MF1105, MF1135 & MF1155

Size: px
Start display at page:

Download "MF1105, MF1135 & MF1155"

Transcription

1 Massey Harris Massey Ferguson Service Manual MF1105, MF1135 & MF1155 Service Manual THIS IS A MANUAL PRODUCED BY JENSALES INC. WITHOUT THE AUTHORIZATION OF MASSEY HARRIS MASSEY FERGUSON OR IT S SUCCESSORS. MASSEY HARRIS MASSEY FERGUSON AND IT S SUCCESSORS ARE NOT RESPONSIBLE FOR THE QUALITY OR ACCURACY OF THIS MANUAL. TRADE MARKS AND TRADE NAMES CONTAINED AND USED HEREIN ARE THOSE OF OTHERS, AND ARE USED HERE IN A DESCRIPTIVE SENSE TO REFER TO THE PRODUCTS OF OTHERS. MH-S-MF1105ETC

2 MF MF MF 1155 TRACTORS Part 1 - Important Procedures and Data Part 2 - Engine - ATC and AT Part 3 - Engine - AV Part 4 - Clutch Part 5 - Transmission - Multi-Power Part 6 - Transmission - a-speed Part 7 - Drive Axle Part 8 - PTO Part 9 - Brakes Part 10- Front Axle and Steering Part 11 - Hydraulics - Description, Trouble-Shooting, Tests and Adjustments Part 12 - Hydraulics - Component Servicing Part 13 - Cab and Air Conditioning

3 PART 2 - ATC AND AT DIESEL ENGINES INTRODUCTION ENGINE DATA AND PROCEDURES FOR MF 1105 AND MF 1135 TRACTORS.. 1 General Data..., 1 Engine Component Features... 2 Engine Removal and Reinstallation Procedures... 3 Engine/Transmission Separation and Reconnection Procedures... Refer to Part 4 - Clutch for this information Lubrication System Information... 7 Lubrication System Data... 7 Removing and Reinstalling Oil Pan... 7 Fuel and Air System Information... 8 Fuel and Air System Data... 8 Air-Bleeding Fuel System... 9 Replacing Fuel Filter Elements Checking and Adjusting Engine Speed Checking Turbocharger Boost Pressure Cooling System Information Cooling System Data Adjusting or Replacing Fan Belts Removing and Reinstalling Water Pump Removing and Reinstalling Radiator Engine Electrical System Data ENGINE SERVICING INFORMATION... Refer to Publication within this part titled "Workshop Manual for 6.372, , T6.354 and Engines" INTRODUCTION This part of the Manual consists of two portions of servicing information concerning the ATC and AT Engines installed in MF 1105 and MF 1135 Tractors respectively. FOR COMPLETE INFORMATION BOTH PORTIONS MUST BE USED TOGETHER. The first portion contains engine information which is specific to these machines and is titled "Engine Data and Procedures for MF 1105 and MF 1135 Tractors". The second portion contains a separate engine publication titled "Workshop Manual for 6.372, , T6.354 and Engines". This publication isa basic service manual covering several different models of engines. Where reference to right and left-hand sides of the engine are mentioned within the text, this refers to the engine as viewed from the rear of the flywheel. DIRECTION OF ENGINE ROTATION IS VIEWED FROM THE CRANKSHAFT PULLEY END OF THE ENGINE. THOROUGHLY CLEAN THE ENGINE BEFORE DISASSEMBLING IT, OR REMOVING ANY COMPONENT PARTS OF THE FUEL SYSTEM. ALSO, MAKE SURE TO CAP, OR OTHERWISE COVER, ALL FUEL OPENINGS AS SOON AS THEY ARE EXPOSED TO PREVENT DIRT FROM ENTERING THE FUEL SYSTEM. CLEANLINESS IS VERY IMPORTANT AND CANNOT BE OVEREMPHASIZED. WHENEVER FUEL SYSTEM COMPONENTS ARE REMOVED, OR FUEL LINE CONNECTIONS ARE DIS TURBED, MAKE SURE TO BLEED THE FUEL SYSTEM OF AIR BEFORE ATIEMPTING TO START THE ENGINE. General Data ENGINE DATA AND PROCEDURES FOR MF 1105 AND MF 1135 TRACTORS Model and Type... Perkins ATC (MF 1105) and AT (MF 1135) Engines, Direct injection, turbocharged diesel Bore and Stroke /8" bore, 5" stroke Number of Cylinders and Displacement... 6 cylinders, total displacement of 354 cu. ins. Firing Order and Compression Ratio , 16 to 1 ratio Direction of Engine Rotation... Clockwise as viewed from water pump end Valve Clearances (Intake and Exhaust) inch "cold", inch "hot" Engine Speeds: Low Idle Speed rpm (PTO speed of rpm with 540 speed PTO, or rpm with 1000 speed PTO) Rated E11gine Speed rpm (PTO speed of 594 with 540 speed PTO, or 1100 rpm with 1000 speed PTO) Maximum Engine Speed (No-Load) rpm (PTO speed of rpm with 540 speed PTO, or rpm with 1000 speed PTO) ATC6.3541/AT6.3b41 ENGINES MF 1105/MF 1135 TRACTORS

4 FAULT DIAGNOSIS-D. I Fault Diagnosis POSSIBLE CAUSE ENGINE WILL NOT START 1. No Fuel at Atomisers:- (a) Stop control in "no fuel" position. (b) Insufficient fuel in tank, air has been drawn into the system. (c) Fuel lift pump 'inoperative. (d) Fuel filters choked or fuel feed pipe blocked. (e) Fuel pump not delivering fuel to the atomisers. Fuel at Atomisers:- (a) Atomisers require servicing. (b) Wrong type of Thermostart unit fitted. (c) Thermostart unit inoperative. (d) Valve and/or Pump timing 'incorrect. 2. Cranking speed too low (a) Battery discharged. (b) Incorrect grade of lubricating oil. (c) Poor electrical connections between bat tery and starter motor, and between battery and earth. (d) Starter motor faulty. 3. Poor Compression With poor compression, starting may be difficult in warm weather, but in cold weather the engine may refuse to start. The causes are numerous, worn liners, piston rings, leaking valves, etc. REMEDY Move control to "run" position. Replenish fuel tank, then "bleed" system as detailed on Page M.12. Remove lift pump and rectify or fit replacement pump. Renew filter elements. Trace and rectify blockage. Remove pump for attention of specialised workshop and fit replacement. Check fuel pump drive. Service or fit replacement set. Fit correct type. Visually check unit as detailed on Page M.14, fit new unit if unserviceable. Check and reset. Fit fully charged replacement. Check oil viscosity against Approved Lists In Appendix for temperature range. Check and tighten or remake connections where necessary. Replace or repair. A top overhaul or a complete overhaul IS indicated. A Service ring pack is available for cast iron liners and for chromed liners. ENGINE STARTS, RUNS FOR A FEW MOMENTS THEN STOPS:- (a) Partially choked fuel feed pipe or filter. (b) Fuel lift pump not giving adequate delivery. (c) Fuel tank vent hole blocked. (d) Restriction in induction or exhaust systems. (e) Air leaking into fuel pipes. Trace and rectify. Check output of lift pump and rectify or replace. Unblock. Check and clear restrictions. Trace and rectify.

5 AIR CLEANERS AND FUEL SYSTEM-M.II Fig. M.21. Slackening Bleed Screw at Hyrlraulic Head Locking Screw. Be sure that the starter pinion and engine have stopped rotating before re-engaging the starter motor otherwise damage may result. If weather j,s cold, ensure cold start aid reservoir contains fuel oil. Turn on tap between reservoir and cold start aid. Fig. M.23. Slackening rnlet Pipe Union Nut. Turn starter switch to the "H" position and hold it there for fifteen to twenty seconds. Then turn the starter switch to the "HS" position, thereby engaging the starter motor. If the engine does not start after twenty seconds. return the switch to the "H" position for ten seconds and then re-engage the starter motor by switching to the "HS" position. As soon as the engine starts, release the swikh to the "R" position and turn otf the tap on the cold start reservoir. Fig. M.22. Operating Fuel Lift Pump. Fig. M.24. Combined Heat/Start Switch. 2. Run Position. 3. Heat Position. I. Off Position. 4. Heat and Start Position.

