900, 910, 1100 & 1110

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1 Long Service Manual 900, 910, 1100 & 1110 Service Manual THIS IS A MANUAL PRODUCED BY JENSALES INC. WITHOUT THE AUTHORIZATION OF LONG OR IT S SUCCESSORS. LONG AND IT S SUCCESSORS ARE NOT RESPONSIBLE FOR THE QUALITY OR ACCURACY OF THIS MANUAL. TRADE MARKS AND TRADE NAMES CONTAINED AND USED HEREIN ARE THOSE OF OTHERS, AND ARE USED HERE IN A DESCRIPTIVE SENSE TO REFER TO THE PRODUCTS OF OTHERS. LO-S-900+

2 Service Manual. LONG 900/910, 1100/1110 Tractors - LONG MFG. N.C. INC. HOME OFFICE TARBORO N C Box 1139 (1907 N. Main St.), Tarboro, North Carolina Tel. (919) Box 918 (2610 Hwy. 77 North), Carrollton, Texas Tel. (214) Box 3928 (3863 W. River Dr.), Davenport, Iowa Tel. (319) Box 167 (Hwy. U.S. 41 South), Tifton, Georgia Tel. (912) Box (1920 Channel Ave.), Memphis, Tennessee Tel. (901) Box N (Co. Rt. 54), Central Square, New York Tel. (315) Part No

3 TABLE OF CONTENTS SECTION TITLE PAGE SAFETy CAPACiTIES ENGINE HOOD AIR CLEANER Pre-Cleaner Bowl Oil Bath Air Cleaner Housing COOLING SYSTEM..., Radiator Replacement Fan Belt Tension Water Pu mp Removal Water Pump Disassembly and Repair Thermostat Thermostat Replacement Cooling System Troubleshooting FUEL SUPPLY SySTEM Injection Pump Removal Injection Pu mp I nstaliation Fuel Injection Commencement Timing Check Fuel Pump Fuel Supply Pump Delivery Pin Replacement..., Injector Injector Removal Injector Nozzle Cleaning Injector Pressure Setting Injector Troubleshooting Twin Fuel Filter Element Replacement Single Fuel Filter Element Replacement Fuel Supply System Bleeding Fuel Supply System Troubleshooting ENGINE LUBRICATION SYSTEM Centrifugal Oil Filter Centrifugal Oil Filter Removal Oil Pump Removal Oil Pump Disassembly Pressure Relief Valve Disassembly Engine Lubrication System Troubleshooting CYLINDER HEAD Valve Mechanism Disassembly & Valve Spring Replacement Cylinder Head Removal Cylinder Head Replacement Valve Lapping Valve Clearance Check and Adjustment Engine Troubleshooting CRANKSHAFT AND PISTON SYSTEM (RECIPROCATING PARTS) Connecting Rod and Piston Removal Piston Pin Replacement Piston Ring Replacement

4 ,.j 9. 4 Cylinder Liner Removal and Replacement Cylinder Block Front Cover Removal Cylinder Block Rear Cover Removal Crankshaft Removal Crankshaft Troubleshooting Piston, Ring, & Liner Specifications and Requirements VALVE TIMING GEAR Injection Pump Removal Valve Timing Gear Removal, Replacement, and Adjustment Valve Timing Gear Troubleshooting CLUTCH Tractor Separation Between Engine and Intermediate Gearbox Clutch Removal Clutch Disassembly Clutch Reassembly Flywheel Removal Clutch Remounting on the Flywheel Clutch Pedal Setting Clutch Troubleshooting FRONT AXLE Front Axle Removal Front Axle Bracket Removal Stub Axle Removal Stub Axle Disassembly Front Wheel Track Setting Front Wheel Toe-In Front Axle Troubleshooting STEERING GEAR Power Steering With Hydraulic Circuit Steering Gear Power Steering Power Steering Removal Power Steering Disassembly Toothed Segment and Main Lever Removal Steering Wheel Play Setting Hydraulic Circuit (Power Steering) Gear Type Pump Removal from the Intermediate Gearbox Oil Reservoir and Low-Pressure Strainer- Fitted Oil Filter Removal Low-Pressure Strainer-Fitted Oil Filter Cleaning Steeri ng Shaft Articulated Joint Shaft Disassembly Steering Shaft Disassembly Shaft II Disassembly Shaft I Disassembly Power Steering Troubleshooting..., ELECTRICAL EQUIPMENT Alternator Alternator 14V, 35A Specifications Alternator Troubleshooting Voltage Regulator Mechanical Adjustment Voltage Regulator Installation Regulator Servicing Starter

