Twin Screw Undercar Conveyor

Transcription

1 Twin Screw Undercar Conveyor Owner s Manual #

2 Table of Contents Operator Qualifications Safety Pre-Operation Check List Specifications Dimensional Drawings Assembly Operation Maintenance Repair Parts: Pan Axle ' Incline Tube ' Incline Tube Read this manual carefully. It will instruct you on how to operate and service your machine safely and correctly. Failure to do so could result in personal injury and/or equipment damage. Warranty CrustBuster/Speed King, Inc. of Dodge City, Kansas, warrants consumer products, so far as the same is of our own manufacture, against defects in material and workmanship under normal and reasonable use for a period of one (1) year after date of delivery to the original purchaser. Our obligation under this warranty is limited, however, to furnishing a replacement part for a defective part, or at our option to repair the defective parts without charge, either method F.O.B. our works, provided the consumer gives CrustBuster/Speed King,Inc. written notice within ten (10) days after said part appears to be defective and affords CrustBuster/Speed King,Inc. an opportunity to inspect. Unless otherwise expressly agreed to by CrustBuster/Speed King,Inc., the consumer shall bear the expense of installation. CrustBuster/Speed King, Inc. will not be liable for consequential damages where the loss is commercial, including but not limited to loss of profit, delays or expenses. This warranty sets forth the extent of our liability. The foregoing is in lieu of all other warranties, expressed or implied, including any warranties that extend beyond the description of the product.

3 Operator Qualifications Operation of this conveyor shall be limited to competent and experienced persons. In addition, anyone who will operate or work around this conveyor must use good common sense. In order to be qualified, he or she must also know and meet all other requirements, such as: 1. Some regulations specify that no one under the age of 16 may operate power machinery. It is your responsibility to know what these regulations are in your area or situation. 2. Current OSHA regulations state in part: At the time of initial assignment and at least annually thereafter the employer shall instruct EVERY employee in the safe operation of servicing of all equipment with which the employer is, or will be involved. 3. Unqualified persons are to STAY OUT of the work area. 4. A person who has not read and understood all operating and safety instructions is not qualified to operate the machinery. FAILUR E TO READ THIS CONVEYOR MANUAL AND I T S SAFETY INSTRUCTIONS IS A MISUSE OF THE EQUIPM ENT. Sign Off Sheet As a requirement of OSHA, it is necessary for the employer to train the employee in the safe operation and safety procedures with this conveyor. We include this sign off sheet for your convenience and personal record keeping. DATE EMPLOYER EMPLOYER'S SIGNATURE 1

4 Safety CAUTION 1. Read & understand instruction manual before operating. 2. Keep all safety shields and devices in place. 3. Make certain everyone is clear before operating machine. 4. Keep hands, feet and clothing away from moving parts. 5. Shut off power to adjust, service or clean. 6. Make sure machine is secured before operating. 7. Disconnect power before resetting motor overload. 8. Make certain electric motors are grounded. KEEP HANDS AND FEET AWAY FROM INTAKE C A U T I O N KEEP CHAIN TIGHT LUBRICATE CHAIN PRIOR TO OPERATION 2

5 BE ALERT! Your Safety is involved. General Safety Statement WATCH FOR THIS SYMBOL. IT POINTS OUT IMPORTANT SAFETY PRECAUTIONS. IT MEANS "ATTENTION))) BECOME ALERT!" YOUR SAFETY IS INVOLVED. It is your responsibility as an owner, operator, or supervisor to know and instruct everyone using this conveyor at the time of initial assignment and at least annually thereafter, of the proper operation, precautions, and work hazards which exist in the operation of this conveyor in accordance with OSHA Regulations. Safety Is No Accident The following safety instructions, combined with common sense, will save your equipment from needless damage and the operator from unnecessary exposure to personal hazard. Pay special attention to the caution notes in the text. Review this manual at least once each year with new and/or experienced operators. 1. Read and understand the operator's manual before operating this conveyor Failure to do so is considered a misuse of the equipment. 2. Make sure conveyor is secure before operating. 3. Always keep children away from conveyor when operating. 4. The motor controls and reset button must be located so that the operator has a full view of the entire operation. 5. During regular operation of the conveyor, one person should be in a position to monitor the operation. A second person should always be nearby to shutdown the conveyor in case of an emergency. 6. Make sure everyone that is not directly involved with the operation is out of the work area before beginning the operation. 7. Keep the work area clear of grease, oil, water, and other objects that could cause a slip or a fall. 8. Make sure all safety devices, shields, and guards are in place and are functional before beginning the operation. 3

