THERMOWELLS. Thermowell Design and Selection Criteria

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1 THERMOWELL Thermowell Design and election Criteria A thermowell is a pressure-tight receptacle that protects and extends the life of a temperature sensor in processing applications where the sensor is not mechanically or chemically compatible with the process environment. Installed directly into the piping systems, thermowells facilitate sensor replacement in high-pressure pipelines and eliminate the need to interrupt the process flow or drain the process system for sensor maintenance functions. The use of standardized thermowells permits simple relocation of sensors throughout a plant. trength versus accurate and fast temperature measurement is a balancing act. The factors which tend to produce high strength also tend to reduce the temperature sensor's accuracy and speed of response. A properly selected thermowell will balance these opposing factors to produce a design capable of functioning satisfactorily in the intended application. The listed factors are a general guide and are not all inclusive. Refer to AME TC 19.3 TW for a more authoritative dissertation on proper thermowell selection. TAERED TEM: -BALANCE BETWEEN TRENGTH AND ACCRACY -HEAVY DTY ALICATION -HIGH RIGIDITY THIN (BET MEAREMENT) -REDCE REONE TIME -REDCE TEM CONDCTION LO IMMERION LENGTH LONGER HORTER (BET MEAREMENT) -LACE ACTIVE ORTION OF ENOR DEEER INTO ROCE TREAM -REDCE TEM CONDCTION WALL THICKNE THICK (BET TRENGTH) -HIGH TATIC RERE -HIGH RIGIDITY & NATRAL FREENCY -INCREAED REITANCE TO BENDING & VIBRATIONAL TRE -INCREAED CORROION & EROION LIFE (BET TRENGTH) -INCREAE RIGIDITY & NATRAL FREENCY - INCREAE REITANCE TO BENDING & VIBRATIONAL TRE TEED TEM: -FATER REONE -REDCED TEM LO -GOOD RIGIDIGY TRAIGHT TEM: -TANDARD CONTRCTION -GOOD RIGIDITY TEM GEOMETRY ROCE CONNECTION -MT MATCH MATING CONNECTION -MAINTAIN RERE-TIGHT RIGID CONNECTION -MEET ANY ALICABLE MATERIAL ELECTION MT ROVIDE: -ROCE TEMERATRE REITANCE -ROCE FLID CORROION AND EROION REITANCE -MECHANICAL TRENGTH THREADED HEX OR WRENCH FLAT LAG EXTENION (OTIONAL) - MOVE ENOR CONNECTION AT INLATING WALL IF REIRED WELDED FLANGED ROCE FLID VELOCITY FATER (BET MEAREMENT) LOWER (BET TRENGTH) -INCREAE HEAT TRANFER -REDCE REONE TIME -REDCE BENDING TRE -REDCE VIBRATIONAL FORCING FREENCY 91-9 TW-1

2 THERMOWELL Configuration Code TW01 Drilled Thermowells The drilled thermowells listed below are those most commonly found in process applications. Other types and styles are listed later in this section. The thermowells listed below are available as separate component wells and can be ordered by the code numbers listed below. They can also be ordered as a part of a complete sensor assembly. Consult factory for wells with different mounting threads, lengths, and materials. TANDARD-DTY WELL TRAIGHT-HANK, OCKET-WELD BORE IZE BORE IZE V 2 1/2" 1" T (OTIONAL) 3/4" 1 3/4" + T HEAVY-DTY WELL WELD-IN WELL BORE IZE BORE IZE V 1" T (OTIONAL) 3/4" V 1 3/4" + T ORDER D T2 tandard-duty threaded (NT) H Heavy-duty threaded (NT) W traight-shank, socket-weld WI Weld-in 1-6 Well Options Customer specified part number marked on the thermowell - (10 digit maximum) 1-1 Bore ize 1-3 Length Dimensions (inches) Dia. Bore "" DIMENION 1-2 ipe ize "" NO LAG (1/2) N/A "" DIMENION WITH TANDARD LAG 1-5 Optional "T" Lag Dimension Leave blank if No Lag is required T2 T3 2" Lag standard on 6" well 3" Lag standard on 9, 12, 15, 18, 24" wells pecial Lag specify "T" dimension in inches (1/2) 2(1/2) stainless steel A REMOVED INCH MARK (") FROM NT CALLOT JB 5/25/ REV 9 7(1/2) 4(1/2) stainless BY steel DATE (1/2) 7(1/2) (1/2) 10(1/2) (1/2) 13(1/2) (1/2) 19(1/2) C 1/2" ipe [1] D E 3/4" ipe 1" ipe [1] Only available with well type or H 1-4 Material EC NO: FRACTION DIM DECIMAL DIM. DECIMAL DIM.X ANGLAR DIM TOLERANCE = = = = ±1/32" ±0.010" ±0.005" ±2 This document is RORIETARY to yromation, Inc. F T D TW