5 14. 9 Starter Removal Starter Disassembly Starter Reassembly Starter Troubleshooting BRAKES Hand Brake Disassembly Hand Brake Setting Brake Master Cylinder Disassembly Pressure Compensator Disassembly Brake Slave Cylinder Removal and Disassembly ~ Brake Disc and Friction Lining Replacement Foot Brake Control Adjustment Brake System Bleeding Brake Troubleshooting REAR AXLE Tractor Separation Between the Gearbox and the Rear Axle Differential Mechanism Disassembly Differential Mechanism Interlocking Pullrod Length Adjustment Differential Mechanism Disassembly Drive Pinion Shaft Disassembly Final Drive Gear Train Meshing Trace and Blacklash Setting..., Differential Mechanism Troubleshooting FINAL DRIVE REDUCTION GEAR Reduction Gear Removal Differential Mechanism Shaft Disassembly Reduction Gear Disassembly... :' Differential Pinion Removal Torque Amplifier and Synchronizing Brake Synchronizer Brake Disassembly and Torque Amplifier Planet Pinion Removal Drum, Piston, and Disc Disassembly Torque Booster Cover Disassembly Torque Booster Brake Band Clearance Setting Synchronizer Brake Adjustment Hydraulic Control System and PTa Shaft Clutch Removal Hydraulic Control System Removal Torque Booster Troubleshooting GEARBOX...,...,..., Gearbox Cover Removal Gearbox Cover Disassembly Gearbox Rear Cover Removal Reduction Gear Layshaft Removal Reduction Driven Gear Shaft Removal Reverse Twin Gear Removal Disassembly of Central Part of the PTa Shaft Driven Shaft Removal Layshaft Disassembly REAR POWER TAKE-OFF SHAFT PTa Shaft Clutch Removal PTa Shaft Clutch Disassembly..., PTa Shaft Drivi ng Part Removal PTa Shaft Update - MO PTa Shaft Update - MO

6 20 INTERMEDIATE TRANSMISSION BOX Disengage Bearing Removal Engaging Fork Removal Tractor Separation Torque Booster and PTO Shaft Clutch Pump Removal Torque Booster and PTO Shaft Clutch Pump Disassembly Hydraulic Power Lift Pump Disassembly Disassembly of Front Part of the PTO Shaft and Speed Control Unit HYDRAULIC SYSTEM Hydraulic Lift Operation Position Control Draft Control Mixed Control Hydraulic Power Lift Control Hydraulic Distributor Hydraulic Power Lift Gear Pump Impulse Meter Hydraulic Power Lift Pump Removal Hydraulic Power Disassembly Control Mechanism Disassembly Complete Hydraulic Power Lift Casing Disassembly Impulse Linkage Disassembly Impulse Meter Oscillation Damper Disassembly Distributor Disassembly Distributor Throttle Valve Disassembly Hydraulic Power Lift Adjustment Impulse Linkage Adjustment..., Control Lever Shaft Adjustment Maximum Lift Arm Lift Adjustment Control Action Setting Impulse Meter Performance Setting Vibration Damper Setting Primary Arm Tension Setting Spring Setting THREE-POINT IMPLEMENT LINKAGE SYSTEM Shackle Removal RH Shackle Removal... : Bottom Link Retractable End Piece Disassembly Complete Console Removal Swinging Hitch Disassembly DRIVER'S SEAT Driver's Seat Adjustment Servicing TURBOCHARGER Principles of Operation Routine Turbocharger Maintenance Installing a New Turbocharger Reinstalling The Turbocharger After Checking Trouble Shooting TOOLS INDEX

