5 kv) Between live and dead metal parts: 00 MΩ minimum Insulation Resistance Between live metal part and ground: 00 MΩ minimum Between live metal parts: 00 MΩ minimum Between terminals of the same pole: 00 MΩ minimum Electric Shock Protection Class Class I (IEC60) Pollution Degree 3 (IEC ) Degree of Protection IP67 (IEC6059) Vibration Resistance Operating Extremes 0 to 55 Hz, amplitude 0.5mm p-p Damage Limits 60 m/sec (approx. 6G) Keys and Accessories (order separately) Appearance Part Number Description HS9Z-A HS9Z-A HS9Z-A3 HS9Z-T HS9Z-P Straight (Mainly for sliding doors) Right-angle (Mainly for rotating doors) Adjustable Key Wrench (included with switch) Conduit Opening Plug s are not included and must be ordered separately. Overview XW Series E-Stops Enabling Switches Safety Control Relays Light Curtains AS-Interface Safety at Work IDEC (33) USA & Canada 87

20 Selection Guide Overview XW Series E-Stops Shock Resistance,000 m/sec (approx. 00G) Operating Speed 0.05 to.0m/s Direct Opening Travel mm minimum Direct Opening Force 0N minimum Thermal Current (I th ) 0A Operating Frequency 900 operations/hour Mechanical Life,000,000 operations Electrical Life 00,000 operations (rated load) Conditional Short-circuit Current 00A (IEC ) Recommended Short Protection 50V, 0A fuse (Type D0 based on IEC6069-, 6069-) Operating Voltage V DC Current 0 ma Indicator Light Source LED lamp Lens Color Red or Green ( mm dia. Lens) Weight Approx. 80g Contact Ratings Rated Operating Current (I e ) Operating Voltage (U e ) V 5V 50V AC DC Resistive load (AC) Inductive load (AC5) Resistive load (DC) Inductive load (DC3) 0A 0A 8A A 0A 5A.A.A 6A 3A.A 0.6A Enabling Switches Door/ Switch Status Status Status Door Closed Door opened Machine ready to operate Application Examples and Diagrams Machine cannot be started Door/ Switch Status Status Status Door Closed Door opened Machine ready to operate Machine cannot be started Safety Control Relays Light Curtains AS-Interface Safety at Work Door HSB- (NO-NC) Diagram Main Aux Main Auxiliary 3-: Closed 3-: Open -: Open -: Closed Main Auxiliary HSB-0 (NC) Diagram Main Aux.. Main : used to enable the machine to start only when the main circuit is closed. Auxiliary : used to indicate whether the main circuit or door is open or closed.. Terminals + and - are used for the LED indicator, and are isolated from door status. Wire the terminals only when needed Main Auxiliary 3-: Closed 3-: Open -: Closed -: Open Main Auxiliary 88

21 Standard Interlock Safety Switches HS6B Dimensions (mm) Using the straight actuator (HS9Z-A) (Horizontal Mounting) Slot Plug (Note) 3 0 (Vertical Mounting) RP Cover ± Cover -M5 Screws RP R ±.0 ø R.7 ø5. Conduit Port G/ Conduit Port G/ Plug the unused actuator insertion slot using the slot plug supplied with the interlock switch. Straight HS9Z-A -M6 Screws Mounting Holes R Adjustable Cover (red). Using the Right-angle actuator (HS9Z-A) (Horizontal Mounting) Slot Plug (Note) RP 3 0 Cover ±.0 (Vertical Mounting) RP.5 Cover -M5 Screws Dimensions Right-angle HS9Z-A Mounting Holes -M6 Screws The actuator angle is adjustable (0 to 0 ) for hinged doors. R3. The minimum radius of the door opening can be as small as 00mm. Angle Adjustment 0 Using the screw (M3 hex socket head screw), the actuator angle can be adjusted (refer to the dimensional drawing). Adjustable angle: (0 ) to Cover (red) R R.7 ø ± ø5. Conduit Port G/ Conduit Port G/ Angle-adjustable HS9Z-A max. () (Note) Stop Film (attached) 9. R Door hinge Angle Adjustment Screw (M3 hexagon socket head screw) 58 -M6 Screws Mounting Holes The larger the adjusted angle of the actuator, the smaller the applicable radius of the door opening. After installing the actuator, open the door. Then adjust the actuator so that its edge can be inserted properly into the entry slot of the safety switch. Recommended tightening torque: 0.8 N-m (approx. 8.0 kgf-cm) After adjusting the actuator angle, apply loctite or the like to the adjustment screw to prevent it from loosening. Overview XW Series E-Stops Enabling Switches Safety Control Relays Light Curtains AS-Interface Safety at Work IDEC (33) USA & Canada 89

22 Selection Guide HS6E Subminiature with Solenoid Overview XW Series E-Stops Key features: Compact body: mm 5mm wide, thinnest solenoid interlock switch in the world Reversible mounting and angled cable allow four actuator insertion directions Energy saving: V DC, 0mA (solenoid: 00mA, LED: 0mA) Manual unlocking possible on three sides LED indicator shows solenoid operation 500N locking retention force Mechanical Spring Lock (power solenoid to unlock) Contact Configuration Cable Length Part Number ( inserted) (Solenoid OFF) Part Numbers Solenoid Lock (remove power to solenoid to unlock) Contact Configuration Cable Length Part Number ( inserted) (Solenoid ON) (+) ( ) A A (+) ( ) A A Enabling Switches Main : Main : m 3m 5m m 3m 5m HS6E-LB0-G HS6E-LB03-G HS6E-LB05-G HS6E-MB0-G HS6E-MB03-G HS6E-MB05-G Main : Main : m 3m 5m m 3m 5m HS6E-L7YB0-G HS6E-L7YB03-G HS6E-L7YB05-G HS6E-M7YB0-G HS6E-M7YB03-G HS6E-M7YB05-G Safety Control Relays Main : m 3m 5m HS6E-NB0-G HS6E-NB03-G HS6E-NB05-G Main : m 3m 5m HS6E-N7YB0-G HS6E-N7YB03-G HS6E-N7YB05-G Main : m 3m 5m HS6E-PB0-G HS6E-PB03-G HS6E-PB05-G Main : m 3m 5m HS6E-P7YB0-G HS6E-P7YB03-G HS6E-P7YB05-G Light Curtains. Contact configuration shows the contact status when actuator is inserted and solenoid off for spring lock.. Contact configuration shows the contact status when actuator is inserted and solenoid on for solenoid lock. 3. Indicator LED color is green.. keys are not supplied with the interlock switch and must be ordered separately. 5. Standard stock items in bold. AS-Interface Safety at Work 90

23 Solenoid Locking Safety Switches HS6E Keys Appearance Item Ordering Part Number Remarks Accessory Description Manual Unlock Key (long type) Straight Right-angle Right-angle with Mounting Plate Horizontal/Vertical Angle Adjustable Horizontal/Vertical Angle Adjustable Part Number HS9Z-T3 HS9Z-A6 HS9Z-A6 HS9Z-A6S HS9Z-A65 HS9Z-A66 Specifications UL 508 (UL listed), CSA C., No. (c-ul listed), ISO 9 Conforming to Standards IEC , EN (TÜV approval), EN 088 (TÜV approval), GS-ET-9 IEC 600-/EN 600- (applicable standards for use) Operating Temperature 5 to +50 C (no freezing) Storage Temperature 0 to +80 C (no freezing) Operating Humidity 5 to 85% (no condensation) Rated Insulation Voltage (U i ) 0V (between LED and ground: 60V) Main & lock monitor circuits:.5 KV Impulse Withstand Voltage (U imp ) Door monitor circuit:.5 kv Between solenoid/led and ground: 0.5 kv Insulation Resistance (500V DC megger) Contact Resistance Between live and dead metal parts: 00 MΩ minimum Between terminals of different poles: 00 MΩ minimum. 0 mω maximum (initial value, m cable) 500 mω maximum (initial value, 3m cable) 700 mω maximum (initial value, 5m cable) Electric Shock Protection Class Class II (IEC 60) Pollution Degree 3 Degree of Protection IP67 (IEC 6059) Vibration Operating Extremes 0 to 55 Hz, amplitude 0.35mm Resistance Damage Limits Hz, amplitude.5 mm Shock Operating Extremes 00 m/s (0G) Resistance Damage Limits 000 m/s (00G) Operating Speed 0.05 to.0 m/s Direct Opening Travel 8.0 mm minimum The retention force of HS9Z-A6 actuator is 500N maximum. Do not apply excessive load. The retention force of HS9Z-A6 actuator is 00N maximum. Do not apply excessive load. When retention force of 00N or more is required, use the HS9Z-A6S actuator. The retention force of HS9Z-A6S actuator is 500N maximum. Do not apply excessive load. The HS9Z-A65 and HS9Z-A66 have their metal actuator installed in opposite directions. Select actuator by determining the required moving direction in consideration of the door and interlock switch. See page 9 for more information. The retention force of HS9Z-A65 and HS9Z-A66 500N maximum. Overview XW Series E-Stops Enabling Switches Safety Control Relays Light Curtains AS-Interface Safety at Work IDEC (33) USA & Canada 9

24 Selection Guide Enabling Switches XW Series E-Stops Overview Direct Opening Force Retention Force Operating Frequency Mechanical Life Electrical Life Conditional Short-circuit Current Cable Cable Diameter Weight 60N minimum 500N maximum (GS-ET-9) 900 operations/hour,000,000 operations minimum (GS-ET-9) 00,000 operations minimum (rated load),000,000 operations minimum (V AC/DC, 00 ma) (operating frequency 900 operations/hr) 50A (50V) (Use 50V/0A fast-blow fuse for short-circuit protection.) AWG (-core: 0.3 mm or equivalent/core) ø7.6 mm Approx. 00g. UL, c-ul rating: Main/Lock monitor circuit: 5V AC, A Pilot duty, 5V DC, 0.A Pilot duty Door monitor circuit:0v AC, 0.75A Pilot duty50v DC, 0.7A Pilot duty. TÜV rating: Main/Lock monitor circuit: AC-5 5V/A, DC-3 5V/0.A Door monitor circuit: AC-5 0V/0.75A, DC-3 50V/0.7A Solenoid/Indicator Locking Mechanism Spring Lock Type or Solenoid Lock Type Rated Voltage V DC Current 0 ma (solenoid 00 ma, LED 0 ma) Coil Resistance 0Ω (at 0 C) Pickup Voltage Rated voltage 85% maximum (at 0 C) Solenoid Dropout Voltage Rated voltage 0% minimum (at 0 C) Maximum Continuous Applicable Voltage Rated voltage 0% Maximum Continuous Applicable Time Continuous Insulation Class Class F Indicator Light Source LED Illumination Color Green Safety Control Relays Contact Ratings Rated Operating Current (I e ) Operating Voltage (U e ) V 5V 50V Main and Lock Monitor s Door Monitor AC DC AC DC Resistive load (AC-) Inductive load (AC-5) Resistive load (DC-) Inductive load (DC-3) Resistive load (AC-) Inductive load (AC-5) Resistive load (DC-) Inductive load (DC-3) A A.5A.3A A A 0.A 0.A.5A.5A.A 0.55A.5A 0.75A 0.55A 0.7A Light Curtains. UL, c-ul rating: Main/Lock monitor circuit: 5V AC, A Pilot duty, 5V DC, 0.A Pilot duty Door monitor circuit:0v AC, 0.75A Pilot duty50v DC, 0.7A Pilot duty. TÜV rating: Main/Lock monitor circuit: AC-5 5V/A, DC-3 5V/0.A Door monitor circuit: AC-5 0V/0.75A, DC-3 50V/0.7A AS-Interface Safety at Work 9

25 Solenoid Locking Safety Switches HS6E Dimensions (mm) Interlock Switch (.3) 0.5 C ø When using straight actuator (HS9Z-A6) (.6 ± ) 5.5 (5) 5 () R (.5) (.5) Stop (supplied) Mounting Reference Position M anua l Unlocking Key Mounting Hole Layout Hole for Manual Unlocking ø (reference) M S crew (ø.3 or M tapped hole 0 to 3-M Screw Hole for Manual Unlocking (ø.3 or M tapped hole) ø (reference) 0 to When using right-angle actuator (HS9Z-A6).6 ± () (6.) 0.8 () (Note) Stop (supplied) As shown in the figure on the right, the mounting reference position of the actuator key when inserted in the interlock switch is: The actuator stop on the actuator lightly touches the interlock switch. After mounting the actuator, remove the actuator stop from the actuator When using horizontal/vertical angle adjustable actuator (HS9Z-A65/A66) Interlock Switch Stop HS9Z-A6.6 ± 0.8 (5) Stop (supplied) Door Stop Door Stop Overview XW Series E-Stops Enabling Switches Safety Control Relays Light Curtains AS-Interface Safety at Work IDEC (33) USA & Canada 93

26 Selection Guide Overview XW Series E-Stops Key Dimensions (mm) Straight (HS9Z-A6) When mounted (5) -ø.3 -ø Rubber Bushing (5.8) Note Stop (supplied) Straight (HS9Z-A6) Right-angle (HS9Z-A6) The retention force of the HS9Z-A6 actuator is 00N. When tensile force exceeding 00N is expected, use the HS9Z-A6S actuator. When mounted (33.8) When mounted (5.6) 0.8 ø-9 When mounted (5). 8. Rubber Bushing 3.5 -ø Right-angle with Mounting Plate (HS9Z-A6S) Note: See page 97 for actuator installation. When mounted (6.) -ø9 Rubber Bushing When mounted (33.8) When mounted (0.) When mounted (6.) Mounting Plate (supplied) 3.5 -ø. 3.. Enabling Switches Safety Control Relays (Note) Stop (supplied) The actuator stop is used to adjust the actuator position. Remove after the actuator position is mounted. Angle Adjustable (HS9Z-A65) Horizontal Adjustment Orienting Insert Vertical Adjustment 3 Orienting Insert 5 3 Angle Adjustment (M3 Hexagon Socket Head Screw) Angle Adjustable (HS9Z-A65) 0 (Note) Stop (supplied) Angle Adjustment (M3 Hexagon Socket Head Screw) R. (M Holes) Light Curtains AS-Interface Safety at Work 5 Angle Adjustable (HS9Z-A66) The HS9Z-A65 and HS9Z-A66 have the metal actuator inserted in opposite directions. Horizontal Adjustment Angle Adjustment (M3 Hexagon Socket Head Screw) 0 Vertical Adjustment Angle Adjustment (M3 Hexagon Socket Head Screw) Manual Unlock Key (plastic) (Note ) Stop (Supplied) (supplied with switch, not replaceable) 0 Adjustment Orientation (Note) Stop (supplied) The orientation of actuator adjustment (horizontal/vertical) can be changed using the orienting insert (white plastic) installed on the back of the actuator. Horizontal Adjustment Orienting Insert Vertical Adjustment Manual Unlock Key, HS9Z-T3 (metal) -M Screw (ø.3 or M tapping screw) 3 () ø ø (.5) 9

27 Solenoid Locking Safety Switches HS6E Diagrams and Operating Characteristics Spring Lock Type Status Status Status 3 Status Interlock Switch Status Door Status Diagram (Example: HS6E-N) Door closed Machine ready to operate Solenoid de-energized 33 (+) A 53 3 ( ) A 5 Door opened Machine cannot be operated Solenoid energized (+) A ( ) A Door open Machine cannot be operated Solenoid energized 33 (+) A 53 3 Door open Machine cannot be operated Solenoid de-energized ( ) A 5 Unlocking Using Manual Unlock Key Door closed Machine cannot be operated Solenoid de-energized Door Closed (locked) Closed (unlocked) Open Open Closed (unlocked) Part Number and Diagram HS6E-L Main : HS6E-M Main : HS6E-N Main : HS6E-P Main : Door Lock Monitor Monitor (+) ( ) A A Main - ON (closed) OFF (open) OFF (open) OFF (open) OFF (open) 33 3 UNLOCK LOCK Manually Unlocked Door Monitor (door closed) - ON (closed) ON (closed) OFF (open) OFF (open) ON (closed) Door Monitor (door closed) 3-3 ON (closed) ON (closed) OFF (open) OFF (open) ON (closed) Lock Monitor (unlocked) 53-5 OFF (open) ON (closed) ON (closed) ON (closed) ON (closed) Main - ON (closed) OFF (open) OFF (open) OFF (open) OFF (open) Door Monitor (door closed) - ON (closed) ON (closed) OFF (open) OFF (open) ON (closed) Door Monitor (door closed) 3-3 ON (closed) ON (closed) OFF (open) OFF (open) ON (closed) Lock Monitor (locked) 5-5 ON (closed) OFF (open) OFF (open) OFF (open) OFF (open) Main - ON (closed) OFF (open) OFF (open) OFF (open) OFF (open) Door Monitor (door closed) - ON (closed) ON (closed) OFF (open) OFF (open) ON (closed) Door Monitor (door open) 33-3 OFF (open) OFF (open) ON (closed) ON (closed) OFF (open) Lock Monitor (unlocked) 53-5 OFF (open) ON (closed) ON (closed) ON (closed) ON (closed) Main - ON (closed) OFF (open) OFF (open) OFF (open) OFF (open) Door Monitor (door closed) - ON (closed) ON (closed) OFF (open) OFF (open) ON (closed) Door Monitor (door open) 33-3 OFF (open) OFF (open) ON (closed) ON (closed) OFF (open) Lock Monitor (locked) 5-5 ON (closed) OFF (open) OFF (open) OFF (open) OFF (open) Solenoid Power A-A (all types) OFF (de-energized) ON (energized) ON (energized) OFF (de-energized) OFF (de-energized) Main circuit: Connected to the machine drive control circuit, sending the interlock signals of the protective door. Monitor circuit: Sends the monitoring signals of open/closed and lock/unlocked statuses of the protective door. Operation Characteristics (reference) Main Door Monitor (door open, NO) Door Monitor (door closed, NC) Lock Monitor (unlocked, NO) Lock Monitor (locked, NC) 0 ( Insertion Position). (Locked Position) (stroke in mm) : Contacts ON (closed) : Contacts OFF (open) The characteristics shown in the chart above are of the HS9Z-A6, -A6, -A65, and -A66 actuators. For the HS9Z-A6S actuator, subtract 0.6 mm. The characteristics show the contact status when the actuator enters an entry slot of an interlock switch. (+) A 53 ( ) A 5 Overview XW Series E-Stops Enabling Switches Safety Control Relays Light Curtains AS-Interface Safety at Work IDEC (33) USA & Canada 95