6 HOlSET 3lD TURBOCHARGER DESCRIPTION... 1 TURBOCHARGER REMOVAL/INSPECTION... 3 TURBOCHARGER LUBRICATION... 1 TURBOCHARGER REBUILDING INSTRUCTIONS... 3 IMPORTANT INFORMATION AND PRECAUTIONS... 1 TURBOCHARGER INSTALLATION CHECK LIST... 6 TROUBLE-SHOOTING... 2 RUN-IN INSTRUCTIONS FOR A CHECKING BOOST PRESSURE... 2 NEW OR REBUILT TURBOCHARGER... 6 Description The 3LD Turbocharger, as shown in Figs. 1 and 2, is a self-contained unit. and consists of a gas turbine and a centrifugal compressor fitted to a common shaft with the necessary surrounding casings. The exhaust gas from the diesel engine is directed through manifolding to the turbine, which utilizes some of the energy in the exhaust gas to drive the compressor. The air required by the engine is supplied at a pressure above atmospheric through the conventional air intake manifold, and enables a higher output to be obtained from the engine. No control over the turbocharger is necessary as the speed and output vary automatically with changes in load and speed of the engine. Turbocharger Lubrication The turbocharger bearing is lubricated with oil taken from the engine lubricating oil system. The oil is piped to the top of the center bearing housing and through a drilling in the casing to the bearing. The bottom end of the oil feed pipe is attached to the cylinder block, at the opposite end of the cross-drilling to which the engine lubricating oil filter is located. Fig. 1 - Important Information and Precautions Right-Hand View of Typical 3LD Turbocharger Installation The oil return flow is by a drain pipe attached to the tappet inspection cover. A MAJOR CAUSE OF TURBOCHARGER FAIL URE IS A LACK OF SUFFICIENT LUBRICA TION TO THE TURBO BEARING AT ENGINE START UP. THIS CONDITION IS AMPLIFIED IF THE ENGINE HAS BEEN IDLE FOR EXTENDED PERIODS. THE DAMAG ING EFFECTS OF THIS "OIL LAG" CAN BE PREVENTED BY CRANKING THE ENGINE FOR SEVERAL SHORT BURSTS PRIOR TO TURNING THE FUEL "ON" AND ALLOWING THE ENGINE TO START. IN EITHER IN STANCE, THE ENGINE SHOULD IDLE FOR SEVERAL MINUTES AFTER STARTING. CLOSE ADHERENCE TO ESTABLISHED MAIN TENANCE SCHEDULES REGARDING LUBE OIL AND/OR FILTER CHANGES IS NECES SARYTOASSURETHENORMALENDURANCE LIFE OF TURBOCHARGER BEARINGS. 1. Emphasize to customers that they start and operate the turbocharged engine in accordance with the recommendations in the appropriate Operator's Manual. See machine Operator's Manual and previous heading "Turbocharger Lubrication" for important information. 2.0il Pressure - Lubricating oil pressure should be 30 psi minimum at normal engine working speeds. 3.0il Temperature - As the turbocharger has been designed to operate satisfactorily when lubricated within the normal range of engine oil temperature, no additional gauge is necessary. Fig. 2 - Left-Hand View of Typical 3LD Turbocharger Installation 4. The boost pressure should be checked yearly or approximately every 750 hours of operation. See later heading for procedure.

7 PART 3 - AV8.540 DIESEL ENGINE INTRODUCTION ENGINE DATA AND PROCEDURES FOR MF 1155 TRACTORS.... General Data...,.... Lubrication System Data.... Fuel System Data.... Cooling System Data.... Engine Electrical System Data.... Engine Removal and Reinstallation Procedures.... Engine/Transmission Separation and Reconnection Procedures.... Refer to Part 4 - Clutch for this information Oil Pan Removal and Reinstallation Procedures ENGINE SERVICING INFORMATION... Refer to Engine Publication within this Part titled "AV Diesel Engine Basic Service Manual" INTRODUCTION This part of the Manual consists of two portions of servicing information concerning the AV8.540 Diesel Engine installed in this machine. FOR COMPLETE INFORMATION BOTH PORTIONS MUST BE USED TOGETHER. The first portion contains engine information which is specific to this machine and is titled "Engine Data and Procedures for MF 1155 Tractors". The second portion contains a separate engine publication titled "AV8.540 Diesel Engine Basic Service Manual". This publication has been written to cover only the engine itself and will in time include different versions of the engine as they are introduced for different applications. Where reference to right and left-hand sides of the engine are mentioned within the text, this refers to the engine as viewed from the rear of the flywheel. DIRECTION OF ENGINE ROTATION IS VIEWED FROM THE CRANKSHAFT PULLEY END OF THE ENGINE. THOROUGHLY CLEAN THE ENGINE BEFORE DISASSEMBLING IT, OR REMOVING ANY COMPONENT PARTS OF THE FUEL SYSTEM. ALSO, MAKE SURE TO CAP, OR OTHERWISE COVER, ALL FUEL OPENINGS AS SOON AS THEY ARE EXPOSED TO PREVENT DIRT FROM ENTERING THE FUEL SYSTEM. CLEANLINESS IS VERY IMPORTANT ANDCANNOT BE OVEREMPHASIZED WHENEVER FUEL SYSTEM COMPONENTS ARE REMOVED, OR FUEL LINE CONNECTIONS ARE DIS TURBED, MAKE SURE TO BLEED THE FUEL SYSTEM OF AIR BEFORE ATIEMPTING TO START THE ENGINE. ENGINE DATA AND PROCEDURES FOR MF 1155 TRACTORS General Data Model and Type... Perkins AV8.540 diesel engine, direct injection, naturally aspirated Bore and Stroke /4" Bore, 4-3/4". Stroke Number of Cylinders and Displacement... 8 cylinder, total displacement of cu. ins. Firing Order... : Direction of Engine Rotation... Clockwise as viewed from water pump end Valve Clearances (Cold) Inch Engine Speeds: low Idle Speed rpm (PTO speed of rpm with 540 speed PTO, or rpm with 1000 speed PTO) Rated Engine Speed rpm (PTO speed of 594 with 540 speed PTO, or 1100 rpm with 1000 speed PTO) Maximum Engine Speed (No-Load) rpm (PTO speed of rpm with 540 speed PTO, or rpm with 1000 speed PTO) AV8.540 ENGINE - MF 1155 TRACTOR

8 PART 4 - CLUTCH DESCRIPTION.... SPLITIING TRACTOR BETWEEN ENGINE AND TRANSMISSION.... RECONNECTING ENGINE TO TRANSMISSION... 4 REMOVING AND INSTALLING CLUTCH COVER AND DISC 4 SERVICING CLUTCH COVER ASSEMBLy... 6 REPLACING CLUTCH THROWOUT BEARING AND RELEASE FORK... 7 ADJUSTING CLUTCH PEDAL FREE TRAVEL... 8 REPLACING AND ADJUSTING SAFETY START SWITCH 8 DESCRIPTION The clutch for the MF 1105, MF 1135 and MF 1155 model Tractors is of the dry type and uses a single 14 inch metallic type disc equipped with dampener springs. MF 1105 Tractors use a clutch disc with 4 sets of pads and a clutch cover assembly having a 2175 lb. pressure plate load. MF 1135 and MF 1155 Tractors are equipped with a clutch disc having 5 sets of pads and a clutch cover assembly having a 2775 lb. pressure plate load. The main parts of the Tractor clutch are the clutch cover assembly, clutch disc, clutch release mechanism with its connecting linkage and a safety start switch. The safety start switch is located under the clutch pedal and is designed to prevent engine starting until the clutch pedal is fully depressed. SPLITTING TRACTOR BETWEEN ENGINE AND TRANSMISSION 1. Disconnect battery ground cables, remove hood assembly and thoroughly clean engine and surrounding area. IMPORTANT: Make sure to cover air inlet and exhaust openings before cleaning machine. All hydraulic lines and connections must be thoroughly cleaned before they are disconnected to prevent dirt or other foreign particles from engering the system. Also make sure to cap, or otherwise cover all openings after the lines are disconnected. FAILURE TO HEED THIS ADVICE MA Y CAUSE NEEDLESS MALFUNCTION AND COSTL Y REPAIR. The hood removal procedure is as follows: Refer to Fig. 1. a. Remove front and rear side panels from each side of Tractor. b. Remove muffler, radiator cap, air intake cap and the upper and lower grille assemblies. FIG. 1 - c. Either disconnect air intake hose (at hood end) or disconnect and remove the air intake mounting bracket from hood assembly. d. Loosen the four clamps located under rei-!r end of hood. Remove the bolts secl,ing the angle brackets for the exh'lust elbow mounting strap to each side of the hood. NOTE: Air conditioned models only - release hoses from underside of hood. e. Remove bolts securing each front side of hood. f. Lift front end of hood and slide it forward several inches, then remove hood from Tractor. 2. Air conditioned models only - disconnect the two special self-sealing air conditioning hose couplers. See Fig Disconnect rear end of all 6 hydraulic lines located above engine. Disconnect IDENTIFICATION OF SHEET METAL AND RELATED PARTS priority valve from its mounting plate. See Figs. 2 and MF 1155 Tractors - Refer to Figs. 2 and 3 and disconnect the following: From right-hand side: a. Front end of tractormeter cable. b. Throttle control rod and fuel shutoff cable from fuel injection pump. c. Rear end of fuel filter support plate. d. Fuel supply line at flexible hose connection. e. Electrical wires from starter motor. f. Oil pressure gauge line at connection on oil filter head. From left-hand side: a. Temperature indicator sending unit wire. b. Electrical wires from alternator. c. Fuel return line at top of fuel filter and unhook line from clip at base of priority valve support plate. d. Remove hydraulic oil line retaining clamp. CLUTCH - MF 11 05/MF 1135/MF 1155 TRACTORS

