John Deere. MODEL: 2030 Tractor JD-S-TM10S1

Transcription

1 John Deere MODEL: 2030 Tractor THIS IS A MANUAL PRODUCED BY JENSALES INC. WITHOUT THE AUTHORIZATION OF JOHN DEERE OR IT'S SUCCESSORS. JOHN DEERE AND IT'S SUCCESSORS ARE NOT RESPONSIBLE FOR THE QUALITY OR ACCURACY OF THIS MANUAL. TRADE MARKS AND TRADE NAMES CONTAINED AND USED HEREIN ARE THOSE OF OTHERS, AND ARE USED HERE IN A DESCRIPTIVE SENSE TO REFER TO THE PRODUCTS OF OTHERS. JD-S-TM10S1

2 John Deere 2030 Tractor TECHNICAL MANUAL John Deere 2030 Tractor TM1051 (01 FEB86) John Deere Tractor Works TM1051 (01 FEB86)

3 1 CONTENTS SECTION 10 - GENERAL Group 5 - General Tractor Specifications Group 10 - Predelivery, Delivery, and After-Sale Services Group 15 - Tune-Up and Adjustment Group 20 - Lubrication Group 25 - Separation Group 30 - Specifications and Special Tools SECTION 20 - ENGINE Group 5 -, Diagnosis, and Tests Group 10 Cylinder Head, Valve Train, Camshaft, and Timing Gear Train Group 15 - Cylinder Block, Liners, Pistons, and Rods Group 20 Crankshaft, Main Bearings, and Flywheel Group 25 Lubrication System Group 30 Cooling System Group 35 Governor Group 40 Specifications and Special Tools SECTION 30 - FUEL SYSTEM Group 5 - Diagnosing Malfunctions (U.S. Group 10 - Air Intake System (U.S. Group 15 - Diesel Fuel System (U.S. Group 20 - Gasoline Fuel System (U.S. Group 25 - Control Linkage (U.S. Group 30 - Diagnosing Malfunctions (Mannheim Group 35 - Tank, Transfer Pump, Filter and Air Cleaner Group 40 - Roto Diesel Fuel Injection Pump Group 45 - Fuel Injection Nozzles (Mannheim Group 50 - Cold Weather Starting Aid (Mannheim Group 55 - Speed Control Linkage (Mannheim Group 60 - Specifications and Special Tools SECTION 40 - ELECTRICAL SYSTEM Group 5 - Information and Diagrams (U.S. Group 10 - Charging Circuit (U.S. Group 15 - Starting Circuit (U.S. Group 20 - Ignition Circuit (U.S. Group 25 - Lighting and Accessory Circuits (U.S TRACTOR TECl:-iNICAL MANUAL Group 30 - Diagnosing Malfunctions (Mannheim Group 35 - Components and Wiring Diagram Group 40 - Bosch Starting Motor (Mannheim Group 45 - Bosch Alternator and Regulator Group 50 - Specifications and Special Tools SECTION 50 - POWER TRAIN Group 5 - Clutches (U.S. Group 6 - Transmission Clutch and Clutch Linkage Group 10 - Hi-Lo Shift Unit Group 15 - Reverser Group 20 - Collar Shift Transmission Group 25 - Differential Group 30 - Final Drive Group 35 - Continuous and Transmission PTO Group 40 - Independent PTO Group 45 - Belt Pulley Group 50 - Specifications and Special Tools SECTION 60 - STEERING AND BRAKES Group 5 - SECTION 70 - HYDRAULIC SYSTEM Group 5, Diagnosis and Tests Group 10 - Group 15 Group 20 - Group 25 Group 30 - Group 35 Group 40 - Miscellaneous Hydraulic Components Hydraulic Pumps Steering System Hydraulic Brakes Rockshaft System Selective Control Valve, Breakaway Couplers, and Remote Cylinders Specifications and Special Tools SECTION 80 - MISCELLANEOUS Group 5 - Front Axle (U.S. Group 10 - Front! Axle I Group 15 - Specifications and Special Tools All information, illustrations and speeifieations contained in this technical manual are based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice.