28 Selection Guide Overview Solenoid Lock Type Status Status Status 3 Status Interlock Switch Status Door closed Machine ready to operate Solenoid energized Door closed Machine cannot be operated Solenoid de-energized Door open Machine cannot be operated Solenoid de-energized Door open Machine cannot be operated Solenoid de-energized Unlocking Using Manual Unlock Key Door open Machine cannot be operated Solenoid de-energized Door Status UNLOCK LOCK XW Series E-Stops Diagram (Example: HS6E-N7Y) (+) A 53 ( ) A 5 (+) A ( ) A 53 5 (+) A 53 ( ) A 5 (+) A Manually Unlocked 53 ( ) A Door Closed (locked) Closed (unlocked) Open Open Closed (unlocked) HS6E-L7Y Main : Door Lock Monitor Monitor (+) ( ) A A Main - ON (closed) OFF (open) OFF (open) OFF (open) OFF (open) Door Monitor (door closed) - ON (closed) ON (closed) OFF (open) OFF (open) ON (closed) Door Monitor (door closed) 3-3 ON (closed) ON (closed) OFF (open) OFF (open) ON (closed) Lock Monitor (unlocked) 53-5 OFF (open) ON (closed) ON (closed) ON (closed) ON (closed) AS-Interface Safety at Work Light Curtains Safety Control Relays Enabling Switches Part Number and Diagram HS6E-M7Y Main : HS6E-N7Y Main : HS6E-P7Y Main : Main - ON (closed) OFF (open) OFF (open) OFF (open) OFF (open) Door Monitor (door closed) - ON (closed) ON (closed) OFF (open) OFF (open) ON (closed) Door Monitor (door closed) 3-3 ON (closed) ON (closed) OFF (open) OFF (open) ON (closed) Lock Monitor (locked) 5-5 ON (closed) OFF (open) OFF (open) OFF (open) OFF (open) Main - ON (closed) OFF (open) OFF (open) OFF (open) OFF (open) Door Monitor (door closed) - ON (closed) ON (closed) OFF (open) OFF (open) ON (closed) Door Monitor (door open) 33-3 OFF (open) OFF (open) ON (closed) ON (closed) OFF (open) Lock Monitor (unlocked) 53-5 OFF (open) ON (closed) ON (closed) ON (closed) ON (closed) Main - ON (closed) OFF (open) OFF (open) OFF (open) OFF (open) Door Monitor (door closed) - ON (closed) ON (closed) OFF (open) OFF (open) ON (closed) Door Monitor (door open) 33-3 OFF (open) OFF (open) ON (closed) ON (closed) OFF (open) Lock Monitor (locked) 5-5 ON (closed) OFF (open) OFF (open) OFF (open) OFF (open) Solenoid Power A-A (all types) ON (energized) OFF (de-energized) OFF (de-energized) Main circuit: Connected to the machine drive control circuit, sending the interlock signals of the protective door. Monitor circuit: Sends the monitoring signals of open/closed and lock/unlocked statuses of the protective door. Operation Characteristics (reference) Main Door Monitor (door open, NO) Door Monitor (door closed, NC) Lock Monitor (unlocked, NO) Lock Monitor (locked, NC) 0 ( Insertion Position). (Locked Position) (stroke in mm) : Contacts ON (closed) : Contacts OFF (open) The characteristics shown in the chart above are of the HS9Z-A6, -A6, -A65, and -A66 actuators. For the HS9Z-A6S actuator, subtract 0.6 mm. The characteristics show the contact status when the actuator enters an entry slot of an interlock switch. ON (energized) (Note ) OFF (de-energized) to ON (re-energized) (Note ) (Note ) Note : Do not attempt manual unlocking while the solenoid is energized. Note : Do not energize the solenoid for a long period of time while the door is open or while the door is unlocked manually using the manual unlock key. 96

29 Solenoid Locking Safety Switches HS6E Operating Instructions of Hinged Door When using the interlock switch on hinged doors, refer to the minimum radius of doors shown below. When using on doors with small minimum radius, use the angle adjustable actuator (HS9Z-A65 and HS9Z-A66). Note: Because deviation or dislocation of hinged doors may occur in actual applications, make sure of the correct operation before installation. When Using the HS9Z-A6/A6S Right-angle When door hinge is on the extension line of the interlock switch surface: When door hinge is on the extension line of the actuator mounting surface: When using the HS9Z-A65/HS9Z-A66 Angle Adjustable When door hinge is on the extension line of the interlock switch surface Horizontal Adjustment HS9Z-A65 HS9Z-A66 Minimum Radius 50 mm 50 mm Minimum Radius Vertical Adjustment HS9Z-A65 HS9Z-A66 Minimum Radius 50 mm 50 mm Minimum Radius Label When door hinge is on the extension line of the actuator mounting surface Horizontal Adjustment Horizontal Adjustment HS9Z-A65 HS9Z-A66 60 mm mm 70 mm 70 mm Minimum Radius 60 mm mm Vertical Adjustment Vertical Adjustment HS9Z-A65 HS9Z-A66 70mm 70mm Minimum Radius Label Angle Adjustment for the HS9Z-A65/HS9Z-A66 Using the angle adjustment screw, the actuator angle can be adjusted (see figures on page 370). Adjustable angle: 0 to 0 The larger the adjusted angle of the actuator, the smaller the applicable radius of the door opening. After installing the actuator, open the door. Then adjust the actuator so that its edge can enter properly into the actuator entry slot of the interlock switch. After adjusting the actuator angle, apply Loctite to the adjustment screw so that the screw will not become loose. Mounting Examples Application on Sliding Doors Door HS9Z-A6 HS6E Interlock Switch Latch Door Stop Application on Hinged Doors HS9Z-A6S Note: When mounting the actuator, make sure that the actuator enters the slot in the correct direction, as shown on the right. For Manual Unlocking When using the manual unlock key UNLOCK LOCK Manual Unlocking (installed on both sides) Normal Position Manual Unlocking Position Using the interlock switch with the actuator not fully turned (less than 90 ) may cause damage to the interlock switch or operation failures (when manually unlocked, the switch will keep the main circuit disconnected and the door unlocked). Do not apply excessive force (0.5 N m or more) to the manual unlock part, otherwise the manual unlock part will become damaged. See instruction manual for full details. Manual Unlock Key (supplied with the interlock switch) Overview XW Series E-Stops Enabling Switches Safety Control Relays Light Curtains AS-Interface Safety at Work IDEC (33) USA & Canada 97

30 Selection Guide Recommended Tightening Torque of Mounting Screws Terminal Number Identification Overview XW Series E-Stops Interlock switch:.0 to.5 N m (three M screws) s:.0 to.5 N m (two M screws) Cables Do not fasten or loosen the gland at the bottom of the interlock switch. When bending the cable during wiring, make sure that the cable radius is kept at mm minimum. When wiring, make sure that water or oil does not enter from the end of the cable. Do not open the lid of the interlock switch. Otherwise the interlock switch will be damaged. The solenoid has polarity. Make sure of the correct polarity when wiring. Gland mm (70) When wiring, identify the terminal number of each contact by the color of the insulation. The following table shows the identification of terminal numbers. When wiring, cut unused wires to avoid incorrect wiring. Type HS6E-L HS6E-M HS6E-N HS6E-P Main circuit: Blue Monitor circuit: Brown Monitor circuit: Orange Main circuit: Blue Monitor circuit: Brown Monitor circuit: Orange Main circuit: Blue Monitor circuit: Brown Monitor circuit: Orange Main circuit: Blue Monitor circuit: Brown Monitor circuit: Orange Contact Arrangement Door Monitor (+) ( ) White A A Black Blue/White Brown/White Pink 53 5 Pink/White 3 3 Orange/White 3 Blue/White Brown/White Pink 5 5 Pink/White 3 Orange/White Brown/White Pink Orange/White Lock Monitor 5 Blue/White Pink/White Blue/White Brown/White Pink 5 5 Pink/White 33 3 Orange/White Note: The contact arrangements show the contact status when the actuator is inserted and locked. Enabling Switches Gland Minimum Radius mm Safety Control Relays AS-Interface Safety at Work Light Curtains (50) Wire Identification Wires can be identified by color and or a white line printed on the wire. No. Insulation Color No. Insulation Color Blue/White 7 White Gray 8 Black 3 Pink 9 Pink/White Orange 0 Brown/White 5 Orange/White Brown 6 Gray/White Blue 98

31 Solenoid Locking Safety Switches HS6E HS5E Miniature with Solenoid Spring Lock Type Features: Automatically locks the actuator without power applied to the solenoid After the machine stops, unlocking is completed by the solenoid, providing high safety features Manual unlocking is possible in the event of power failure or maintenance Gold-plated contacts Solenoid Lock Type Features: The actuator is locked when energized The actuator is unlocked when de-energized Flexible locking function can be achieved for an application where locking is not required and sudden stopping of machine must be prevented Gold-plated contacts Entry Slots Right-angle Green LED Indicator Straight (mainly for sliding doors Metallic Head Manual Unlocking Slot Integrated Cable Overview XW Series E-Stops Enabling Switches Safety Control Relays Light Curtains AS-Interface Safety at Work IDEC (33) USA & Canada 99

32 Selection Guide Light Curtains Safety Control Relays Enabling Switches XW Series E-Stops Overview Part Numbers Spring Lock Type (Power Solenoid to VA Lock) Code A Main : NC+NC Door NO Lock NO B Main : NC+NC Door NO Lock NC C Main : NC+NC Door NC Lock NO D Main : NC+NC Door NC Lock NC F Main : NC+NC Door NC G Main : NC+NC Door NC, NO H Main : NC+NC Door NC J Main : NC+NC Door NC, NO Contact Configuration Door Monitor ( Inserted) Main : 3 Main : 3 Main : Main : Main : Main : Main : Main : Lock Monitor (Solenoid OFF) (+) ( ) A A Cable Length The contact configuration shows the status when the actuator is inserted and the switch is locked. The contact configuration shows the status when the indicator is installed. s are not supplied with the interlock switch and must be ordered separately. Without LED Part Number With LED With LED and Rear Unlock Button m HS5E-A00 HS5E-A0-G HS5E-AL0-G 3m HS5E-A003 HS5E-A03-G HS5E-AL03-G 5m HS5E-A005 HS5E-A05-G HS5E-AL05-G m HS5E-B00 HS5E-B0-G 3m HS5E-B003 HS5E-B03-G 5m HS5E-B005 HS5E-B05-G m HS5E-C00 HS5E-C0-G HS5E-CL0-G 3m HS5E-C003 HS5E-C03-G HS5E-CL03-G 5m HS5E-C005 HS5E-C05-G HS5E-CL05-G m HS5E-D00 HS5E-D0-G HS5E-DL0-G 3m HS5E-D003 HS5E-D03-G HS5E-DL03-G 5m HS5E-D005 HS5E-D05-G HS5E-DL05-G m HS5E-F00 HS5E-F0-G HS5E-FL0-G 3m HS5E-F003 HS5E-F03-G HS5E-FL03-G 5m HS5E-F005 HS5E-F05-G HS5E-FL05-G m HS5E-G00 HS5E-G0-G HS5E-GL0-G 3m HS5E-G003 HS5E-G03-G HS5E-GL03-G 5m HS5E-G005 HS5E-G05-G HS5E-GL05-G m HS5E-H00 HS5E-H0-G 3m HS5E-H003 HS5E-H03-G 5m HS5E-H005 HS5E-H05-G m HS5E-J00 HS5E-J0-G 3m HS5E-J003 HS5E-J03-G 5m HS5E-J005 HS5E-J05-G Dual Safety type Code Contact Configuration Cable Length Part Number Door Monitor ( Inserted) Lock Monitor (Solenoid ON) (+) ( ) A A AS-Interface Safety at Work DD Main : NC+NC NC+NC Main : Main : 5 5 m 3m 5m The contact configuration shows the status when the actuator is inserted and the switch is locked. s are not supplied with the interlock switch and must be ordered separately. HS5E-DD0-G HS5E-DD03-G HS5E-DD05-G 0

33 Solenoid Locking Safety Switches HS6E Four-circuit Independent Output Type (Spring Lock) Code Contact Configuration Cable Length Part Number VA Door NC, NO Lock NC, NO VB Door NC, NO Lock NC VC Door NC Lock NC, NO VD Door NC Lock NC Door Monitor ( Inserted) 3 3 Lock Monitor (Solenoid OFF) (+) ( ) A A m 3m 5m The contact configuration shows the status when the actuator is inserted and the switch is locked. s are not supplied with the interlock switch and must be ordered separately. m 3m 5m m 3m 5m m 3m 5m HS5E-VA0-G HS5E-VA03-G HS5E-VA05-G HS5E-VB0-G HS5E-VB03-G HS5E-VB05-G HS5E-VC0-G HS5E-VC03-G HS5E-VC05-G HS5E-VD0-G HS5E-VD03-G HS5E-VD05-G Four-circuit Independent Output Type (Solenoid Lock) Code Contact Configuration Cable Length Part Number VA Door NC, NO Lock NC, NO VB Door NC, NO Lock NC VC Door NC Lock NC, NO VD Door NC Lock NC Door Monitor ( Inserted) 3 3 Lock Monitor (Solenoid OFF) (+) ( ) A A m 3m 5m The contact configuration shows the status when the actuator is inserted and the switch is locked. s are not supplied with the interlock switch and must be ordered separately. m 3m 5m m 3m 5m m 3m 5m HS5E-VA7Y0-G HS5E-VA7Y03-G HS5E-VA7Y05-G HS5E-VB7Y0-G HS5E-VB7Y03-G HS5E-VB7Y05-G HS5E-VC7Y0-G HS5E-VC7Y03-G HS5E-VC7Y05-G HS5E-VD7Y0-G HS5E-VD7Y03-G HS5E-VD7Y05-G Overview XW Series E-Stops Enabling Switches Safety Control Relays Light Curtains AS-Interface Safety at Work IDEC (33) USA & Canada

34 Selection Guide Light Curtains Safety Control Relays Enabling Switches XW Series E-Stops Overview Solenoid Lock Type (Remove Power to Unlock) Code A Main : NC+NC Door NO Lock NO B Main : NC+NC Door NO Lock NC C Main : NC+NC Door NC Lock NO D Main : NC+NC Door NC Lock NC F Main : NC+NC Door NC G Main : NC+NC Door NC, NO H Main : NC+NC Door NC J Main : NC+NC Door NC, NO Contact Configuration Door Monitor ( Inserted) Main : 3 Main : 3 Main : Main : Main : Main : Main : Main : Lock Monitor (Solenoid OFF) (+) ( ) A A Cable Length The contact configuration shows the status when the actuator is inserted and the switch is locked. The contact configuration shows the status when the indicator is installed. s are not supplied with the interlock switch and must be ordered separately. Without LED Part Number With LED m HS5E-A7Y00 HS5E-A7Y0-G 3m HS5E-A7Y003 HS5E-A7Y03-G 5m HS5E-A7Y005 HS5E-A7Y05-G m HS5E-B7Y00 HS5E-B7Y0-G 3m HS5E-B7Y003 HS5E-B7Y03-G 5m HS5E-B7Y005 HS5E-B7Y05-G m HS5E-C7Y00 HS5E-C7Y0-G 3m HS5E-C7Y003 HS5E-C7Y03-G 5m HS5E-C7Y005 HS5E-C7Y05-G m HS5E-D7Y00 HS5E-D7Y0-G 3m HS5E-D7Y003 HS5E-D7Y03-G 5m HS5E-D7Y005 HS5E-D7Y05-G m HS5E-F7Y00 HS5E-F7Y0-G 3m HS5E-F7Y003 HS5E-F7Y03-G 5m HS5E-F7Y005 HS5E-F7Y05-G m HS5E-G7Y00 HS5E-G7Y0-G 3m HS5E-G7Y003 HS5E-G7Y03-G 5m HS5E-G7Y005 HS5E-G7Y05-G m HS5E-H7Y00 HS5E-H7Y0-G 3m HS5E-H7Y003 HS5E-H7Y03-G 5m HS5E-H7Y005 HS5E-H7Y05-G m HS5E-J7Y00 HS5E-J7Y0-G 3m HS5E-J7Y003 HS5E-J7Y03-G 5m HS5E-J7Y005 HS5E-J7Y05-G Keys & Accessories (order separately) Appearance Part Number Description Item Part Number Description HS9Z-A5 Straight HS9Z-PH5 HS9Z-A5 Right-angle HS9Z-SP5 Padlock Hasp (prevents unauthorized insertion of actuator) Mounting Plate (allows easy mounting to aluminum frames) AS-Interface Safety at Work HS9Z-A53 Angle adjustable vertical operation HS9Z-T3 Manual unlock key (long type - metal) HS9Z-A55 HS9Z-A5P Angle adjustable horizontal/vertical operation HS9Z-SH5 Sliding Plug (allows switch to be used as interlock plug unit). The actuator tensile strength is 500N minimum.. s are not included and must be included separately.

35 Solenoid Locking Safety Switches HS6E Specifications ISO9, IEC , EN (TÜV approval), EN088, GS-ET-9 Conforming Standards (BG approval), UL508, CSA C., No., GB (CCC approval) IEC600-/EN600- Application Standards IEC600-/EN600- Operating Temperature 5 to 50 C (no freezing) Relative Humidity 5 to 85% (no condensation) Storage Temperature 0 to +80 C (no freezing) Operating Environment Degree of pollution: 3 Impulse Withstand Voltage.5 kv (between LED, solenoid and grounding: 0.5 kv) Insulation Resistance (DC megger) Electric Shock Protection Class Degree of Protection Shock Resistance Vibration Resistance Operating Speed Direct Opening Travel Direct Opening Force Retention Force Operating Frequency Mechanical Life Electrical Life Conditional Short-circuit Current Cable Cable Diameter Weight (approx.) Between live and dead metal parts: 00 MΩ minimum Between live metal part and ground: 00 MΩ minimum Between live metal parts: 00 MΩ minimum Between Terminals of the same pole: 00 MΩ minimum Class II (IEC60) IP67 (IEC6059) Operating extremes: 00 m/s (0 G) Damage limits: 000 m/s (00 G) Operating extremes: 0 to 55 H, amplitude 0.35 mm minimum Damage limits: Hz, amplitude.5 mm minimum 0.05 to.0m/s HS9Z-A5: mm minimum HS9Z-A5/A53/A55: mm minimum 80N minimum 00N minimum (GS-ET-9) 900 operations per hour,000,000 operations minimum (GS-ET-9) 00,000 operations minimum (operating frequency 900 operations per hour, rated load AC-, 50V, A) 50A (50V) (Note: Use 50V/0A fast acting type fuse for short circuit protection.) AWG - 8-core: 0.5mm or equivalent/core (HS5E-V types: No. AWG - -core :0.3mm on equivalent/ core) ø7.6 mm 00g - m cable type, 580g - 3m cable type, 760g - 5m cable type Specifications Pilot Light Rated Voltage V DC Rated Voltage V DC Current 66 ma Current 0mA Coil Resistance 90Ω (at 0 C) Light Source LED Operating Voltage Rated voltage x 85% or less (at 0 C) Light Color Green Return Voltage Rated voltage x 0% or more (at 0 C) Maximum Continuous Applying Voltage Rated voltage x 0% Insulation Class Class F Current Ratings Rated Insulation Voltage (U i ) 50V (between LED, solenoid and grounding: V) Thermal Current (I th ).5A Rated Voltage (U e ) V 5V 50V Resistive load (AC).5A.5A AC Rated Inductive Load (AC5).5A 0.75A Current (Ie) 3 Resistive load (DC).5A.A 0.55A DC Inductive Load (DC3).3A 0.55A 0.7A. Minimum applicable load (reference value): 3V AC/DC, 5 ma. UL rating: 5V 3. TUV, BG rating: AC-5, 0.5A/50V, DC-3, 0.A/5V UL, c-ul rating: Pilot duty AC 0.5A/5V, Pilot duty DC 0.A/5V Overview XW Series E-Stops Enabling Switches Safety Control Relays Light Curtains AS-Interface Safety at Work IDEC (33) USA & Canada 3