6 9. Shut off power to adjust, service, or clean the Conveyor. 10. Keep hands, feet, and clothing away from moving parts. It is a good idea to remove all jewelry before starting the operation. 11. Visually inspect the Conveyor periodically during operation for signs of excessive vibration, loose fasteners, and unusual noises. Electric Safety 1. Electric motors and controls should be wired by a qualified electrician and meet all standards set by Federal, State, and Local Electrical Codes. 2. Make certain electric motors are grounded. 3. A magnetic starter should be used to protect your motor. 4. Your motor must have a manual reset button. 5. Electrical power must be disconnected before resetting your motor. 6. A main power disconnect switch, with the ability to be locked in the off position, should be provided. The switch should be locked in the off position whenever work is to be done on the conveyor or the conveyor is going to be left unattended. 7. Disconnect power before resetting motor overload. Pre-Operation Check List 1. Check all bearings for proper lubrication. 2. Check the tube for foreign material. 3. Check all belts for proper tension. 4. Start unit and check conveyor belt alignment while unit is empty. Specifications Capacity Horizontal Pan Incline Tube Pan Screws Incline Screw Drive Up to 80 TPH of granular fertilizer weighing approximately 60 lbs. per cubic foot Constructed of 14 gauge stainless steel Constructed of 14 gauge stainless steel 4" diameter, 12 gauge, 7" pitch flighting running at 384 RPM 9" diameter, standard pitch flighting running at 530 RPM Motor coupled to countershaft with v-belts Countershaft in #60 chain and sprockets 1" driveline transmits power to screws using #50 chain and sprockets on pan screws and #60 chain and sprockets on incline screws Power Requirements 5 Ft Incline 7½ HP 9 Ft Incline 10 HP 4

7 5' Incline Dimensions A 31½" B 9' - 1" C 10" D 38¾" E 6' - 8¾" F 3' - 6" G 3' - 9¼" 9' Incline Dimensions A 4' - 4½" B 12' - 8" C 10" D 38¾" E 6' - 8¾" F 3' - 6" G 5' - 6" 5

8 Assembly Pre-Assembly 1. Before starting assembly procedures, refer to the parts listings and familiarize yourself with these parts. 2. Open parts carton and lay out the parts for easy identification. 3. Remove sideboards and loose parts from pan bundle. 4. Standard hand tools are required. STEP 1. Mount the assembled undercarriage about 11 3/4" from flange ring on the tube assembly using a 10" half band and 3/8" x 1 1/4" HHCS and 3/8" hex nuts. STEP 2. Install the rubber seal using two (2) 5/16" x 1" HHCS, 5/16" hex nuts, and the back-up strap. Leave the nuts loose at this time. STEP 3. STEP 4. Block front of pan one inch (1") with tail on ground. Install the inclined tube into the pan section, taking precaution to not damage rubber seal with flighting shaft. Install the driveline into the u- joint as the tube is positioned and slip key into keyway at this time. Attach tube with nine (9) 3/8" x 1" HHCS and 3/8" hex nuts. Tighten nuts, and secure u-joints with set screw. 3. Install 8" 2B sheave on countershaft and secure with key and set screw. 4. Install v-belts and align with straight edge. 5. Adjust v-belt tension with motor mount adjustment bolt. Adjust to approximately 7 to 10 pound tension (5/8" deflection.) STEP 6. Install belt guard as follows: 1. Position and secure end cap to guard body using 1/4" x ½" HHCS and hex nuts. 2. Attach guard bracket to guard body using 5/16" x 3/4" HHCS, flat washers, and hex nuts. Tighten until brackets are snug against guard body. 3. Attach guard to drive terminal as shown using brackets, 5/16" x 1" HHCS and hex nuts. Tighten until brackets are snug. STEP 5. Tilt the entire unit on the discharge spout and hold until the motor is installed. 4. Position guard and check for sheave and v- belt clearance. Adjust guard, if required, to allow clearance between all parts of the guard. Tighten all bolts. N O T E : H A V E Q U A L I F I E D E L E C T R I C I A N CONNECT WIRING, STARTERS, ETC. 1. Attach the motor to the motor mount using four (4) 1/2" HHCS, washers and hex nuts. 2. Install 3.6" 2B sheave on motor shaft. Secure with key and set screw. STEP 7. With unit still tilted, install the 1 5/16" flange bearing to the incline auger tail shaft and secure with two (2) ½" x 1½" HHCS and hex nuts. Tighten nuts on shaft seal. STEP 8. Attach lower driveline shield using one (1) 1/4" x 1" HHCS, flat washer and hex nut at drive terminal. Using 5/16" x 1" HHCS, flat washers and hex nut, attach shield to driveline bearing bracket and at pan. 6

9 Operation 1. Check conveyors for foreign material and obstructions. 2. Position undercar conveyor for loading. 3. Check drive belts for proper tension. 5. Start a small amount of material flowing and then slowly increase the volume. Do not flood feed unit at start of operation. 6. Be sure BeltVeyor system is empty before disengaging power. 4. Start conveyor and run for 2-3 minutes to allow parts to seat. Do not run empty for any length of time. This will only lead to excessive wear and damage to flighting and pan. Maintenance 1. Preventive maintenance is the key to the long life of any mechanical device. Careful and systematic inspection of all BeltVeyor equipment will result in maximum trouble-free service. 2. All bearings should be greased at the end of each working day. Sprockets and roller chain should be oiled after each run. If unit is not being used for a period of time, bearings should be fully purged. The bearings are designed to be fully purged without damage. 3. Due to characteristics of certain materials, a residue may collect in certain areas. Check the unit perioudically for material build-up. If residue is excessive, wash unit thoroughly. 4. Bearing lock collars are to be tightened in direction of shaft rotation. 7

