John Deere MODEL: Volume 1 of (SIn 0-33,108) JD-S-TM10S7

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1 John Deere MODEL: 4430 (SIn 0-33,108) Volume 1 of 2 THIS IS A MANUAL PRODUCED BY JENSALES INC. WITHOUT THE AUTHORIZATION OF JOHN DEERE OR IT'S SUCCESSORS. JOHN DEERE AND IT'S SUCCESSORS ARE NOT RESPONSIBLE FOR THE QUALITY OR ACCURACY OF THIS MANUAL. TRADE MARKS AND TRADE NAMES CONTAINED AND USED HEREIN ARE THOSE OF OTHERS, AND ARE USED HERE IN A DESCRIPTIVE SENSE TO REFER TO THE PRODUCTS OF OTHERS. JD-S-TM10S7

2 4430 Tractor TECHNICAL MANUAL 4430 Tractor TM1057 (01 NOV88) English TM1057 (01 NOVSS) LITHO IN U.S.A. (REVISED) ENGLISH

3 TM-1057 (Sep-77) 1 SECTION 10-GENERAL Group S-General Tractor Specifications Group 10-Predelivery, Delivery, and After-Sale Services Group 1S-Tune-Up Group 20-Lubrication Group 2S-Separation Group 30-Specifications and Special Tools SECTION 20-ENGINE Group S-General Information and Diagnosis Group 10-Cylinder Head, Valve Train, and Camshaft Group 1S-Cylinder Block, Liners, Pistons, and Rods Group 20-Crankshaft, Main Bearings, and Flywheel Group 25-Lubricating System Group 30-Cooling System Group 35-Specifications and Special Tools SECTION 30-FUEL SYSTEM Group S-Diagnosing Malfunctions Group 10-Air Intake System Group 15-Diesel Fuel System Group 20-Speed Control Linkage Group 25-Specifications and Special Tools SECTION 40-ELECTRICAL SYSTEM Group S-Information and Wiring Diagrams Group 10-Delcotron Charging Circuit Group 1S-Delco-Remy Starting Circuit Group 20-John Deere Starting Circuit Group 2S-Lighting and Accessory Circuits Group 30-Specifications and Special Tools CONTENTS 4430 TRACTOR Serial No. ( ) TECHNICAL MANUAL TM-1057 (SEP-77) SECTION SO-POWER TRAIN Group 5-Perma-Clutch Group 10-Creeper Transmission Group 1S-Syncro-Range Transmission Group 20-Quad-Range Transmission Group 2S-Power Shift Transmission Group 30-Differential Group 35-Final Drive Group 40-Hi-Crop Final Drive Group 4S-PTO, Perma-Clutch Group SO-PTO, Power Shift Group 55-Power Front-Wheel Drive Group 50-Specifications and Special Tools SECTION 50-STEERING AND BRAKES Group S-General Information All information, illustrations and specifications contained in this technical manual are based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice. SECTION 70-HYDRAULIC SYSTEM Group S-General Information Group 6-General Hydraulic System Diagnosis and Tests Group 10-Main Reservoir, Filters, Valves, and Oil Cooler Group 1S-Hydraulic Pumps Group 20-Early Model Power Steering Group 22-Late Model Power Steering Group 25-Power Brakes Group 30-Selective Control Valve, Breakaway Couplers, and Remote Cylinders Group 3S-Specifications and Special Tools SECTION ao-miscellaneous Group 5-Front Axles Group 10-Air Conditioning System Group 1S-Heating System Group 20-Specifications and Special Tools G-OO

