Head Terminal Repair Parts. Hopper Repair Parts

Transcription

1 Head Terminal Repair Parts # Mild Steel " Lagged Roller Head Terminal Weldment Bearing 1 5/16" Flange CRR 1 5/16" x 20 13/16" Key 5/16" x 2" # Stainless Steel " Lagged Roller Head Terminal Weldment Bearing 1 5/16" Flange CRR 1 5/16" x 20 13/16" Key 5/16" x 2" # Rotary Stacker " Lagged Roller Head Terminal Weldment Bearing 1 5/16" Flange CRR 1 5/16" x 20 13/16" Key 5/16" x 2" Spring Bracket Eye Bolt 3/8" x 4" Spring 1½" OD x 4 7/8" Scraper Brace Scraper RH Scraper LH Scraper Bracket Hopper Repair Parts Stainless Steel Hopper Hopper Parts Carton w/fasteners Hopper Front Panel Hopper Side Left Hopper Side Right Material Guide Stiffener Lt Material Guide Stiffener Rt Material Guide Hopper Back Panel Back Wiper Hopper Back Strap Mild Steel Hopper Hopper Parts Carton w/fasteners Hopper Front Panel Hopper Side Left Hopper Side Right Material Guide Stiffener Lt Material Guide Stiffener Rt Material Guide Hopper Back Panel Back Wiper Back Wiper -Rotary Stacker Hopper Back Strap 57

2 Undercarriage Repair Parts 10" BVTC 20' - 25' 58

3 20' - 25' 10" BVTC Undercarriage Repair Parts 20' 25' Item Qty Part No. Part No. Description Cross Axle Weldment Wheel 5 Bolt 15" x 6" Hub Complete (Includes Items #4 thru #12) Hub Seal Hub Bearing Inner Hub w/cups Only Hub Bearing Outer Spindle Washer Hub Cap Cotter Pin Spindle Nut Lug Nut Lift Arm Bracket Axle Bracket Weldment Track Slide Weldment Cable Pulley 3" Cotter Pin 1/4" x 1 1/2" Lower Stop Track Weldment 3' Axle Arm Weldment Lift Arm Weldment Winch Mount Weldment Winch 24 44' Cable 1/4" x 7" x 19" 59

4 Undercarriage Repair Parts 10" BVTC 30' - 35' - 40' - 45' 60

5 30' - 35' - 40' - 45' 10" BVTC Undercarriage Repair Parts 30' 35' 40' 45' Item Qty Part No. Part No. Part No. Part No. Description Axle Bracket Weldment Winch Mount Weldment Winch 44' Cable 1/4" x 7" x 19" 60' Cable 1/4" x 7" x 19" Cotter Pin 1/4" x 1 1/2" Flat Washer 1" " Half Band Clamp Cross Brace Weldment Axle Arm Weldment Cross Axle Weldment Lift Arm Bracket Lift Arm Weldment Cross Brace Weldment Track Slide Weldment Cable Pulley 3" Track Weldment 6' Lower Stop Wheel 5-bolt 15" x 6" Hub Complete (Includes Items #19 thru #27) Hub Seal Hub Bearing Inner Hub w/cups Only Hub Bearing Outer Spindle Washer Cotter Pin Spindle Nut Hub Cap Lug Nut 61

6 Undercarriage Repair Parts 10" BVTC 50' - 55' - 60' - 65' 62

7 50' - 55' - 60' - 65' 10" BVTC Undercarriage Repair Parts 50' 55' 60' 65' Item Qty Part No. Part No. Part No. Part No. Description Axle Bracket Weldment Winch Mount Weldment Winch 60' Cable 1/4" x 7" x 19" 80' Cable 1/4" x 7" x 19" Cotter Pin 1/4" x 1 1/2" Flat Washer 1" " Half Band Clamp " Half Band Clamp Axle Arm Weldment Cross Brace Wa Cross Brace Wa Cross Brace Wa Lift Arm Bracket Cross Axle Weldment Cross Brace Wa Lift Arm Weldment Lift Arm Weldment RH Lift Arm Weldment LH Track Slide Weldment Cable Pulley 3" Track Weldment 9' Lower Stop Wheel 5-bolt 15" x 6" Hub Complete (Includes Items #20 thru #28) Hub Seal Hub Bearing Inner Hub w/cups Only Hub Bearing Outer Spindle Washer Cotter Pin Spindle Nut Hub Cap Lug Nut 63