10 Twin Screw Undercar Conveyor Pan Repair Parts Item Qty Part No. Description Chain Guard - Tail Carriage Bolt 5/16" x 3/4" SS Hex Nut 5/16" SS HHCS 5/16" x 1" SS Flat Washer 5/16" SS Bearing 1" 2B Flange Zerk 1/4-28" x Chain #50 x 37 Pitches Sprocket #50B 11T 1" B Key 1/4" x 1 1/4" Sprocket #50 13T 1"B Key 1/4" x 2 3/8" Sprocket #50 18T 1"B Chain #50 x 65 Pitches Sprocket #50 15T HHCS 5/8" x 2" SS Flat Washer 5/8" SS Item Qty Part No. Description Lock Washer 5/8" SS Hex Nut 5/8" SS Pan Weldment SS Shaft 1" x 95" U-Joint Shaft Front Flight Bracket HHCS 3/8" x 1" SS Flat Washer 3/8" SS Lock Washer 3/8" SS Hex Nut 3/8" SS Clean Out Cover RH Flighting LH Pan Side LH Flighting RH Pan Side Pan Cover Bearing Seal Bearing Seal Plate Bearing 1 5/16" 2B Flange 8

11 Twin Screw Undercar Conveyor Axle Repair Parts Item Qty Part No. Description Axle Assembly Includes Items #2 & # Cross Axle Complete Hub 5 Bolt Includes Items #4-# Seal Inner Bearing Hub w/cups only Outer Bearing Spindle Washer Spindle Nut 7/8" Cotter Pin Dust Cap Lug Nut 9/16" Rim 15 x 6 5 Bolt Half Band HHCS 3/8" x 1 1/4" SS Hex Nut 3/8" SS 9

12 Twin Screw Conveyor 5' Incline Tube Repair Parts Item Qty Part No. Description Tube 10" x 5' Incline Hex Nut 5/16" SS HHCS 5/16" x 1" SS Chain Guard Front Key 5/16" x 1 1/4" Sprocket #60 15T 1 5/16"B Bearing 1 5/16" 2B Flange Hex Nut ½" SS HHCS ½" x 1½" SS Flighting 5' Incline Key 1/4" x 1 1/4" Chain #60 x 36P Complete Sprocket #60 15T 1"B Bearing 1" 2B Flange Flat Washer 5/16" SS Driveline 1" x 66" Driveline Shield Upper Shaft 1" x 21½" Tail Shaft Sprocket #60 23T 1"B Chain #60 x 49P Complete Item Qty Part No. Description Sprocket #60 14T 1"B Belt Guard Bracket Flat Washer 1/4" SS HHCS 1/4" x 1" SS Hex Nut 1/4" SS Drive Unit Shield Driveline Shield Lower Belt Guard End Cover Belt Guard Body HHCS 1/4" x ½" SS Belt Guard Brackets V-Belt B Sheave 2B 3.6 SH Bushing 1 3/8" SH QD Sheave 2B Motor Mount Assembly HHCS 3/8" x 1 1/4" SS Flat Washer 3/8" SS Hex Nut 3/8" SS 10

13 Twin Screw Undercar Conveyor 9' Incline Tube Repair Parts Item Qty Part No. Description Tube 10" x 9' Incline Hex Nut 5/16" SS HHCS 5/16" x 1" SS Chain Guard Front Key 5/16" x 1 1/4" Sprocket #60 15T 1 5/16"B Bearing 1 5/16" 2B Flange Hex Nut ½" SS HHCS ½" x 1½" SS Flighting 9' Incline Key 1/4" x 1 1/4" Chain #60 x 36P Complete Sprocket #60 15T 1"B Bearing 1" 2B Flange Flat Washer 5/16" SS Driveline 1" x 114" Driveline Shield Upper Shaft 1" x 21½" Tail Shaft Sprocket #60 23T 1"B Chain #60 x 49P Complete Item Qty Part No. Description Sprocket #60 14T 1"B Belt Guard Bracket Flat Washer 1/4" SS HHCS 1/4" x 3/4" SS Hex Nut 1/4" SS Drive Unit Shield Driveline Shield Lower Belt Guard End Cover Belt Guard Body HHCS 1/4" x ½" SS Belt Guard Brackets V-Belt B Sheave 2B 3.6 SH Bushing 1 3/8" SH QD Sheave 2B Motor Mount Assembly HHCS 3/8" x 1 1/4" SS Flat Washer 3/8" SS Hex Nut 3/8" SS 11

14 P.O.Box 1438 Dodge City, Kansas (620)