7 NUMBER LIST OF ILLUSTRATIONS' TITLE Front of Tractor... Air Cleaner... Radiator Mounting.... Water Pump and Fan.... Water Pump, Exploded View.... Fuel Supply System... ;.... Injection Pump.... No.1 Cylinder Piston.... Fuel Injection Commencement Timing Check.... Fuel Supply Pump, Exploded View... ".. ".. ".... Injector, Exploded View.... Twin Fuel Filter.. "...,.... Lubrication System.... Oil Pump, Exploded View.... Oil Filter, Exploded View... Oil Sump.... Valve Spring Replacement... ". Sequence for Tightening Cylinder Head Securing Nuts.... Lapping the Valves.... Valve Clearance Setting.... Reciprocating System, Exploded View.... Piston... ".... Valve-Timing Gear System, Exploded View...,.... Injection Pump Drive Elements, Exploded View.... Valve Timing Gear Position...,.... Clutch, Exploded View...,...,.... Set Screw Positioning...,...,.... Clutch Pedal Free Travel...,.... Front Axle, Exploded View...,...,.... Stub Axle...,...,.... Stub Axle, Exploded View...,...,.... Power Steering...,...,... Power Steering, Exploded View.... Hydraulic Circulation System, Exploded View...,...,... Articulated Shaft with Steering Wheel...,...,.... Wiring Diagram for Alternator and Regulator.... PAGE

8 Alternator Characteristic.... Regulator Contact Setting.... Wiring Diagram for Alternator and Regulator Connections.... Starter, Exploded View.... Starter, Exploded View.... Brakes.... Hand Brake with Compensator.... Hand Brake Setting.... Foot Disc Brakes Control.... Rear Axle.... Removing Outer Bearing Rings Inside the Differential Mechanism Cover.... Final Drive Reduction Gear, Exploded View.... Gearbox Casing and Gearbox Elements, Exploded View.... Torque Amplifier, Exploded View.... Torque Amplifier Brake Band Clearance Setting.... Torque Amplifier Booster and PTO Shaft Clutch Hydraulic Control System.... Complete Gearbox Cover.... Gearbox, Exploded View.... Reverse Twin Gear Removal.... PTO Shaft Central Part Removal.... Layshaft Removal.... Layshaft Bearing Removal.... Rear PTO Shaft and PTO Shaft Control.... PTO Shaft Clutch - Mo PTO Shaft Clutch Update - Mo PTO Shaft Clutch - Mo PTO Shaft Clutch Update - Mo Intermediate Gear Transmission Box.... Intermediate Gear Transmission - Hydraulic Pumps.... Hydraulic System Control.... Hydraulic Power Lift Control.... Impulse Comparator.... Hydraulic Distributor Diagram.... Impulse Meter.... Hydraulic Power Lift.... Distributor.... Stop Bolt Set Screw Positioning

9 Impulse Meter Lever, Stop-Damper Plunger Stroke Setting.... Primary Arm Tensioning Setting.... Return Spring Primary Tensioning Setting.... Three-Point Implement Linkage System.... Swinging Hitch.... Turbocharger Operation Diagram.... Removing Compressor Housing from Turbocharger.... Measuring Turbine Shaft End Play.... Measuring Turbine Shaft Radial Play.... Turbocharger

10 NUMBER II III IV V VI VII VIII IX X XI XII XIII XIV XV XVI XVII XVIII LIST OF TABLES Cooling System Troubleshooting.... Injector Troubleshooting.... Fuel Supply System Troubleshooting.... Engine Lubrication System Troubleshooting.... Engine Troubleshooting.... Crankshaft Troubleshooting.... Piston Ring and Liner Specifications and Requirements.... Valve Timing Gear Troubleshooting.... Clutch Troubleshooting.... Front Axle Troubleshooting.... Power Steering Troubleshooting.... Starter Troubleshooting.... Brake Troubleshooting.... Differential Mechanism Troubleshooting..., Torque Booster Troubleshooting...,.... Turbocharger Torque Values and Clearances.... Turbocharger Troubleshooting Chart...,...,.... Torque Chart...,.... PAGE