8 Undercarriage Repair Parts 10" BVTC 70' - 75' - 80' - 85' 64

9 70' - 75' - 80' - 85' 10" BVTC Undercarriage Repair Parts 70' - 75' 80' - 85' Item Qty Part No. Part No. Description Hydraulic Cylinder 4 x 60 (See page 31 for repair parts) Lift Arm Wa Lift Arm Bracket Wa Lift Arm Wa Cross Brace - Short Cylinder Pivot Wa U-bolt 1/2" x 4 1/2" x 5" Flat Washer 1 1/4" CRR 1 1/4" x 5 1/4" Cotter Pin 3/16" x 2" CRR 1 1/4" x 8 5/8" Flat Washer 1" Cotter Pin 5/32" x 1 3/4" CRR 1" x 5 1/8" CRR 1" x 7 1/16" Adapter Rest. 90 1/2" NPTM / 3/8" NPTF Swivel Hydraulic Hose 3/8" x 720" Lift Arm Support Wa HHCS 1" x 5 1/2" Hex Nut 1" Lock Washer 1" CRR 1 1/4" x 4 3/4" Axle Assembly w/hub 23A Axle Wa Hub Assembly Complete Hub Seal Hub Bearing Inner Hub w/cups Hub Bearing Outer Spindle Washer Spindle Nut Cotter Pin 5/32" x 1 3/4" Hub Cap Wheel 15" 5-Bolt Lug Nut Cross Brace - Long Axle Arm Wa CRR 1 1/4" x 5 1/2" Axle Arm Cross Brace Wa Axle Bracket Wa Adapter Straight ½" NPTM x ½" NPTM Hydraulic Ball Valve ½" NPTF Adapter Straight 3/4" MOR x ½" NPTF Quick Coupler 3/4" FOR 65

10 Trussing Repair Parts 40'-45' 10" BVTC Truss Bracket Weldment Truss Stand-Off Truss Rod Weld. 10'-0" Trussing Repair Parts 50'-55'-60' 10" BVTC Truss Bracket Weldment Truss Rod Wa. 10' Truss Bridge Truss Stand-Off Truss Rod Wa. 12' Truss Cross Brace 66

11 Trussing Repair Parts 65'-70'-75' 10" BVTC Truss Bracket Weldment Truss Rod Weld. 10'-0" Truss Bridge Truss Stand-Off Truss Rod Weld. 12'-0" Truss Bracket-Dual Bands Truss Cross Brace Trussing Repair Parts 80'-85' 10" BVTC Truss Bracket Weldment Truss Rod Weld. 10'-0" Truss Bridge Truss Stand-Off Truss Rod Weld. 12'-0" Truss Bracket-Dual Band Compression Truss Bracket Compression Truss Rod Truss Cross Brace 67

12 10" BVTC Repair Parts Return Idler 10" HalfBand # Mild Steel # Stainless Steel Return Idler Bracket Weld Return Roller Jack Mount Half Band 4" x 10" Jack Mount Weldment Jack Mount Spool Jack 2000# Side Crank ` 90 Spindle # Swivel Axle Weldment Attachment Bracket Rt Attachment Bracket Lt Connecting Ear Spacer 1 1/2" x 1" 68

13 10" BVTC Repair Parts 90 Fixed Axle # Fixed Axle Attachment Bracket HHCS ½" x 1 3/4" Flat Washer ½" Hex Nylock Nut ½" Hub W719 Complete Includes #7-15) Seal Inner Bearing Bolt Hub Wheel Nut ½-20" Outer Bearing Spindle & Hub Washer Wheel Nut 7/8-14" Cotter Pin 5/32" x 1 3/4" Wheel Dust Cap 90 Swivel Axle # Swivel Axle Swivel Axle Spindle Handle Nut ½" x 4½" HHCS ½" x 3½" HHCS 1" x 3½" Hex Nylock Nut 1" Hub W719 Complete Includes #8-16) Seal Inner Bearing Bolt Hub Wheel Nut ½-20" Outer Bearing Spindle & Hub Washer Wheel Nut 7/8-14" Cotter Pin 5/32" x Wheel Dust Cap 69