36 Selection Guide Overview Dimensions (mm) and Mounting Hole Layouts HS5E- -G (with indicator) Horizontal Mounting/Straight (HS9Z-A5) RP R. 5. RP R Stop (supplied separately) (6.3) Stop (supplied separately) (6.3) XW Series E-Stops Slot Plug (supplied with the switch) (Note) 6.6 ± to 06 -M (ø.3 or M tapped hole) Mounting Hole Layout ± Vertical Mounting/Right-angle (HS9Z-A5) Cover Stop (supplied separately) RP RP R. 0 (6.3) Cover Stop (supplied separately) R (6.3) Enabling Switches Safety Control Relays Slot Plug (supplied with the switch) (Note) ± 5 HS5E- L -G (rear unlocking button type) Horizontal Mounting/Straight (HS9Z-A5) 6.6 ± HS9Z-A5 5 RP ( Mounting Reference Position) ± LOCK UNLOCK R. 0 (6.3) 0 to 06 -M (ø.3 or M tapped hole) Mounting Hole Layout ± Rear unlocking button mounting X 6 Panel mounting 6 < X < 3 Not mountable 3 X 33 Use HS9Z-FL53 rear unlocking button kit (Note) 33 < X 3 Use HS9Z-FL5 rear unlocking button kit (Note) X = Panel thickness (including panel, mounting frame, and mounting plate) Note: See page 6 for details. Light Curtains Rear Unlocking Button (supplied with the switch) 7.5 ø 7.7 Rear Unlocking Button 06 M ø.3 or M tapped holes 3. Note: With the mounting hole dimension, the rear unlocking button rod does not touch the hole even when the interlock switch moves sideways. 3. ø8 Rear Unlocking Button Hole (Note) 0 to AS-Interface Safety at Work Mounting Reference Position As shown in the figure on the right, the mounting reference position of the actuator when inserted in the interlock switch is where the actuator stop placed on the actuator lightly touches the interlock switch. Note: After mounting the actuator, remove the actuator stop from the actuator. Interlock Switch Stop HS9Z-A5 Door Stop Door Stop Interlock Switch Stop Cover HS9Z-A5

37 Solenoid Locking Safety Switches HS6E Dimensions and Mounting Hole Layouts, continued Straight (HS9Z-A5) R. 3. (6) Stop (supplied with the actuator) (Note) Mounting Hole Layout (Straight, L-shaped) -M Screw Straight w/rubber Bushings (HS9Z-A5A) (0) 33 max. -ø Washer (supplied with the switch) -ø0 () 0.8 When mounted (5) -ø9 Rubber Bushing Stop (Note) Stop Film (supplied with the actuator) 9 Orientation R3. 0 Vertical Swing 0 The mounting center distance is set to mm at factory. When 0-mm distance is required, adjust the distance by moving the rubber bushings. The actuator has flexiblity to the direction indicated by the arrows. When 0-mm distance is selected, the actuator swings vertically. 8 Angle Adjustment (hexagon sockethead bolt) Mounting Hole Layout Straight type (with rubber bushings) Right-angle type (with rubber bushings) -M Screw 58 7 Door hinge side Note: Mounting centers can be widened to 0 mm by moving the rubber bushings. Mounting Hole Layout (vertical swing) -M6 Screw The orientation of actuator swing (horizontal/vertical) can be changed using the orienting insert (white plastic) installed on the back of the actuator. Do not lose the orientating insert, otherwise the actuator will not swing properly. 58 Right-angle (HS9Z-A5) Stop (supplied with the actuator) (Note) Cover -ø. Right-angle w/rubber Bushings (HS9Z-A5A) When mounted (.) Rubber Bushing When mounted (5) -ø9 When mounted (39.7) 0.8 -ø0 Horizontal Adjustment 3 Orienting Insert Vertical Adjustment Orienting Insert 5 Washer (supplied with the actuator) Horizontal Swing Vertical Swing 0.6 (0) Stop (plastic) (Note) (supplied with the actuator) ø.3 Angle Adjustment (M3 Hexagon Socket Head Screw) Stop (Note) Stop (Note) Mounting Hole Layout (horizontal/vertical swing) -M Screw 38 0 When the mounting center distance is set to mm, the actuator has flexibility both vertically and horizontally. When the mounting center distance is set to 0 mm, the actuator swings vertically. Adjust the distance by moving the rubber bushings Angle Adjustment (M3 Hexagon Socket Head Screw) 0 R. (M Holes) Overview XW Series E-Stops Enabling Switches Safety Control Relays Light Curtains AS-Interface Safety at Work IDEC (33) USA & Canada 5

38 Selection Guide Dimensions and Mounting Hole Layouts, continued Overview Mounting Plate (HS9Z-SP5) Drilling Rear Unlocking Button Hole Manual Unlocking Key (Metal) (HS9Z-T3) (HS9Z-T3) R ø XW Series E-Stops 70 -M R6. -C3 Material: Anodized aluminum A6063 Weight: Approx. 80g Rear Unlocking Button Kit (HS9Z-FL5 ) ø8 Rear Unlocking Button Hole (Note) 87 -M Screws When installing the HS5E- L -G (rear unlocking button type), provide a rear unlocking button hole on the HS9Z-SP5. Manual Unlocking Key (plastic) ø Safety Control Relays Enabling Switches HS5E-L Interlock Switch (sold separately) ø0. Hinge + Plate (SUS) ø0 Button pressed.3 (unlocked) 7.3 Button released Pin (SUS) Light Curtains AS-Interface Safety at Work Button (PA66) Total thickness of mounting frame, panel, and mounting plate: 3 to 3 mm ø8 Rear Unlocking Button Hole (Note) Rear Unlocking Button Kit Mounting Hole Layout or -M Screws to Note: With the mounting hole dimension, the rear unlocking button rod does not touch the hole even when the interlock switch moves sideways. Link Rod (SUS) Screw (Iron) 6

39 LOCK UNLOCK Solenoid Locking Safety Switches HS6E Diagrams and Operating Characteristics Standard and Rear Unlocking Type - Spring Lock Type Interlock Switch Status Door Status Diagram (HS5E-A) Status Status Status 3 Status Manual Unlock Door Closed Machine ready to operate Solenoid de-energized 3 (+) ( ) A A 53 5 Door Closed Machine cannot be operated Solenoid de-energized (+) A ( ) A Door Open Machine cannot be operated Solenoid de-energized Door Open Machine cannot be operated Solenoid energized (+) ( ) A A 53 5 Door Closed Machine cannot be operated Solenoid de-energized energized 3 Press LOCK UNLOCK Turn the manual Press the rear unlock key unlocking button (Note ) (Note ) (+) ( ) A A Door Closed (locked) Closed (unlocked) Open Open Closed (unlocked) Door Monitor Lock Monitor Main ( Inserted) (Solenoid OFF) ON (closed) OFF (open) OFF (open) OFF (open) OFF (open) HS5E-A (+) ( ) A A Monitor (door open) 3- OFF (open) OFF (open) ON (closed) ON (closed) OFF (open) Main : 3 OFF (open) ON (closed) ON (closed) ON (closed) ON (closed) Contact Configuration HS5E-B Main : 3 HS5E-C Main : HS5E-D Main : HS5E-F Main : HS5E-G Main : HS5E-H Main : HS5E-J Monitor (unlocked) 53 5 Main ON (closed) OFF (open) OFF (open) OFF (open) OFF (open) Monitor (door open) 3 Monitor (locked) 5 5 OFF (open) OFF (open) ON (closed) ON (closed) OFF (open) ON (closed) OFF (open) OFF (open) OFF (open) OFF (open) Main ON (closed) OFF (open) OFF (open) OFF (open) OFF (open) Monitor (door closed) Monitor (unlocked) 53 5 ON (closed) ON (closed) OFF (open) OFF (open) ON (closed) OFF (open) ON (closed) ON (closed) ON (closed) ON (closed) Main ON (closed) OFF (open) OFF (open) OFF (open) OFF (open) Monitor (door closed) Monitor (locked) 5 5 ON (closed) ON (closed) OFF (open) OFF (open) ON (closed) ON (closed) OFF (open) OFF (open) OFF (open) OFF (open) Main ON (closed) OFF (open) OFF (open) OFF (open) OFF (open) Monitor (door closed) Monitor (door closed) 3 3 ON (closed) ON (closed) OFF (open) OFF (open) ON (closed) ON (closed) ON (closed) OFF (open) OFF (open) ON (closed) Main ON (closed) OFF (open) OFF (open) OFF (open) OFF (open) Monitor (door closed) Monitor (door open) 33 3 ON (closed) ON (closed) OFF (open) OFF (open) ON (closed) OFF (open) OFF (open) ON (closed) ON (closed) OFF (open) Main ON (closed) OFF (open) OFF (open) OFF (open) OFF (open) Monitor (locked) 5 5 Monitor (locked) 6 6 ON (closed) OFF (open) OFF (open) OFF (open) OFF (open) ON (closed) OFF (open) OFF (open) OFF (open) OFF (open) Main ON (closed) OFF (open) OFF (open) OFF (open) OFF (open) Monitor (locked) 5 5 Monitor (unlocked) 63 6 ON (closed) OFF (open) OFF (open) OFF (open) OFF (open) Main : OFF (open) ON (closed) ON (closed) ON (closed) ON (closed) Solenoid Power A-A (all types) OFF (de-energized) ON (energized) ON (energized) OFF (de-energized) OFF (de-energized) The above contact configuration shows the status when the actuator is inserted and locked. Main : Connected to the control circuit of machine drive part, sending interlock signals of the protective door. Sends monitoring signals of protective door open/closed status or protective door lock/unlock status. Operation Characteristics (reference) Main Monitor (door open, NO) Monitor (door closed, NC) Monitor (unlocked, NO) Monitor (locked, NC) ( insertion position) 3.3 (Locked position) (travel in mm) Contacts ON (closed) Contacts OFF (open) The operation characteristics shown in the chart above are of the HS9Z-A5. For other actuator types, add.3 mm. The operation characteristics show the contact status when the actuator enters the entry slot of an interlock switch Overview XW Series E-Stops Enabling Switches Safety Control Relays Light Curtains AS-Interface Safety at Work IDEC (33) USA & Canada 7

40 Selection Guide Overview Standard Type - Solenoid Lock Type Interlock Switch Status Status Status Status 3 Status Manual Unlock Door Closed Machine ready to operate Solenoid de-energized Door Closed Machine cannot be operated Solenoid de-energized Door Open Machine cannot be operated Solenoid de-energized Door Open Machine cannot be operated Solenoid energized Door Closed Machine cannot be operated Solenoid de-energized energized Door Status LOCK UNLOCK Manual Unlock Status AS-Interface Safety at Work Light Curtains Safety Control Relays Enabling Switches XW Series E-Stops Diagram (HS5E-A7Y) 3 (+) ( ) A A 53 5 (+) A ( ) A (+) ( ) A A (+) ( ) A A Door Closed (locked) Closed (unlocked) Open Open Closed (unlocked) Door Monitor Lock Monitor ( inserted) (Solenoid ON) Main ON (closed) OFF (open) OFF (open) OFF (open) OFF (open) HS5E-A7Y Main : (+) ( ) A A Monitor (door open) 3- OFF (open) OFF (open) ON (closed) ON (closed) OFF (open) OFF (open) ON (closed) ON (closed) ON (closed) ON (closed) Contact Configuration HS5E-B7Y Main : HS5E-C7Y Main : HS5E-D7Y Main : HS5E-F7Y Main : HS5E-G7Y Main : HS5E-H7Y Main : HS5E-J7Y 3 Monitor (unlocked) 53 5 Main ON (closed) OFF (open) OFF (open) OFF (open) OFF (open) Monitor (door open) 3 Monitor (locked) 5 5 OFF (open) OFF (open) ON (closed) ON (closed) OFF (open) ON (closed) OFF (open) OFF (open) OFF (open) OFF (open) Main ON (closed) OFF (open) OFF (open) OFF (open) OFF (open) Monitor (door closed) Monitor (unlocked) 53 5 ON (closed) ON (closed) OFF (open) OFF (open) ON (closed) OFF (open) ON (closed) ON (closed) ON (closed) ON (closed) Main ON (closed) OFF (open) OFF (open) OFF (open) OFF (open) Monitor (door closed) Monitor (locked) 5 5 ON (closed) ON (closed) OFF (open) OFF (open) ON (closed) ON (closed) OFF (open) OFF (open) OFF (open) OFF (open) Main ON (closed) OFF (open) OFF (open) OFF (open) OFF (open) Monitor (door closed) Monitor (door closed) 3 3 ON (closed) ON (closed) OFF (open) OFF (open) ON (closed) ON (closed) ON (closed) OFF (open) OFF (open) ON (closed) Main ON (closed) OFF (open) OFF (open) OFF (open) OFF (open) Monitor (door closed) Monitor (door open) 33 3 ON (closed) ON (closed) OFF (open) OFF (open) ON (closed) OFF (open) OFF (open) ON (closed) ON (closed) OFF (open) Main ON (closed) OFF (open) OFF (open) OFF (open) OFF (open) Monitor (locked) 5 5 Monitor (locked) 6 6 ON (closed) OFF (open) OFF (open) OFF (open) OFF (open) ON (closed) OFF (open) OFF (open) OFF (open) OFF (open) Main ON (closed) OFF (open) OFF (open) OFF (open) OFF (open) Monitor (locked) 5 5 Monitor (unlocked) 63 6 ON (closed) OFF (open) OFF (open) OFF (open) OFF (open) Main : OFF (open) ON (closed) ON (closed) ON (closed) ON (closed) Solenoid Power A-A (all types) ON (energized) OFF (de-energized) OFF (de-energized) ON (energized) OFF to ON, The above contact configuration shows the status when the actuator is inserted and locked. Main : Connected to the control circuit of machine drive part, sending interlock signals of the protective door. Sends monitoring signals of protective door open/closed status or protective door lock/unlock status. Operation Characteristics (reference) Main Monitor (door open, NO) Monitor (door closed, NC) Monitor (unlocked, NO) Monitor (locked, NC) ( insertion position) 3.3 (Locked position) (travel in mm) Contacts ON (closed) Contacts OFF (open) : can be unlocked manually for confirming the door movement before wiring and energizing, and also for emergency situation such as power failure. : When the operator is confined in a hazardous zone, the actuator can be unlocked manually by pressing the rear unlocking button. The operation characteristics shown in the chart above are of the HS9Z-A5. For other actuator types, add.3 mm. The operation characteristics show the contact status when the actuator enters the entry slot of an interlock switch

41 LOCK UNLOCK Solenoid Locking Safety Switches HS6E Dual Safety Type Interlock Switch Status Status Status Status 3 Status Manual Unlock Door Closed Machine ready to operate Solenoid de-energized Door Closed Machine cannot be operated Solenoid energized Door Open Machine cannot be operated Solenoid energized Door Open Machine cannot be operated Solenoid de-energized Door Closed Machine cannot be operated Solenoid de-energized Door Status LOCK UNLOCK Diagram (HS5E-A7Y) (+) ( ) A A 5 5 (+) ( ) A A 5 5 (+) A 5 ( ) A 5 Turn the manual unlock key (Note) Door Closed (locked) Closed (unlocked) Open Open Closed (unlocked) Contact Configuration Door Monitor Lock Monitor ( inserted) (Solenoid OFF) (+) ( ) A A HS5E-DD Main : Main : 5 5 Main ON (closed) OFF (open) OFF (open) OFF (open) OFF (open) Main 5 ON (closed) OFF (open) OFF (open) OFF (open) OFF (open) Solenoid Power A-A (all types) OFF (de-energized) ON (energized) ON (energized) OFF (de-energized) OFF (de-energized) The above contact configuration shows the status when the actuator is inserted and locked. Main : Connected to the control circuit of machine drive part, sending interlock signals of the protective door. Operation Characteristics (reference) Main 0 ( insertion position) 3.3 (Locked position) (travel in mm) Contacts ON (closed) Contacts OFF (open) Note: can be unlocked manually for confirming the door movement before wiring and energizing, and also for emergency situation such as power failure. The operation characteristics shown in the chart above are of the HS9Z-A5. For other actuator types, add.3 mm. The operation characteristics show the contact status when the actuator enters the entry slot of an interlock switch. (+) A 5 ( ) A 5 Overview XW Series E-Stops Enabling Switches Safety Control Relays Light Curtains AS-Interface Safety at Work IDEC (33) USA & Canada 9

42 LOCK UNLOCK Selection Guide Overview Standard Type - Solenoid Lock Type Interlock Switch Status Status Status Status 3 Status Manual Unlock Door Closed Machine ready to operate Solenoid de-energized Door Closed Machine cannot be operated Solenoid energized Door Open Machine cannot be operated Solenoid energized Door Open Machine cannot be operated Solenoid de-energized Door Closed Machine cannot be operated Solenoid de-energized Door Status LOCK UNLOCK Turn the manual unlock key (Note) Light Curtains Safety Control Relays Enabling Switches XW Series E-Stops Diagram (HS5E-VA) 3 (+) ( ) A A 53 5 (+) A ( ) A (+) ( ) A A (+) ( ) A A Door Closed (locked) Closed (unlocked) Open Open Closed (unlocked) Door Monitor ( Inserted) Lock Monitor (Solenoid OFF) Main ON (closed) ON (closed) OFF (open) OFF (open) ON (closed) (+) ( ) Monitor A A (door open) 3- OFF (open) OFF (open) ON (closed) ON (closed) OFF (open) HS5E- VA Monitor (door open) - ON (closed) OFF (open) OFF (open) OFF (open) OFF (open) OFF (open) ON (closed) ON (closed) ON (closed) ON (closed) Contact Configuration 53 5 AS-Interface Safety at Work HS5E-VB 3 HS5E-VC Monitor (unlocked) 53 5 Main ON (closed) ON (closed) OFF (open) OFF (open) ON (closed) Monitor (door open) 3 Monitor (door open) - Monitor (locked) 5 5 OFF (open) OFF (open) ON (closed) ON (closed) OFF (open) ON (closed) OFF (open) OFF (open) OFF (open) OFF (open) ON (closed) OFF (open) OFF (open) OFF (open) OFF (open) Main ON (closed) ON (closed) OFF (open) OFF (open) ON (closed) Monitor (door closed) Monitor (door open) - Monitor (unlocked) 53 5 ON (closed) ON (closed) OFF (open) OFF (open) ON (closed) ON (closed) OFF (open) OFF (open) OFF (open) OFF (open) OFF (open) ON (closed) ON (closed) ON (closed) ON (closed) Main ON (closed) ON (closed) OFF (open) OFF (open) ON (closed) Monitor (door closed) Monitor (door open) - Monitor (locked) 5 5 HS5E-VD ON (closed) ON (closed) OFF (open) OFF (open) ON (closed) ON (closed) OFF (open) OFF (open) OFF (open) OFF (open) 5 5 ON (closed) OFF (open) OFF (open) OFF (open) OFF (open) Solenoid Power A-A (all types) OFF (de-energized) ON (energized) ON (energized) OFF (de-energized) OFF (de-energized) The above contact configuration shows the status when the actuator is inserted and locked. Sends monitoring signals of protective door open/closed status or protective door lock/unlock status. Operation Characteristics (reference) Main Monitor (door open, NO) Monitor (door closed, NC) Monitor (unlocked, NO) Monitor (locked, NC) ( insertion position) 3.3 (Locked position) (travel in mm) Contacts ON (closed) Contacts OFF (open) Note: can be unlocked manually for confirming the door movement before wiring and energizing, and also for emergency situation such as power failure. The operation characteristics shown in the chart above are of the HS9Z-A5. For other actuator types, add.3 mm. The operation characteristics show the contact status when the actuator enters the entry slot of an interlock switch.

