1920 & 2120 Compact Tractors Volume 1 of 2

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1 Ford Service Manual 1920 & 2120 Compact Tractors Volume 1 of 2 Service Manual THIS IS A MANUAL PRODUCED BY JENSALES INC. WITHOUT THE AUTHORIZATION OF FORD OR IT S SUCCESSORS. FORD AND IT S SUCCESSORS ARE NOT RESPONSIBLE FOR THE QUALITY OR ACCURACY OF THIS MANUAL. TRADE MARKS AND TRADE NAMES CONTAINED AND USED HEREIN ARE THOSE OF OTHERS, AND ARE USED HERE IN A DESCRIPTIVE SENSE TO REFER TO THE PRODUCTS OF OTHERS. FO-S-1920,2120

2 FORD 1920 AND 2120 TRACTORS Repair Manual FORD NEW HOLLAND, INC. NEW HOLLAND, PENNSYLVANIA

3 PART 1 ENGINE SYSTEMS MODELS 1920 AND 2120 ENGINE AND LUBRICATION SYSTEM A. DESCRIPTION AND OPERATION... 1 B. OVERHAUL C. COMPRESSION TEST COOLING SYSTEM A. DESCRIPTION AND OPERATION B. OVERHAUL Chapter 3 TROUBLE SHOOTING, SPECIFICATIONS AND SPECIAL TOOLS A. TROUBLE SHOOTING B. SPECIFICATIONS C. SPECIAL TOOLS

4 PART 2 FUEL SYSTEM MODELS DIESEL FUEL SYSTEM INJECTION PUMP A. DESCRIPTION AND OPERATION... 1 B. REMOVAL AND INSTALLATION C. TIMING AND GOVERNOR ADJUSTMENTS INJECTORS A. DESCRIPTION AND OPERATION B. REMOVAL AND INSTALLATION C. OVERHAUL Chapter 3 TROUBLE SHOOTING AND SPECIFICATIONS A. TROUBLE SHOOTING B. SPECIFICATIONS C. FUEL INJECTION PUMP SPECIFICATIONS

5 PART 3 ELECTRICAL SYSTEMS MODEL WIRING, SWITCHES, GLOW PLUGS AND INSTRUMENTATION A. DESCRIPTION AND OPERATION... " B. OVERHAUL BATTERY A. DESCRIPTION AND OPERATION B. MAINTENANCE AND TESTS Chapter 3 STARTING SYSTEMS A. STARTING SYSTEM - DESCRIPTION AND OPERATON B. STARTING MOTOR - OVERHAUL C. NEUTRAL START SWITCH - DESCRIPTION AND OPERATION D. NEUTRAL START SWITCH - OVERHAUL E. KEY START SWITCH - DESCRIPTION AND OPERATION F. KEY START SWITCH - OVERHAUL... 42

6 PART 4 CLUTCHES SINGLE CLUTCH 12 x 12 HYDRAULIC SHUTTLE SHIFT TRANSMISSION - MODEL 2120 A. DESCRIPTION AND OPERATION... 1 B. ADJUSTMENT C. OVERHAUL DOUBLE CLUTCH 12 x 4 NON-SYNCHROMESH TRANSMISSION - MODEL x 12 SHUTTLE SYNCHROMESH TRANSMISSION - MODEL x 4 NON-SYNCHROMESH TRANSMISSION - MODEL 2120 A. DESCRIPTION AND OPERATION... 5 B. ADJUSTMENT C. OVERHAUL

7 PART 5 TRANSMISSION SYSTEMS NON-SYNCHROMESH 12 x 4 GEAR TRANSMISSION MODEL 1920 A. DESCRIPTION AND OPERATION... 1 B. OVERHAUL C. SHIFT LEVERS AND TOP COVER D. TROUBLE SHOOTING AND SPECIFICATIONS NON-SYNCHROMESH 12 x 4 GEAR TRANSMISSION MODEL 2120 A. DESCRIPTION AND OPERATION B. OVERHAUL C. SHIFT LEVERS AND TOP COVER D. TROUBLE SHOOTING AND SPECIFICATIONS Chapter 3 SYNCHROMESH 12 x 12 SHUTTLE TRANSMISSION MODEL 1920 A. DESCRIPTION AND OPERATION B. OVERHAUL C. SHIFT LINKAGE D. TROUBLE SHOOTING AND SPECIFICATIONS