4 TM-1057 (Mar-74) GROUP 5-SPECIFICATIONS General Tractor Specifications GROUP 10-PREDELIVERY, DELIVERY, AND AFTER-SALE SERVICES Predelivery Services Delivery Services After-Sale Services CONTENTS OF THIS SECTION 5-1 GROUP 15-TUNE-UP Preliminary Engine Testing Engine Tune-Up Engine Final Testing Tractor Tune-Up General 10 Specifications 5 1 Section 10 GENERAL GROUP 20-LUBRICATION Lubrication Chart Engine Lubricating Oils Transmission-Hydraulic Oil Greases Storing Lubricants GROUP 25-SEPARATION Removing Sound-Gard Body Installing Sound-Gard Body Separating Engine from Clutch Housing Removing Engine Separating Tractor Front End from Engine 25-6 Separating Clutch Housing from Transmission Case Removing Rear Axle Housing GROUP 30-SPECIFICATIONS AND SPECIAL TOOLS Group 5 GENERAL TRACTOR SPECIFICATIONS PTO HORSEPOWER (Official test at 2200 engine rpm): ENGINE: Type... 6-cylinder, in-line, valve-in-head, diesel, turbocharged Bore and stroke in. x 4% in. Displacement cu. in. Compression ratio to 1 Firing order Valve clearance... Intake-O.018 in. Exhaust-O.028 in. Injection pump timing... TDC Engine Speeds: Working range to 2200 rpm Maximum transport speed rpm Engine speeds: Slow idle rpm Fast idle rpm LUBRICATION SYSTEM: Full pressurized with full-flow micronic oil filter, water cooled oil cooler, and bypass valves for filter and cooler. FUEL SYSTEM: Type... Direct Injection Filters... Two-stage with replaceable impregnated paper element Injection pump type... Multiple plunger, in-line Air cleaner..., Dry type, with safety element COOLING SYSTEM: Type... Pressurized with centrifugal pump Temperature control... Heavy-duty thermostats CAPACITIES: Fuel tank U.S. gals. Cooling system U.S. qts. Crankcase (with filter change).., 17 U.S. qts. Transmission-hydraulic system (add 41/2 gals. to capacity if equipped with Power Front Wheel Drive): Quad-range or Syncro-range.. 13 U.S. gals. Power shift transmission U.S. gals. Hi-crop final drive housing... Hi U.S. qts. SYNCRO-RANGE TRANSMISSION: Type... Syncro-range, constant mesh

5 TM-1057 (Aug-72) GROUP S-GENERAL INFORMATION AND DIAGNOSIS General Information... S-2 Diagnosing Engine Malfunctions... S-2 CONTENTS Of THIS SECTION GROUP 10-CYLINDER HEAD, VALVES, AND CAMSHAFT General Information Diagnosing Valve Train Malfunctions.. " 10-1 Cylinder Head and Valves Removal and Repair Assembly and Installation Valve Clearance Adjustment... " 10-4 Camshaft Removal Repair S Installation GROUP is-cylinder BLOCK, LINERS PISTONS AND RODS General Information... 1S-1 Diagnosing Malfunctions... 1S-1 Removal... 1S-2 Repair Pistons... 1S-2 Liners... 1S-3 Rods... 1S-4 Assembly... 1S-4 Installation... 1S-S GROUP 20-CRANKSHAFT, MAIN BEARINGS, AND FLYWHEEL General Information Diagnosing Malfunctions Removal Basic Engine 20 Genera/Information and Diagnosis 5-1 Section 20 EN INE Inspection and Repair Crankshaft and Flywheel Main Bearings and Journals Damper Pulley..., 20-3 Rear Crankshaft Oil Seal, Housing, and Wear Sleeve Front Oil Seal and Wear Sleeve Installation Final Installation S GROUP 2S-LUBRICATION SYSTEM General Information... 2S-1 Diagnosing Malfunctions..., 2S-1 Oil Pressure Regulating Housing Repair Oil Pump Repair Assembly GROUP 30-COOLING SYSTEM General Information Diagnosing Malfunctions Radiator and Fan Water Pump Water M',mifold and Thermostats GROUP 3S-SPECIFICATIONS AND SPECIAL TOOLS Cylinder Head, Valves, and Camshaft 3S-1 Cylinder Block, Liners, Pistons and Rods. 3S-1 Crankshaft, Main Bearings and Flywheel. 3S-2 Lubrication System... 3S-2 Cooling System..., 35-3 Engine Break-In Special Tools... 3S-4

6 D Tractor TM-1057 (Sep-77) GROUP 5 - DIAGNOSING MALFUNCTIONS.... GROUP 10 - AIR INTAKE SYSTEM Air Cleaner Removal... Inspection and Service.... Installation.... Restriction Indicator Switch.... Testing Switch Operation.... AiResearch Turbocharger Diagnosing Malfunctions.... Removal 0 0. Tests.... Repair.... Installation 0 Schwitzer Turbocharger Diagnosing Malfunctions.... Removal... Tests.... R. epalr.... Installation 0 CONTENTS Of THIS SECTION Ether Starting Aid GROUP 15 - DIESEL FUEL SYSTEM Fuel Tank Removal R epalr Installation Fuel Supply Pump General Information Diagnosing Malfunctions Removal Repair Installation Fuel System 30 Diagnosing Malfunctions 5-1 Section 30 FUEL SYSTE DIESEL FUEL SYSTEMS (Continued) Fuel Filters General Information Bleeding Fuel System Fuel Injection Pump Removal.... Repair.... Installation.... Adjustments.... Aneroid Removal 0 Repair.... Installation.... Aneroid Adjustments.... Fuel Injection Nozzles Diagnosing Malfunctions.... Removal.... Repair.... Installation.... GROUP 20 - CONTROL LINKAGE Speed Control Linkage Removal..... Installation and Adjustment.... Starting Fuel Control Linkage Adjustment Early Engines.... Later Engines.... Diesel Fuel Shut-Off Control Operation and Adjustment.... Foot Throttle GROUP 25 - SPECIFICATIONS AND SPECIAL TOOLS Specifications Special Tools

