John Deere. MODEL: 4030 Gas & Diesel JD-O-OMR53778
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1 John Deere MODEL: 4030 Gas & Diesel THIS IS A MANUAL PRODUCED BY JENSALES INC. WITHOUT THE AUTHORIZATION OF JOHN DEERE OR IT'S SUCCESSORS. JOHN DEERE AND IT'S SUCCESSORS ARE NOT RESPONSIBLE FOR THE QUALITY OR ACCURACY OF THIS MANUAL. TRADE MARKS AND TRADE NAMES CONTAINED AND USED HEREIN ARE THOSE OF OTHERS, AND ARE USED HERE IN A DESCRIPTIVE SENSE TO REFER TO THE PRODUCTS OF OTHERS. JD-O-OMR53778
2 4030 Tractor OPERATORS MANUAL 4030 Tractor OMR53778 J2 English John Deere Tractor Works OMR53778 J2 LITHO IN U.S.A. ENGLISH
3 Contents CONTROLS AND INSTRUMENTS.... Page 2 OPERATION... 3 SAFETY RULES FUELS AND LUBRICANTS LUBRICATION AND PERIODIC SERVICE SERVICE TRACTOR STORAGE TROUBLE SHOOTING SPECIFICATIONS INDEX John Deere 4030 Tractor
4 Operation - Tractor 25 Install the double front weight supports first. Tighten the front support attaching bolts to 300 ft-lbs torque. Install the double front weight. Use the long single weight attaching bolt to mount the first single weight in each row. Install the spring nut on this bolt to prevent it from slipping out of position when mounting the first single weight. Quik-Tatch Front Weights RETAINER WITH!-iJ'.'EADED _HOLE_.DOWN )-;;, \. SOLT IN c.ower HOLE R Ouik-Tatch Front Weights One Ouik-Tatch weight support and up to 1 O Quik Tatch front weights may be added. The weight sup~ port weighs 115 pounds and each Quik-Tatch weight weighs 95 pounds. Install the wei.9ht support first and tighten the attaching screws to 300 ft-lbs torque. Install the Quik Tatch weights in p_airs with an equal number on each side of the weight centering boss on the bottom of weight support. When 8 or 10 weights are installed, use the bolts that pass through 6 weights and the retainers, one retainer with the threaded hole down and one retainer with the threaded hole up. Tighten the retainer bolts to 170 ft-lbs. torque. LIGHTS The lights on your tractor are desi'gned to give the maximum amount of safety and convenience when operating at night or during other periods of low visibility. Headlights The tractors have sealed, dual-beam headlights. A foot-operated dimmer switch is used to switch be- Tractor Lights tween high and low beams. A hi-beam indicator light on the instrument panel glows when the lights are on high beam. Front flood lamps are available from your John Deere dealer. Taillights A red taillight is mounted at the rear of each fender. A reflector is incorporated in the outer portion of each taillight lens. Flashing Warning Lamps The tractor has flashing warning lamps that glow amber to the front and rear of the tractor. When a flashing light is prohibited by local regulations, wire the lamp to burn continuously when the light switch is in the "W" or "H" position. See page 71. Rear Flood Lamps Tractors with a 4-post Roll-Gard or with a Sound Gard body have two rear flood lamps at the roof. Other tractors have a rear flood lamp at the rear of the right-hand fender.
5 59 Service The instructions on the following pages will help you keep your tractor performing efficiently and economically. For additional service and genuine parts, see your John Deere dealer. REMOVING COWL Removing Side Shield Cowl To remove either cowl, first remove the cowl rear cover. Then remove either or both the left-hand or the right-hand cowl. REMOVING HOOD To remove the hood, first remove the side shields by pulling downward until the pins clear the hood. Then pull outward and remove the side shields. Remove the hood retaining nuts. Pull out slightly on the top edge of each side grille screen, lift the screens from the tractor, and allow them to hang by the springs. Turn the hood latch handles out. Remove the radiator and fuel tank caps. If desired, remove the muffler. Lift hood off and install the radiator and fuel tank caps to prevent entry of foreign material. When washing or cleaning the tractor, do not allow water or steam to enter the air cleaner intake opening. To prevent damage to injection pump, do not run the engine while washing. Removing Side Grl//e Screen