43 Solenoid Locking Safety Switches HS6E Standard Type - Solenoid Lock Type Interlock Switch Status Door Status Diagram (HS5E-VA) Status Status Status 3 Status Manual Unlock Door Closed Machine ready to operate Solenoid energized 3 (+) ( ) A A 53 5 Door Closed Machine cannot be operated Solenoid de-energized (+) A ( ) A Door Open Machine cannot be operated Solenoid de-energized Door Open Machine cannot be operated Solenoid energized (+) ( ) A A 53 5 Door Closed Machine cannot be operated Solenoid de-energized energized 3 LOCK UNLOCK Manual Unlock Status (+) ( ) A A Door Closed (locked) Closed (unlocked) Open Open Closed (unlocked) Door Monitor ( Inserted) Lock Monitor (Solenoid ON) Main ON (closed) ON (closed) OFF (open) OFF (open) ON (closed) (+) ( ) Monitor A A (door open) 3- OFF (open) OFF (open) ON (closed) ON (closed) OFF (open) HS5E-VA7Y Monitor (door open) - ON (closed) OFF (open) OFF (open) OFF (open) OFF (open) OFF (open) ON (closed) ON (closed) ON (closed) ON (closed) Contact Configuration HS5E-VB7Y HS5E-VC7Y 3 Monitor (unlocked) 53 5 Main ON (closed) ON (closed) OFF (open) OFF (open) ON (closed) Monitor (door open) 3 Monitor (door open) - Monitor (locked) 5 5 OFF (open) OFF (open) ON (closed) ON (closed) OFF (open) ON (closed) OFF (open) OFF (open) OFF (open) OFF (open) ON (closed) OFF (open) OFF (open) OFF (open) OFF (open) Main ON (closed) ON (closed) OFF (open) OFF (open) ON (closed) Monitor (door closed) Monitor (door open) - Monitor (unlocked) 53 5 ON (closed) ON (closed) OFF (open) OFF (open) ON (closed) ON (closed) OFF (open) OFF (open) OFF (open) OFF (open) OFF (open) ON (closed) ON (closed) ON (closed) ON (closed) Main ON (closed) ON (closed) OFF (open) OFF (open) ON (closed) Monitor (door closed) Monitor (door open) - Monitor (locked) 5 5 HS5E-VD7Y ON (closed) ON (closed) OFF (open) OFF (open) ON (closed) ON (closed) OFF (open) OFF (open) OFF (open) OFF (open) 5 5 ON (closed) OFF (open) OFF (open) OFF (open) OFF (open) Solenoid Power A-A (all types) OFF (de-energized) ON (energized) ON (energized) OFF (de-energized) OFF (de-energized) The above contact configuration shows the status when the actuator is inserted and locked. Sends monitoring signals of protective door open/closed status or protective door lock/unlock status. Operation Characteristics (reference) Main Monitor (door open, NO) Monitor (door closed, NC) Monitor (unlocked, NO) Monitor (locked, NC) ( insertion position) 3.3 (Locked position) (travel in mm) Contacts ON (closed) Contacts OFF (open) Note: can be unlocked manually for confirming the door movement before wiring and energizing, and also for emergency situation such as power failure. The operation characteristics shown in the chart above are of the HS9Z-A5. For other actuator types, add.3 mm. The operation characteristics show the contact status when the actuator enters the entry slot of an interlock switch Overview XW Series E-Stops Enabling Switches Safety Control Relays Light Curtains AS-Interface Safety at Work IDEC (33) USA & Canada 3

44 Selection Guide Operating Instructions Overview of Hinged Door When using the interlock switch for a hinged door, refer to the minimum radius of doors shown below. For the doors with small minimum radius, use angle adjustable actuators (HS9Z-A53 or HS9Z-A55). Because deviation or dislocation of hinged door may occur in actual applications, make sure of the correct operation before installation. When using the HS9Z-A53 Angle Adjustable (vertical) When the door hinge is on the extension line of the interlock switch surface: 50 mm When the door hinge is on the extension line of the actuator mounting surface: 80 mm XW Series E-Stops HS9Z-A5 When the door hinge is on the extension line of the interlock switch surface: Minimum Radius 70 mm (36.) 90 mm (35) Interlock Switch Mounting Holes When the door hinge is on the extension line of the actuator mounting surface: Minimum Radius 60 mm (6) Interlock Switch Mounting Holes 50 mm Door Hinge Interlock Switch Mounting Hole (36.) (38) 80 mm (56.5) Interlock Switch Mounting Hole When using the HS9Z-A55 Angle Adjustable (vertical/horizontal) When the door hinge is on the extension line of the interlock switch surface: 50 mm Horizontal Swing 50 mm Door Hinge (36.) Vertical Swing 50 mm Door Hinge (36.) Interlock Switch Mounting Hole (38) (68) (3) Enabling Switches mm (.5) (0.3) HS9Z-A5 (w/rubber bushings) When the door hinge is on the extension line of the interlock switch surface: Minimum 0mm Interlock Switch Mounting Holes Safety Control Relays Light Curtains AS-Interface Safety at Work Centers mm: 0 mm Centers 0 mm: 70 mm Radius Horizontal Swing 70 mm Vertical Swing 70 mm Interlock Switch Mounting Hole (58) (36.) When the door hinge is on the extension line of the actuator mounting surface: Centers mm: mm Centers 0 mm: mm Minimum Radius (8.) 60mm (7) (35) (3) () Interlock Switch Mounting Holes Angle Adjustment Using the angle adjustment screw, the actuator angle can be adjusted (refer to the dimensional drawing on pagepage ). Adjustable angle: 0 to 0 The larger the adjusted angle of the actuator, the smaller the applicable radius of the door opening. After installing the actuator, open the door. Then adjust the actuator so that its edge can be inserted properly into the actuator entry slot of the interlock switch. After adjusting the actuator angle, apply Loctite to the adjustment screw so that the screw will not move. (55.5) (55.5) When the door hinge is on the extension line of the actuator mounting surface: 70 mm Rotating the Head The head of the HS5E can be rotated by removing the four screws from the corners of the HS5E head and reinstalling the head in the desired orientation. Before wiring the HS5E, replace the head if necessary. Before replacing the head, turn the manual unlock to the UNLOCK position using the manual unlock key. When reinstalling the head, make sure that no foreign object enters the interlock switch. Tighten the screws tightly, without leaving space between the head and body, otherwise the interlock switch may malfunction. Recommended tightening torque: 0.9 to. N m. Factory Setting Head can be rotated. 3

45 Solenoid Locking Safety Switches HS6E Instructions, continued For Manual Unlocking Spring lock type The HS5E allows manual unlocking of the actuator to pre-check proper door movement before wiring or turning power on, as well as for emergency use such as a power failure. Solenoid lock type The solenoid lock type interlock switch normally does not need the manual unlock. However, only when the interlock switch would not release the actuator even though the solenoid is de-energized, the interlock switch can be unlocked manually. Unlock the interlock switch manually only when the solenoid is de-energized. Do not unlock the interlock switch manually when the solenoid is energized. LOCK UNLOCK Lock Unlock Normal Position Lock Unlock Manual Unlocking Position When locking or unlocking the interlock switch manually, turn the key fully using the manual unlock key supplied with the interlock switch. Using the interlock switch with the key not fully turned (less than 90 ) may cause damage to the interlock switch or operation failures (when manually unlocked, the interlock switch will keep the main circuit disconnected and the door unlocked). Do not apply excessive force to the manual unlock, otherwise the manual unlock will become damaged. Do not leave the manual unlock key attached to the interlock switch during operation. This is dangerous because the interlock switch can always be unlocked while the machine is in operation. Manual Unlocking Key (supplied with the switch) Installing the Rear Unlocking Button After installing the interlock switch on the panel, place the rear unlocking button (supplied with the switch) on the push rod on the back of the interlock switch, and fasten the button using the M3 sems screw. Rear unlocking button can be installed alone when the total thickness of mounting frame and panel is 6 mm or less. When the total thickness of mounting frame, panel, and mounting plate is 3 to 3 mm, use the rear unlocking button kit (HS9Z-FL53 or HS9Z-FL5) sold separately. Rear Unlocking Button M3 Sems Screw Panel Push Rod HS5E-L Interlock Switch Cables When bending the cable during wiring, make sure that the cable radius is kept at mm minimum. Solenoid has polarity. Be sure of the correct polarity when wiring. Gland Lid Minimum Radius mm min. (8) Safety Precautions Install the rear unlocking button kit in the correct direction as shown below. Do not install the kit in incorrect directions, otherwise malfunction will be caused. Correct Incorrect Do not apply strong force exceeding 00 m/s to the interlock switch while the rear unlocking button is not pressed, otherwise malfunction will be caused. Manual Unlocking using the Rear Unlocking Button The rear unlocking button is used by the operator confined in a hazardous area for emergent escape. Unlock Rear Unlocking Button Unlock Rear Unlocking Button How to operate When the rear unlocking button is pressed, the interlock switch is unlocked and the door can be opened. To lock the interlock switch, pull back the button. When the button remains pressed, the interlock switch cannot be locked even if the door is closed, and the main circuit remains open. Recommended Tightening Torque HS5E interlock switch:.8 to. N m (four M screws) (Note) Rear unlocking button: 0.5 to 0.7 N m Rear unlocking button kit:.8 to 5. N m (M5 screw) s HS9Z-A5:.8 to. N m (two M screws) HS9Z-A5: 0.8 to. N m (two M Phillips screws) HS9Z-A5A/A5A:.0 to.5 N m (two M screws) HS9Z-A53:.5 to 5.5 N m (two M6 screws) HS9Z-A55:.0 to.5 N m (two M screws) Note: The above recommended tightening torque of the mounting screws are the values with hex socket head bolts. When other screws are used and tightened to a smaller torque, make sure that the screws do not become loose after mounting. Overview XW Series E-Stops Enabling Switches Safety Control Relays Light Curtains AS-Interface Safety at Work IDEC (33) USA & Canada 33

46 Selection Guide Instructions, continued Overview Wire Identification Wires can be identified by color and a white line printed on the wire. HS5E-V: Wires of gray and gray/white insulation cannot be used. HS5E-DD: Wires of brown and brown/white insulation cannot be used. No. Insulation No. Insulation No. Insulation No. Insulation Insulation XW Series E-Stops White Blue 7 Blue/White 0 Pink/White Black 5 Brown/White 8 Orange/White Gray 3 Brown 6 Orange 9 Pink Gray/White Terminal Number Identification HS5E-V Type Jacket Dummy 5 Insulation Other Types When wiring, the terminal number of each contact can be identified by wire color. The following table shows the identification of terminal numbers. Type Diagram Type Diagram (+) ( ) White A A Black Main : Blue Blue/White Blue HS5E-A Orange 3 Orange/White Orange 3 HS5E-VA Brown 53 5 Brown/White (+) ( ) White A A Black Blue/White Pink Orange/White Brown 53 5 Pink/White Brown/White Enabling Switches HS5E-B HS5E-C Main : Main : Orange Blue Orange Blue 3 Blue/White Orange/White Brown 5 5 Brown/White Blue/White Orange/White Brown 53 5 Brown/White HS5E-VB HS5E-VC Blue Orange Blue Orange 3 Blue/White Pink Orange/White Brown 5 5 Blue/White Pink Orange/White Brown 53 5 Pink/White Brown/White Pink/White Brown/White HS5E-D Main : Blue Orange Blue/White Orange/White Brown 5 5 Brown/White HS5E-VD Blue Orange Blue/White Pink Orange/White Brown 5 5 Pink/White Brown/White Safety Control Relays HS5E-F HS5E-G Main : Blue Orange Brown Main : Blue Orange Brown Blue/White Orange/White 3 3 Brown/White Blue/White Orange/White 33 3 Brown/White The above contact configuration shows the status when the actuator is inserted and locked. HS5E-H Main : Blue Brown Orange Blue/White 5 5 Brown/White 6 6 Orange/White Light Curtains HS5E-J HS5E-DD Main : Main : Main : Blue Blue Orange Blue/White Brown 5 5 Brown/White Orange 63 6 Orange/White Blue/White 5 5 Orange/White AS-Interface Safety at Work When wiring, cut unnecessary wires such as the dummy insulation (white) and any unused wires. 3

47 Solenoid Locking Safety Switches HS6E HSE Full Size Solenoid Locking Switches Key features: Plastic Housing: Lightweight 500N locking retention force Available with a red or green indicator Choose from circuit configurations Flexible Installation: The actuator can be accessed from two directions Ease of Wiring: M3.5 termination screws Part Numbers (Mechanical Spring Lock Only) Contact Configuration LED Standard Manual Unlock Key Main circuit: NC + NC Monitor circuit: NO/NO Main circuit: NC + NC Monitor circuit: NO Main circuit: NC + NC Monitor circuit: NC + NC Main circuit: NC + NC Monitor circuit: NC 3 Monitor Main 5 Solenoid Power 6 Indicator 7 Contacts are linked to the solenoid mechanically. 8 3 Monitor Main 5 Solenoid Power 6 Indicator 7 Contacts are linked to 8 the solenoid mechanically. 3 Monitor Main 5 + Solenoid Power 6 Indicator Contacts are linked to 7 the solenoid mechanically. 8 3 Monitor Main 5 + Solenoid Power 6 Indicator Contacts are linked to 7 the solenoid mechanically. 8. Key wrench for TORX screws (HS9Z-T) is supplied with the interlock switch.. is not supplied with the interlock switch, and must be ordered separately. 3. TORX is a registered trademark of Camcar Textron. None HSE-0R HSE-0KR Green HSE-R-G HSE-KR-G Red HSE-R-R HSE-KR-R None HSE-0R HSE-0KR Green HSE-R-G HSE-KR-G Red HSE-R-R HSE-KR-R None HSE-0R HSE-0KR Green HSE-R-G HSE-KR-G Red HSE-R-R HSE-KR-R None HSE-R HSE-KR Green HSE-3R-G HSE-3KR-G Red HSE-3R-R HSE-3KR-R Keys & Accessories Appearance Part Number Description HS9Z-A5 HS9Z-A5 HS9Z-A53 HS9Z-A55 HS9Z-A5P HS9Z-PH5 HS9Z-SP5 HS9Z-T3 HS9Z-SH5 Straight Right-angle Angle adjustable vertical operation Angle adjustable horizontal/vertical operation Plug (allows switch to be used as interlock plug unit) Padlock Hasp (prevents unauthorized insertion of actuator) Mounting Plate (allows easy mounting to aluminum frames) Manual unlock key (long type - metal) Sliding. The actuator tensile strength is 500N minimum.. s are not included and must be included separately. Overview XW Series E-Stops Enabling Switches Safety Control Relays Light Curtains AS-Interface Safety at Work IDEC (33) USA & Canada 35

48 Selection Guide AS-Interface Safety at Work Light Curtains Safety Control Relays Enabling Switches XW Series E-Stops Overview Specifications Conforming to Standards EN088, IEC , EN (TUV), ISO9, GS-ET-9 (BG), UL508, CSA C. No., GB08.5 (CCC approval), IEC600-, EN600- (applicable standards for use) Operating Temperature 0 to +0 C (no freezing) Storage Temperature 0 to +80 C Relative Humidity 0-85% RH (no condensation) Altitude,000m maximum Rated Insulation Voltage (Ui) 0V (between LED or solenoid and ground: 60V) Impulse Withstand Voltage (Uimp) kv (between LED or solenoid and ground:.5 kv) Between live and dead metal parts: 00 MΩ minimum Insulation Resistance Between live metal part and ground: 00 MΩ minimum (measured with 500V DC megger) Between live metal parts: 00 MΩ minimum Between terminals of the same pole: 00 MΩ minimum Electric Shock Protection Class II (according to IEC60) Pollution Degree 3 (IEC ) Degree of Protection IP67 (IEC6059) Vibration Operating Extremes 0 to 55 Hz, minimum (amplitude 0.35 mm) Resistance Damage Limits 50 m/sec (approx. 5G) Shock Resistance,000 m/sec (approx. 00G) Retention Force,500N minimum (per GS-ET-9) Operating Speed 0.05 to.0m/s Direct Opening Travel mm minimum Direct Opening Force 0N minimum Thermal Current (I th ) Main circuit: 0A, Auxiliary circuit: 3A Contact Gap Main circuit:.7 mm min., Auxiliary circuit:. mm min. Operating Frequency 900 operations/hour max. Mechanical Life,000,000 operations min. (at full rated load) 900 ops/hr (AC-/50V, 6A) Electrical Life 00,000 operations (rated load) Conditional Short-circuit Current 00A (per IEC ) Recommended Short Protection 50V, 0A fuse (Type D0 based on IEC6069-, 6069-) Operating Voltage V DC Current 9mA (initial value) Coil Resistance 0Ω (at 0ºC) Solenoid Unit Pickup Voltage 0.V maximum (at 0ºC) Drop Out Voltage.V minimum (at 0ºC) Allowable Voltage 6.V max (continuous) Insulation Class Class F Operating Voltage V DC Indicator Current 0mA Light Source LED lamp Lens Color Red or Green Weight (approx.) 500g Contact Ratings Rated Operating Current (Ie) Operating Voltage (Ue) V 5V 50V Main Auxiliary AC DC AC DC Resistive load (AC) Inductive load (AC5) Resistive load (DC) Inductive load (DC3) Resistive load (AC) Inductive load (AC5) Resistive load (DC) Inductive load (DC3) 0A 0A 6A 3A 3A 0A 5A 0.9A 3A 0.9A 6A 3A 3A 3A 36

49 Solenoid Locking Safety Switches HS6E Application Examples and Diagrams HSE- (Main : NC-NC, Auxiliary : NO/NO) Switch/Door Status Door Diagram Status Status Status 3 Status Unlocked Manually Door Closed Machine ready to operate Solenoid de-energized Monitor Main Solenoid Power Contacts are linked to the solenoid mechanically Door Closed Machine cannot be started Solenoid de-energized Monitor Main Solenoid Power Contacts are linked to the solenoid mechanically Door Opened Machine cannot be started Solenoid energized Monitor Main Solenoid Power Contacts are linked to the solenoid mechanically Door Opened Machine cannot be started Solenoid de-energized Monitor Main Solenoid Power Contacts are linked to the solenoid mechanically Door Closed Machine cannot be started Solenoid de-energized Monitor Main Solenoid Power Contacts are linked to the solenoid mechanically Main 3-: Closed 3-: Open 3-: Open 3-: Closed 3-: Open Aux. -: Open -: Closed -: Closed -: Closed -: Closed Solenoid 5-6: Power OFF 5-6: Power ON 5-6: Power ON 5-6: Power OFF 5-6: Power OFF HSE- (Main : NC-NC, Auxiliary : NO) Status Status Status 3 Status Unlocked Manually Switch/Door Status Door Diagram Door Closed Machine ready to operate Solenoid de-energized Monitor Main Solenoid Power Monitor Main Main Solenoid Power Power Monitor Main Solenoid Power Door Closed Machine cannot be started Solenoid energized Monitor Main Solenoid Power Monitor Main Solenoid Power Monitor Main Main Solenoid Power Power Monitor Main Solenoid Power Door Opened Machine cannot be started Solenoid energized Monitor Main Solenoid Power Monitor Main Solenoid Power Door Opened Machine cannot be started Solenoid de-energized Monitor Main (Note) (Note) (Note) Solenoid Power Door Closed Machine cannot be started Solenoid de-energized Contacts Contacts Contacts are linked Contacts are linked are to linked are to to linked to to Contacts Contacts Contacts are linked Contacts are linked are to linked are to to linked to to Contacts Contacts Contacts are linked Contacts are linked are to linked are to to linked to to Contacts Contacts Contacts are linked Contacts are linked are to linked are to to linked to Contacts to Contacts Contacts are linked Contacts are linked are to linked are to to linked to to the solenoid the solenoid the solenoid the solenoid mechanically mechanically the solenoid the solenoid the solenoid the solenoid mechanically mechanically the solenoid the solenoid the solenoid the solenoid mechanically mechanically the solenoid the solenoid the solenoid the solenoid mechanically mechanically the solenoid the solenoid the solenoid the solenoid mechanically mechanically Main 3-: Closed 3-: Open 3-: Open 3-: Open 3-: Open Aux. -: Open -: Open -: Closed -: Closed -: Open Solenoid 5-6: Power OFF 5-6: Power ON 5-6: Power ON 5-6: Power OFF 5-6: Power OFF. Main : used to enable the machine to start only when the main circuit is closed.. Auxiliary : used to indicate whether the machine circuit or door is open or closed. 3. Terminals 7 and 8 are used for the LED indicator, and are isolated from solenoid and door status. Monitor Main Main Solenoid Power Power Monitor Main Solenoid Power Monitor Main Solenoid Power Monitor Main Main Solenoid Power Power Monitor Main Solenoid Power Monitor Main Solenoid Power Monitor Main Solenoid Power Monitor Main Main Solenoid Power Power Monitor Main Solenoid Power Monitor Main Solenoid Power Overview XW Series E-Stops Enabling Switches Safety Control Relays Light Curtains AS-Interface Safety at Work IDEC (33) USA & Canada 37