7 TM-1057 (Sep-77) Fuel System 30 Speed Control Linkage 20-3 FOOT THROTTLE LINKAGE "- ' I I I I I I A-Vertical Control Rod ~uterarm C-Rear Control Rod O-lnnerArm E-Arm Shaft F-ShaftArm G-Sprlng Fig. 5-Foot Throttle Linkage H-Pedal I-Pedal Arm J-PedalSupport Removal Remove the floor mat, floor panel, and foot rest panel. Disconnect the vertical control rod (A, Fig. 5) from outer arm (8). Remove rear control rod (C). Disconnect the control cable or rod from inner arm (D). To remove the speed control arm shaft (E), drive out the spring pin securing inner arm to shaft. Drive out spring pin securing speed shaft arm (F) to shaft. Remove arms from shaft, and pull out shaft. Remove spring (G) to separate arms. Remove bushings.. The foot pedal (H) may be removed from the control support by loosening round head bolt on pedal arm (I). Pull out pedal from pedal support (J). Remove two bushings from pedal support. Installation Insert shaft (E) into platform support, with end of shaft having hole farthest from the end facing toward middle of tractor. Position nylon bushings on shaft so that large shoulder of bushing will be against the inner and outer arms. Install inner arm (D) on shaft with large shoulder toward the outside, and secure with spring pin. Install spring (G) on outer arm (8) and shaft arm (F). Make sure that ends of spring are in their respective notches. Insert outer arm assembly into position and push shaft through outer bushing and through the outer arm assembly. Secure shaft arm to shaft with spring pin. Install bushings in pedal support (J). Insert pedal through bushings.

8 TM-1057 (Jul-79) Electrical System 40 Information and Diagrams 5-1 Section 40 ELECTRICAL SYSTEM CONTENTS OF THIS SECTION GROUP 5-INFORMATION AND DIAGRAMS General Information Batteries Circuit Breakers Key Switch Sound-Gard Body Relay Harness Replacement Wiring Diagrams Power Front-Wheel Drive Electrical Remote ControL GROUP 6-ELECTRICAL SYSTEM DIAGNOSIS Electrical Diagnosis Kit Electrical System Diagnosis GROUP 10-DELCOTRON CHARGING CIRCUIT General Information Operation Diagnosis and Tests... (See Group 6) Repair Assembly Installation GROUP 15-DELCO-REMY STARTING CIRCUIT General Information Operation Diagnosis and Tests... (See Group 6) Repair Assembly Installation Making Special Tools GROUP 20-JOHN DEERE STARTING CIRCUIT General Information Operation Diagnosis and Tests... (See Group 6) Repair Assembly Installation Making Special Tools GROUP 25-LlGHTING AND ACCESSORY CIRCUITS Lamps Headlamp Adjustment Instrument Cluster..., Electric Starting Aid Horn Radio and Tape Player Wipers Blower Switch Additional Accessories GROUP 30-SPECIFICATIONS AND SPECIAL TOOLS Batteries Circuit Breakers Power Front-Wheel Drive Sound-Gard Body Relay Delcotron Charging Circuit Starting Circuit Lighting and Accessory Circuits Special Tools Making Special Tools