9 PART 5 - MULTI-POWER TRANSMISSION DESCRIPTION SPECIAL TOOLS SERVICE INFORMATION SPLITTING TRACTOR BETWEEN ENGINE AND TRANSMISSION... Refer to Part 4 - CONNECTING ENGINE TO TRANSMISSION... Refer to Part 4 - Clutch Clutch REMOVING/INSTALLING TRANSMISSION... DISASSEMBLY OF TRANSMISSION... 2 INSPECTION AND REASSEMBLY OF TRANSMiSSiON... 3 SERVICING MULTI-POWER CLUTCH AND INPUT SHAFT... 5 DESCRIPTION This transmission allows a selection of 12 forward and 4 reverse speed changes. The sliding gears provide 3 forward and 1 reverse speed selections... the Multi-Power clutch pack allows this selection to change to 6 forward and 2 reverse... and a high-low gear set doubles this selection to 12 forward and 4 reverse speeds. Transmission sliding gear selections are made by moving shift rails in the transmission case. The Multi-Power unit consists of a multipledisc hydraulic clutch located on the transmission input shaft. This clutch is engaged by oil pressure from the low pressure circuit of the hydraulic system. A hydraulic control valve (operated by a lever on the instrument panel) controls the oil flow to the clutch pack. When oil is allowed to flow to the clutch, the clutch discs engage and connect the input shaft to the large input gear and the transmission is in "High" Multi-Power. Shutting off the oil supply allows the clutch pack to disengage and a jaw-type overrunning clutch engages the smaller input gear and the transmission is in "Low" Multi Power. The high-low gear set is located in the center housing and connects the transmission output shaft to the differential drive pinion shaft. The high-low shifting mechanism is located directly below the cluster gear on the pinion shaft. The high and low gears turn freely on the pinion shaft and are in constant mesh with the cluster gear. The shift collar hub is splined to the pinion shaft. Moving the shift collar forward connects the large gear to the pinion shaft (Low Range). Moving the shift collar rearward connects the small gear to the pinion shaft (High Range). The High-Low range shift rail has a detent in. high and low positions (there is no neutral position). SPECIAL TOOLS All special tools are used in compiling the "Repair Time Schedule". The following special tools are listed and defined for your convenience. MFN 800 HH - Input Shaft Tube and Seal Remover MFN 800 GG - Input Shaft Retainer Seal Installer MFN 800 K - Reverse Idler Needle Bearing Installer MFN 800 M - Needle Bearing Installer MFN 800 L - Needle Bearing Installer MFN 800 MM - Pilot Drawbar Assembly (consists of MFN 800 A, A 1, B, Rand S) MFN 800 P - Needle Bearing Installer MFN 800 Q - Needle Bearing Installer MFN 800 KK - Driver MFN 800 V - Draw Rod Adapter MFN 800 FF - Draw Rod SERVICE INFORMATION Most of the service procedures pertaining to the transmission will require complete removal of the unit from the Tractor. However, if only the input shaft and Multi-Power clutch pack require servicing, the complete assembly can be removed by splitting between engine and transmission. REMOVING/ INSTALLING THE TRANSMISSION 1. To remove the transmission from the Tractor, split between engine and transmission as instructed in Part 4 - Clutch... then refer to instructions for removal/installation of transmission in Part 6 - "8- Speed Transmission". These procedures are OUTLINED AS FOLLOWS: a. Remove the operator's platf~rm... or tilt cab rearward. b. Disconnect shift linkage, clutch pedal linkage and batteries. c. Disconnect brake lines from master cylinder. d. Remove hydraulic line between priority valve and transfer cap. e. Remove fuel supply line and disconnect PTO line (at right side of case). f. Disconnect line from transmission top cover and lines from front cover assembly (on center housing). g. Disconnect light wires and place out of way. h. Remove instrument console as shown in Fig. 1. i. Drain and remove fuel tanks. j. Drain transmission and center housing (approx. 17 gals. U.S.). k. Place a stand under front of center housing. Then block up under drawbar (at rear) to prevent the center housing and axle from tipping backward when the transmission is removed. Attach a suitable hoist to top of transmission... then remove the retaining bolts and separate transmission from center housing. 2. Reinstall the transmission by reversing the procedures for removal... which are OUT LINED as follows: a. Place a new gasket on center housing and align bolt holes in gasket with two guide bolts. b. Check splined coupling between PTO shafts. The undercut end of the coupler FIG. 1 - REMOVING/INSTALLING INSTRUMENT CONSOLE MULTI-POWER TRANSMiSSION MF 1105/MF 1135/MF 1155 TRACTORS

10 PART 10 - FRONT AXLE AND STEERING Index STEERING WHEEL AND SHAFT ASSEMBLY... 2 Removing/Installing Steering Shaft Assembly... 2 Servicing Steering Shaft Assembly... 2 STEERING CONTROL UNIT... 2 Removing/Installing Steering Control Unit... 2 Servicing Steering Control Unit... 2 Replacing Seals Only... 4 POWER STEERING RACK... 4 Piston and Cylinder Servicing... 4 Housing and Power Rack Servicing (Fixed Guide)... 4 Housing and Power Rack Servicing (Adjustable Guide)... 5 FRONT AXLE Removing/Installing Front Axle Servicing Front Wheel Bearings... 6 Servicing Front Spindle... 6 Toe-In Adjustment FRONT AXLE AND STEERING - MF 1105/1135/1155 TRACTORS

11 PART 11 - HYDRAULIC SYSTEM DESCRIPTION, TROUBLE-SHOOTING, TESTS AND ADJUSTMENTS DESCRIPTION Low Pressure Circuits... 2 High Pressure Circuits... 3 "Charging" Circuit... 2 Brake Circuit... 6 Radial Piston Pump... 2 TROUBLE-SHOOTING CHARTS Auxiliary System Steering System Brake System Point Linkage System Pressures and Flows TESTS AND ADJUSTMENTS PRESSURE AND FLOW REFERENCE CHARTS LOW PRESSURE/LOW VOLUME CIRCUITS (w/condensed TEST PROCEDURES) Differential Lock "Quick-Check" Multi-Power/PTO Valve and Circuits "Charging" Circuit PTO Spool Modulation Low Pressure/Low Volume Circuits Radial Piston Pump HIGH PRESSURE CIRCUITS High Pressure Circuits Auxiliary Control Valve Brake Circuit Adjusting Flow Rate Adjusting Lockout Cartridges Adjusting Detent on Valve Spool "QUICK-CHECK" PROCEDURES Lift Cover and Linkage Control Valve Preparing for Tests PREPARING FOR CIRCUIT TESTING Initial Adjustment of Main Spool BRAKE CIRCUIT Brake Master Cylinder "Bleeding" Brake Circuit Adjusting Push Rods (Pedals) Position Control (1 st Adjustment) Pressure Control (2nd Adjustment) Draft Control (3rd Adjustment) Response Control (4th Adjustment) Control Valve Leakage High Pressure Relief Valve Priority Valve "CHARGING" CiRCUiT Radial Piston Pump Automatic Unloading Valve Volume. Pressure Settings and Adjustments "Charging" Circuit Regulating Valve Main Relief Valve "Charging" Circuit Safety Relief Drain Line Check "Charging" Pump (Dual Element) Steering Control Unit and Rack Pistons I I I IMPORTANT I I I See Part 12 within this Manual to obtain component service procedures. -1~ HYDRAULIC TESTING - MF 11 05/MF 1135/MF 1155 TRACTORS

12 AIR CONDITIONING (Except Compressor Service) SAFETY PRECAUTIONS... 2 DESCRIPTION... 2 Refrigerant Cycle... 2 Refrigera nt... 2 Handling Refrigerant... 3 SPECIAL TOOLS... 3 SERVICING THE REFRIGERATION SYSTEM... 3 Performance Test... 4 False Compressor Seizure Checking for Leaks... 4 Compressor Oil... 4 Quick Check... 5 Checking Oil... 5 Attaching the Gauge Set Compressor Port Identification Discharging the System... 6 Evacuating the System... 6 Charging the System... 6 Refrigerant Disconnecting the Gauge Set... 7 SERVICING SYSTEM COMPONENTS... 7 Condenser... 7 Receiver-Dehydrator... 7 Expansion Valve Opening Test... 7 Closing Test... 8 Servicing... 8 Evaporator... 8 Compressor... 8 (See also Compressor Servicing Section of this Part) SERVICING THE NON-REFRIGERATION SYSTEM... 8 Compressor Drive Belt... 8 Blower Switch... :... 8 Temperature Control Switch... 8 Motor... 8 Cab Air Intake Filter... 9 Tractor Engine... 9 SERVICE DIAGNOSIS... 9 Refrigerant System... 9 Electrical Checks... 9 Trouble-Shooting Charts... 9 CAB AND AIR CONDITIONING

Service Manual. MF1085 Diesel

Service Manual. MF1085 Diesel Massey Harris Massey Ferguson Service Manual MF1085 Diesel Service Manual THIS IS A MANUAL PRODUCED BY JENSALES INC. WITHOUT THE AUTHORIZATION OF MASSEY HARRIS MASSEY FERGUSON OR IT S SUCCESSORS. MASSEY

More information

@Ci' []]~ lli) anual MF1130 MH-S-MF CONTAINED AND USED HEREIN ARE THOSE OF OTHERS, PTIVE SENSE TO REFER TO THE PRODUCTS OF OTHERS.