50 Selection Guide Application Examples and Diagrams, continued Overview HSE- (Main : NC+NC, Auxiliary : NC+NC) Switch/Door Status Status Status Status 3 Status Unlocked Manually Door Closed Machine ready to operate Solenoid de-energized Door Closed Machine cannot be started Solenoid energized Door Opened Machine cannot be started Solenoid energized Door Opened Machine cannot be started Solenoid de-energized Door Closed Machine cannot be started Solenoid de-energized XW Series E-Stops Door Monitor Monitor Monitor Monitor Monitor Diagram Main Solenoid Power Contacts are linked to the solenoid mechanically Main Solenoid Power Contacts are linked to the solenoid mechanically Main Solenoid Power Contacts are linked to the solenoid mechanically Main Solenoid Power Contacts are linked to the solenoid mechanically Contacts are linked to the solenoid mechanically Main Solenoid Power Enabling Switches Safety Control Relays Main 3-: Closed 3-: Open 3-: Open 3-: Open 3-: Open Aux. -: Closed -: Open -: Open -: Open -: Open Solenoid 5-6: Power OFF 5-6: Power ON 5-6: Power ON 5-6: Power OFF 5-6: Power OFF HSE-3 (Main : NC+NC, Auxiliary : NC) Status Status Status 3 Status Unlocked Manually Switch/Door Status Door Door Closed Machine ready to operate Solenoid de-energized Door Closed Machine cannot be started Solenoid energized Door Opened Machine cannot be started Solenoid energized Door Opened Machine cannot be started Solenoid de-energized Door Closed Machine cannot be started Solenoid de-energized Monitor Light Curtains Monitor Monitor Diagram Main Solenoid Power Monitor Main Solenoid Power Monitor Main Solenoid Power (Note) Main Solenoid Power Main Solenoid Power Contacts are linked to the solenoid mechanically Contacts are linked to the solenoid mechanically Contacts are linked to the solenoid mechanically Contacts are linked to the solenoid mechanically Contacts are linked to the solenoid mechanically AS-Interface Safety at Work Main 3-: Closed 3-: Open 3-: Open 3-: Open 3-: Open Aux. -: Closed -: Closed -: Open -: Open -: Closed Solenoid 5-6: Power OFF 5-6: Power ON 5-6: Power ON 5-6: Power OFF 5-6: Power OFF. Main : used to enable the machine to start only when the main circuit is closed.. Auxiliary : used to indicate whether the machine circuit or door is open or closed. 3. Terminals 7 and 8 are used for the LED indicator, and are isolated from solenoid or door status. 38

51 Solenoid Locking Safety Switches HS6E Dimensions (mm) HSE- with MS indicator ( - using Retention 500N Force operating 500N) force Horizontal Mounting Straight HS9Z-A ± 8.5 ± 5.3 (RP) (RP) 9.5 -M6 Mounting Holes RP: Mounting Reference Position Slot Plug (supplied) (Note) Note: Plug the unused actuator entry slot using the slot plug supplied with the interlock switch Cover HS9Z-A Accessories Straight (mainly for sliding doors) HS9Z-A Adjustable -M6 Screws Mounting Holes R The actuator angle is adjustable (0 to 0 ) for hinged doors The minimum radius of the door opening can be as small as 00mm. All dimensions in mm Cover (red). Vertical Mounting Right-angle HS9Z-A 89 3-M5 Screw Mounting Hole Layout ± 6.5 (RP) For HS/HS Series (HS9Z-A3) 9.5 ± 6 (RP) Cover HS9Z-A Right-angle (mainly for hinged doors) HS9Z-A *After installing the actuator, remove the actuator cover. 33 max. () 5 0 Mounting Holes -M6 Screws (Note) Stop Film (attached) 9. 0 R3. 8 Angle Adjustment Screw (M3 hexagon socket head screw) R Door hinge M6 Screws Mounting Holes 9. 3 Cover (red). Overview XW Series E-Stops Enabling Switches Safety Control Relays Light Curtains AS-Interface Safety at Work IDEC (33) USA & Canada 39

52 00 mm Selection Guide Accessories, continued Overview of Hinged Door When using the interlock switch for a hinged door, refer to the minimum radius of doors shown below. For the doors with small minimum radius, use angle adjustable actuators (HS9ZA3 or HS9Z-A3S). When using the HS9Z-A3 Angle Adjustable (vertical) When the door hinge is on the extension line of the interlock switch surface: Note: Because deviation or dislocation of hinged door may occur in actual applications, make sure of the correct operation before installation. XW Series E-Stops HS9Z-A When the door hinge is on the extension line of the interlock switch surface: 50 mm mm mm When the door hinge is on the extension line of the actuator mounting surface: When the door hinge is on the extension line of the actuator mounting surface: HS9Z-A HS9Z-A3/A3S 80 mm 0 mm Enabling Switches AS-Interface Safety at Work Light Curtains Safety Control Relays

53 Solenoid Locking Safety Switches HS6E HSC Full Size Solenoid Locking Switches Key features: Rugged aluminum die-cast housing 500N locking retention force Flexible Installation: The actuator can be accessed from two directions Select from four different circuit configurations IP67 HSC Series Functionality LED Indicator (green or red) Manual Unlocking Entry (M hole) Accessible using a small screwdriver after removing a TORX screw on the unlocking entry Part Numbers (Mechanical Spring Lock Only) Two Conduit Ports (G/) Use IP67 conduit or gland Tubular Clamp Terminal Block (M3) Indicator Terminal Block (M3.5) Ground Terminal (M) Two Entry Slots TORX is a registered trademark of Camcar Textron. Contact Configuration Indicator LED Part Number Contact Configuration Indicator LED Part Number 3 Monitor Main 5 Solenoid Power 6 Indicator 7 Contacts are linked to the solenoid mechanically. 8 3 Monitor Main 5 Solenoid Power 6 Indicator 7 Contacts are linked to 8 the solenoid mechanically. Green HSC-RR-G 3 Monitor Main 5 + Solenoid Power 6 Indicator Contacts are linked to 7 the solenoid mechanically. 8 Green HSC-RR-G Red HSC-RR-R Red HSC-RR-R Green HSC-RR-G 3 Monitor Main 5 + Solenoid Power 6 Indicator Contacts are linked to 7 the solenoid mechanically. 8 Green HSC-R3R-G Red HSC-RR-R Red HSC-R3R-R Overview XW Series E-Stops Enabling Switches Safety Control Relays Light Curtains AS-Interface Safety at Work IDEC (33) USA & Canada 3

54 Selection Guide Overview Keys & Accessories Appearance Part Number Description Appearance Part Number Description HS9Z-A Straight HS9Z-T Key Wrench (included with switch) HS9Z-A Right-angle HS9Z-P Conduit Opening Plug (G/) Light Curtains Safety Control Relays Enabling Switches XW Series E-Stops HS9Z-A3 Adjustable Specifications Conforming to Standards EN088, IEC , EN , GS-ET-9, UL508, GB (CCC approval), CSA C. No. Operating Temperature 0 to +0 C (no freezing) Storage Temperature 0 to +80 C Relative Humidity 0 to 85% (no condensation) Altitude,000m maximum Rated Insulation Voltage (U i ) 0V (between LED or solenoid and ground: 60V) Impulse Withstand Voltage (U imp ) kv (between LED or solenoid and ground:.5 kv) Between live and dead metal parts: 00 MΩ minimum Insulation Resistance Between live metal part and ground: 00 MΩ minimum Between live metal parts: 00 MΩ minimum Between terminals of the same pole: 00 MΩ minimum Electric Shock Protection Class Class (IEC60) Pollution Degree 3 (IEC ) Degree of Protection IP67 (IEC6059) Vibration Operating Extremes 0 to 55 Hz, amplitude 0.5 mm Resistance Damage Limits 60 m/sec (approx. 6G) Shock Resistance,000 m/s (approx. 00G) Retention Force,500N minimum Operating Speed 0.05 to.0m/s Direct Opening Travel mm minimum Direct Opening Force 0N minimum Thermal Current (I th ) Main circuit: 0A, Auxiliary circuit: 3A Contact Opening Distance Main circuit:.7 mm max., Auxiliary circuit:. mm min. Operating Frequency 900 operations/hour max. Mechanical Life,000,000 operations Electrical Life 00,000 operations (rated load) Conditional Short-circuit Current 00A (IEC ) Recommended Short Protection 50V, 0A fuse (Type D0 based on IEC6069-, 6069-) AS-Interface Safety at Work 3

55 Solenoid Locking Safety Switches HS6E Specifications, con t Operating Voltage V DC (00% duty cycle) Current 5mA (initial value) Coil Resistance 58Ω (at 0ºC) Solenoid Unit Energizing Voltage Rated voltage x 85% maximum (at 0ºC) De-energizing Voltage Rated voltage x 0% minimum (at 0ºC) Continuous Applicable Voltage Rated voltage x 0% Insulation Class Class B Operating Voltage V DC Indicator Current 0 ma Light Source LED lamp Lens Color Red or Green Weight (approx.) 660g Contact Ratings Rated Operating Current (Ie) Operating Voltage (Ue) V 5V 50V AC Resistive load (AC) 0A 0A 6A Inductive load (AC5) 0A 5A 3A DC Resistive load (DC) 6A Inductive load (DC3) 3A 0.9A AC Resistive load (AC) 3A 3A Inductive load (AC5) 3A DC Resistive load (DC) 3A Inductive load (DC3) 0.9A Main Auxiliary Overview XW Series E-Stops Enabling Switches Safety Control Relays Light Curtains AS-Interface Safety at Work IDEC (33) USA & Canada 33

56 Selection Guide Dimensions (mm) HSC-RR-* - using the straight actuator (HS9Z-A) AS-Interface Safety at Work Light Curtains Safety Control Relays Enabling Switches XW Series E-Stops Overview HSC-RR-* - using the Right-angle actuator (HS9Z-A) 3

57 Solenoid Locking Safety Switches HS6E Accessories Straight (mainly for sliding doors) HS9Z-A Adjustable -M6 Screws Mounting Holes R Cover (red) The actuator angle is adjustable (0 to 0 ) for hinged doors. The minimum radius of the door opening can be as small as 00mm. For HS/HS Series (HS9Z-A3) Applicable Crimping Terminals 33 max. () 5 0. (Note) Stop Film (attached) 9. 0 R3. Right-angle (mainly for hinged doors) HS9Z-A 8 Angle Adjustment Screw (M3 hexagon socket head screw) All dimensions in mm. (Refer to the Crimping Terminal or shown in the drawing below.) HSC Terminals No. to 6: Use solid or stranded wires only (crimping terminals not applicable). Terminals No. 7 and 8: Crimping Terminal Ground Terminal: Crimping Terminal HSB Ground Terminal: Crimping Terminal Other Terminals: Crimping Terminal HSB, HS5B, and HSE Crimping Terminal *After installing the actuator, remove the actuator cover Door hinge 58 -M6 Screws Mounting Holes 3.6 min. 3.5 max. ø3.6 min. 6.9 max. Crimping Terminal Mounting Holes -M6 Screws Use an insulation tube on the crimping terminal. Wire Approx. mm Insulation Tube R min. 3.8 max. ø. min. 7.6 max. Crimping Terminal Crimping Terminal Cover (red). Overview XW Series E-Stops Enabling Switches Safety Control Relays Light Curtains AS-Interface Safety at Work IDEC (33) USA & Canada 35

58 HSL Solenoid Locking Safety Switches HSL with Solenoid Overview Key features: 3,000N locking retention force LED indicator Energy-efficient solenoid 6 contacts with easy-to-wire terminations M3 terminal screws for easy wiring AS-Interface Safety at Work XW Series E-Stops Part Numbers Light Curtains Safety Control Relays Enabling Switches ( ) X LED Mechanical Spring Lock (power solenoid to unlock) Contact Configuration ( ) X Main circuit: Monitor circuit: Monitor circuit: Monitor circuit: Monitor circuit: Main circuit: Main circuit: Monitor circuit: Monitor circuit: Main circuit: Main circuit: Monitor circuit: Monitor circuit: Door Monitor ( Inserted) Lock Monitor (Solenoid ON) ( ) ( ) A A Conduit Size Red G/ PG3.5 M0 G/ PG3.5 M0 G/ PG3.5 M0 LED Part Number Contact Configuration. Contact configuration shows the contact status when actuator is inserted and solenoid off for spring lock.. Contact configuration shows the contact status when actuator is inserted and solenoid on for solenoid lock. 3. s are not supplied with the interlock switch and must be ordered separately.. Standard stock items in bold. Solenoid Lock (Remove Power to Unlock) Conduit LED Size Red G/ Part Number HSL-RKMSR-R Door Monitor Lock Monitor HSL-R7YKMSR-R LED ( Inserted) (Solenoid ON) Green HSL-RKMSR-G ( ) ( ) ( ) ( ) Green HSL-R7YKMSR-G X X A A Red HSL-RKMSRP-R Red HSL-R7YKMSRP-R Main circuit: PG3.5 Green HSL-RKMSRP-G Monitor circuit: Green HSL-R7YKMSRP-G Monitor circuit: 33 3 Red HSL-RKMSRM-R Monitor circuit: 5 5 Red HSL-R7YKMSRM-R M0 Monitor circuit: 6 6 Green HSL-RKMSRM-G Green HSL-R7YKMSRM-G Red HSL-DQKMSR-R Red HSL-DQ7YKMSR-R G/ Green HSL-DQKMSR-G Green HSL-DQ7YKMSR-G Main circuit: Red HSL-DQKMSRP-R Main circuit: 5 5 Red HSL-DQ7YKMSRP-R PG3.5 Monitor circuit: 33 3 Green HSL-DQKMSRP-G Green HSL-DQ7YKMSRP-G Monitor circuit: 63 6 Red HSL-DQKMSRM-R Red HSL-DQ7YKMSRM-R M0 Green HSL-DQKMSRM-G Green HSL-DQ7YKMSRM-G Red HSL-DTKMSR-R Red HSL-DT7YKMSR-R G/ Green HSL-DTKMSR-G Green HSL-DT7YKMSR-G Main circuit: Red HSL-DTKMSRP-R Main circuit: 5 5 Red HSL-DT7YKMSRP-R PG3.5 Monitor circuit: 3 3 Green HSL-DTKMSRP-G Green HSL-DT7YKMSRP-G Monitor circuit: 6 6 Red HSL-DTKMSRM-R Red HSL-DT7YKMSRM-R M0 Green HSL-DTKMSRM-G Green HSL-DT7YKMSRM-G 36

59 Solenoid Locking Safety Switches HS6E Keys & Accessories (order separately) Appearance Part Number Description Appearance Part Number Description HS9Z-A Straight HS9Z-T Key Wrench (included with switch) HS9Z-A Right-angle HS9Z-P Conduit Opening Plug (G/) HS9Z-A3 Adjustable Specifications ISO9, IEC EN (TÜV approval), GS-ET-9 (TÜV Conforming to Standards approval). UL508, CSA C. No. IEC600-/EN600- (applicable standards for use) Operating Temperature 0 to +55 C (no freezing) Storage Temperature 0 to +80 C (no freezing) Relative Humidity 5 to 85% (no condensation) Rated Insulation Voltage (Ui) 0V Overvoltage Category III Electric Shock Protection Class II (IEC 60) Degree of Protection IP67 (IEC 6059) Shock Resistance Damage limits: 000m/s Retention Force 00N minimum (GS-ET-9) Operating Speed 0.05 to.0m/s Direct Opening Travel mm minimum Direct Opening Force 50N minimum Thermal Current (Ith) 0A Operating Frequency 900 operations per hour Mechanical Life,000,000 operations minimum (GS-ET-9) 00,000 operations minimum (AC-5 3A/50V) Electrical Life,000,000 operations minimum (V AC/DC, 00mA) (operating frequency 900 operations per hour) Solenoid Rated Operating Voltage V DC (00% duty cycle) Unit Rated Current 00mA (initial value) Rated Operating Voltage V DC Indicator Rated Current 0mA Light Source LED Illumination Color Green (G), Red (R) Weight (approx.) 50g (HSL-DQ) Contact Ratings Rated Operating Current (I e ) Rated Voltage (U e ) V 5V 50V AC Resistive load (AC) 0A 0A 6A Inductive load (AC5) 0A 5A 3A DC Resistive load (DC) 8A.A.A Inductive load (DC3) A 0.9A 0.6A Dimensions (mm) Overview XW Series E-Stops Enabling Switches Safety Control Relays Light Curtains AS-Interface Safety at Work IDEC (33) USA & Canada 37