4 General 10 Specifications 5-1 Section 10 GENERAL CONTENTS OF THIS SECTION GROUP 5 - SPECIFICATIONS General Tractor Specifications.... GROUP 10 - PREDELIVERY, DELIVERY, AND AFTER-SALE SERVICES Predelivery Service. Del ivery Service.... After-Sale Inspection GROUP 15 - TUNE-UP Preliminary Engine Testing Engine Tune-Up.. Final Engine Test Tractor Tune-Up GROUP 20 - LUBRICATION Lubrication Chart.... Engine Lubricating Oils Greases... Storing Lubricants.. GROUP 25 - SEPARATION Separating Engine from Clutch Housing Separating Clutch Housing from Transmission Case.... Separating Tractor Front End from Engine. Removing Engine Removing Final Drive Assembly. GROUP 30 - SPECIFICATIONS AND SPECIAL TOOLS Group 5 GENERAL TRACTOR SPECIFICATIONS Gasoline ENGINE Maximum PTO horsepower" Number of cylinders... 4 Bore and stroke, inches x 4.33 Displacement in cubic inches..219 Compression ratio to 1 Firing order Intake valve clearance in. Exhaust valve clearance.. Slow idle.. Fast idle in..600 rpm. 26S0 rpm "'Official test at 2500 engine rpm PTO rpm) *~ 16.2 to 1 on Mannheim tractors ***650 rpm on Mannheim tractors Diesel x to 1 ** in. O.01S-in. SOD rpm*** 2650 rpm (650 or 1210 ELECTRICAL SYSTEM Battery dry voltage... Battery specific gravity at full charge (corrected to SO F). Battery terminal grounded 12 volts negative CAPACITIES (U.S. Standard Measures) Fuel tank gals. Cooling system 12 qts. Crankcase (including filter). 6 qts. Transmission-hydraulic system 10 gals. On Mannheim tractors Dry system.9.5 gals. At service intervals.74 gals. Belt pulley. 2-1/2 pts. CLUTCH.. Single or dual stage, spring-loaded, dry disk, foot-operated.

5 TM-1051 (Aug-73) General 10 Separation 25-1 Group 25 SEPARATION SEPARATING ENGINE FROM CLUTCH HOUSING Remove right-hand or left-hand cowl. Disconnect battery cable and ground strap. Remove battery, side grille screens, hood, muffler, and front ballast (if used). Drain cooling system. Fig. 2-Left-Hand Separation Procedures 8. Disconnect temperature gauge sensing bulb from engine: Fig. I-Right-Hand Separation Procedures 1. Remove clamps securing hydraulic oil pipes (Fig. 1). Remove tool box and side frames (if used). 2. Disconnect hydraulic pump pressure pipe at connector. 3. Remove 'retaining clamp from pump inlet and reservoir return pipes. Remove power steering pressure pipe. 9. Disconnect speed control rod, choke cable, carburetor or injection pump solenoid wire or fuel shut-off rod. Remove wiring bands that fasten wiring to fuel pipe. Disconnect underneath exhaust. 10. Disconnect steering drag link rod from steering arm. Install JDG-9 support stand (Fig. 3). Place a floor jack under the rear portion of clutch housing. /\. CAUTION: Install a wood block between front.. axle and engine front support on both sides of tractor to prevent assembly from tipping. 4. Disconnect battery cable and wiring harness from starter solenoid. Disconnect wiring harness at oil pressure switch, ignition coil, alternator, and fuel gauge sending unit connector. Remove wiring band from harness. Disconnect ether starting aid pipe (diesel). 5. Disconnect tachometer cable, and remove from clutch housing. 6. Disconnect hydraulic oil reservoir vent hose from top of reservoir, and remove hose from support clamp. 7. Remove the two cowl-to-flywheel housing cap screws (Fig. 2). Fig. 3-Engine Separated From Clutch Housing