@Ci' []]~ lli) anual MF1130 MH-S-MF CONTAINED AND USED HEREIN ARE THOSE OF OTHERS, PTIVE SENSE TO REFER TO THE PRODUCTS OF OTHERS. @Ci' []]~ lli) anual MF1130.II::"I~I\IL.C~ INC. WITHOUT THE AUTHORIZATION OF :CE:SS:ORS. MASSEY HARRIS MASSEY FERGUSON AND IT'S SUCCESSORS THE QUALITY OR ACCURACY OF THIS MANUAL. CONTAINED AND USED HEREIN

More information

John Deere. MODEL: 4620 Tractor JD-S-TM1030

John Deere. MODEL: 4620 Tractor JD-S-TM1030 John Deere MODEL: 4620 Tractor THIS IS A MANUAL PRODUCED BY JENSALES INC. WITHOUT THE AUTHORIZATION OF JOHN DEERE OR IT'S SUCCESSORS. JOHN DEERE AND IT'S SUCCESSORS ARE NOT RESPONSIBLE FOR THE QUALITY

More information

Service Manual. MF2135 Industrial

Service Manual. MF2135 Industrial Massey Harris Massey Ferguson Service Manual MF2135 Industrial Service Manual THIS IS A MANUAL PRODUCED BY JENSALES INC. WITHOUT THE AUTHORIZATION OF MASSEY HARRIS MASSEY FERGUSON OR IT S SUCCESSORS. MASSEY

More information

1090, 1170 & 1175 Volume 1 of 2

1090, 1170 & 1175 Volume 1 of 2 J.I. Case Service Manual 1090, 1170 & 1175 Volume 1 of 2 Service Manual THIS IS A MANUAL PRODUCED BY JENSALES INC. WITHOUT THE AUTHORIZATION OF J.I. CASE OR IT S SUCCESSORS. J.I. CASE AND IT S SUCCESSORS

More information

MF40B Tractor, Loader & Backhoe

MF40B Tractor, Loader & Backhoe Massey Harris Massey Ferguson Service Manual MF40B Tractor, Loader & Backhoe Service Manual THIS IS A MANUAL PRODUCED BY JENSALES INC. WITHOUT THE AUTHORIZATION OF MASSEY HARRIS MASSEY FERGUSON OR IT S

More information

John Deere. MODEL: 4230 Tractor Volume 1 of 2 JD-S-TM1056

John Deere. MODEL: 4230 Tractor Volume 1 of 2 JD-S-TM1056 John Deere MODEL: 4230 Tractor Volume 1 of 2 THIS IS A MANUAL PRODUCED BY JENSALES INC. WITHOUT THE AUTHORIZATION OF JOHN DEERE OR IT'S SUCCESSORS. JOHN DEERE AND IT'S SUCCESSORS ARE NOT RESPONSIBLE FOR

More information

MF30 Industrial Gas & Diesel Volume 1 of 2

MF30 Industrial Gas & Diesel Volume 1 of 2 Massey Harris Massey Ferguson Service Manual MF30 Industrial Gas & Diesel Volume 1 of 2 Service Manual THIS IS A MANUAL PRODUCED BY JENSALES INC. WITHOUT THE AUTHORIZATION OF MASSEY HARRIS MASSEY FERGUSON

More information

Service Manual MF180. Service Manual MH-S-MF180

Service Manual MF180. Service Manual MH-S-MF180 Massey Harris Massey Ferguson Service Manual MF180 Service Manual THIS IS A MANUAL PRODUCED BY JENSALES INC. WITHOUT THE AUTHORIZATION OF MASSEY HARRIS MASSEY FERGUSON OR IT S SUCCESSORS. MASSEY HARRIS

More information

John Deere. MODEL: 8430 & 8630 Volume 1 of 2 JD-S-TM1143

John Deere. MODEL: 8430 & 8630 Volume 1 of 2 JD-S-TM1143 John Deere MODEL: 8430 & 8630 Volume 1 of 2 THIS IS A MANUAL PRODUCED BY JENSALES INC. WITHOUT THE AUTHORIZATION OF JOHN DEERE OR IT'S SUCCESSORS. JOHN DEERE AND IT'S SUCCESSORS ARE NOT RESPONSIBLE FOR

More information

John Deere. MODEL: 4320 Tractor JD-S-TM1029

John Deere. MODEL: 4320 Tractor JD-S-TM1029 John Deere MODEL: 4320 Tractor THIS IS A MANUAL PRODUCED BY JENSALES INC. WITHOUT THE AUTHORIZATION OF JOHN DEERE OR IT'S SUCCESSORS. JOHN DEERE AND IT'S SUCCESSORS ARE NOT RESPONSIBLE FOR THE QUALITY

More information

1180, 1180DT, 1280, 1280DT, 1380, 1380DT, 1580, 1580DT, 1880 & 1880DT

1180, 1180DT, 1280, 1280DT, 1380, 1380DT, 1580, 1580DT, 1880 & 1880DT Fiat Service Manual 1180, 1180DT, 1280, 1280DT, 1380, 1380DT, 1580, 1580DT, 1880 & 1880DT Service Manual THIS IS A MANUAL PRODUCED BY JENSALES INC. WITHOUT THE AUTHORIZATION OF FIAT OR IT S SUCCESSORS.

More information

John Deere. MODEL: 2030 Tractor JD-S-TM10S1

John Deere. MODEL: 2030 Tractor JD-S-TM10S1 John Deere MODEL: 2030 Tractor THIS IS A MANUAL PRODUCED BY JENSALES INC. WITHOUT THE AUTHORIZATION OF JOHN DEERE OR IT'S SUCCESSORS. JOHN DEERE AND IT'S SUCCESSORS ARE NOT RESPONSIBLE FOR THE QUALITY

More information

John Deere MODEL: SIn 0-349,999 JD-S-TM4301

John Deere MODEL: SIn 0-349,999 JD-S-TM4301 John Deere MODEL: 2240 SIn 0-349,999 THIS IS A MANUAL PRODUCED BY JENSALES INC. WITHOUT THE AUTHORIZATION OF JOHN DEERE OR IT'S SUCCESSORS. JOHN DEERE AND IT'S SUCCESSORS ARE NOT RESPONSIBLE FOR THE QUALITY

More information

2-135, & Chassis & Engine Chassis Only Volume 1 of 2

2-135, & Chassis & Engine Chassis Only Volume 1 of 2 White Service Manual 2-135, 2-155 & 2-180 Chassis & Engine 4-210 Chassis Only Volume 1 of 2 Service Manual THIS IS A MANUAL PRODUCED BY JENSALES INC. WITHOUT THE AUTHORIZATION OF WHITE OR IT S SUCCESSORS.

More information

900, 910, 1100 & 1110

900, 910, 1100 & 1110 Long Service Manual 900, 910, 1100 & 1110 Service Manual THIS IS A MANUAL PRODUCED BY JENSALES INC. WITHOUT THE AUTHORIZATION OF LONG OR IT S SUCCESSORS. LONG AND IT S SUCCESSORS ARE NOT RESPONSIBLE FOR

More information

John Deere. MODEL: 2020 Tractor. SIn 117,500 & Up JD-S-TM1044

John Deere. MODEL: 2020 Tractor. SIn 117,500 & Up JD-S-TM1044 John Deere MODEL: 2020 Tractor SIn 117,500 & Up THIS IS A MANUAL PRODUCED BY JENSALES INC. WITHOUT THE AUTHORIZATION OF JOHN DEERE OR IT'S SUCCESSORS. JOHN DEERE AND IT'S SUCCESSORS ARE NOT RESPONSIBLE

More information

MF205, MF205-4, MF210, MF210-4, MF220 & MF220-4 Compact

MF205, MF205-4, MF210, MF210-4, MF220 & MF220-4 Compact Massey Harris Massey Ferguson Service Manual MF205, MF205-4, MF210, MF210-4, MF220 & MF220-4 Compact Service Manual THIS IS A MANUAL PRODUCED BY JENSALES INC. WITHOUT THE AUTHORIZATION OF MASSEY HARRIS

More information

Service Manual. MF2500 Forklift

Service Manual. MF2500 Forklift Massey Harris Massey Ferguson Service Manual MF2500 Forklift Service Manual THIS IS A MANUAL PRODUCED BY JENSALES INC. WITHOUT THE AUTHORIZATION OF MASSEY HARRIS MASSEY FERGUSON OR IT S SUCCESSORS. MASSEY

More information

MF30B Tractor, Loader & Backhoe

MF30B Tractor, Loader & Backhoe Massey Harris Massey Ferguson Service Manual MF30B Tractor, Loader & Backhoe Service Manual THIS IS A MANUAL PRODUCED BY JENSALES INC. WITHOUT THE AUTHORIZATION OF MASSEY HARRIS MASSEY FERGUSON OR IT S