3 THERMOWELL Configuration Code TW02 Flanged Thermowells The flanged thermowells described on this page are those commonly found in most process applications. These wells are supplied as standard- or heavy-duty with raised-faced flanges. Other types and styles are listed later in this section. Consult factory for wells with different flange sides, lengths, and materials. TANDARD-DTY FLANGED THERMOWELL HEAVY-DTY BORE IZE BORE IZE Ø 1 NOMINAL V 1 NOMINAL 2 +T 2 +T ORDER F 4 15 R T2 F HF tandard-duty flanged Heavy-duty flanged 1-1 Bore ize Bore 1-2 Flange ize 10 1" /2" 20 2" 1-3 Flange Type R Raised face 1-4 ressure Rating class class 1-8 Well Options 1-5 Well Length (inches) Customer specified part number marked on thermowell (10 digit maximum) 1-7 Optional "T" Lag Dimension 1-6 Well Material pecify "T" dimension in inches tainless steel tainless steel "" DIMENION "" DIMENION TW-3

4 THERMOWELL Configuration Code TW03 Built-p rotection Wells ORDER Built-p rotection Wells are small diameter general-purpose wells for use in low temperature, low pressure, and low fluid velocity applications. Built-p rotection Wells are constructed by welding or brazing bushings onto tubing. Built- p rotection Wells of all stainless steel construction have welded-on bushings. Built-p rotection Wells with brass bushings have brazed-on bushings. B INTERNAL NT THREAD ROCE THREAD Well ize and Material TBE (inches) O.D. I.D. MATERIAL x x x Z pecial (Consult factory) 3 Mounting Bushing Material - Dimensions BHING THREAD (inches) BHING 'B' BRA 316 EXT. INT. DIM. (inches) 2201 [1] 801 [1] 1/4 1/8 3/ /8 1/8 3/ /8 1/4 3/ /2 1/8 15/ /2 1/4 15/ /2 3/8 15/16 2 Well '' Dimensions /2 1/2 1 1/2 Insert (2) digit '' length in inches. EXAMLE: 06 = 6" Dim. 02 (1/2) = 2(1/2)") Dim /4 1/ /4 1/ /4 3/ /4 1/2 1 [1] Not available with 1/2" O.D. wells TW

5 THERMOWELL Thermowell Materials Code Description N Number Trade Names 03 Alloy 600 N06600 Inconel Alloy 601 N06601 Inconel /316 L /304 L Brass [1] 27 Alloy 400 N04400 Monel 28 Alloy B-3 N10675 Hastelloy 29 Alloy C-276 N10276 Hastelloy 31 Nickel 200 N Alloy 800 N08800 Incoloy 38 Alloy 20 N08020 Carpenter 41 HR-160 N12160 Haynes 50 Zirconium R Alloy X Hastelloy 56 Fluoropolymer Fluoropolymer 59 F22 K F11 K A105 K F91 K90901 [1] Materials available in various alloys - Consult factory. Incoloy, Monel and Inconel are registered trademarks of pecial Metals Corporation. Haynes and Hastelloy are registerd trademarks of Haynes International, Inc TW-5