6 Specifications Diesel HORSEPOWER:* Observed at PTO h.p. Gasoline 80 h.p. ENGINE: Type... 6-cylinder, in-l_ine, valve-in-head Engine speeds: Normal slow idle rpm 800 rpm Working range to to 2500 rpm rpm Bore and stroke in. x 3.86 in. X 4.33 in in. Displacement cu. in. 303 cu. in. Compression ratio to to 1 Firing order Intake valve clearance in in. Exhaust valve clearance in in. Injection pump timing... TDC Distributor timing (2500 rpm)... S mark (24 BTDC) Distributor point gap in. Spark plug gap in. Lubrication... Force-feed pressurized with full-flow oil filter Cooling... Pressurized with thermostat CAPACITIES: Fuel tank U.S. gals. Crankcase (includes filter) U.S. qts. Transmission-hydraulic system U.S. gals. Cooling system (add 2 U.S. qts. for heater). 22 U.S. qts. SYNC RO-RANGE TRANSMISSION: Type Syncro-range, constant mesh. Perma-Clutch... Hydraulically operated, multiple disk, wet clutch Gear selections... 8 forward and 2 reverse Shifting.. 4 stations, synchronized forward speed shifting within stations QUAD-RANGE TRANSMISSION: Type... 2 speed, power shifted planetary and 8 speed, syncro-range transmission with constant mesh gears Perma-Clutch... Hydraulically operated multiple disk wet clutch Gear selections forward and 6 reverse Shifting Range selector lever... Collar shifted between ranges Speed selector lever Forward-rearward lever movement... Mechanical synchronized forward speed shifting of syncrorange transmission Sideways lever movement... Power shifted planetary transmission speeds POWER TAKE-OFF: Type... Independent rear PTO controlled by hand-operated clutch lever. Stub shafts used for dual speed PTO conversion Speed (2100 engine rpm)... Dual speed-540 or 1000 rpm Single speed-1000 rpm Single speed-540 rpm PTO ahead of drawbar hitch point rpm-14 in rpm-16 in. HYDRAULIC SYSTEM: Type... Closed center, constant pressure. Includes power steering, power brakes, implement control, and transmission and differential lubrication. Standby pressure psi BRAKES... Hydraulically power actuated, disk-type operating in oil ELECTRICAL SYSTEM: Type volt, negative grounded Batteries: Diesel Two, 6-volt, Group 50 Gasoline... One, 12-volt, Group 30H Alternator volt, 55 amp with Sound-Gard Body, 37 amp without Sound-Gard Body * Above horsepower figures are factory observed at 2500 engine rpm.
7 Index Page Page A Engine starting... 3, 4 Accumulator Evaporator Air cleaner... 50, 56 Air conditioner... 8, 55, 74 F Alternator Flasher... 25, 71 Antifreeze "Float" adjustment, implement hitch "Float" adjustment, remote cylinder B Front wheel bearings... 53, 73 Ballast Front wheel toe-in Batteries , 68 Front wheei tread Bleeding brakes Fuel Bleeding fuel system Fuel system service... 60, 62 Bleeding remote hydraulic cylinder Brakes... 15, 72, 82 G Breakaway couplers... 36, 37 Greases..., Breaking in engine... 7, 47 Grille screen Bulbs Ground speeds... 1 O C Calcium chloride weight Hand throttle... 7 Carburetor Headlights... 25, 26, 71 Ceriter link Heater, Sound-Gard Body... 8, 74 Circuit breakers Highway driving Cold weather service Hitch, implement Cold weather starting aids... 4 Hitch, Power Weight-Transfer Compressor Hood Condenser Hydraulic system... 27,36,54,57, Coolant heater ,81 Cooling system service Coolant temperature gauge... 2, 7 Implement hitch and control systems D Implement warning lamp Distributor Indicator lamps... 2, 71 Differential lock Inflation charts Double front weight Instruments... 2 Double rear wheels Draft links Drawbar Driving at night H K-L Key switch... 2, 3 Leveling implement Lights... 25, 71 E Liquid wheel weight Electrical system service Lubricants Engine speeds... 7, 56
8 Index 87 Lubrication, periodic: Sight glass As required Sound-Gard Body... 8, 55, 74, 83 Daily or 10-hour Spark plugs hour Specifications hour Specifications, fuel hour Specifications, lubricant hour Speed-hour meter... 2, 11, 47 Annual Speed-of-drop, rockshaft Starter... :.. 70 M-N Starting engine... 3 Manifold Starting fluid adapter, cold weather... 5 Master shield Steering Night driving Stopping engine... 7 Storage battery Storage, fuel Oil cooler, hydraulic Storage, tractor Oil, lubricating , 53 Sway blocks P-Q Parking tractor Taillights Periodic service Tape player... 8, 75, 83 Power brakes... 15, 72, 82 Temperature gauge... 2, 7 Power steering Thermostat Power take-off Three-Point Hitch Power Weight-Transfer Hitch Tire in'flation charts _ Quad-Range transmission Tire service Toe-in, front wheel R Towed loads Rack and pinion adjustment, rear wheel Towing tractor Radiator... 52, 65 Tractor Sound-Gard Body... 8, 55, 74, 83 Radio... 8, 75 Tractor storage Rate of operation, remote hydraulic cylinder Transmission-hydraulic system... 27,36,54,57, Rear wheel tread. width ,81 Remote cylinder... 36, 82 Transmission shifting... 11, 12, 13 Rockshaft... 27, 82 Tread width, front wheel Roll-Gard... 10, 73 Tread width, rear wheel Trouble shooting s Safety rules... 42, 43 Sealed-beam lamps Valve clearance Seasonal service Seat... 9 w Selective control valve Warning lamps... 25, 26 Service, periodic Weight, wheel Shifting transmission... 11, 12, 13 Wheels, front... 16, 53, 57, 73 Wheels, rear... 18, 57 T V
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