More information

301 0 Row Crop. and Standard

301 0 Row Crop. and Standard John Deere MODEL: 301 0 Row Crop and Standard THIS IS A MANUAL PRODUCED BY JENSALES INC. WITHOUT THE AUTHORIZATION OF JOHN DEERE OR IT'S SUCCESSORS. JOHN DEERE AND IT'S SUCCESSORS ARE NOT RESPONSIBLE FOR

More information

951B Traxcavator S/n 79H, 32F, 69H & 86J Volume 1 of 2

951B Traxcavator S/n 79H, 32F, 69H & 86J Volume 1 of 2 Caterpillar Service Manual 91B Traxcavator S/n 79H, 2F, 9H & 8J Volume 1 of 2 Service Manual THIS IS A MANUAL PRODUCED BY JENSALES INC. WITHOUT THE AUTHORIZATION OF CATERPILLAR OR IT S SUCCESSORS. CATERPILLAR

More information

7580 & 8550 Volume 1 of 2

7580 & 8550 Volume 1 of 2 Allis Chalmers Service Manual 7580 & 8550 Volume 1 of 2 Service Manual THIS IS A MANUAL PRODUCED BY JENSALES INC. WITHOUT THE AUTHORIZATION OF ALLIS CHALMERS OR IT S SUCCESSORS. ALLIS CHALMERS AND IT S

More information

401 0 Row-Crop & Standard Tractors

401 0 Row-Crop & Standard Tractors John Deere MODEL: 401 0 Row-Crop & Standard Tractors THIS IS A MANUAL PRODUCED BY JENSALES INC. WITHOUT THE AUTHORIZATION OF JOHN DEERE OR IT'S SUCCESSORS. JOHN DEERE AND IT'S SUCCESSORS ARE NOT RESPONSIBLE

More information

630, 631 & 632 Bobcat & Melroe Bobcat

630, 631 & 632 Bobcat & Melroe Bobcat Bobcat 630, 631 & 632 Bobcat & Melroe Bobcat THIS IS A MANUAL PRODUCED BY JENSALES INC. WITHOUT THE AUTHORIZATION OF BOBCAT OR IT S SUCCESSORS. BOBCAT AND IT S SUCCESSORS ARE NOT RESPONSIBLE FOR THE QUALITY

More information

John Deere. MODEL: 2030 Tractor JD-O-OMR50675

John Deere. MODEL: 2030 Tractor JD-O-OMR50675 John Deere MODEL: 2030 Tractor THIS IS A MANUAL PRODUCED BY JENSALES INC. WITHOUT THE AUTHORIZATION OF JOHN DEERE OR IT'S SUCCESSORS. JOHN DEERE AND IT'S SUCCESSORS ARE NOT RESPONSIBLE FOR THE QUALITY

More information

MODEL: 4640 & 4840 Chassis Only Volume 1 of 3

MODEL: 4640 & 4840 Chassis Only Volume 1 of 3 John Deere MODEL: 4640 & 4840 Chassis Only Volume 1 of 3 THIS IS A MANUAL PRODUCED BY JENSALES INC. WITHOUT THE AUTHORIZATION OF JOHN DEERE OR IT'S SUCCESSORS. JOHN DEERE AND IT'S SUCCESSORS ARE NOT RESPONSIBLE

More information

John Deere MODEL: SIn 0-12,999 JD-O-OMR53779

John Deere MODEL: SIn 0-12,999 JD-O-OMR53779 John Deere MODEL: 4230 SIn 0-12,999 THIS IS A MANUAL PRODUCED BY JENSALES INC. WITHOUT THE AUTHORIZATION OF JOHN DEERE OR IT'S SUCCESSORS. JOHN DEERE AND IT'S SUCCESSORS ARE NOT RESPONSIBLE FOR THE QUALITY

More information

830, 930, 1030, 1130 and 1630

830, 930, 1030, 1130 and 1630 John Deere MODEL: 830, 930, 1030, 1130 and 1630 THIS IS A MANUAL PRODUCED BY JENSALES INC. WITHOUT THE AUTHORIZATION OF JOHN DEERE OR IT'S SUCCESSORS. JOHN DEERE AND IT'S SUCCESSORS ARE NOT RESPONSIBLE

More information

955L Traxcavator S/n 64J, 71J & 85J Volume 1 of 2

955L Traxcavator S/n 64J, 71J & 85J Volume 1 of 2 Caterpillar Service Manual 955L Traxcavator S/n 64J, 71J & 85J Volume 1 of 2 Service Manual THIS IS A MANUAL PRODUCED BY JENSALES INC. WITHOUT THE AUTHORIZATION OF CATERPILLAR OR IT S SUCCESSORS. CATERPILLAR

More information

John Deere MODEL: Volume 1 of (SIn 0-33,108) JD-S-TM10S7

John Deere MODEL: Volume 1 of (SIn 0-33,108) JD-S-TM10S7 John Deere MODEL: 4430 (SIn 0-33,108) Volume 1 of 2 THIS IS A MANUAL PRODUCED BY JENSALES INC. WITHOUT THE AUTHORIZATION OF JOHN DEERE OR IT'S SUCCESSORS. JOHN DEERE AND IT'S SUCCESSORS ARE NOT RESPONSIBLE

More information

3400, 3500, 3550, 4400, 4500, 5500, & 5550 Volume 1 of 5

3400, 3500, 3550, 4400, 4500, 5500, & 5550 Volume 1 of 5 Ford Service Manual 3400, 3500, 3550, 4400, 4500, 5500, & 5550 Volume 1 of 5 Service Manual THIS IS A MANUAL PRODUCED BY JENSALES INC. WITHOUT THE AUTHORIZATION OF FORD OR IT S SUCCESSORS. FORD AND IT

More information

John Deere. MODEL: 4030 Gas & Diesel JD-O-OMR53778

John Deere. MODEL: 4030 Gas & Diesel JD-O-OMR53778 John Deere MODEL: 4030 Gas & Diesel THIS IS A MANUAL PRODUCED BY JENSALES INC. WITHOUT THE AUTHORIZATION OF JOHN DEERE OR IT'S SUCCESSORS. JOHN DEERE AND IT'S SUCCESSORS ARE NOT RESPONSIBLE FOR THE QUALITY

More information

Service Manual 344 & 384

Service Manual 344 & 384 Leyland Service Manual 344 & 384 Service Manual THIS IS A MANUAL PRODUCED BY JENSALES INC. WITHOUT THE AUTHORIZATION OF LEYLAND OR IT S SUCCESSORS. LEYLAND AND IT S SUCCESSORS ARE NOT RESPONSIBLE FOR THE

More information

980 B Wheel Loader S/n 89P1 & Up Volume 1 of 2

980 B Wheel Loader S/n 89P1 & Up Volume 1 of 2 Caterpillar Service Manual 980 B Wheel Loader S/n 89P1 & Up Volume 1 of 2 Service Manual THIS IS A MANUAL PRODUCED BY JENSALES INC. WITHOUT THE AUTHORIZATION OF CATERPILLAR OR IT S SUCCESSORS. CATERPILLAR

More information

3306 Diesel Engine S/n 8Z, 10Z, & 13Z

3306 Diesel Engine S/n 8Z, 10Z, & 13Z Caterpillar Service Manual 3306 Diesel Engine S/n 8Z, 10Z, & 13Z Service Manual THIS IS A MANUAL PRODUCED BY JENSALES INC. WITHOUT THE AUTHORIZATION OF CATERPILLAR OR IT S SUCCESSORS. CATERPILLAR AND IT

More information

26 - COOLING SYSTEM CONTENTS ENGINE COOLING - DESCRIPTION... 3 ENGINE COOLING - OPERATION... 9 COOLING SYSTEM FAULTS... 1

26 - COOLING SYSTEM CONTENTS ENGINE COOLING - DESCRIPTION... 3 ENGINE COOLING - OPERATION... 9 COOLING SYSTEM FAULTS... 1 26 - COOLING SYSTEM CONTENTS Page LAND ROVER V8 DESCRIPTION AND OPERATION ENGINE COOLING - DESCRIPTION... 3 ENGINE COOLING - OPERATION... 9 FAULT DIAGNOSIS COOLING SYSTEM FAULTS... 1 REPAIR COOLANT - DRAIN

More information

MODEL: 4040 & 4240 Tractors Volume 1 of 3

MODEL: 4040 & 4240 Tractors Volume 1 of 3 John Deere MODEL: 4040 & 4240 Tractors Volume 1 of 3 THIS IS A MANUAL PRODUCED BY JENSALES INC. WITHOUT THE AUTHORIZATION OF JOHN DEERE OR IT'S SUCCESSORS. JOHN DEERE AND IT'S SUCCESSORS ARE NOT RESPONSIBLE

More information

Service Manual. D, DD Motor Grader

Service Manual. D, DD Motor Grader Allis Chalmers Service Manual D, DD Motor Grader Service Manual THIS IS A MANUAL PRODUCED BY JENSALES INC. WITHOUT THE AUTHORIZATION OF ALLIS CHALMERS OR IT S SUCCESSORS. ALLIS CHALMERS AND IT S SUCCESSORS