8 PART 5 - TRANSMISSION SYSTEMS Drive the roll pin out of the lower shift fork and rail. 6. Drive the roll pin out of the shift boss (10) and rail, Figure Rotate the shift rail 90 and slide the rail forward out of the case. NOTE: Use care to not lose the detent ball and spring as they will be expelled with considerable force when released by the shift rail. Cover the detent bore with a shop towel to contain the ball and spring. 8. Remove the plug (5), Figure Remove the roll pin retaining wire (6). Figure 18 Transmission Input Shaft and Fixed Gear Removal (Double Clutch) 1. Input Shaft 8. Gear (Rev.) 2. Bearing 9. Bearing 3. Gear (3rd) 10. Retainer 4. Collar 11. Bolts 5. Gear (1st) 12. Sealing Washer 6. Gear (2nd) 13. Snap Rings 7. Spacer 14. Seal 10. Drive the double roll pin (4) out of the shift arm (3) and shaft (1) Figure 20, and remove the arm and shaft from the case. RANGE GEARSHIFT RAIL AND FORK REMOVAL Reference - Figure Remove the shift rail retaining bolt (1), Figure Figure 19 Main Gearshift Rails and Forks Removal 1. Shift Rail (Rev.-2nd) 6. Detent Pin 2. Shift Rail (1st-3rd) 7. Spring (2) 3. Fork (Rev.-2nd) 8. Ball (2) 4. Fork (1st-3rd) 9. Interlock (Balk) Pin 5. Roll Pin (2) 10. Boss

9 PART 5 - TRANSMISSION SYSTEMS Figure 107 Hydraulic System Inlet Tube and Filter 1. Inlet Tube - 3. Inlet Tube - Filter Reservoir to Filter 2. Filter to Pump The differential housing, Figure 112 contains the final drive pinion, differential assembly and PTO drive components. The main transmission gearshift lever (2) is located on the right hand side of the steering column, Figure 111. The transmission housing forward compartment (4), Figure 113 contains the four main speed ratios. These gears are designed for synchronized shifting and are controlled by the column mounted shift lever (2), Figure Figure 108 HSS Transmission Hydraulic Pump and Pressure Tube 1. Hydraulic Pump - 3. Pump Pressure Tube HSS Transmission - Pump to Valve 2. Pump Inlet Tube Figure 109 HSS Transmission Pressure Tube and Valve 1. HSS Shuttle Control 2. Pressure Oil Tube Valve

10 PART 6 POWER TAKE-OFF SYSTEMS POWER TAKE-OFF SYSTEMS MODEL 1920 A. DESCRIPTION AND OPERATION... 1 B. OVERHAUL PART 6 POWER TAKE-OFF SYSTEMS POWER TAKE-OFF SYSTEM MODEL 2120 A. DESCRIPTION AND OPERATION... 7 B. OVERHAUL... 9 C. SPECiFiCATIONS... 17

11 ~-----CHAPTER Figure 13 PTO Drive - HSS 12 x 12 Transmission Single Speed - Model Input Shaft 5. PTa Countershaft 2. PTa Countershaft - Rear - Front 6. Sliding Gear 3. PTa Countershaft 7. Fixed Gear - One-Way Clutch 8. Output Shaft 4. One-Way Clutch S To obtain live PTa while stopping the forward travel of the tractor, move the transmission shuttle control lever to the neutral position to permit the implement to clear itself. Then while the shuttle control lever is still in neutral, depress the clutch pedal and re-engage the shuttle controllever. Start the forward travel by releasing the clutch pedal in a normal manner. B. OVERHAUL Figure 14 One-Way Clutch Assembly 1A. Countershaft - 4. Bearing Outer Race (With 5. Snap Ring Creeper Gear) 6. Bearing 1B. Countershaft - 7. Bearing Outer Race (Without 8. Coupling Creeper Gear) 9. Needle Bearing 2. Inner Race 10. Bearing 3. One-Way Bearing 11. Snap Ring S REMOVAL Separate the tractor between the transmission and rear axle center housing. See "Separating the Tractor," Part Remove the neutral switch and sealing washer (1 and 2), Figure 15. NOTE: Remove the balk pin (3) from the case. 2. Remove the case top cover from the center housing. 9