60 Selection Guide Overview XW Series E-Stops Angle Adjustment Using the screw (M3 hex socket head screw), the actuator angle can be adjusted (refer to the dimensional drawing). Adjustable angle: (0 ) to 0 The larger the adjusted angle of the actuator, the smaller the applicable radius of the door opening. of Hinged Door When using the interlock switch on hinged doors, refer to the minimum radius of doors shown below. When using on doors with small minimum radius, use the angle adjustable actuator (HS9Z-A55). Note: Because deviation or dislocation of hinged doors may occur in actual applications, make sure of the correct operation before installation. When using the HS9Z-A5 After installing the actuator, open the door. Then adjust the actuator so that its edge can be inserted properly into the entry slot of the safety switch. Recommended tightening torque: 0.8 N-m (approx. 8.0 kgf-cm) After adjusting the actuator angle, apply loctite or the like to the adjustment screw so as to prevent its loosening. When the door hinge is on the extension line of the interlock switch surface: When door hinge is on the extension line of the actuator mounting surface: Enabling Switches Angle Adjustment for the HS9Z-A55 Using the angle adjustment screw, the actuator angle can be adjusted (see figures on page 370. Adjustable angle: 0 to 0 The larger the adjusted angle of the actuator, the smaller the applicable radius of the door opening. Safety Control Relays Light Curtains AS-Interface Safety at Work When using the HS9Z-A55 Angle Adjustable When door hinge is on the extension line of the interlock switch surface: 50 mm When door hinge is on the extension line of the actuator mounting surface: 70 mm Use a cable gland with a degree of protection IP67 G/, PG3.5, M0 9 max. all dimensions in mm When Using Flexible Conduits (Example) Flexible conduit example: VF-03 (Nihon Flex) Conduit Port Size Plastic Cable Gland Metal Cable Gland G/ RLC-03 (Nihon Flex) PG3.5 RBC-03PG3.5 (Nihon Flex) M0 RLC-03EC0 (Nihon Flex) max. After installing the actuator, open the door. Then adjust the actuator so that its edge can be inserted properly into the actuator entry slot of the interlock switch. After adjusting the actuator angle, apply Loctite to the adjustment screw so that the screw will not loosen. Applicable Cable Glands When Using Multi-core Cables (Example) Conduit Port Size Plastic Cable Gland Metal Cable Gland G/ SCS-0* (Seiwa Electric) PG3.5 ST3.5 (K-MECS) M0 ST-M0X.5 (K-MECS) ALS-6** (Nihon Flex) ABS-**PG3.5 (Nihon Flex) ALS-**EC0 (Nihon Flex) Different cable glands are used depending on the cable sheath outside diameter. When purchasing a cable gland, confirm that the cable gland is applicable to the cable sheath outside diameter. When using a /-NPT cable gland, use the HS5B interlock switch with M0 conduit port (Part No.: HS5B-***BM) together with an adapter (Part No.: MA-M/NPT 0X , K-MECS) and a gasket (Part No.: GP M0, K- MECS). Install a gasket between the interlock switch and the adapter. Apply sealing tape between the cable gland and the adapter to make sure of IP67 protection for the enclosure. 38

61 Standard Interlock Safety Switches HS6B HS5E-K Key Locking Safety Key features: Head removal detection circuitry. High-security pin tumbler key types are used. Sixteen types of key numbers are available, see page 3. Available with rear unlocking button for emergency escape. Accessory available for aluminum frame mounting. Gold-plated contacts. The locking strength is 00N minimum. (GS-ET-9) The head orientation can be rotated, allowing 8 different actuator entries. Metal actuator entry slot ensures high durability. with rubber bushings alleviates the impact of the actuator entry slot. Environmentally-friendly. RoHs directive compliant. Double insulation structure. No need for grounding. Compact body: mm NO NO NO A single key used for interlock switch and selector switch prevents itself from being left in the lock. Hostage key ensures that the person holding the key is not locked inside the hazardous area. Hostage key prevents the machine from starting unexpectedly. HS5E-K key interlock switches use a key to lock and unlock a door of safeguard. When the key is taken into a dangerous area, the interlock switch cannot be locked and the machine does not operate. Therefore, workers can be prevented from being locked in a dangerous area, and the system is prevented from restarting unexpectedly. Furthermore, because the key used for HS5E-K key interlock switches can also be used for HW series key selector switches (pin tumbler type), switching operation modes of systems and door unlocking can be performed using a single key. 6 types of key numbers are available, so that each system can have its own key, and a higher level of safety can be achieved. Overview XW Series E-Stops Enabling Switches Safety Control Relays Light Curtains AS-Interface Safety at Work IDEC (33) USA & Canada 39

62 Selection Guide Spring Lock Type (Power Solenoid to VA Lock) Overview Code Contact Configuration UNLOCK LOCK Key Removal Position Cable Length Standard Part Number With Rear Unlock Button 3m HS5E-KVA003-A HS5E-KVA0L03-A Monitor : A (removable in all positions) Monitor : Monitor : 3 5m HS5E-KVA005-A HS5E-KVA0L05-A XW Series E-Stops VA Monitor : 53 5 B (removal in UNLOCK position) 3m HS5E-KVA003-B HS5E-KVA0L03-B 5m HS5E-KVA005-B HS5E-KVA0L05-B Monitor : Monitor : Monitor : Monitor : 5 5 UNLOCK LOCK C (removable in LOCK position) 3m HS5E-KVA003-C HS5E-KVA0L03-C 5m HS5E-KVA005-C HS5E-KVA0L05-C 3m HS5E-KVD003-A HS5E-KVD0L03-A Enabling Switches VD Monitor : Monitor : Monitor : Monitor : A (removable in all positions) B (removal in UNLOCK position) 5m HS5E-KVD005-A HS5E-KVD0L05-A 3m HS5E-KVD003-B HS5E-KVD0L03-B 5m HS5E-KVD005-B HS5E-KVD0L05-B Safety Control Relays Monitor : Monitor : Monitor : Monitor : 5 5 C (removable in LOCK position) 3m HS5E-KVD003-C HS5E-KVD0L03-C 5m HS5E-KVD005-C HS5E-KVD0L05-C Light Curtains AS-Interface Safety at Work The contact configuration shows the status when the actuator is inserted and the switch is locked. s are not supplied with interlock switches and must be ordered separately. Key number 500 is supplied as the default key in table above (500 not added to part number). To order additional key types, specify key number at end of part number (special order). Example: HS5E-KVA003-A50 50 to 55 Note: The key number is engraved on the cylinder. Keys & Accessories Appearance Part Number Description Appearance Part Number Description Appearance Part Number Description HS9Z-A5 Straight HS9Z-A55 HS9Z-A5 Right-angle HS9Z-A5P HS9Z-A53 Angle adjustable vertical operation. The actuator tensile strength is 500N minimum.. s are not included and must be included separately. HS9Z-PH5 Angle adjustable horizontal/vertical operation Plug (allows switch to be used as interlock plug unit) Padlock Hasp (prevents unauthorized insertion of actuator) HS9Z-SP5 HS9Z-T3 HS9Z-SH5 Mounting Plate (allows easy mounting to aluminum frames) Manual unlock key (long type - metal) Sliding 3

63 Standard Interlock Safety Switches HS6B Specifications ISO9, IEC , EN (TÜV approval), EN088, GS-ET-9 (TÜV approval), UL508 (UL recognition), Applicable Standards CSA C. No. (c-ul recognized) IEC600-/EN600- (applicable standards for use) Operating Temperature -5 to +70 C (No freezing) Relative Humidity 5 to 85% (No condensation) Storage Temperature -0 to +80 C (No freezing) Pollution Degree 3 Impulse Withstand Voltage.5 kv Insulation Resistance (500V DC megger) Electric Shock Class Degree of Protection Shock Resistance Vibration Resistance Operating Speed Direct Opening Travel Direct Opening Force Retention Force Operating Frequency Rear Unlocking Button Mechanical Durability Mechanical Durability Electrical Durability Performance between and when head is removed Conditional Short-circuit Current 50A (50V) Cable Cable Diameter Weight (approx.). See page 3 for actuator retention force.. Use 50V/0A fast-blow fuse for short-circuit protection. Between live and dead metal parts: 00 MΩ minimum (500V DC megger) Between live metal part and ground: 00 MΩ minimum (500V DC megger) Between live metal parts: 00 MΩ minimum (500V DC megger) Between terminals of the same pole: 00 MΩ minimum Class II (IEC60) IP65 (IEC6059) Operating extremes: 00 m/s Damage limits:,000 m/s Operating extremes: 0 to 55 Hz, amplitude 0.35 mm Damage limits: Hz, amplitude.5 mm 0.05 to.0 m/s HS9Z-A5: mm minimum HS9Z-A5A/A5/A5A/A53/A55: mm minimum 80N minimum,00n minimum (GS-ET-9) 900 operations per hour 3,000 operations minimum (HS5E-K L),000,000 operations minimum (GS-ET-9) 00,000 operations minimum (AC-, 50V, A),000,000 operations minimum (V AC/DC, 00 ma) (Operating frequency: 900 operations per hour) Mechanical durability: 0 operations minimum Insulation resistance: 00 MΩ (initial value) Withstand voltage:,000v for minute (initial value) AWG (-core, 0.3 mm or equivalent/core) ø7.6 mm 00g (HS5E-KVA003) Contact Rating Rated Insulation Voltage (U i ) 50V Operating temperature: Rated Thermal Current (I th ) 5 C to 60 C:.5A max. 60 to 65 C:.5A max. 65 C to 70 C:.0A max. Rated Voltage (U e ) V 5V 50V Resistive load (AC).5A.5A AC Rated Inductive Load (AC5).5A 0.75A Current (Ie) Resistive load (DC).5A.A 0.55A DC Inductive Load (DC3).3A 0.55A 0.7A Key Cylinder Specifications Operating Method -position maintained Mechanical Durability 00,000 operations minimum Insertion/Removal Durability 0,000 operations minimum Operator Strength.0 N m minimum Direct Opening Force 0.6 N m minimum Direct Opening Angle 60 minimum Minimum applicable load (reference value) = 3V AC/DC, 5 ma (Applicable range may vary with operating conditions and load types.) : UL rating: 5V : TÜV rating: AC-5, 0.5A/50V, DC-3, 0.A/5V UL, c-ul rating: Pilot Duty AC 0.5A/5V, Pilot Duty DC 0.A/5V Overview XW Series E-Stops Enabling Switches Safety Control Relays Light Curtains AS-Interface Safety at Work IDEC (33) USA & Canada 33

64 Selection Guide Overview Standard Type - Solenoid Lock Type Interlock Switch Status Status Status Status 3 Manual Unlock Door Closed Machine ready to operate Solenoid energized Door Closed Machine cannot be operated Solenoid de-energized Door Open Machine cannot be operated Solenoid de-energized Door Closed Machine cannot be operated Solenoid de-energized energized Press Door Status Press rear unlocking button. (Note) Safety Control Relays Enabling Switches XW Series E-Stops Diagram (HS5E-KVA) 3 LOCK 53 UNLOCK 5 Door Closed (locked) Closed (unlocked) Open Closed (unlocked) Type No. and Contact Configuration 3 Main (door closed) ON (closed) ON (closed) OFF (open) ON (closed) Monitor (door open) OFF (open) OFF (open) ON (closed) OFF (open) 3- Monitor (locked) ON (closed) OFF (open) OFF (open) ON (closed) - Monitor (unlocked) 53 5 OFF (open) ON (closed) ON (closed) ON (closed) Main (door closed) ON (closed) ON (closed) OFF (open) ON (closed) Monitor (door open) ON (closed) ON (closed) OFF (open) OFF (open) - Monitor (locked) ON (closed) OFF (open) OFF (open) OFF (open) - Monitor (unlocked) ON (closed) OFF (open) OFF (open) OFF (open) 5 5 Note: When the operator is confined in a hazardous area, the actuator can be unlocked manually by pressing the rear unlocking button, which should be accessed easily by the operator. The above contact configuration shows the status when the actuator is inserted and the switch is locked. Monitor circuit: Sends monitoring signals of protective door open/closed status or protective door lock/unlock status. HS5E-KVA HS5E-KVD Operation Characteristics (reference) LOCK 53 UNLOCK 5 3 LOCK 53 UNLOCK 5 3 LOCK 53 UNLOCK 5 AS-Interface Safety at Work Light Curtains Main Monitor (door open, NO) Monitor (door closed, NC) Monitor (unlocked, NO) Monitor (locked, NC) 0 ( insertion position) 3.3 (Locked position) (travel in mm) Contacts ON (closed) Contacts OFF (open) The operation characteristics shown in the chart above are of the HS9Z-A5. For other actuator types, add.3 mm. The operation characteristics show the contact status when the actuator enters the entry slot of an interlock switch. 33

65 Standard Interlock Safety Switches HS6B Dimensions (mm) and Mounting Hole Layouts HS5E-K When using Horizontal Mounting / Straight (HS9Z-A5) Slot Plug (Note) (Supplied) 8 0 Stop (Supplied) ± RP ø5 R (6.3) When using Vertical Mounting / Right-angle (HS9Z-A5) RP: Mounting Reference Position Cover Stop Film (supplied) Slot Plug (Note) (supplied) Operation Key (supplied) ± RP RP (6.3) R to RP Stop (Supplied) M (ø.3 or M tapped hole) Interlock Switch Mounting Hole Layout 9.6 Cover Stop (supplied) -M (ø.3 or M tapped hole) Interlock Switch Mounting Hole Layout HS5E-K L (Rear Unlocking Button Type) When using Horizontal Mounting / Straight (HS9Z-A5) RP: Mounting RP Reference Position HS9Z-A5 Rear Unlocking Button (supplied) ± ± ø ø5 ø R. 0 to (6.3) Rear Unlocking Button 06 M ø8 Rear Unlocking Button (Reference) ± R (6.3) 6 ± R (6.3) M (ø.3 or M tapped hole) Note: With the mounting hole dimension, the rear unlocking button rod does not touch the hole even when the interlock switch moves sideways. Mounting Reference Position As shown in the figure on the right, the mounting reference position of the actuator when inserted in the interlock switch is where the actuator stop placed on the actuator lightly touches the interlock switch. Note: After mounting the actuator, remove the actuator stop from the actuator Interlock Switch Stop HS9Z-A5 0 to Rear unlocking button mounting X 6 Panel mounting 6 < X < 3 Not mountable 3 X 33 Use HS9Z-FL53 rear unlocking button kit (Note) 33 < X 3 Use HS9Z-FL5 rear unlocking button kit (Note) X = Panel thickness (including panel, mounting frame, and mounting plate) Plug the unused actuator entry slot using the plug supplied with the switch. Door Stop Door Stop Interlock Switch Stop Cover HS9Z-A5 Overview XW Series E-Stops Enabling Switches Safety Control Relays Light Curtains AS-Interface Safety at Work IDEC (33) USA & Canada 333

66 Selection Guide Dimensions and Mounting Hole Layouts, continued Overview Straight (HS9Z-A5) (6) Right-angle (HS9Z-A5) XW Series E-Stops Enabling Switches -R Stop (supplied with the actuator) (Note) Mounting Hole Layout (Straight, L-shaped) -M Screw Straight w/rubber Bushings (HS9Z-A5A) -ø.3 (0) Washer (supplied with the switch) -ø0 0.8 When mounted (5) -ø9 Rubber Bushing 5 Stop (Note) Vertical Swing 0 The mounting center distance is set to mm at factory. When 0-mm distance is required, adjust the distance by moving the rubber bushings. The actuator has flexiblity to the direction indicated by the arrows. When 0-mm distance is selected, the actuator swings vertically. Angle Adjustable (Vertical) (HS9Z-A53) Stop Film (supplied with the actuator) 8 Mounting Hole Layout Straight type (with rubber bushings) Right-angle type (with rubber bushings) -M Screw Note: Mounting centers can be widened to 0 mm by moving the rubber bushings Stop (supplied with the actuator) (Note) Cover -ø. Right-angle w/rubber Bushings (HS9Z-A5A) When mounted (.) Rubber Bushing When mounted (5) -ø9 When mounted (39.7) 0.8 -ø Washer (supplied with the actuator) Horizontal Swing Vertical Swing.6 (0) Stop (plastic) (Note) (supplied with the actuator) -ø.3 When the mounting center distance is set to mm, the actuator has flexibility both vertically and horizontally. When the mounting center distance is set to 0 mm, the actuator swings vertically. Adjust the distance by moving the rubber bushings. Angle Adjustable (Horizontal/Vertical) (HS9Z-A55) Horizontal Adjustment 3 Orienting Insert Angle Adjustment (M3 Hexagon Socket Head Screw) Stop (Note) 9 0 Safety Control Relays Light Curtains AS-Interface Safety at Work 33 max. () Orientation R3. Angle Adjustment (hexagon sockethead bolt) Door hinge side Mounting Hole Layout (vertical swing) -M6 Screw The orientation of actuator swing (horizontal/vertical) can be changed using the orienting insert (white plastic) installed on the back of the actuator. Do not lose the orientating insert, otherwise the actuator will not swing properly Vertical Adjustment Orienting Insert Stop (Note) 0.8 Mounting Hole Layout (horizontal/vertical swing) -M Screw Angle Adjustment (M3 Hexagon Socket Head Screw) 0 R. (M Holes) 33

67 Standard Interlock Safety Switches HS6B Sliding (HS9Z-SH5) Material: Stainless Steel Thickness: R Panel Cut-out 5 6-M5 Screws (0) ø Cover (Stainless Steel) Plug (HS9Z-A5P) Rivet: Stainless Steel Handle: Aluminum 6 3 Thickness: 36 Washer: Steel Padlock Hasp (HS9Z-PH5) R ø8 Area Spacer: Steel 0 : stainless steel Thickness:.5 Area coating: Orange Mounting Plate (HS9Z-SP5) Drilling Rear Unlocking Button Hole Manual Unlocking Key (Metal) (HS9Z-T3) M R R6. -C3 3. ø8 Rear Unlocking Button Hole (Note) M Screws When installing the HS5E- L -G (rear unlocking button type), provide a rear unlocking button hole on the HS9Z-SP5. Material: Anodized aluminum A6063 Weight: Approx. 80g Rear Unlocking Button Kit (HS9Z-FL5 ) HS5E-KL Interlock Switch (sold separately) Connection Link Material: Stainless Steel Screw: Steel ø0. Hinge + Plate Material: Stainless Steel Ø0 Button: PA66 73 Button pressed.3 (unlocked) 7.3 Button released Pin: Stainless Steel Total thickness of mounting frame, panel, and mounting plate: 3 to 53 mm to Rear Unlocking Button Mounting Dimensions or -M Screw ø8 Rear Unlocking Button Hole (Note) 6 - Example: When mounted on a mm frame using the mounting plate above (HS9Z-SP5), select HS9Z-FL5 since the mounting part thickness (X) is 0 (X=0 + =0) ø8 Rear Unlocking Button Hole (Note) -M Screw Note: With the mounting hole dimension, the rear unlocking button rod does not touch the hole even when the interlock switch moves sideways. Overview XW Series E-Stops Enabling Switches Safety Control Relays Light Curtains AS-Interface Safety at Work IDEC (33) USA & Canada 335