More information

Operator s Manual Field Boss

Operator s Manual Field Boss White Operator s Manual 2-105 Field Boss Operator s Manual THIS IS A MANUAL PRODUCED BY JENSALES INC. WITHOUT THE AUTHORIZATION OF WHITE OR IT S SUCCESSORS. WHITE AND IT S SUCCESSORS ARE NOT RESPONSIBLE

More information

Parts Manual. Parts Manual AC-P-6080

Parts Manual. Parts Manual AC-P-6080 Allis Chalmers Parts Manual 6080 Parts Manual THIS IS A MANUAL PRODUCED BY JENSALES INC. WITHOUT THE AUTHORIZATION OF ALLIS CHALMERS OR IT S SUCCESSORS. ALLIS CHALMERS AND IT S SUCCESSORS ARE NOT RESPONSIBLE

More information

John Deere. MODEL: 450-C Crawler JD-O-OMT71338

John Deere. MODEL: 450-C Crawler JD-O-OMT71338 John Deere MODEL: 450-C Crawler THIS IS A MANUAL PRODUCED BY JENSALES INC. WITHOUT THE AUTHORIZATION OF JOHN DEERE OR IT'S SUCCESSORS. JOHN DEERE AND IT'S SUCCESSORS ARE NOT RESPONSIBLE FOR THE QUALITY

More information

3-71, 4-71 & 6-71 Series Engines Volume 1 of 2

3-71, 4-71 & 6-71 Series Engines Volume 1 of 2 Detroit Diesel Service Manual 3-71, 4-71 & 6-71 Series Engines Volume 1 of 2 Service Manual THIS IS A MANUAL PRODUCED BY JENSALES INC. WITHOUT THE AUTHORIZATION OF DETROIT DIESEL OR IT S SUCCESSORS. DETROIT

More information

John Deere. MODEL: 420 Series Volume 1 of 2

John Deere. MODEL: 420 Series Volume 1 of 2 John Deere MODEL: 420 Series Volume 1 of 2 THIS IS A MANUAL PRODUCED BY JENSALES INC. WITHOUT THE AUTHORIZATION OF JOHN DEERE OR IT'S SUCCESSORS. JOHN DEERE AND IT'S SUCCESSORS ARE NOT RESPONSIBLE FOR

More information

John Deere. MODEL: 2840 Tractor JD-O-OML32582

John Deere. MODEL: 2840 Tractor JD-O-OML32582 John Deere MODEL: 2840 Tractor THIS IS A MANUAL PRODUCED BY JENSALES INC. WITHOUT THE AUTHORIZATION OF JOHN DEERE OR IT'S SUCCESSORS. JOHN DEERE AND IT'S SUCCESSORS ARE NOT RESPONSIBLE FOR THE QUALITY

More information

941 Traxcavator S/n 16U, 70H, 80H & up

941 Traxcavator S/n 16U, 70H, 80H & up Caterpillar Service Manual 941 Traxcavator S/n 16U, 70H, 80H & up Service Manual THIS IS A MANUAL PRODUCED BY JENSALES INC. WITHOUT THE AUTHORIZATION OF CATERPILLAR OR IT S SUCCESSORS. CATERPILLAR AND

More information

510 & 515 Front End Loader

510 & 515 Front End Loader International Harvester Service Manual 510 & 515 Front End Loader Service Manual THIS IS A MANUAL PRODUCED BY JENSALES INC. WITHOUT THE AUTHORIZATION OF INTERNATIONAL HARVESTER OR IT S SUCCESSORS. INTERNATIONAL

More information

1920 & 2120 Compact Tractors Volume 1 of 2

1920 & 2120 Compact Tractors Volume 1 of 2 Ford Service Manual 1920 & 2120 Compact Tractors Volume 1 of 2 Service Manual THIS IS A MANUAL PRODUCED BY JENSALES INC. WITHOUT THE AUTHORIZATION OF FORD OR IT S SUCCESSORS. FORD AND IT S SUCCESSORS ARE

More information

2094, 2294, & 4 Wheel Drive Diesel Volume 1 of 5

2094, 2294, & 4 Wheel Drive Diesel Volume 1 of 5 J.I. Case Service Manual 2094, 2294, 3294 2 & 4 Wheel Drive Diesel Volume 1 of 5 Service Manual THIS IS A MANUAL PRODUCED BY JENSALES INC. WITHOUT THE AUTHORIZATION OF J.I. CASE OR IT S SUCCESSORS. J.I.

More information

Regulator Model

Regulator Model Parographs 162-165 Remy Lubricant No. 1960373 and reinstall. Inspect needle bearing (18) in slip ring end frame. This bearing should be renewed if its lubricant supply is exhausted; no attempt to relubricate

More information

3304 Engine S/n 43V, 46V, 48V, 78P, 9Z, 7Z & 12Z

3304 Engine S/n 43V, 46V, 48V, 78P, 9Z, 7Z & 12Z Caterpillar Service Manual 3304 Engine S/n 43V, 46V, 48V, 78P, 9Z, 7Z & 12Z Service Manual THIS IS A MANUAL PRODUCED BY JENSALES INC. WITHOUT THE AUTHORIZATION OF CATERPILLAR OR IT S SUCCESSORS. CATERPILLAR

More information

D6 & D6C Crawlers S/n 74A1, 76A1, 41A1, 71A1, 73A1, 82A1 & 96A1 & up

D6 & D6C Crawlers S/n 74A1, 76A1, 41A1, 71A1, 73A1, 82A1 & 96A1 & up Caterpillar Service Manual D6 & D6C Crawlers S/n 74A, 76A, 4A, 7A, 73A, 82A & 96A & up Service Manual THIS IS A MANUAL PRODUCED BY JENSALES INC. WITHOUT THE AUTHORIZATION OF CATERPILLAR OR IT S SUCCESSORS.

More information

955L Traxcavator S/N 8Y1, 13X1, & 57M1 Volume 1 of 3

955L Traxcavator S/N 8Y1, 13X1, & 57M1 Volume 1 of 3 Caterpillar Service Manual 955L Traxcavator S/N 8Y1, 13X1, & 57M1 Volume 1 of 3 Service Manual THIS IS A MANUAL PRODUCED BY JENSALES INC. WITHOUT THE AUTHORIZATION OF CATERPILLAR OR IT S SUCCESSORS. CATERPILLAR

More information

4366, 4386, 4568, 4586 & 4786 Chassis Only

4366, 4386, 4568, 4586 & 4786 Chassis Only International Harvester Service Manual 4366, 4386, 4568, 4586 & 4786 Chassis Only Service Manual THIS IS A MANUAL PRODUCED BY JENSALES INC. WITHOUT THE AUTHORIZATION OF INTERNATIONAL HARVESTER OR IT S

More information

MODEL: 310A and 3108 Tractor, Loader and Backhoe Volume 1 of 2

MODEL: 310A and 3108 Tractor, Loader and Backhoe Volume 1 of 2 John Deere MODEL: 310A and 3108 Tractor, Loader and Backhoe Volume 1 of 2 THIS IS A MANUAL PRODUCED BY JENSALES INC. WITHOUT THE AUTHORIZATION OF JOHN DEERE OR IT'S SUCCESSORS. JOHN DEERE AND IT'S SUCCESSORS

More information

Table 6-1. Problems and solutions with pump operations. No Fluid Delivery

Table 6-1. Problems and solutions with pump operations. No Fluid Delivery Table 6-1. and solutions with pump operations No Fluid Delivery Fluid level in the reservoir is low. Oil intake pipe or inlet filter is plugged. Air leak in the inlet line prevents priming or causes noise

More information

3400A & 3500A Payline-Hoe

3400A & 3500A Payline-Hoe International Harvester Service Manual 3400A & 3500A Payline-Hoe Service Manual THIS IS A MANUAL PRODUCED BY JENSALES INC. WITHOUT THE AUTHORIZATION OF INTERNATIONAL HARVESTER OR IT S SUCCESSORS. INTERNATIONAL

More information

John Deere. MODEL: 5448 Loader Volume 1 of 2 JD-S-TM1094

John Deere. MODEL: 5448 Loader Volume 1 of 2 JD-S-TM1094 John Deere MODEL: 5448 Loader Volume 1 of 2 THIS IS A MANUAL PRODUCED BY JENSALES INC. WITHOUT THE AUTHORIZATION OF JOHN DEERE OR IT'S SUCCESSORS. JOHN DEERE AND IT'S SUCCESSORS ARE NOT RESPONSIBLE FOR

More information

440 & 443 Skid Steer

440 & 443 Skid Steer Bobcat 440 & 443 Skid Steer THIS IS A MANUAL PRODUCED BY JENSALES INC. WITHOUT THE AUTHORIZATION OF BOBCAT OR IT S SUCCESSORS. BOBCAT AND IT S SUCCESSORS ARE NOT RESPONSIBLE FOR THE QUALITY OR ACCURACY

More information

S/N 1H019H - 1H310H Page 1 of 33 46" Cutting Deck Assembly

S/N 1H019H - 1H310H Page 1 of 33 46 Cutting Deck Assembly 1180 S/N 1H019H - 1H310H Page 1 of 33 46" Cutting Deck Assembly 1180 S/N 1H019H - 1H310H Page 2 of 33 46" Cutting Deck Assembly 1 17982 1 S Reinforcement Spindle Plate 2 618-0430 1 S Spindle Assembly w/