6 THERMOWELL Thermowell Options and pecifications The following options are available on yromation thermowells. lease contact our sales department for information and current pricing. Documentation/Testing Certificate of Compliance Hydrostatic Test (Internal or External) Liquid Dye enetrant Test Material Test Reports NACE ositive Material Identification (MI) C of C ATM E1003 Compliant ATM E165 Compliant MTR urface Roughness Test AME B46.1 Wake Frequency Calculation Weld X-Ray Inspection ervices Expedited Delivery Oxygen cleaning tamping Full-enetration Weld Components/Coatings Abrasive Coatings lug and Chain - Brass lug and Chain - tainless teel Ring-Joint Flange Tantalum Jacket FE Coating Industry pecifications Canadian Registration Numbers (CRN) Flanged Thermowells Heat Treating Material ipe Threads anitary Thermowells Manufacturing Tolerances and Maximums "" Length Maximum Bore "Bottom" hape Bore Concentricity NACE Certification available for applicable materials. (Barstock thermowells meet this specifiction. Flanged thermowells can be heat treated to comply.) X-Ray Fluorescence pectrometry AME TC 19.3 TW Call for ricing Call for ricing ATM G93 Compliant (when specified) 10 Characters Maximum erformed by welders certified to AME ection IX, Boiler and ressure Vessel Code Call for ricing Call for ricing Call for ricing Call for ricing Call for ricing Call for ricing AME B31.3 rocess iping AME B16.5 prior to fabrication tress relief, annealing, and custom heat treating available upon request. ATM Compliance and other applicable National tandards AME B A anitary Council tandard. Authorization Number: µin Ra Food Grade urface Finish 32" maximum for standard drilled thermowells. For over 32 or for multi-piece construction, consult factory. "W" (nominal) ± 10% of minimum wall thickness Bore Depth ±0.020" (through 32.00") Bore Diameter " / " (bore sizes 0.125" through 0.406" I.D.) Insertion Length Lengths up to 22.50" ± ". Lengths from 22.50" through 48" ±0.125". Lengths over 48" ±0.25". tem Outside Diameter ±0.010 Tapered Allowance urface Finish Internal Threads Marking Maximum tapered length is dimensions greater than in length are manufactured with a straight O.D. beginning below the process connection radius and following throughout with only the last of dimension tapered to minor O.D. 32 µin Ra standard 1/2"-14 - NT per ANI B (1 to 3 turns deep per L 866 and CA.2 No. 30-M1986) tandard marking includes material grade, material traceability codes, and CRN when applicable on drilled barstock and flanged thermowells TW

7 THERMOWELL tandard-duty, Threaded Thermowells tandard-duty, Threaded Thermowells are available in a variety of materials, process connection sizes, lengths, and optional lagging extensions. Thermowell specifications should be determined based on process conditions which include strength, temperature, pressure and corrosion-resistance requirements. The stepped construction is used in standard-duty applications and increases the speed of response while maintaining mechanical strength. These thermowells are designed with standard 0.260" bore diameters to accommodate sensing elements with a 0.252" maximum diameter. These wells are available as separate components or as part of complete sensor assemblies. BORE IZE V 2 1/2" 1" T (OTIONAL) 3/4" Wells are made from round bar with milled wrench hex. 1 NT and 1 1/2" NT wells are supplied as round bar with milled wrench flats. ("" length for non-lagging wells) = "" -1 1/2" ("" length for lagging wells) = "" -1 1/2" -"T" (To solve for "T"), "T" = "" -"" -1 1/2" (When "" and "" are specified) Thermowell Dimensions "" "" "V" 1/2" NT 5/8" Dia. 1/2" Dia. 3/4" NT 3/4" Dia. 1/2" Dia. 1" NT 7/8" Dia. 1/2" Dia. 1 NT 1 Dia. 7/8" Dia. 1 1/2" NT 1 1/2" Dia. 7/8" Dia. ORDER D T2 tandard-duty threaded 1-1 Bore ize 1-2 ipe ize "" C 1/2" NT D 3/4" NT E 1" NT F 1 NT G 1 1/2" NT 1-6 Options Well stamped with customer-specified part number 1-5 Optional "T" Lag Dimension pecify "T" dimension in inches 1-4 Material 1-3 "" Length pecify two digit material code as stated in the Thermowell Material Table located earlier in section pecify length in inches using two digits plus fractional length TW-7