68 Selection Guide Operating Instructions Overview of Hinged Door When using the interlock switch for a hinged door, refer to the minimum radius of doors shown below. For the doors with small minimum radius, use angle adjustable actuators (HS9Z-A53 or HS9Z-A55). Because deviation or dislocation of hinged door may occur in actual applications, make sure of the correct operation before installation. When using the HS9Z-A53 Angle Adjustable (vertical) When the door hinge is on the extension line of the interlock switch surface: 50 mm When the door hinge is on the extension line of the actuator mounting surface: 80 mm XW Series E-Stops HS9Z-A5 When the door hinge is on the extension line of the interlock switch surface: Minimum Radius 70 mm (36.) 90 mm (35) Interlock Switch Mounting Holes When the door hinge is on the extension line of the actuator mounting surface: Minimum Radius 60 mm (6) Interlock Switch Mounting Holes 50 mm Door Hinge Interlock Switch Mounting Hole (36.) (38) 80 mm (56.5) Interlock Switch Mounting Hole When using the HS9Z-A55 Angle Adjustable (vertical/horizontal) When the door hinge is on the extension line of the interlock switch surface: 50 mm Horizontal Swing 50 mm Door Hinge (36.) Vertical Swing 50 mm Door Hinge (36.) Interlock Switch Mounting Hole (38) (68) (3) Enabling Switches mm (.5) (0.3) HS9Z-A5 (w/rubber bushings) When the door hinge is on the extension line of the interlock switch surface: Minimum 0mm Interlock Switch Mounting Holes Safety Control Relays Light Curtains AS-Interface Safety at Work Centers mm: 0 mm Centers 0 mm: 70 mm Radius Horizontal Swing 70 mm Vertical Swing 70 mm Interlock Switch Mounting Hole (58) (36.) When the door hinge is on the extension line of the actuator mounting surface: Centers mm: mm Centers 0 mm: mm Minimum Radius (8.) 60mm (7) (35) (3) () Interlock Switch Mounting Holes Angle Adjustment (vertical/horizontal) Using the angle adjustment screw, the actuator angle can be adjusted (refer to the dimensional drawing on page 333). Adjustable angle: 0 to 0 The larger the adjusted angle of the actuator, the smaller the applicable radius of the door opening. After installing the actuator, open the door. Then adjust the actuator so that its edge can be inserted properly into the actuator entry slot of the interlock switch. After adjusting the actuator angle, apply Loctite to the adjustment screw so that the screw will not move. (55.5) (55.5) When the door hinge is on the extension line of the actuator mounting surface: 70 mm Rotating the Head The head of the HS5E can be rotated by removing the four screws from the corners of the HS5E head and reinstalling the head in the desired orientation. Before wiring the HS5E, replace the head if necessary. Before replacing the head, turn the manual unlock to the UNLOCK position using the manual unlock key. When reinstalling the head, make sure that no foreign object enters the interlock switch. Tighten the screws tightly, without leaving space between the head and body, otherwise the interlock switch may malfunction. Recommended tightening torque: 0.9 to. N m. Factory Setting Head can be rotated

69 Standard Interlock Safety Switches HS6B Instructions, continued Head Removal Detection ry Only the lock monitor circuit - turns off (open) when the head is removed, such as when the head is rotated. The other monitor circuit 5-5 turns ON (close). Be sure to connect the lock monitor circuit (-) to a safety circuit. When connecting the HS5E-K to a safety circuit, connect the door monitor circuits (-) and the lock monitor circuits (- ) in series. (GS-ET-9) When rotating the head, make sure that the interlock switch is not wired or that the key position is in the UNLOCK position. Key Follow the instructions below to avoid operating failures and damage. Insert the key completely. Do not remove or insert the key while turning the key. Other than the standard key number (500), 5 types of key numbers are available. Use a key with the same number as the number on the cylinder. Do not apply excessive force when turning the key. Otherwise operating failures and damage may occur. Do not turn the key to the LOCK side while the actuator is removed (door open). Otherwise, operating failures and breakdowns may occur. LOCK UNLOCK Do not turn the key to LOCK while the actuator is removed. Installing the Rear Unlocking Button (HS5E-K L) After installing the interlock switch on the panel, place the rear unlocking button (supplied with the switch) on the push rod on the back of the interlock switch, and fasten the button using the screw supplied with the switch. Rear unlocking buttons can be installed alone when the total thickness of mounting frame and panel is 6 mm or less. When the total thickness of mounting frame, panel, and mounting plate is 3 to 53 mm, use the rear unlocking button kit (HS9Z-FL53, HS9Z-FL5, or HS9Z-FL55) sold separately. HS5E-K L Interlock Switch LOCK UNLOCK LOCK UNLOCK Recommended Tightening Torque for Mounting Screws HS5E interlock switch:.8 to. N m (four M screws) (Note) Rear unlocking button: 0.5 to 0.7 N m Rear unlocking button kit:.8 to 5. N m (M5 screw) s HS9Z-A5:.8 to. N m (two M screws) HS9Z-A5: 0.8 to. N m (two M Phillips screws) HS9Z-A5A/A5A:.0 to.5 N m (two M screws) HS9Z-A53:.5 to 5.5 N m (two M6 screws) HS9Z-A55:.0 to.5 N m (two M screws) Note: The above recommended tightening torque of the mounting screws are the values with hex socket head bolts. When other screws are used and tightened to a smaller torque, make sure that the screws do not become loose after mounting. Wire Identification Wires can be identified by color and a white line printed on the wire. HS5E-V: Wires of gray and gray/white insulation cannot be used. HS5E-DD: Wires of brown and brown/white insulation cannot be used. No. Insulation No. Insulation No. Insulation No. Insulation White Blue 7 Blue/White 0 Pink/White Black 5 Brown/White 8 Orange/White Gray 3 Brown 6 Orange 9 Pink Gray/White HS5E-V Type Insulation Jacket Code Identification Dummy 5 Insulation Other Types codes can be identified by the insulation color in each contact configuration. The following table shows the identification of circuit numbers. When wiring, cut unnecessary wires such as the dummy insulation (white) and any unused wires. Type HS5E-KVA Blue Orange Diagram Blue/White Panel Push Rod Blue Blue/White r Unlocking Button Pink HS5E-KVD Orange Orange/White 3 Sems Screw Brown 3 Pink Orange/White Brown UNLOCK Pink/White 53 5 Brown/White Pink/White The contact configuration shows the status where the actuator is inserted and the switch is locked. 5 LOCK 5 Brown/White Overview XW Series E-Stops Enabling Switches Safety Control Relays Light Curtains AS-Interface Safety at Work IDEC (33) USA & Canada 337

70 Selection Guide ø HW Key Switch Overview XW Series E-Stops Key features: Key Selector Switches with Direct Opening Action Mechanism High-security Pin Tumbler Key The NC contact is opened by direct opening action mechanism. Mode selection enables easy construction of safety systems. The single key enables the hostage control of combining HW series key selector switch (pin tumbler type) and HS5E-K interlock key switch. High-security pin tumbler key is used. Sixteen types of key numbers are available. Selection of -position and 3-position, maintained, spring-return types and key retained variety is available. Degree of Protection: IP65 (IEC6059) Applicable Standards Mark File No. or Organization UL Listing UL508 File No. E6896 CSA C. No. CSA667 (LR937) AS-Interface Safety at Work Light Curtains Safety Control Relays Enabling Switches EN Two-position Key Switch (90 ) Contact Code NO (0) NC (0) NO (0) NC (0) NO-NC () NO-NC () TÜV Rheinland R Self-declaration Low Voltage Directive of Europe Standard Logic Contact Block Logic Table Maintained Logic Table Mounting Contact Position NO HWK-PA0 Dummy Block Dummy Block Inverse Logic Maintained HWK-JPA0 NC HWK-PA0 HWK-JPA0 Dummy Block Dummy Block NO HWK-PA0 NO HWK-JPA0 NC HWK-PA0 HWK-JPA0 NC NO HWK-PA NC NO NC HWK-PA NO NC For contact block mounting position, see the figure to the right of the table. Each key selector switch is supplied with two keys. Key number 500 is supplied as the default key in table above (500 not added to part number). To order additional key types, specify key number at end of part number (special order). Example: HS5E-KVA003-A50 50 to 55 Note: The key number is engraved on the cylinder. HWK-JPA HWK-JPA Contact Block Mounting Position 338

71 Standard Interlock Safety Switches HS6B Three-position Key Switch (5 ) Contact Code NC (0) N0-NC (N) NO (0) NO-NC (N) NO-NC (N9) NC (0) Contact Block Logic Table No. Contact 0 NC NC NO NO NC NC NO NO NO NO NC Dummy Block NC NC NO NO NC NC NC NC Cam Code Maintained 0 HWK-3PA0 HWK-3PAN HWK-3PA0 J S S HWK-3JPAN HWK-3SPAN9 HWK-3SPA0 Contact Block Mounting Position On the contact arrangement marked with in the table above, the rated current (load switching current) is reduced to a half of the rated current of the contact block. The rated insulation voltage and the rated thermal current remain unchanged. For models with, contacts may overlap when the operator position is changed. For contact block mounting position, see the figure on the right. Each key selector switch is supplied with two keys. 5 types of key numbers are available in addition to standard (500) key. Key number 500 is supplied as the default key in table above (500 not added to part number). To order additional key types, specify key number at end of part number (special order). Example: HS5E-KVA003-A50 50 to 55 Note: The key number is engraved on the cylinder. Dimensions (mm) Contact Block Contact Blocks M3.5 Terminal Screw Contact Blocks Mounting Panel Thickness: 0.8 to 6 Rubber Gasket Safety Lever Lock 9. (- blocks) 69. (3- blocks) 0.5 Locking Ring LOCK ø9.. Anti-rotation Ring and Panel cut-out Align the TOP marking on the operator and the TOP mark on the anti-rotation ring with the recess in the mounting panel. HW Series Operator (Example) Projection ( Gasket (0.5t) Panel-cut (Complies with IEC ) Panel Thickness. to.5 mm Mark) Antirotation Ring Mounting Panel Locking Ring R0.8 max. ø Overview XW Series E-Stops Enabling Switches Safety Control Relays Light Curtains AS-Interface Safety at Work IDEC (33) USA & Canada 339

72 Selection Guide Overview Replacement Parts Item Material Part No. Remarks Contact Block NO contact HW-G0 Housing color: blue Push rod: green NC contact HW-G0 Housing color: Push rod: red purple XW Series E-Stops Dummy Block Spare Key Locking Ring Nylon Metal (nickel-plated brass) TW-DB LW9Z-SK-500 Used when using contact blocks in odd numbers. Standard key number LW9Z-SK- Key number 50 to 55 Polyamide HW9Z-LN Black Enabling Switches Safety Control Relays Safety Lever Lock Gasket Polyacetal HW9Z-LS Polyacetal HW9Z-WM Black Yellow One safety lever lock is supplied as standard. Accessories Item Material Part No. Dimensions Locking Ring Wrench Metal (brass) Weight: approx. 50g MW9Z-T Used to tighten the locking ring when installing the HW switch onto a panel. Tighten the locking ring to a torque of.0 N m. 0 ø8 Light Curtains Contact Block Removal Tool Metal (copper-zinc plating) / Nitrile Rubber TW-KC Used to remove the contact block and the transformer, and also to install or remove the pilot light lens. Also used to adjust the panel thickness (,.6,,.3, 3., and 5 mm). ø AS-Interface Safety at Work Anti-rotation Ring Ring: Gasket: Nylon Nitrile Rubber HW9Z-RL Used to prevent the operator from turning. ø9 ø.5 TOP

73 Standard Interlock Safety Switches HS6B Item Material Part No. Dimensions Padlock Cover Nameplate Marking Plate Body: Gasket: Plastic (black).5 mm thick Aluminum (black).0 mm thick Polyarylate Nitrile Rubber HW9Z-KL HWAM HWNP- 70 ø50 (ID ø.) ø. Key Hole ø8 8.5 R Panel Thickness 0.8 to Waterproof Rubber Gasket 0.5t Order marking plate (HWNP- ) separately. Marking Plate R.9 ø White letters on black background 7 Specify a legend code in place of in the Type No. Code Legend 3 OFF-ON 35 HAND-AUTO 53 HAND-OFF-AUTO To install the marking plate on a nameplate, see Fig.. To remove the marking plate, insert a flat screwdriver between the marking plate and nameplate as shown in Fig.. When using a nameplate, mounting panel thickness is decreased by.5 mm. When an anti-rotation ring on the nameplate is not required, remove the projection using pliers as shown in Fig.. Applicable Wiring. The applicable wire size is AWG maximum (Solid wire 6 AWG max.). One or two wires can be connected. Applicable Crimping Terminal Crimping Terminal for 8 max. ø3.6 min. max. 6 min. Crimping Terminal for 6.6 max. ø3.6 min. max. 6 min. Operating Instructions Marking Plate Nameplate (Fig. ) (Fig. ) Flat Screwdriver Marking Plate When requiring no anti-rotation, remove the projection using pliers. Nameplate Be sure to use an insulation tube or cover on the crimping part of the crimping terminal to prevent electrical shocks. Solid Wire Ø.6 max. 8 max.. Tighten the M3.5 terminal screw to a recommended tightening torque of.0 to.3 N m. Overview XW Series E-Stops Enabling Switches Safety Control Relays Light Curtains AS-Interface Safety at Work IDEC (33) USA & Canada 3

74 Selection Guide HS7A-DMC Magnetic Safety Switches Overview XW Series E-Stops Key features: Compact size and easy positioning. Combination with proprietary relay modules achieves safety category (EN95-). Compact size (7 6 5mm) Positioning for installation is easy. Up to 36 sets can be connected. (safety relay module: HRS-DME) Degree of protection: IP67 Part Numbers HS7A Non-contact Magnetic Accessory Enabling Switches Contact Configuration NO + NC NO Cable Length m 5m 0m m 5m 0m LED Without With Without With Without With Without With Without With Without With Part Number HS7A-DMC590 HS7A-DMC59 HS7A-DMC5905 HS7A-DMC595 HS7A-DMC5900 HS7A-DMC590 HS7A-DMC790 HS7A-DMC79 HS7A-DMC7905 HS7A-DMC795 HS7A-DMC7900 HS7A-DMC790 Applicable Safety Relay Module HRS-D HRS-AF Name Part Number HS9Z-ZC One HS9Z-ZC is supplied with each HS7A-DMC non-contact interlock switch. Maximum Number of Connectable Non-contact Interlock Switches per Input of Safety Relay Module Non-contact Interlock Switch HS7A-DMC59 Without LED With LED HS7A-DMC79 Without LED With LED HRS-D 6 3 HRS-AF 6 Safety Control Relays Light Curtains The HS7A-DMC non-contact interlock switch is supplied with an HS9Z-ZC actuator. The contact configuration in the table above shows the contact status when the non-contact interlock switch is not activated. HRS Safety Relay Modules for Non-contact Safety Relay Module Voltage Number of Inputs Max. Number of Connectable Non-contact HRS-DMB 3 V DC 0 to +0% HRS-DME V AC 5 to +0% 50/60 Hz HRS-AF B 6 V DC 5 to +0% Safety category 3 can be achieved when connecting two or more non-con tact interlock switches per one input. When connecting multiple non-contact interlock switches (HS7A-DMC790 ), use HRS-AF5. (HS7A-DMC79 cannot be connected in multiple numbers.) AS-Interface Safety at Work 3

75 Standard Interlock Safety Switches HS6B Specifications Applicable Standards Operating Temperature Relative Humidity Storage Temperature Pollution Degree 3 IEC/EN UL508 (UL listed) CSA C., No. 5 to 85 C (no freezing) to 85% RH (no condensation) 0 to +85 C (no freezing) Electric Shock Protection Class II (IEC 60536) Degree of Protection IP67 (IEC 6059) Shock Resistance 0 m/s ( ms) (IEC ) Vibration Resistance 00 m/s (0 to 50 Hz) (IEC ) Rated Voltage (Ue) Rated Current (Ie) Repeat Accuracy Maximum Operating Frequency Voltage Drop Housing Material Housing Color Cable Weight (approx.) I = 0 ma I = 00 ma V DC 00 ma 0% maximum 50 Hz 0.V (without LED) /.V (with LED) V (without LED) /.V (with LED) PBT Red AWG3 Cable length: m, 5m, 0m HS7A-DMC: 00g (cable length: m) HS9Z-ZC: 9g Dimensions (mm) HS7A-DMC (Non-contact Interlock Switch) 6 8 -ø6 -ø HS9Z-ZC () mm -ø6 -ø3.5 Overview XW Series E-Stops Enabling Switches Safety Control Relays Light Curtains AS-Interface Safety at Work IDEC (33) USA & Canada 33

76 Selection Guide Example Wiring Diagram The following diagrams show the contact statuses when the non-contact interlock switches are activated by the actuators. Overview Example: Safety Category (ISO 389-), HRS-DMB + HS7A-DMC59 (NO+NC) + HS9Z-ZC +V F (protection fuse for the power of safety relay module) Guard : Closed S Black White Blue Brown + HS7A-DMC Start Switch S3 K3 ESC K XW Series E-Stops A S S S3 Y Y 3 HRS-DMB K Power A/A Fault K/K Fault LOGIC K K/K A S S S3 Y3 Y 3 K3 K K3 K K3 K Enabling Switches S Black Blue White Brown + HS7A-DMC To PLC K3 K Short-circuit unused input terminals. 0V Guard : Closed S S S3 ESC: External Start Condition Safety Output Example: Safety Category (EN 389-), HRS-DME + HS7A-DMC59 (NO+NC) + HS9Z-ZC +V F (protection fuse for the power of safety relay module) Guard : Closed Guard 3: Closed Guard 5: Closed S Black White Blue Brown + S3 Black White Blue Brown + S5 Black White Blue Brown + Start Switch S7 ESC K3 K A S S S3 S3 S3 S33 S5 S5 S53 Y Y 3 3 HRS-DME K3 K3 S3 S33 S53 K Power A/A Fault K/K S S3 S5 Fault LOGIC S3 S3 S63 K K/K K K S S S6 K3 K A S S S3 S S S3 S6 S6 S63 Y3 Y S Black Blue S Black Blue S6 Black Blue To PLC Safety Control Relays Light Curtains White Brown + 0V Guard : Closed ESC: External Start Condition White Brown + Guard : Closed White Brown + Guard 6: Closed HS7A-DMC K3 K Safety Output Short-circuit unused input terminals. S S S3 Example: Safety Category (EN 389-), HRS-DME + HS7A-DMC59 (NO+NC) + HS9Z-ZC F (protection fuse for the power of safety relay module) L (+) V K3 S A T HRS-AF K ESC Start Switch S33 S3 S A/A Fuse K K LOGIC K K K3 K K3 K K3 K AS-Interface Safety at Work A S S S S 3 S White Brown + Blue HS7A-DMC Black N ( ) Guard: Closed ESC: S3: Start switch welding is detected Safety External Start Condition S39: Start switch welding is not detected Output K3 K Note: The circuit example shown on the left (HRS-AF and HS7A-DMC79 may not conform to safety category depending on the operating conditions, such as the frequency of safety function check. Perform risk assessment of your system before operation. 3

77 Solenoid Locking Safety Switches HS6E Operating Instructions Operating Direction Safety output ON distance (SAO): 3mm. Precautions for Installation When installing on a ferromagnet Close mounting Ferromagnet d b A a A b > 3 mm a A: nonmagnetic material d = 8 55 mm a > 0 mm Tightening Torque Use a nonmagnetic screw. N m max. Operation Chart HS7A-DMC59 Brown/Blue Black/White Contact Status Contact Closed () Contact Open (0) Transient State Operation Area (mm) (Sao) 5 (Sar) 8 6 (NO+NC) HS7A-DMC79 Brown/Blue Black/White 0 5 (Sao) 5 (Sar) Sao: Assured operating distance where the safety output is sure to turn on. Sar: Assured release distance where the safety output is sure to turn off. Note: When the transfer time between the actuator s Sao-Sar is 500 ms or longer, the time lag is detected as an error (mm) Safety output ON area (NO) Dimensions: mm Overview XW Series E-Stops Enabling Switches Safety Control Relays Light Curtains AS-Interface Safety at Work IDEC (33) USA & Canada 35