14 10" BVTC Repair Parts 90 Tail Axle # Tail Axle Weldment Tail Axle Bracket Weld Hub Complete (Items #4-11) Hub Seal Hub Bearing Inner Hub w/cups only Hub Bearing Outer Spindle Washer Spindle Nut Cotter Pin 5/32 x 1 3/4" Hub Cap Wheel 5 Bolt 15" Lug Nut Double Tail Caster # Wheel Caster 10" x 2 1/2" Halfband Swivel Caster Mount Weld Tail Caster Bracket Base Mount Caster Mount Cross Piece Tubes Tubes - Mild Steel Boxed Tube No. Tube No. Description " OD x 14 ga x 24' - 0" " OD x 14 ga x 20' - 0" " OD x 14 ga x 19' - 0" " OD x 14 ga x 14' - 0" " OD x 14 ga x 10' - 0" N/A 10" OD x 14 ga x 5' - 0" Tubes - Stainless Steel Boxed Tube No. Tube No. Description " OD x 14 ga x 20' - 0" " OD x 14 ga x 19' - 0" " OD x 14 ga x 14' - 0" " OD x 14 ga x 10' - 0" N/A 10" OD x 14 ga x 5' - 0" 69-A

15 10" BVTC Repair Parts Hitch Plate # Hitch Plate " Hitch Ball Guide Roller # Frame Bearing 1" 2B Flange Guide Roller 3" Carriage Bolt 5/16" x 1" Lock Washer 5/16" Hex Nut 5/16" 69-B

16 10" BVTC Repair Parts Adjustable Deflector # Mild Steel Deflector Deflector Hood Deflector Stop Deflector Weldment Rubber Strap # Stainless Steel Deflector Deflector Hood Deflector Stop Deflector Weldment Rubber Strap Spouts # Mild Steel Armor Lined Mild Steel Enclosed Spout Armor Lining # Mild Steel Enclosed # Stainless Steel Enclosed Belt Replacement Crescent Top Belt Model Part No. Belt Length 20' # " PVK x 44' - 4" 25' # " PVK x 54' - 4" 30' # " PVK x 64' - 4" 35' # " PVK x 74' - 4" 40' # " PVK x 84' - 4" 45' # " PVK x 94' - 4" 50' # " PVK x 104' - 4" 55' 60' # # " PVK x 12" PVK x 114' - 4" 124' - 4" 65' 70' # # " PVK x 12" PVK x 134' - 4" 144' - 4" 75' # " PVK x 154' - 4" 80' # " PVK x 164' - 4" 85' # " PVK x 174' - 4" Rotary Stacker - Smooth Top Belt Model Part No. Belt Length 20' # " PVK x 44' - 4" 25' # " PVK x 54' - 4" 30' # " PVK x 64' - 4" 35' # " PVK x 74' - 4" 40' # " PVK x 84' - 4" 45' 50' # # " PVK x 12" PVK x 94' - 4" 104' - 4" 55' # " PVK x 114' - 4" 60' 65' # # " PVK x 12" PVK x 124' - 4" 134' - 4" 70

17 10" BVTC Repair Parts Flexible Hopper # Hopper Spring Mount HHCS 3/8" x 1 1/4" Lock Washer 3/8" Hex Nut 3/8" Hopper Assembly Includes Items #6-# Hopper Canvas Front HHCS 1/4" x 1/2" Hopper Canvas Canvas Bracket Carriage Bolt 1/4" x3/4" SS Flat Washer 1/4" Lock Washer 1/4" Hex Nut 1/4" Hopper Mount Back-up Strap Mount Plate MS Stiffener Right SS Stiffener Right MS Stiffener Left SS Stiffener Left Material Guide Back Wiper MS Back Strap SS Back Strap 71

18 Assembly Instructions CAUTION: MOST COMPONENT PARTS ON THE 10" BELTVEYOR TUBULAR CONVEYOR ARE HEAVY. USE A SAFE LIFTING DEVICE WHEN UNLOADING AND DURING THE ASSEMBLY PROCESS. IMPORTANT: PRE ASSEMBLY NOTES. 1. Special tools (in addition to standard hand tools) are as follows: 1. Carpenter's level 2. Power pull or other tightener (for pulling belt together) 3. Length of rope slightly longer than BeltVeyor (for pulling belt through tube) 4. Belt clamps Saw horse Plumb line 7. Tape measure 8. Overhead crane (or equivalent) 2. Before starting assembly procedures, remove parts from the parts cartons and parts bundles and identify by part number and description. Use the various repair parts lists in this manual for this procedure. Organize the nuts and bolts by size and type. 3. Fasteners may vibrate loose during shipping. It is recommended you check nuts, bolts, set screws, and sheave alignment on pre-assembled parts prior to start-up. STEP #1 Refer to the band location drawings on pages and locate the BeltVeyor you are assembling. STEP #2 Refer to Figure #1 - Detail A-A. Set the tube weldments on saw horses in the order they are to be assembled. Attach using 3/8" x 1" bolts and 3/8" hex nuts. IMPORTANT: Make sure the cut portion of the flange ring is down. Head, Tail, and Tubes Assembly Instructions Figure #1 STEP #3 Refer to Figure #1. Assemble the head and tail assemblies to the tubes using the same nuts and bolts required in STEP #2. Using the carpenter's level, square the head and tail to each other. STEP #4 Refer to Figure #1 - Detail B-B. Assemble safety chain to hitch as shown. Assemble the hitch to the tail assembly using 1/2" x 2" bolts and 1/2" hex nuts. 72