More information

Systems Operation Testing and Adjusting

Systems Operation Testing and Adjusting KENR6225-01 April 2008 Systems Operation Testing and Adjusting 402D-403D-404D Industrial Engine GG (Engine) GH (Engine) GJ (Engine) GK (Engine) GL (Engine) GM (Engine) GN (Engine) GP (Engine) GQ (Engine)

More information

Introduction. General Information. Systems Operation

Introduction. General Information. Systems Operation Systems Operation Introduction Reference: For illustrated Specifications, refer to the Specifications For 416, 426, 428, 436, 438, & Series II Backhoe Loaders Transmission, Form No. SENR3131. If the specifications

More information

1150B Volume 1 of 3

1150B Volume 1 of 3 J.I. Case Service Manual 1150B 1965-1978 Volume 1 of 3 Service Manual THIS IS A MANUAL PRODUCED BY JENSALES INC. WITHOUT THE AUTHORIZATION OF J.I. CASE OR IT S SUCCESSORS. J.I. CASE AND IT S SUCCESSORS

More information

Troubleshooting The Transmission Hydraulic System

Troubleshooting The Transmission Hydraulic System 416B, 426B, 428B, 436B, & 438B BACKHOE LOADERS TRANSMISSION Testing And Adjusting Troubleshooting The Transmission Hydraulic System Make reference to the following warning and pressure tap locations for

More information

TURBOCHARGER SYSTEM TURBOCHARGER TC 1

TURBOCHARGER SYSTEM TURBOCHARGER TC 1 TURBOCHARGER SYSTEM TURBOCHARGER TC1 TC2 TURBOCHARGER SYSTEM Description DESCRIPTION Systems which increase the amount of air sent to the engine are either turbocharger type (using exhaust gas to turn

More information

1992 Clutch. Eclipse, Expo/Expo LRV, Galant, Mirage, Precis, 3000GT

1992 Clutch. Eclipse, Expo/Expo LRV, Galant, Mirage, Precis, 3000GT Article Text ARTICLE BEGINNING 1992 Clutch Eclipse, Expo/Expo LRV, Galant, Mirage, Precis, 3000GT DESCRIPTION All clutches are single disc type. Pressure plate assembly uses a diaphragm spring to engage

More information

AN EXPLANATION OF CIRCUITS CARTER YH HORIZONTAL CLIMATIC CONTROL CARBURETER

AN EXPLANATION OF CIRCUITS CARTER YH HORIZONTAL CLIMATIC CONTROL CARBURETER AN EXPLANATION OF CIRCUITS CARTER YH HORIZONTAL CLIMATIC CONTROL CARBURETER The Carter Model YH carbureter may be compared with a Carter YF downdraft carbureter with the circuits rearranged to operate

More information

1110 & 1210 Compact Diesel

1110 & 1210 Compact Diesel Ford Service Manual 1110 & 1210 Compact Diesel Service Manual THIS IS A MANUAL PRODUCED BY JENSALES INC. WITHOUT THE AUTHORIZATION OF FORD OR IT S SUCCESSORS. FORD AND IT S SUCCESSORS ARE NOT RESPONSIBLE

More information

John Deere. MODEL: 2140 Volume 1 of 3 JD-S-TM4373

John Deere. MODEL: 2140 Volume 1 of 3 JD-S-TM4373 John Deere MODEL: 2140 Volume 1 of 3 THIS IS A MANUAL PRODUCED BY JENSALES INC. WITHOUT THE AUTHORIZATION OF JOHN DEERE OR IT'S SUCCESSORS. JOHN DEERE AND IT'S SUCCESSORS ARE NOT RESPONSIBLE FOR THE QUALITY

More information

TUFF TORQ TRANSAXLE. Tuff Torq Hydrostatic Transaxle. Transaxle Removal Tuff Torq

TUFF TORQ TRANSAXLE. Tuff Torq Hydrostatic Transaxle. Transaxle Removal Tuff Torq Tuff Torq Hydrostatic Transaxle Internal Service 3. Disconnect the cotter pin and the washer to the brake rod (Figure 63). Internal service information is contained in the Tuff Torq KGIA Transaxle Service

More information

MODEL: 940, 1040 and 1140

MODEL: 940, 1040 and 1140 John Deere MODEL: 940, 1040 and 1140 THIS IS A MANUAL PRODUCED BY JENSALES INC. WITHOUT THE AUTHORIZATION OF JOHN DEERE OR IT'S SUCCESSORS. JOHN DEERE AND IT'S SUCCESSORS ARE NOT RESPONSIBLE FOR THE QUALITY

More information

MODEL: 300,312,314 & 316 Hydrostatic Tractors

MODEL: 300,312,314 & 316 Hydrostatic Tractors John Deere MODEL: 300,312,314 & 316 Hydrostatic Tractors THIS IS A MANUAL PRODUCED BY JENSALES INC. WITHOUT THE AUTHORIZATION OF JOHN DEERE OR IT'S SUCCESSORS. JOHN DEERE AND IT'S SUCCESSORS ARE NOT RESPONSIBLE

More information

7010, 7020 & 7045 Volume 1 of 2

7010, 7020 & 7045 Volume 1 of 2 Allis Chalmers Service Manual 7010, 7020 & 7045 Volume 1 of 2 Service Manual THIS IS A MANUAL PRODUCED BY JENSALES INC. WITHOUT THE AUTHORIZATION OF ALLIS CHALMERS OR IT S SUCCESSORS. ALLIS CHALMERS AND

More information

Parts Manual. Parts Manual AC-P-6060

Parts Manual. Parts Manual AC-P-6060 Allis Chalmers Parts Manual 6060 Parts Manual THIS IS A MANUAL PRODUCED BY JENSALES INC. WITHOUT THE AUTHORIZATION OF ALLIS CHALMERS OR IT S SUCCESSORS. ALLIS CHALMERS AND IT S SUCCESSORS ARE NOT RESPONSIBLE

More information

1370 S/n & Up

1370 S/n & Up Operator s Manual Operator s Manual 1370 S/n 8736001 & Up THIS IS A MANUAL PRODUCED BY JENSALES INC. WITHOUT THE AUTHORIZATION OF J.I. CASE OR IT S SUCCESSORS. J.I. CASE AND IT S SUCCESSORS ARE NOT RESPONSIBLE

More information

D6 Crawler S/n 37A1 & 44A1 & up

D6 Crawler S/n 37A1 & 44A1 & up Caterpillar Service Manual D6 Crawler S/n 37A1 & 44A1 & up Service Manual THIS IS A MANUAL PRODUCED BY JENSALES INC. WITHOUT THE AUTHORIZATION OF CATERPILLAR OR IT S SUCCESSORS. CATERPILLAR AND IT S SUCCESSORS

More information

MODEL: 2440 & 2640 Tractors

MODEL: 2440 & 2640 Tractors John Deere MODEL: 2440 & 2640 Tractors THIS IS A MANUAL PRODUCED BY JENSALES INC. WITHOUT THE AUTHORIZATION OF JOHN DEERE OR IT'S SUCCESSORS. JOHN DEERE AND IT'S SUCCESSORS ARE NOT RESPONSIBLE FOR THE

More information

John Deere MODEL: 2950 JD-O-OML39652

John Deere MODEL: 2950 JD-O-OML39652 John Deere MODEL: 2950 THIS IS A MANUAL PRODUCED BY JENSALES INC. WITHOUT THE AUTHORIZATION OF JOHN DEERE OR IT'S SUCCESSORS. JOHN DEERE AND IT'S SUCCESSORS ARE NOT RESPONSIBLE FOR THE QUALITY OR ACCURACY

More information

S/N 1H019H - 1H310H Page 1 of 48 42" Cutting Deck Assembly

S/N 1H019H - 1H310H Page 1 of 48 42 Cutting Deck Assembly 1170 S/N 1H019H - 1H310H Page 1 of 48 42" Cutting Deck Assembly 1170 S/N 1H019H - 1H310H Page 2 of 48 42" Cutting Deck Assembly 4 683-0254 1 S Deck Adjustment Bracket w/ Weld Nut 9 710-0528 1 /P Hex Cap

More information

D9 & D9G Crawler S/n 66A1 to 66A3265

D9 & D9G Crawler S/n 66A1 to 66A3265 Caterpillar Service Manual D9 & D9G Crawler S/n 66A to 66A65 Service Manual THIS IS A MANUAL PRODUCED BY JENSALES INC. WITHOUT THE AUTHORIZATION OF CATERPILLAR OR IT S SUCCESSORS. CATERPILLAR AND IT S

More information

SECTION 3.00 WARNING WARNING ENGINE STARTUP AND SHUTDOWN PRESTART INSPECTION

SECTION 3.00 WARNING WARNING ENGINE STARTUP AND SHUTDOWN PRESTART INSPECTION SECTION 3.00 ENGINE STARTUP AND SHUTDOWN PRESTART INSPECTION Be sure that the clutch, circuit breaker, or other main power transmission device is disconnected. Generators develop voltage as soon as the