78 Selection Guide HS7A-DMP Magnetic Safety Switches Overview XW Series E-Stops Key features: Three-contact models. Auxiliary contacts enable PLCs to moni tor the door status. Operation signals from auxiliary contacts can be read directly by controllers such as PLCs, allowing for monitoring HS7A-DMP non-contact interlock switches. Ideal for installation on guard doors where positioning is diffi cult. Conformable up to safety category (EN ISO 389-) (Combining with proprietary safety relay module achieves safety category.) A maximum of 36 sets can be connected (safety relay module: HRS-DME) Degree of protection: IP67 Light Curtains Safety Control Relays Enabling Switches The HS7A-DMP non-contact interlock switches can be used as interlock switches when used in combination with safety relay modules specified by IDEC. Part Numbers HS7A Non-contact Contact Configuration NO+NC NO+NC Cable Length m 5m m 5m LED Without With Without With Without With Without With Ordering Type No. HS7A-DMP500 HS7A-DMP50 HS7A-DMP5005 HS7A-DMP505 HS7A-DMP700 HS7A-DMP70 HS7A-DMP7005 HS7A-DMP705 Applicable Safety Relay Module HRS-D HRS-AF The HS7A-DMP non-contact interlock switch is supplied with an HS9Z-ZP actuator. The contact configuration in the table above shows the contact status when the non-contact interlock switch is not activated. HRS Safety Relay Modules for Non-contact Safety Relay Module Number of Inputs Max. Number of Connectable Non-contact HRS-DMB HRS-DME 6 36 HRS-AF 6 When connecting multiple non-contact interlock switches (HS7A-DMP700 ), use HRS-AF. (HS7A-DMP70 cannot be connected in multiple numbers.) Accessory Name Part Number HS9Z-ZP One HS9Z-ZP is supplied with each HS7A-DMP non-contact interlock switch. Maximum Number of Connectable Non-contact Interlock Switches per Input of Safety Relay Module Non-contact Interlock Switch HS7A-DMP50 Without LED With LED HS7A-DMP70 Without LED With LED HRS-DM 6 3 HRS-AF 6 AS-Interface Safety at Work 36

79 Solenoid Locking Safety Switches HS6E Specifications Applicable Standards Operating Temperature Relative Humidity Storage Temperature Pollution Degree 3 IEC/EN UL508 (UL listed) CSA C., No. 5 to 85 C (no freezing) 35 to 85% RH (no condensation) 0 to +85 C (no freezing) Electric Shock Protection Class II (IEC 60536) Degree of Protection IP67 (IEC 6059) Shock Resistance 0 m/s ( ms) (IEC ) Vibration Resistance 00 m/s (0 to 50 Hz) (IEC ) Rated Voltage (Ue) Rated Current (Ie) Repeat Accuracy Maximum Operating Frequency Voltage Drop Electrical Durability Housing Material Housing Color Cable Weight (approx.) I = 0 ma I = 00 ma V DC 00 ma 0% maximum 50 Hz 0.V (without LED) /.V (with LED) V (without LED) /.V (with LED),00,000 operations minimum PBT Red AWG3 6 Cable length: m, 5m HS7A-DMP: 80g (cable length: m) HS9Z-ZP: 50g Dimensions (mm) HS7A-DMP (Non-contact Interlock Switch) HS7A-ZP () Overview XW Series E-Stops Enabling Switches Safety Control Relays Light Curtains AS-Interface Safety at Work IDEC (33) USA & Canada 37

80 Selection Guide Example Wiring Diagram The following diagrams show the contact statuses when the non-contact interlock switches are activated by the actuators. Overview Example: Safety Category (ISO 389-) HRS-DMB + HS7A-DMP50 (NO+NC) + HS9Z-ZP Example: Safety Category 3 (EN ISO 389-) HRS-DMB Enabling Switches XW Series E-Stops K3 K3 K3 Example: Safety Category (ISO 389-) HRS-DME + HS7A-DMP50 (NO+NC) + HS9Z-ZP K K K Example: Safety Category 3 (ISO 389-) HRS-DME Safety Control Relays K3 K3 K3 K K K Example: Safety Category (ISO 389-) HRS-AF + HS7A-DMP70 (NO+NC) + HS9Z-ZP F: Protection fuse for the power of safety relay module Light Curtains F: Protection fuse for monitor signal contacts (max. 500mA gg (gl)) AS-Interface Safety at Work Note: The circuit example shown on the left (HRS-AF and HS7A-DMP70 ) may not conform to safety cate gory depending on the operating conditions, such as the frequency of safety function check. Perform risk assessment of your system before operation. 38

81 Solenoid Locking Safety Switches HS6E Operating Instructions Operating Direction Safety output ON distance (SAO): 3mm. Precautions for Installation When installing on a ferromagnet Ferromagnet d b A A b > 0mm A: nonmagnetic material d > 8 55 mm Tightening Torque N m max. Use a nonmagnetic screw. Close mounting a a > 00 mm Operation Chart HS7A-DMP50 (NO+NC) Brown/Blue White/Black Gray/Pink Contact Status Contact closed () Contact open (0) Transient area Operation Area (mm) (Sao) 0 (Sar) HS7A-DMP70 (NO+NC) Brown/Blue White/Black Gray/Pink Sao: Assured operating distance where the safety output is sure to turn on. Sar: Assured release distance when the safety output is sure to turn off. Note: When the transfer time between the actuator s Sao-Sar is 500 ms or longer, the time lag is detected as an error. Safety output ON area 0 8 (Sao) 0 (Sar) (mm) Overview XW Series E-Stops Enabling Switches Safety Control Relays Light Curtains AS-Interface Safety at Work IDEC (33) USA & Canada 39

82 Selection Guide HS3A Non-contact RFID Safety Switches Overview XW Series E-Stops Key features: RFID non-contact interlock switch, Category and PLe (EN/ISO 389-) compliant. The sensor head with built-in safety function (redundant solid state output with internal monitoring) eliminates the need for a designated safety module. RFID ensures detection of slow-moving, open, sliding, and rattling doors. Multicode and unicode sensor heads are available. Unicode sensor head (one sensor head corresponds to one actuator) prevents tampering with the use of an unassigned spare actuator. Sensor head can be installed in 5 directions. Degree of protection IP67. IP67, IP69K (Note) Note: IP69K is a degree of protection specified by Deutsches Institüt für Normung (DIN), DW 0050 Part 9 for hot and high-pressure water. Interlock Switch (Sensor Head) Part Numbers HS3A Non-contact RFID Safety Switches Outputs Type Part Number Safety output: Monitor output: Multicode Unicode HS3A-HM HS3A-HU Accessories Enabling Switches Name Part Number Remarks HS9Z-ZH3 for both multicode and unicode sensor heads. Supplied with two M5 0 mounting screws (stainless steel) Terminal Plug (For serial connection) HS9Z-H3TP Used on Y-branch connector when connecting two or more switches in series. Safety Control Relays Y-branch Connector (For serial connection) M Plug Connection Cable For connecting two or more switches in series 5-pin, 5m 5-pin, 0m HS9Z-H3YD HS9Z-H3F505 HS9Z-H3F50 Used when connecting two or more switches in series. Plug connector: 8-pin (switch side), 5-pin (cable side) Used when connecting two or more switches in series. 5-pin plug connector is provided at one end. Light Curtains AS-Interface Safety at Work For connecting a single switch 8-pin, 5m 8-pin, 0m HS9Z-H3F805 HS9Z-H3F80 M Plug Connection Cable (For serial connection) 5-pin, 5m HS9Z-H3F5M05 5-pin, 0m HS9Z-H3F5M0 Used when connecting a single switch. 8-pin plug connector is provided at one end. See below for an example of accessories required when connecting N number of HS3A switches in series. HS3A non-contact interlock switch (HS3Z-H ): N pcs. (HS9Z-ZH3): N pcs. Terminal plug (HS9Z-H3TP): pc. Used when connecting two or more switches in series. 5-pin plug connectors are provided at both ends. Y-branch connector (HS9Z-H3YD): N pcs. M plug connection cable, open end (HS9Z-H3F5 ): pc. M plug connection cable, plug connectors at both ends (HS9Z-H3F5M ): N pcs

83 Solenoid Locking Safety Switches HS6E Specifications Applicable Standards Operating Temperature Relative Humidity Storage Temperature Pollution Degree 3 Sensor Classification EN (IFA approval) EN95- EN ISO389- EN606 GS-ET- (IFA approval) UL508 (UL listed) CSA C. No. (c-ul listed) 0 to +55 C (no freezing) 5 to 80% (no condensation) 5 to +70 C PDF-M (EN ) Performance Level (PL) e (EN ISO 389-) Safety Category (EN ISO 389-) Safety Integrity Level (SIL) 3 (EN 606) Degree of Protection Interlock Switch (sensor head) IP67 IP67, IP69K (Note) Rated Voltage (UB) V DC ±5% Current Consumption Dielectric Strength Output Specifications Operation Distance Response Time Shock Resistance Vibration Resistance Material Cable Weight (approx.) Attachment Safety Output Monitor Output Turn-on Distance Assured Turn-on Distance (Sao) Maximum Turn-off Distance (Sar) When using a single switch When using two or more switches (max.) 80mA (at no load) 500V AC Semiconductor output, P-channel Output voltage: Max: UB [V], Min.: UB-.5 [V] Maximum output current per safety output: 00 ma Semiconductor output, P-channel Output voltage: Max: UB [V], Min.: 0.8 UB [V] Maximum output current: 00 ma 5mm (typ.) 3mm 58mm 60 ms (actuator removed) 50 ms (non-identical input signal at IA/IB) 50 ms (non-identical enabling input state at IA/IB) 0 ms ( short-circuit or cross-circuit at OA/OB, or internal error) 360 ms (actuator removed) 50 ms (non-identical input signal at IA/IB) 00 ms ( non-identical enabling input state at IA/IB) 00 ms ( short-circuit or cross-circuit at OA/OB, or internal error) Operating extremes: 0 m/s ( ms) 0 to 55 Hz, amplitude 0.5 mm PBT M plug connection cable, 8-pin 00g (HS3A-H ) System Manual (CD-ROM) Dimensions (mm) Sensor Head M 3 ø ø5.5 Active Face ± Active Face Supplied with two mounting screws (M5 0). Terminal Plug HS9Z-H3TP ±0.5 M ø.5 Y-branch Connector HS9Z-H3YD 6 M 5. Plug M ø.6 (5 ) Socket.5 Overview XW Series E-Stops Enabling Switches Safety Control Relays Light Curtains AS-Interface Safety at Work IDEC (33) USA & Canada 35

84 Selection Guide Overview XW Series E-Stops Specifications Plug Connection Cable Non-contact Interlock Switch HS9Z-H3FB HS9Z-H3FS Pin Wire Legend Description Pin Wire Legend 8 White IB Enabling input (channel ) Brown UB 6 Brown UB Power supply (V DC) White OA Green OA Safety output (channel ) 3 Blue 0V Yellow OB Safety output (channel ) Black 0B Gray OUT Monitoring output 5 Gray RST Coding Pin 6 Pink IA Enabling input (channel ) 5 7 Blue 0V 0V 8 Red RST Reset input for hardware Wiring Diagram Enabling Switches When using a single HS3A When using a single HS3A, connect as shown in the figure below (Note). The OUT output can be connected to a control system, to a PLC for example, as a monitoring output. The HS3A can be reset via the RST input. To reset, apply V DC for at least 3 seconds. When not using the RST input, connect the RST input to 0V. V DC A (white) (brown) (green) (yellow) (gray) (pink) (blue) (red) S S S S S33 S b a a b Relay Off Check K ON Control Sub K K K K K Safety Control Relays 0V A 3 AS-Interface Safety at Work Light Curtains F To PLC In the following diagram, HRS-P safety relay module is connected to the HS3A. RST input of HS3A is not used. IB UB OA OB OUT IA 0V RST M Plug Connection Cable (8-pin) HS3A # S K3 K ESC ESC: External Start Condition F: Fuse S: Start Switch K3, K: Safety Contactor Safety Output Response Time removed (Note) Failure Missing signal IA/IB Non-identical input at IA/IB Short-circuit or cross-circuit at OA/OB, or internal fault t 0 : Safety output ON t off : Output OFF time t 0 : Error/actuator removed t off =t ms t off =t ms t off =t ms t (ms) Note: The time required for the safety output to turn off after the actuator moves outside the operating distance of the HS3A switch. AUTO: Short MANU: Open For details of HRS-P safety relay module, see the instruction sheet. K3 K External Output Note: Safety performance of the actual system is determined by performing a risk assessment on the entire system. Depending on the risk level the system may entail, K and K need to be monitored to prevent serious accidents. 35

85 Solenoid Locking Safety Switches HS6E When using two or more HS3A in series A maximum of 0 can be connected in series. Pay attention to the contact resistance at the connection points. The HS3A switches can be connected in series using plug connection cables and Y-branch connectors as shown in the figure below (Note). When any of the HS3A switches detects that the safety guard is open, or when a failure has occurred on any of the switches, the system tuns off the machine. However, the external control system cannot detect which safety guard is open or where a failure has occurred. The HS3A can be reset via the RST input. To reset, apply V DC for at least 3 seconds. When not using the RST input, connect the RST input to 0V. V DC 0V F In the following diagram, HRS-P safety relay module is connected to the HS3A. RST input of HS3A is not used. Y-branch Connector Connector Connector (Male) (Female) A A 3 IB UB OA OB OUT IA 0V RST M Plug Connection Cable (8-pin) 5 HS3A #n Operation Distance and Response Time S 6 S 7 8 S K b S K Y-branch Connector Connector Connector (Male) (Female) IB UB OA OB OUT IA 0V RST M Plug Connection Cable (8-pin) a a b 5 HS3A #n- S S33 S3 6 K3 K ESC Relay Off Check K ON Control Sub K AUTO: Short MANU: Open 7 8 K K 3 K K 3 Safety Output Response Time removed (Note) Failure Missing signal IA/IB Non-identical input at IA/IB Short-circuit or cross-circuit at OA/OB, or internal fault Y-branch Connector Connector Connector (Male) (Female) IB UB OA OB OUT IA 0V RST M Plug Connection Cable (8-pin) External Output 5 HS3A # ESC: External Start Condition F: Fuse S: Start Switch K3, K: Safety Contactor Terminal Plug Connector (Male) For details of HRS-P safety relay module, see the instruction sheet. t 0 : Safety output ON t off : Output OFF time t 0 : Error/actuator removed t off =t0+ 00 ms t off =t ms t off =t ms t (ms) Note: The time required for the safety output to turn off after the actuator moves outside the operating distance of the HS3A switch. Note: Safety performance of the actual system is determined by performing a risk assessment on the entire system. Depending on the risk level the system may entail, K and K need to be monitored to prevent serious accidents. When installing the HS3A, ensure the safety of the door opening area by paying attention to the operation distance (Table ) and response time (Table ) shown below. Table : Operation Distance Value (mm) Distance Min. Typ. Max. Turn-on distance 5 Assured turn-on distance Sa0 3 Switching hysteresis.5.5 Assured turn-off distance Sar 58. When the off-center displacement of the interlock switch (sensor head) and actuator is 0 mm.. When surface-mounted on aluminum. When using by embedding in metal, pay attention to the operation distance affected by the metal. In non-metallic environment, the typical turn-on distance increases to mm. Table : Response Time 60 ms (actuator removed) When connecting 50 ms (missing enabling input IA/IB) a single switch (max.) 50 ms (non-identical enabling input state at IA/IB) 0 ms (short-circuit or cross-circuit at OA/OB, or internal fault) 360 ms (actuator removed) When connecting 50 ms (missing signal enabling input IA/IB) two or more switches (max.) 00 ms (non-identical enabling input state at IA/IB) 00 ms (short-circuit or cross circuit at OA/OB or internal fault) Response Time Note: To ensure safety, both safety outputs (OA and OB) must always be evaluated. Singlechannel use of the safety outputs as shown below leads to a reduction of safety category stipulated in EN95-. Overview XW Series E-Stops Enabling Switches Safety Control Relays Light Curtains AS-Interface Safety at Work IDEC (33) USA & Canada 353

86 Selection Guide HS5B/HS5E Door Handle Overview XW Series E-Stops Key features: Easy and secure operation Rattling doors can be locked smoothly and securely. A door can be locked with an actuator by pushing and turning the handle. Padlock tab is provided to ensure operator safety. Interlock switch with or without solenoid lock can be installed. LED shows solenoid status (when using HS5E- L -G). Enabling Switches Part Numbers Description Ordering Type No. Remarks Handle Unit For right-hand door HS9Z-DH5RH For left-hand door HS9Z-DH5LH Choose according to the required opening side. Switch Cover Unit HS9Z-DH5C Used for installing the interlock switch inside. HS5B Installation Kit HS9Z-DH5B Contains a mounting plate and two spacers. HS9Z-FL53 Contains a button with base plate Mounting panel thickness (X): 0 X mm Rear Unlocking Button Kit HS9Z-FL5 and a connecting rod Mounting panel thickness (X): X 0mm. Use the kit in combination with the HS5E- L -G rear unlocking button type interlock switch.. Mounting panel is a frame or a panel. Parts Description Safety Control Relays Padlock Knob Blind Cap Handle Unit (for right-hand door) Front Handle (black) Switch Cover Unit Light Curtains Manual Unlock Label Interlock Switch AS-Interface Safety at Work Front View Rear View 35

87 Solenoid Locking Safety Switches HS6E Specifications Applicable Interlock Switch HS5B Metal Head Interlock Switch HS5E Rear Unlocking Button Type Interlock Switch with Solenoid Operating Temperature 5 to +70 C (no freezing) Mechanical Durability 00,000 operations minimum Applicable Shackle Diameter of Padlock ø6 to 7.5 mm Withstand Load of Padlock Tab N maximum Handle Operation Angle 77 (removed position inserted position) Insulation Resistance (500V DC megger) Between live and dead metal parts: 00 MΩ minimum Between terminals of different poles: 00 MΩ minimum. Rotational handle actuator can be inserted/removed smoothly on rattling doors. Conventional Sliding IDEC's Door Handle Rattling doors can be locked smoothly and securely. The door can be locked and unlocked by pushing and turning the handle. The actuator can be inserted into the interlock switch by pushing and turning Turn the front handle. The actuator can be removed from the interlock switch by turning the front handle. Push Padlockable tab ensures operator s safety. When padlocks are installed on the padlock tab, the machine cannot be started because the actuator entry slot is blocked and the actuator cannot enter the interlock switch. By requiring all operators to have their own padlock and installing them on the door handle actuator before entering the hazardous area, the door will not be closed unless all padlocks are removed i.e. all operators have left the hazardous area. Note: Operators must observe rules in the workplace in order to ensure safety. Residual risk such as failure to install padlocks must be taken into consideration. Interlock switch with/without solenoid locking can be selected. HS5E Because the handle can be turned only while it is pushed, the actuator is prevented from hitting the switch cover unit. (HS5E- L -G) HS5B (HS5B- Z) The rear handle can remove the actuator, but cannot insert the actuator. Padlock Tab Padlock Knob. HS5B- ZB, HS5B- ZBM. HS5E- L -G Interlock switch is not supplied with the actuator and must be ordered separately. For the specifications of interlock switches, see pages XX, XX, and XX. Sliding doors can also be locked securely. Using a hasp Overview XW Series E-Stops Enabling Switches Safety Control Relays Light Curtains AS-Interface Safety at Work IDEC (33) USA & Canada 355

88 Selection Guide Door Handle Configuration Overview Switch Cover Unit XW Series E-Stops HS5E- L -G Rear Unlocking Button Type HS5B- Z Metal Head Type HS9Z-DH5C Selection Chart Door Size Large With Lock Rear Unlocking Required Mounting Panel Thickness (X) X 3 mm Enabling Switches 0 X mm Safety Control Relays < X 0 mm Light Curtains Without Lock X 70 mm AS-Interface Safety at Work Small With Lock Without Lock 356

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