19 Head, Tail, & Tubes Assembly Instructions Figure #1 73

20 Track Assembly Instructions Figure #2 STEP #1 Refer to the band location drawings on pages for your track location. STEP #2 Refer to Figure #2 - Detail A-A. Position the track frame "A" on to the tube and loosely secure with half bands or return roller half bands where they are required. Use 3/8" x 1 1/4" bolts and 3/8" hex nuts on all half band assemblies. NOTE: All tracks have an upper stop welded at one end. This end always goes to the head or discharge end of the BeltVeyor. STEP #3 Refer to Figure #2 - Detail A-A. Using the carpenter's level, square the track with the head and tail and tighten the bolts. NOTE: Keep the level on the track and tighten bolts evenly, going from one side to the other to maintain square. STEP #4 Refer to Figure #2 - Detail B-B. Install the track slide "B" onto the track with the cable pulley aimed at the tail end of the BeltVeyor. Assemble the lower track stops "C" onto the track using 3/8" x 1" bolts and 3/8" hex nuts. 74

21 Track Assembly Instructions Figure #2 75

22 PTO Drive Unit Assembly Instructions Figure #3 STEP #1 Refer to the band location drawings on pages for drive unit location. STEP #2 Refer to Figure #3. Position drive unit "A" under tube. Attach half bands "B" to drive unit using 3/8" x 1 1/4" bolts and 3/8" hex nuts. NOTE: Keep drive unit square with the head and tail using the carpenter's level. 76

23 Electric Drive Unit Assembly Instructions 20' - 25' Figure #4 STEP #1 Refer to the band location drawings on pages for drive unit location. STEP #2 Refer to Figure #4. Position drive unit "A" under tube. Attach with starter bracket "B" and the first half band on motor mount "C". Secure using 3/8" x 1 1/4" bolts and 3/8" hex nuts. STEP #3 Refer to Figure #4. Attach half band "D" to other half band on motor mount using 3/8" x 1 1/4" bolts and 3/8" hex nuts. NOTE: Keep the electric motor mount and the drive unit square to the head and tail using the carpenter's level. 77

24 Electric Drive Unit Assembly Instructions 30' - 35' Figure #5 STEP #1 Refer to the band location drawings on pages for drive unit, axle bracket, and electric motor mount location. STEP #2 Refer to Figure #5. Position drive unit "A" under tube. Secure using half band "B" and the first half band of the electric motor mount "C". Assemble half band "D" to the second half band of the electric motor mount. Use 3/8" x 1 1/4" bolts and 3/8" hex nuts on all half bands. STEP #3 Refer to Figure #5. Position the axle bracket "E" under tube. Secure using the starter bracket "F" and half band "G". Use 3/8" x 1 1/4" bolts and 3/8" hex nuts. NOTE: Keep all parts square to the head and tail using the carpenter's level. 78

25 Electric Drive Unit Assembly Instructions 40' Figure #6 STEP #1 Refer to the band location drawings on pages for drive unit location. STEP #2 Refer to Figure #6. Position drive unit "A" under tube. Secure with starter bracket "B" and the first half band of the electric motor mount "C". Use 3/8" x 1 1/4" bolts and 3/8" hex nuts. STEP #3 Refer to Figure #6. Assemble the first half band of axle bracket "D" to the second half band of the electric motor mount "C". Use 3/8" x 1 1/4" bolts and 3/8" hex nuts. STEP #4 Refer to Figure #6. Assemble the truss bracket "E" to the second half band of the axle bracket "D" using 3/8" x 1 1/4" bolts and 3/8" hex nuts. NOTE: Keep all parts square to the head and tail using the carpenter's level. 79