9 TM-1057 (Jul-73) CONTENTS OF THIS SECTION GROUP 5-PERMA-CLUTCH General Information Diagnosing Malfunctions Testing Shafts and Controls Removal Repair Assembly Adj ustments Clutch Assembly Removal Repair Assembly Adjustment GROUP 10-CREEPER TRANSMISSION General Information Creeper Planetary Diagnosing Malfunctions Removal Assembly Installation Eight-Speed Transmission Diagnosing Malfunctions Removal Repair Installation Adjustment GROUP 15-SYNCRO-RANGE TRANSMISSION General Information Diagnosing Malfunctions Removal Repair Installation Adjustment GROUP 20-QUAD-RANGE TRANSMISSION General Information Diagnosing Malfunctions Testing Two-Speed Power Shift Planetary Removal Assembly and installation Eight-Speed Transmission Removal Repair..., Assembly Range and Speed Selector Assembly Removal Assembly and Adjustment Power Train 50 Perma-Clutch 5-1 Section 50 POWER TRAIN GROUP 25-POWER SHIFT TRANSMISSION General Information Diagnosing Malfunctions Testing Repair Torsional Damper Clutch Pack Planetary Pack Reduction Gear Train Park Pawl Speed Selector Assembly Pedal Valve and Oil Pressure Regulating Valve Transmission Control Valve and Shift Valve Adjustments GROUP 30-DIFFERENTIAL General Information Removal Repair Adjustment Lock Valve Test and Adjustment... ' GROUP 35-FINAL DRIVE GROUP 40-HI-CROP FINAL DRIVE GROUP 45-PTO, PERMA-CLUTCH General Information Diagnosing Malfunctions Removal GROUP 50-PTO, POWER SHIFT General Information..., Diagnosing Malfunctions Testing Removal Assembly Adjustment GROUP 55-POWER FRONT-WHEEL DRIVE General Information Diagnosing Malfunctions Testing Removal Repair Assembly Adjustments... 55~ 12 GROUP 60-SPECIFICATIONS AND TOOLS

10 50 Power Train 40-2 Hi-Crop Final Drive Tractor TM-"j057 (Aug-72) ~i cap Screw with Looic Washer 2--Bearing Cover 3-Gasicet 4--Bearing Lock Nut (2 used) 5-8earing Locic Washer 6--Spacer 7--Bearing Cone with Rollers 8--Bearing Cup 9-Snap Ring (Bearing Cup) 10--Snap Ring (Gear Retaining) 11--5nap Ring (Gear Retaining) 12--stud (2 used) DISASSEMBLY Remove cotter pin (Fig. 4), drive shaft nut, and drive shaft gear. Use a brass drift to remove drive shaft and adapter from drive shaft housing. Be careful not to damage oil seals in housing. Drain oil, and remove bearing cover (2, Fig. 3) and housing cover (34) from drive gear housing. Bend down lock washer tang (5, Fig. 3) and remove lock nuts (4), lock washer, spacer (6) and drive gear retaining snap ring (10). Before driving axle out of housing, insert spacers between each side of the gear hub and the drive gear housing. This will distribute the load and prevent damage to the housing. 13-Dowel Pin (2 used) 14--Gaslcet 15-Nut (6 used) 16-LooIc Wa:sRer (6 used) 17--stud (6 used) 18--Plug 19-Aluminum Wa:sRer 2O-Drive Gear Housing 21-Washer 22-Oil Seal 23-Bearing Cup 24--Bearing Cone with Roller:; Fig. 3-Drive Gear Housing Parts 25-Spacer 26-0;1 Seal Cup Seal 28--Rear Axle Shaft 29-Snap Ring 3O--Grease Fitting 31-Aluminum Washer (2 used) 32-Plug (2 used) 33-High-Strength Cap Ger. with Lock Washer (12 used) 34--Hous;ng COlier 35-Gasket 36-Drille Gear with Spider REPAIR If roller bearings (2, Fig. 1) or bearing cup (6) require replacement, drive new parts tight against shoulder. If drive shaft inner bearing oil seal (7, Fig. 1) requires replacement, install in housing with spring side facing driver. If drive shaft outer bearing oil seal (14, Fig. 1) requires replacement, install in adapter with spring side facing driver.

11 TM-10S7 (Sep-77) Hydraulic System 70 General Information 5-1 Section 70 HYDRAULIC SYSTEM CONTENTS OF THIS SECTION GROUP 5-GENERAL INFORMATION General Information GROUP 6-GENERAL HYDRAULIC SYSTEM TESTS AND DIAGNOSIS General Information Safety Special Tools How To Use Step Charts Heating Hydraulic Oil Preliminary Checks Synchro- and Quad-Range Tractor Charts Power Shift Tractor Charts GROUP 10-RESERVOIR, FILTER, VALVES, AND OIL COOLER Reservoir and Filter Hydraulic Oil Relief and Check Valves Operation Removal and Repair Pressure Control Valve Operation Test and Diagnosis Repai r Oil Cooler GROUP 15-HYDRAULIC PUMPS Transmission Pumps Operation Diagnosing Malfunctions Testing Repair Main Pump Operation Test and Diagnosis Removal and Repair Adjustment GROUP 20-EARL Y MODEL POWER STEERING General Information Operation Test and Diagnosis Air Check and Bleed Testing Steering Valve Adjustment Steering Motor GROUP 22-LATE MODEL POWER STEERING General Information Operation Diagnosing Malfunctions Metering Pump Steering Valve Steering Motor GROUP 25-POWER BRAKES General Information Operation Diagnosing Malfunctions Brake Cylinders, Shoes and Disks Brake Valve Pedal Adjustment Bleeding Brake Accumulator Accumulator Pre-Charge Accumulator Test... 2S-8 GROUP 30--ROCKSHAFT AND IMPLEMENT HITCHES General Information Operation Testing and Diagnosis Rockshaft Housing S Rockshaft Valve Assembly Load Control Assembly Adjustment Point Hitch GROUP 3S-SELECTIVE CONTROL VALVE, BREAKAWAY COUPLER AND REMOTE CYLINDER General Information Operation Testing and Diagnosis Removal and Disassembly Inspection and Repair Assembly Adjustment Remote Cylinder GROUP 40-SPECIFICATIONS AND SPECIAL TOOLS