11 5.2 Fan Belt Tension For correct fan belt tension, the fan belt should deflect inch (5-10 mm) under a 6.6- pound (3 kg) force. 5.3 Water Pump Removal To replace the water pump: 1. Drain the water in the cooling system. 2. Unscrew the four M8 x 20 bolts (Figure 4, No. 2) which secure the ventilation fan (Figure 4, No.1); remove the fan. 3. Unscrew the four M10 nuts (Figure 4, No.6); remove the bearing housing. 4. Loosen the clamp (Figure 4, No.4) on the rubber hose; remove the rubber hose. 5. Remove the water pump. To reassemble, reverse this procedure. Figure 4. Water Pump and Fan 1. Ventilation fan - 2. Bolt - 3. Bolt - 4. Clamp - 5. Water pump casing - 6. Nut 4 Figure 5. Water Pump, Exploded View 1. Oilthrower-2. Shaftseal-3. Impeller-4. Bearing seat-5. Bearing-6. Shaft-7. Bearing-S. Circlip- 9. Pulley Nut 5. 4 Water Pump Disassembly and Repair To disassemble and repair the water pump: 1. Secure the water pump in a vise near the V-belt pulley; remove the impeller (Figure 5, No.3) from the shaft (Figure 5, No.6). 2. Release and unscrew the M16 x 1.5 nut (Figure 5, No. 10); remove the belt pulley (Figure 5, No.9) using a puller; remove the Woodruff key from the groove in the shaft. 3. Remove the securing ring (circlip) (Figure 5, No.8) from the bearing seat (Figure 5, No. 4); press the shaft and bearing (Figure 5, No.7) and oil thrower (Figure 5, No.1) toward the V-belt pulley and remove the shaft assembly. (Do not damage the bearing seal when removing the circlip.) 4. Use a press when replacing the bearings (Figure 5, No.5 and No.7). To reassemble, reverse this procedure and fill the space between the bearings with 3.1 ounces (90 g) of solid grease. 16

12 Figure 33. Power Steering, Exploded View. 1. Drain plug - 2. Cover- 3. Valve- 4. Sealing ring - 5. Piston 12. Cover-13. Distributorworm shaft-14. Ball-15. Woodruff - 6. Lever shaft - 7. Eccentric sleeve - 8. Toothed segment - key Clamp Worm sleeve Steering body Spacer sleeve Bearing inner race Sealing ring -Bolt-20. Pipe-21. Lockwasher-22. Nut-23. Sealing ring- 24. Bearing cap Circlip Nut Lockwasher Power Steering Disassembly To remove the valve and piston compression rings: 1. Unscrew the drain plugs (Figure 33, No.1) in the cover (Figure 33, No.2) and the body of th~power steering (Figure 33, No. 13); drain the power steering casing. 2. Unscrew the M10 bolt (Figure 33, No. 19) which, with another bolt (Figure 33, No. 13), secures the cylinder pipe to the distributor. 3. Unscrew the six M1 0 x 60 bolts and the two M10 x 35 bolts on the power steering body (Figure 33, No. 18). 4. Tighten the fork on the bolt-fitted distributor by turning to the left; using the lever, remove the piston from the boltfitted distributor. 5. Replace any damaged compression rings (Figure 33, No.4) on the piston (Figure 33, No.5). 6. Remove the valve (Figure 33, No.3) from the piston crown. To reassemble, reverse this procedure. 44

13 ALPHABETICAL INDEX Air Cleaner Air Cleaner Housing Oil Bath Pre-Cleaner Bowl Brakes Brake Disc and Friction Lining Replacement Brake Master Cylinder Disassembly Brake Slave Cylinder Removal Brake System Bleeding Brake Troubleshooting Foot Brake Control Adjustment Hand Brake Disassembly Hand Brake Setting Pressure Compensator Disassembly Capacities Clutch Clutch Disassembly Clutch Pedal Setting Clutch Reassembly Clutch Remounting on the Flywheel Clutch Removal Clutch Troubleshooting Flywheel Removal Tractor Separation between Engine and Intermediate Gearbox Cooling System Cooling System Troubleshooting Fan Belt Tension Radiator Replacement Thermostat Thermostat Replacement Water Pump Disassembly and Repair Water Pu mp Removal Crankshaft and Piston System Connecting Rod and Piston Removal Crankshaft Removal Crankshaft Troubleshooting Cylinder Block Front Cover Removal Cylinder Block Rear Cover Removal Cylinder Liner Removal and Replacement Piston Pin Replacement Piston, Ring, and Liner Specifications and Requirements Piston Ring Replacement ,

14 Cylinder Head Cylinder Head Removal Cylinder Head Replacement Engine Troubleshooting Valve Clearance Check and Adjustment Valve Lapping Valve Mechanism Disassembly and Valve Spring Replacement Driver's Seat Driver's Seat Adjustment Servicing Electrical Equipment Alternator Alternator 14V, 35A Specifications Alternator Trou bleshooti ng Mechanical Adjustment Regulator Servicing Starter Starter Disassembly Starter Reassembly Starter Removal Starter Troubleshooting Voltage Regulator Voltage Regulator Installation Engine Hood Engine Lubricating System Centrifugal Oil Filter Centrifugal Oil Filter Removal Engine Lubrication System Troubleshooting Oil Pump Disassembly Oil Pump Removal Pressure Relief Valve Disassembly Final Drive Reduction Gear Differential Mechanism Shaft Disassembly Differential Pinion Removal Drum, Piston, and Disc Disassembly Hydraulic Control System and PTO Shaft Clutch Removal Hydraulic Control System Removal Planet Pinion Removal Reduction Gear Disassembly Reduction Gear Removal Synchronizer Brake Adjustment Synchronizer Brake Disassembly and Torque Amplifier Torque Amplifier Torque Booster Brake Band Clearance Setting Torque Booster Cover Disassembly Torque Booster Troubleshooting,. \ \ 50,