6 ;TM-l0Sl (Nov-74) Engine and Diagnosis Section 20 ENGINE CONTENTS OF TH IS SECTION GROUP 5 - GENERAL INFORMATION AND DIAGNOSIS Diagnosing Malfunctions GROUP 10 - CYLINDER HEAD, VALVES, CAMSHAFT AND TIMING GEAR TRAIN 10-1 Diagnosing Malfunctions Cylinder Head and Valves Repair Adjusting Valve Clearance Camshaft Timing Gear Train Checking Gear Backlash Idler Gears Balancer Shafts Assembly 10-8 GROUP 15 - CYLINDER BLOCK, LINERS, PISTONS AND RODS Diagnosing Malfunctions Pistons... Piston Rings Rods Block Liners Deglazing Liners s GROUP 20 - CRANKSHAFT, MAIN BEARINGS AND FLYWHEEL Diagnosing Malfunctions Checking Crankshaft End Play I nspection and Repair Crankshaft... Main Bearings... Rear Crankshaft Oil Seal and Wear Ring Assembly Front Cran kshaft Oil Seal GROUP 25 - LUBRICATION SYSTEM Diagnosing Malfunctions I nspection and Repair Oil Pump Oil Pump Oil Filter Oil Pressure Regulating Valve 25-2 Adjusting Engine Oil Pressure 25-3 GROUP 30 - COOLING SYSTEM Diagnosing Malfunctions Radiator and Fan Belt... Water Pump.... Water Manifold and Thermostat. Specifications.... GROUP35 - GASOLINE ENGINE GOVERNOR... Diagnosing Malfunctions Governor GROUP 40 - SPECI FICATIONS AND SPECIAL TOOLS Cylinder Head, Valves, Camshaft and Timing Gear Train Cylinder Block, Liners and Pistons Crankshaft, Main Bearings and Flywheel Lubrication System Cooling System Gasoline Engine Governor Engine Break-In Special Tools

7 20 Engine 30-2 Cooling System Tractor WATER PUMP Disconnect electrical wiring and remove alternator. Remove fan and pulley. Drain cooling system and remove inlet and outlet pipes from the water pump. On later model diesel engines, disconnect oil cooler inlet and outlet pipes. Remove water pump. Press bearing, seal and impeller from pump housing with JD262 special tool. Be sure that tool locates on outer race of bearing. Fig. 3-Removing Impeller SPEC IAL TOOL 5. Loose or defective rubber cup. 6. Failed bearing. Leakage at the drain hole in the pump housing usually indicates a leaking seal. Replace seal, rubber cup, and ceramic insert as necessary. Assembly Use JD-262 Tool to press bearing and shaft assembly into housing until outer metal case is flush with housing. Fig. 2-Removing Bearing, Seal, and Impeller Press the bearing from the impeller (Fig. 3). I nspection and Repair Inspect pump parts for wear or damage. Replace as necessary. Pump leakage can be caused by one or more of the following conditions: 1. Cracked housing. 2. Scratched, damaged, or worn seal. 3. Damaged impeller bore. Fig. 4-Pump Seal I nstall water pump seal over the shaft and in the pump housing. The wide portion of the seal inner diameter should be toward the impeller. 4. Cracked, loose, or damaged ceramic insert.

8 Fuel Systems 30 Diagnosing Malfunctions 5-1 Section 30 FUEL SYSTEMS CONTENTS OF THIS SECTION GROUP 5-DIAGNOSING MALFUNCTIONS (U.S GROUP 10-AIR INTAKE SYSTEM (U.S I nspection and Service Restriction Indicator Testing I ndicator Operation GROUP 15-DIESEL FUEL SYSTEM (U.S. Fuel Tank Repair Fuel Pump.... Diagnosing Malfunctions Repair Fuel Filter Bleeding Fuel System Fuel Injection Pump Repair Adjusting Automatic Speed Advance Fuel I njection Nozzles Diagnosing Malfunctions Repair GROUP 20-GASOLINE FUEL SYSTEM (U.S. Fuel Tank.. Repair... Fuel Pump Diagnosing Malfunctions.... Repair.... Fuel Filter.. Repair Carburetor Operation Diagnosing Malfunctions Repair Adjustments GROUP 25-CONTROL LINKAGE (U.S. Diesel Speed Control Linkage I nstallation and Adjustment 25-1 Diesel Fuel Shut-Off Control Operation and Adjustment Gasoline Speed Control Linkage I nstallation and Adjustment GROUP 30-DIAGNOSING MALFUNCTIONS Diagnosing malfunctions