12 TM-1057 (Jul-79) Miscellaneous 80 Front Axles 5-1 Section 80 MISCELLANEOUS CONTENTS OF THIS SECTION GROUP 5 - FRONT AXLES GROUP 20-AIR CONDITIONING SYSTEM REPAIR Adjustable Tread Axle Power Front Wheel Drive Axle Tricycle Axles GROUP 10-AIR CONDITIONING SYSTEM System Operation System Cycle Superheat Shutoff Switch Electrical Testing Thermal Fuse Refrigerant Couplings Service Valves Compressor Receiver-Dryer Regulatory Controls GROUP 15-AIR CONDITIONING SYSTEM TESTS and DIAGNOSIS General Information Safety Precautions Connecting the Manifold Gauge Set Diagnosis and Testing Discharging the System Flushing the System Adding Refrigerant Oil Purging the System Evacuating the System Charging the System '" Leak Testing Compressor Leak Testing Compressor Shaft Seal Leak Test Volumetric Efficiency Test Installation Condenser Receiver-Dryer Evaporator Expansion Valve Temperature Control Switch Thermostatic Safety Switch Compressor Relief Valve Pressurizer Blowers and Switch Air Filters GROUP 25-HEATING SYSTEM System Operation Diagnosis and Testing System Components Heater Valve Heater Core... : Heater Blowers Heater Pipes and Hoses GROUP 30-SPECIFICATIONS, AND SPECIAL TOOLS Specifications Front Axles Air Conditioning System Heating System Hose and Tubing Connections Torque Charts Special Tools Group 5 FRONT AXLES ADJUSTABLE TREAD AXLE REMOVAL Remove steering gear arm-to-steering motor spindle cap screws, and remove steering gear arm (Fig. 1) from spindle. Install JDG-7 front lift bracket (Fig. 2), and fasten to an overhead hoist.

13 TM-105? (Mar-74) Miscellaneous Air Conditioning System General Information The safety switch is clamped to the refrigerant pipe at the condenser outlet, as shown in Fig. 32. Its purpose is to prevent the refrigerant in the high pressure side of the system from becoming too high in temperature, thus too high in pressure. When the temperature becomes too high, a snap-acting disk in the switch opens, breaking the circuit to operate the compressor clutch. When the temperature is reduced to a safe operating level, the snap-acting disk automatically closes, allowing the circuit to be completed. Refer to Section 40, Group 5 for wiring diagrams. Removal Remove the ignition key from switch to prevent accidental operation of electric motors and switches. Remove the side grille screen. Disconnect the wiring leads (Fig. 32). Disengage mounting clip from refrigerant pipe and remove switch. Repair The switch is not repairable, and must be replaced with a new one when found defective. Genera. 'nformation The compressor relief valve (Fig. 6) is a pressure regulating control. If the system discharge pressure exceeds 440 psi, the valve will open automatically and stay open until the pressure recedes. The valve will then close automatically. If the relief valve opens, a loud popping noise will be heard. In addition, some oil may be ejected through the valve. Correct any condition that would cause this valve to open. Removal Close the service valves (front-seat) and discharge the refrigerant from compressor. Slowly remove the valve from compressor in case some high pressure still remains. THERMOSTATIC SAfETY SWITCH Fig. 32-Thermostatic Safety Switch Before replacing switch, make sure the condenser core is free of dirt or trash. A build-up of dirt or trash around the condenser will cause higher refrigerant operating temperatures and may be high enough to cause the safety switch to open. Installation COMPRESSOR RELIEF VALVE Attach safety switch to refrigerant pipe, and connect wiring leads. Replace key in switch and test system for proper operation. Repair The valve cannot be repaired. If the valve does not operate properly or has been damaged, replace with a new one. Before replacing valve, make sure that there is not a malfunction somewhere else in the system. Installation Install valve on compressor. Add refrigerant as required (page ). Perform operational test (page ).

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