12 PART 7 DIFFERENTIAL, REAR AXLE AND BRAKES MODEL 1920 A. DESCRIPTION AND OPERATION... 1 B. OVERHAUL MODEL 2120 A. DESCRIPTION AND OPERATION B. OVERHAUL Chapter 3 SPECIFICATIONS A. SPECIFICATIONS

13 PARTS HYDRAULIC SYSTEM HYDRAULIC SYSTEM CIRCUITS A. DESCRIPTION AND OPERATION... 1 B. OVERHAUL C. ADJUSTMENTS HYDRAULIC PUMP AND FILTER A. DESCRIPTION AND OPERATION B. OVERHAUL Chapter 3 REMOTE VALVE A. DESCRIPTION AND OPERATION B. OVERHAUL

14 PART 9 STEERING SYSTEM POWER STEERING SYSTEM A. DESCRIPTION AND OPERATION... 1 B. OVERHAUL C. PRESSURE TESTING TROUBLE SHOOTING - SPECIFICATIONS AND SPECIAL TOOLS A. TROUBLE SHOOTING B. SPECIFICATIONS C. SPECIAL TOOLS

15 PART 10 FRONT AXLE AND RELATED PARTS TWO-WHEEL DRIVE A. DESCRIPTION AND OPERATION... 1 B. OVERHAUL... 2 FOUR-WHEEL DRIVE A. DESCRIPTION AND OPERATION...,...,... 7 B. OVERHAUL C. FRONT AXLE DRIVE COMPONENTS Chapter 3 TROUBLE SHOOTING AND SPECIFICATIONS A. TROUBLE SHOOTING B. SPECIFICATIONS... "... "

16 PART 11 WHEELS AND TIRES WHEELS AND TIRES A. TREAD SETTING B. WEIGHT LIMITATIONS... 3 C. LUG BOLT TORQUE

17 PART 12 SEPARATING THE TRACTOR MODEL SEPARATING THE TRACTOR A. FRONT AXLE REMOVAL... 1 B. SEPARATING THE TRACTOR BETWEEN THE FRONT END AND THE ENGINE C. SEPARATING THE TRACTOR BETWEEN THE ENGINE AND TRANSMISSION CLUTCH HOUSING D. TRANSMISSION REMOVAL AND INSTALLATION E. REAR AXLE AND CENTER HOUSING REMOVAL AND INSTALLATION F. REAR AXLE HOUSING REMOVAL AND INSTALLATION SPECIFICATIONS A. SPECiFiCATIONS... 17

18 PART 12 - SEPARATING THE TRACTOR Figure 29 Separating the Rear End From the Transmission - Model 2120 Shown 1. Foot Throttle 3. Step Plate 6. Diverter Valve 9. Tool Box Linkage 4. Suction Tube Manifold 10. Frame 2. Brake Return Spring 5. Hydraulic High 7. Seat 11. Sheet Metal Panels (2) Pressure Tube 8. Seat Track 12. Inlet Tube and Filter 12 Figure 31 Clutch Pedal and Brake Cross Shaft Removal Figure Clutch Pedal Rod 5. Clutch Pedal Brake Pedal Return Springs Removal 2. Bellcrank 6. Range Gear Shift 1. Springs (2) 2. Brake Pedal Rod 3. Cross Shaft Link 4. Cross Shaft Support

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