9 30 Fuel Systems 5-2 Diagnosing Malfunctions Tractor CONTENTS OF THIS SECTION (Continued) GROUP 35-TANK, TRANSFER PUMP, FILTER, AND AIR CLEANER Fuel tank... General information. Repair.. Fuel transfer pump. General information. Diagnosing malfunctions. Repair Fuel filter. General information.... Repair. Dry-type air cleaner.. General information. Repair Inspecting air intake system GROUP 40-ROTO DIESEL INJECTION PUMP General information Repair and adjustment 40-5 GROUP 45-INJECTION NOZZLES General information Diagnosing malfunctions... Repair GROUP 50-COLD WEATHER STARTING AID General information Repair GROUP 55-SPEED CONTROL LINKAGE.... and Dissassembly.... Repair.... Assembly and.... Adjusting Speed Control Linkage GROUP 60-SPECIFICATIONS AND SPECIAL TOOLS Specifications Special Tools

10 Electrical System 40 Information and Diagrams 5-1 Section 40 ELECTRICAL SYSTEM CONTENTS OF THIS SECTION GROUP 5 - INFORMATION AND DIAGRAMS (U.S. TRACTORS) Harness Replacement Wiring Diagrams Electrical Remote Control GROUP 10 - CHARGING CIRCUIT (U.S. TRACTORS) Diagnosis and Tests Repair Assembly GROUP 15 - STARTING CIRCUIT (U.S. TRACTORS) Diagnosis and Tests Start-Safety Switch Adjustment Repair Assembly GROUP 20 - IGNITION CIRCUIT (U.S. TRACTORS) Diagnosis and Tests Repair... Tests After Assembly Timing Distributor GROUP 25 - LIGHTING AND ACCESSORY CIRCUITS (U. S. TRACTORS) Lights.... Turn Signals.... Accessories and Instruments.... GROUP 30 - DIAGNOSING MALFUNCTIONS (MANNHEIM TRACTORS) Batteries.... Alternator.... Charging Circuit.... Starting Motor.... Headlights.... Controls GROUP 35 - COMPONENTS AND WIRING DIAGRAMS (MANNHEIM TRACTORS) Batteries Controls and Instruments.... Lights.... Cables and Wires.... Wiring Diagrams.... Specifications GROUP 40 - BOSCH STARTING MOTOR (MANNHEIM TRACTORS) Disassembly... ' 40-1 Repair Assembly... " Lubrication GROUP 45 - BOSCH ALTERNATOR AND REGULATOR (MANNHEIM TRACTORS) Alternator Disassembly Testing and Repair Assembly Output test Regulator GROUP 50 - SPECIFICATIONS AND SPECIAL TOOLS Batteries Circuit Breakers Charging Circuit (U. S Starting Circuit (U. S Ignition Circuit Lighting and Accessory Circuit Starting Circuit (Mannheim Tractors Charging Circuit Special Tools Litho in U. S.A.