15 Front Axle Front Axle Bracket Removal Front Axle Removal Front Axle Troubleshooting Front Wheel Toe-In Front Wheel Track Setting Stub Axle Disassembly Stub Axle Removal Fuel Supply System Fuel Injection Commencement Timing Check Fuel Pump Fuel Supply Pump Delivery Pin Replacement Fuel Supply System Bleeding Fuel Supply System Troubleshooting Injection Pump Installation Injection Pump Removal Injector Injector Nozzle Cleaning Injector Pressure Setting Injector Removal Injector Troubleshooting Single Fuel Filter Element Replacement Twin Fuel Filter Element Replacement Gearbox Driven Shaft Removal Gearbox Cover Disassembly Gearbox Cover Removal Gearbox Rear Cover Removal Layshaft Disassembly Reduction Drive Gear Shaft Removal Reduction Gear Layshaft Removal Reverse Twin Gear Removal Hydraulic System Complete Hydraulic Power Lift Casing Disassembly Control Action Setting Control Lever Shaft Adjustment Control Mechanism Disassembly Distributor Disassembly Distributor Throttle Valve Disassembly Hydraulic Distributor Hydraulic Lift Operation Draft Control Mixed Control Position Control Hydraulic Power Lift Adjustment Hydraulic Power Disassembly Hydraulic Power Lift Control Hydraulic Power Lift Gear Pump Hydraulic Power Lift Pump Removal Impulse Linkage Adjustment Impulse Linkage Disassembly Impulse Meter

16 Impulse Meter Oscillation Damper Disassembly Impulse Meter Performance Setting Maximum Lift Arm Lift Adjustment Primary Arm Tension Setting Spring Setting Vibration Damper Setting Intermediate Transmission Box Disassembly of Front Part of the PTO Shaft and Speed Control Unit Disengage Bearing Removal Engaging Fork Removal Hydraulic Power Lift Pump Disassembly Torque Booster and PTO Shaft Clutch Pump Disassembly Torque Booster and PTO Shaft Clutch Pump Removal Tractor Separation Rear Axle Differential Mechanism Disassembly Differential Mechanism Interlocking Pullrod Length Adjustment Differential Mechanism Troubleshooting Drive Pinion Shaft Disassembly Final Drive Gear Train Meshing Trace and Backlash Setting Tractor Separation between the Gearbox and the Rear Axle Rear Power Take-Off Shaft PTO Shaft Clutch Disassembly PTO Shaft Clutch Removal PTO Shaft Driving Part Removal PTO Shaft Clutch Update-Mo. 900 PTO Shaft Clutch Update-Mo Safety Steering Gear Articulated Joint Shaft Disassembly Gear Type Pump Removal from the Intermediate Gearbox Hydraulic Circuit Low-Pressure Strainer - Fitted Oil Filter Cleaning Oil-Reservoir and Low-Pressure Strainer - Fitted Oil Filter Removal Power Steering Disassembly Power Steering Removal Power Steering Troubleshooting Power Steering with Hydraulic Circuit Shaft I Disassembly Shaft II Disassembly Steering Gear Power Steering Steering Shaft Steering Shaft Disassembly Steering Wheel Play Setting Toothed Segment and Main Lever Removal

17 Three-Point Implement Linkage System Bottom Link Retractable End Piece Disassembly Complete Console Removal Right Hand Shackle Removal Shackle Removal Swinging Hitch Disassembly Tools Turbocharger Installing a New Turbocharger Principles of Operation Reinstalling the Turbocharger after Checking Routine Turbocharger Maintenance Troubleshooting Valve Timing Gear Injection Pump Removal Valve Timing Gear Removal, Replacement, and Adjustment Valve Timing Gear Troubleshooting

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