26 Electric Drive Unit Assembly Instructions 45' Figure #7 STEP #1 Refer to the band location drawings on pages and locate the drive unit, the axle bracket and the electric motor mount. STEP #2 Refer to Figure #7. Position drive unit "A" under tube. Secure with half band "B" and starter bracket "C". Use 3/8" x 1 1/4" bolts and 3/8" hex nuts. NOTE: Square all parts in STEP #2 with the head and tail and tighten the bolts. STEP #3 Refer to Figure #7. Position the axle bracket "D" under the tube, and secure with half bands "E". Use 3/8" x 1 1/4" bolts and 3/8" hex nuts. Square with head and tail and tighten bolts. STEP #4 Refer to Figure #7. Position the electric motor unit "F" on top of tube and secure with half bands "G". Use 3/8" x 1 1/4" bolts and 3/8" hex nuts. Square with head and tail and tighten bolts. 80

27 Electric Drive Unit Assembly Instructions 50' Figure #8 STEP #1 Refer to the band location drawings on pages and locate the starter bracket, axle bracket, electric motor mount, and the drive unit. STEP #2 Refer to Figure #8. Position drive unit "A" under tube. Secure with half band "B" and truss bracket "C". Use 3/8" x 1 1/4" bolts and 3/8" hex nuts. Square with the head and tail and tighten bolts. STEP #3 Refer to Figure #8. Position the electric motor mount "D" on top of tube and secure with return roller "E" and half band "F". Use 3/8" x 1 1/4" bolts and 3/8" hex nuts. Square with the head and the tail and tighten bolts. STEP #4 Refer to Figure #8. Position the axle bracket "G" under the tube and secure with half bands "H". Use 3/8" x 1 1/4" bolts and 3/8" hex nuts. Square with the head and tail and tighten bolts. STEP #5 Refer to Figure #8. Position the starter bracket "I" on top of tube and secure with half band "J". Use 3/8" x 1 1/4" bolts and 3/8" hex nuts. NOTE: Keep all parts square to the head and tail using the carpenter's level. 81

28 Electric Drive Unit Assembly Instructions 55' Figure #9 STEP #1 Refer to the band location drawings on pages and locate the starter bracket, axle bracket, electric motor, and the drive unit. STEP #2 Refer to Figure #9. Position drive unit "A" under tube. Secure with half band "B" and truss bracket "C". Use 3/8" x 1 1/4" bolts and 3/8" hex nuts. Square with the head and tail and tighten bolts. STEP #3 Refer to Figure #9. Position the electric motor mount "D" on top of tube and secure with return roller "E" and half band "F". Use 3/8" x 1 1/4" bolts and 3/8" hex nuts. Square with the head and tail and tighten bolts. STEP #4 Refer to Figure #9. Position the axle bracket "G" under the tube and secure with half bands "H". Use 3/8" x 1 1/4" bolts and 3/8" hex nuts. Square with the head and tail and tighten bolts. STEP #5 Refer to Figure #9. Position the starter bracket "I" on top of tube and secure with half band "J". Use 3/8" x 1 1/4" bolts and 3/8" hex nuts. 82

29 Electric Drive Unit Assembly Instructions 60' Figure #10 STEP #1 Refer to the band location drawings on pages and locate the starter bracket, axle bracket, electric motor mount, and the drive unit. STEP #2 Refer to Figure #10. Position drive unit "A" under tube. Secure with half bands "B". Use 3/8" x 1 1/4" bolts and 3/8" hex nuts. Square with the head and tail and tighten bolts. STEP #3 Refer to Figure #10. Position the electric motor mount "C" on top of tube and secure with return roller "D" and half band "E". Use 3/8" x 1 1/4" bolts and 3/8" hex nuts. Square with the head and tail and tighten bolts. STEP #4 Refer to Figure #10. Position the axle bracket "F" under the tube and secure using half bands "G". Use 3/8" x 1 1/4" bolts and 3/8" hex nuts. Square with the head and tail and tighten bolts. STEP #5 Refer to Figure #10. Position the starter bracket "H" on top of tube and secure with return roller "I". Use 3/8" x 1 1/4" bolts and 3/8" hex nuts. Square with head and tail and tighten bolts. 83

30 Axle Bracket & Winch Assembly Instructions 20' PTO & Electric Figure # 11 STEP #1 Refer to the band location drawings on pages and locate the axle bracket and the winch mount bracket. STEP #2 Refer to Figure #11. Position the winch mount bracket "A" on top of tube. Secure with half bands "B". Use 3/8" x 1 1/4" bolts and 3/8" hex nuts. STEP #3 Refer to Figure #11. Position the axle bracket "C" under tube and secure with half bands "D". Use 3/8" x 1 1/4" bolts and 3/8" hex nuts. NOTE: Using the carpenter's level, square these parts with the head and tail and tighten bolts. 84