11 Power Train 50 Clutches 5-1 CONTENTS OF THIS SECTION Section 50 POWER TRAIN GROUP 5 - CLUTCHES (U. S. Single State Clutch.... Diagnosing Malfunctions. Auburn Clutch Repair Assembly... Adjustment... Angle Link Clutch. Repair. Assembly Adjustment Dual Stage Clutch. Repair... Assembly... Adjustment Clutch Housing and Controls Repair GROUP 6 - TRANSMISSION CLUTCH AND CLUTCH LINKAGE Diagnosing Malfunctions... Clutch Linkage Repair Adjustment Transmission Clutch Disassembly Repair Assembly Adjustment GROUP 10 - HI-LO SHIFT UNIT Testing and Diagnosis Repair Assembly Control Valve GROUP 15 - REVERSER.... Testing Diagnosing Malfunctions GROUP 15 - REVERSER-Cont. Repair Adjustments GROUP 20 - COLLAR SHIFT TRANSMISSION Diagnosing Malfunctions Inspection and Repair GROUP 25 - DIFFERENTIAL.... Diagnosing Malfunctions... Inspection and Repair.. Adjustment.... GROUP 30 - FINAL DRIVE.. Diagnosing Malfunctions Repair.... Assembly.... Adjusting Axle Bearings.... GROUP 35 - CONTINUOUS RUNNING PTO.... Diagnosing Malfunctions Repair.... Assembly.... GROUP 45 - BELT PULLEY.... Rep~r.... Assembly and Adjustment GROUP 40 - INDEPENDENT PTO Testing Diagnosing Malfunctions Repair GROUP 50 - SPECIFICATIONS AND SPECIAL TOOLS Specifications Special Tools Litho in US.A.

12 TM-1051 (Aug-73) Hydraulic System 70, Diagnosis, and Tests 5-1 CONTENTS OF TH IS SECTION Section 70 HYDRAULIC SYSTEM GROUP 5 - GENERAL INFORMATION, DIAGNOSIS AND TESTI NG.... General Testing.... General Diagnosis.... GROUP 10 - MISCELLANEOUS HYDRAULIC COMPONENTS Filter Oil Filter Relief Valve Surge Relief Valve Inlet Line Check Valve Pressure Control Valve.. Auxiliary Reservoir.. Oil Cooler GROUP 15 - HYDRAULIC PUMPS Transmission Pump Diagnosing Malfunctions Testing Repair... Main Pump... Operation... Test and Diagnosis and Repair Adjustment GROUP 20 - POWER STEERING General I nformation and Operation Diagnosis and Tests Steering Valve and Repair Steering Valve Adjustment GROUP 25 - HYDRAULIC BRAKES General I nformation and Operation Brake Valve Inspection and Repair. Brake Valve and Assembly... Pressure Plate, Facing, and Disks Brake Pedal Adjustment.. GROUP 30 - ROCKSHAFT SYSTEM Operation.... Diagnosis and Tests Repair Load Control Mechanism Assembly Adjustment 3-Point Hitch and Ouik-Coupler GROUP 35 - SELECTIVE CONTROL VALVE, BREAKAWAY COUPLER AND REMOTE CYLI NDER General I nformation and Diagnosis Selective Control Valve... Operation.... Diagnosis and Tests '.. I nspection and Repair... Assembly.... Adjustment.... Breakaway Coupler Remote Cylinder GROUP 40 - SPECIFICATIONS AND SPECIAL TOOLS General Specifications... Miscellaneous Components Hydraulic Pumps.. Power Steering Hydraulic Brakes.... Rockshaft.... Selective Control Valves. Special Tools

13 Miscellaneous 80 Front Axle 5-1 CONTENTS OF THIS SECTION Section 80 MISCELLANEOUS GROUP 5 - FRONT AXLE Repair ~ GROUP 10 - FRONT AXLE Repair and Adjustment Specifications GROUP 15 - FRONT AND REAR WHEELS Front Wheels GENERAL INFORMATION The front axle assembly consists of the front axle. knee assembly. spindle and knuckle assembly. steering arms. steering bellcrank. and tie rods. The complete assembly pivots on the front and rear pivot pins. which are fastened to the front end support. Remove the front axle assembly if new pivot pins or bushings are to be installed. Repair Adjusting Front Wheel Bearings... Rear Wheels Repair GROUP 20 - DE LUXE SEAT Repair GROUP 25 - SPECIFICATIONS AND SPECIAL TOOLS Group 5 FRONT AXLE Remove the colter pin and slotted nut (Fig. 1) from the axle mounting bolt. Disconnect the drag link from the steering bellcrank. Place a metal stand or floor jack under the axle assembly to support the axle during removal. REMOVAL Fig. 2-Removing Front Axle Assemoly Fig. I- Procedure Install a JOG-3 lift bracket (Fig. 2). and raise the front end of tractor just enough to remove the weight from the axle assembly.