More information

BRAKE E

BRAKE E 8-1 GENERAL...8-2 SPECIFICATIONS...8-6 COMPONENTS...8-7 FRONT BRAKE...8-12 DISASSEMBLY INSPECTION REASSEMBLY (Pn1, Cu2 3 TON SERIES)...8-12 DISASSEMBLY INSPECTION REASSEMBLY (Pn2 3 TON SERIES)...8-17 BRAKE

More information

TILLOTSON LTD., CLASH INDUSTRIAL ESTATE, TRALEE, CO. KERRY, IRELAND PHONE: FAX:

TILLOTSON LTD., CLASH INDUSTRIAL ESTATE, TRALEE, CO. KERRY, IRELAND PHONE: FAX: TILLOTSON LTD., CLASH INDUSTRIAL ESTATE, TRALEE, CO. KERRY, IRELAND PHONE: +353 66 7121911 FAX: +353 66 7124503 e-mail: sales@tillotson.ie HS SERIES SERVICE MANUAL INTRODUCTION The demand for a miniature

More information

John Deere MODEL: 755, 855 & 955. SIn 100,001 & Up JD-O-OMM95303

John Deere MODEL: 755, 855 & 955. SIn 100,001 & Up JD-O-OMM95303 John Deere MODEL: 755, 855 & 955 SIn 100,001 & Up THIS IS A MANUAL PRODUCED BY JENSALES INC. WITHOUT THE AUTHORIZATION OF JOHN DEERE OR IT'S SUCCESSORS. JOHN DEERE AND IT'S SUCCESSORS ARE NOT RESPONSIBLE

More information

Oregon Fuel Injection

Oregon Fuel Injection Cummins PT Fuel Pump Diagnostic No Start, with no smoke 1. This could be caused by the fuel pump not turning or a seized gear pump. Remove the fuel supply hose and the fuel inlet fitting from the gear

More information

220, 222, 224, 444 & 644 Compact

220, 222, 224, 444 & 644 Compact J.I. Case Service Manual 220, 222, 224, 444 & 644 Compact Service Manual THIS IS A MANUAL PRODUCED BY JENSALES INC. WITHOUT THE AUTHORIZATION OF J.I. CASE OR IT S SUCCESSORS. J.I. CASE AND IT S SUCCESSORS

More information

MF350, MF355, MF360, MF365, MF375, MF383,,F390, MF390T, MF398 & MF399

MF350, MF355, MF360, MF365, MF375, MF383,,F390, MF390T, MF398 & MF399 Massey Harris Massey Ferguson Operator s Manual MF350, MF355, MF360, MF365, MF375, MF383,,F390, MF390T, MF398 & MF399 Operator s Manual THIS IS A MANUAL PRODUCED BY JENSALES INC. WITHOUT THE AUTHORIZATION

More information

3388, 3588, 3788, 6388, 6588 & 6788 Volume 1 of 2

3388, 3588, 3788, 6388, 6588 & 6788 Volume 1 of 2 International Harvester Service Manual 3388, 3588, 3788, 6388, 6588 & 6788 Volume 1 of 2 Service Manual THIS IS A MANUAL PRODUCED BY JENSALES INC. WITHOUT THE AUTHORIZATION OF INTERNATIONAL HARVESTER OR

More information

RELEASING PRESSURE IN THE HYDRAULIC SYSTEM,

RELEASING PRESSURE IN THE HYDRAULIC SYSTEM, Testing And Adjusting Introduction NOTE: For Specifications with illustrations, make reference to SPECIFICATIONS for 225 EXCAVATOR HYDRAULIC SYSTEM, Form No. SENR7734. If the Specifications are not the

More information

Troubleshooting the Transmission Hydraulic System

Troubleshooting the Transmission Hydraulic System Testing and Adjusting IT28F INTEGRATED TOOLCARRIER POWER TRAIN Testing And Adjusting Introduction Reference: For Specifications with illustrations, refer to SENR5974, IT28F Integrated Toolcarrier Power

More information

Installation Manual. Model T675A Engine Brakes. For Mack 6 Cylinder, 2 valve Head ENDT-673, 675, 676 & E6 Series Engines.

Installation Manual. Model T675A Engine Brakes. For Mack 6 Cylinder, 2 valve Head ENDT-673, 675, 676 & E6 Series Engines. Engine Brakes Installation Manual Model T675A Engine Brakes For Mack 6 Cylinder, 2 valve Head ENDT-673, 675, 676 & E6 Series Engines TecBrake P.O. Box 27822 Houston, Texas 77227 INSTALLATION MANUAL TECBRAKE

More information

John Deere. MODEL: 410 Backhoe Loader JD-O-OMT66840

John Deere. MODEL: 410 Backhoe Loader JD-O-OMT66840 John Deere MODEL: 410 Backhoe Loader THIS IS A MANUAL PRODUCED BY JENSALES INC. WITHOUT THE AUTHORIZATION OF JOHN DEERE OR IT'S SUCCESSORS. JOHN DEERE AND IT'S SUCCESSORS ARE NOT RESPONSIBLE FOR THE QUALITY

More information

John Deere. MODEL: 350C Crawler Loader, Bulldozer JD-O-OMT79469

John Deere. MODEL: 350C Crawler Loader, Bulldozer JD-O-OMT79469 John Deere MODEL: 350C Crawler Loader, Bulldozer THIS IS A MANUAL PRODUCED BY JENSALES INC. WITHOUT THE AUTHORIZATION OF JOHN DEERE OR IT'S SUCCESSORS. JOHN DEERE AND IT'S SUCCESSORS ARE NOT RESPONSIBLE

More information

Illustrated Parts List Vanguard to Compliance

Illustrated Parts List Vanguard to Compliance Non-Compliance Illustrated Parts List Vanguard Model Series 104700 to 104799 FORM MS-9878 7/93 REPLACES FORM MS-9878 5/92 FILE IN SECT. 2 OF SERVICE MANUAL 104700 to 104799 Compliance TYPE NUMBERS 0101,

More information

Troubleshooting, Service Tips, And Major Improvements For Hydrostatic Transmissions (Special Edition){3200}

Troubleshooting, Service Tips, And Major Improvements For Hydrostatic Transmissions (Special Edition){3200} Page 1 of 75 Troubleshooting, Service Tips, And Major Improvements For Hydrostatic Transmissions (Special Edition){3200} 943, 953, 963, 973 Loaders Introduction The hydrostatic transmissions used in 943,

More information

TURBOCHARGER Toyota Celica DESCRIPTION OPERATION TURBOCHARGING SYSTEMS All Models

TURBOCHARGER Toyota Celica DESCRIPTION OPERATION TURBOCHARGING SYSTEMS All Models TURBOCHARGER 1988 Toyota Celica 1988 TURBOCHARGING SYSTEMS All Models DESCRIPTION Most models use a water-cooled turbocharger, mounted directly to the exhaust manifold with a wastegate assembly attached

More information

MODEL: 112 Lawn & Garden Tractor SIN 250,001 & Up

MODEL: 112 Lawn & Garden Tractor SIN 250,001 & Up John Deere MODEL: 112 Lawn & Garden Tractor SIN 250,001 & Up THIS IS A MANUAL PRODUCED BY JENSALES INC. WITHOUT THE AUTHORIZATION OF JOHN DEERE OR IT'S SUCCESSORS. JOHN DEERE AND IT'S SUCCESSORS ARE NOT

More information

John Deere. MODEL: 1010 Gasoline Wheel Tractor JD-O-OMT15504

John Deere. MODEL: 1010 Gasoline Wheel Tractor JD-O-OMT15504 John Deere MODEL: Gasoline Wheel Tractor THIS IS A MANUAL PRODUCED BY JENSALES INC. WITHOUT THE AUTHORIZATION OF JOHN DEERE OR IT'S SUCCESSORS. JOHN DEERE AND IT'S SUCCESSORS ARE NOT RESPONSIBLE FOR THE

More information

TILLOTSON LTD., CLASH INDUSTRIAL ESTATE, TRALEE, CO. KERRY, IRELAND PHONE: FAX:

TILLOTSON LTD., CLASH INDUSTRIAL ESTATE, TRALEE, CO. KERRY, IRELAND PHONE: FAX: TILLOTSON LTD., CLASH INDUSTRIAL ESTATE, TRALEE, CO. KERRY, IRELAND PHONE: +353 66 7121911 FAX: +353 66 7124503 e-mail: sales@tillotson.ie SERIES SERVICE MANUAL INTRODUCTION The gasoline engine industry

More information

Section 35 Chapter 2 HYDRAULIC SYSTEM HOW IT WORKS AND TROUBLESHOOTING NH

Section 35 Chapter 2 HYDRAULIC SYSTEM HOW IT WORKS AND TROUBLESHOOTING NH Section 35 Chapter HYDRAULIC SYSTEM HOW IT WORKS AND TROUBLESHOOTING 6-80NH TABLE OF CONTENTS GENERAL INTRODUCTION... 35-3 Hydraulic Pumps... 35-3 Standard Flow PFC Pump Layout... 35-5 MegaFlow PFC Pump

More information