8 THERMOWELL Heavy-Duty, Threaded Thermowells Heavy-Duty, Threaded Thermowells are available in a variety of materials, process connection sizes, lengths and optional lagging extensions. Thermowell specifications should be determined based on process conditions which include strength, temperature, pressure and corrosion-resistance requirements. They are designed with a standard 0.260" or 0.385" bore diameter to accommodate sensing elements with either a 0.252" or 0.377" maximum diameter, respectively. The tapered design is suited for heavy-duty applications where greater rigidity is required for increased pressure and flow due to process conditions. These wells are available as separate components or as part of complete sensor assemblies. BORE IZE V 1" T (OTIONAL) 3/4" Wells are made from round bar with milled wrench hex. 1 NT and 1 1/2" NT wells are supplied as round bar with milled wrench flats. ("" length for non-lagging wells) = "" -1 1/2" ("" length for lagging wells) = "" -1 1/2" -"T" (To solve for "T"), "T" = "" -"" -1 1/2" (When "" and "" are specified) Maximum tapered length is 16" Thermowell Dimensions "" "" "V" (0.260") "V" (0.385") 1/2" NT 11/16" Dia. 5/8" Dia. N/A 3/4" NT 7/8" Dia. 5/8" Dia. 49/64" Dia. 1" NT 1 1/16" Dia. 5/8" Dia. 49/64" Dia. 1 NT 1 3/8" Dia. 7/8" Dia. 7/8" Dia. 1 1/2" NT 1 5/8" Dia. 1" Dia. 1" Dia. ORDER H 4 D T2 H Heavy-duty threaded 1-1 Bore ize " Dia. bore 1-2 ipe ize "" C [1] D E F G 1/2" NT 3/4" NT 1" NT 1 NT 1 1/2" NT [1] Not available with 0.385" Dia. Bore 1-6 Options Well stamped with customer-specified part number 1-5 Optional "T" Lag Dimension pecify "T" dimension in inches 1-4 Material 1-3 "" Length pecify two digit material code as stated in the Thermowell Material Table located earlier in section pecify length in inches using two digits plus fractional length TW

9 THERMOWELL traight-hank, Threaded Thermowells traight-hank, Threaded Thermowells are available in a variety of materials, process connection sizes, lengths, and optional lagging extensions. Thermowell specifications should be determined based on process conditions which include strength, temperature, pressure and corrosion-resistance requirements. They are designed with a standard 0.260" or 0.385" bore diameter to accommodate sensing elements with either a 0.252" or 0.377" maximum diameter, respectively. These wells are available as separate components or as part of complete sensor assemblies. BORE IZE 1" T 3/4" (OTIONAL) Wells are made from round bar with milled wrench hex. 1 NT and 1 1/2" NT wells are supplied as round bar with milled wrench flats. ("" length for non-lagging wells) = "" -1 1/2" ("" length for lagging wells) = "" -1 1/2" -"T" (To solve for "T"), "T" = "" -"" -1 1/2" (When "" and "" are specified) Thermowell Dimensions "" "" 1/2" NT 5/8" Dia. 3/4" NT 3/4" Dia. 1" NT 7/8" Dia. 1 NT 1 Dia. 1 1/2" NT 1 1/2" Dia. ORDER T 4 D T2 T traight-shank threaded 1-1 Bore ize Dia. bore " Dia. bore 1-2 ipe ize "" C 1/2" NT D 3/4" NT E 1" NT F 1 NT G 1 1/2" NT 1-6 Options Well stamped with customer-specified part number 1-5 Optional "T" Lag Dimension pecify "T" dimension in inches 1-4 Material pecify two digit material code as stated in the Thermowell Material Table located earlier in section 1-3 "" Length pecify length in inches using two digits plus fractional length TW-9

10 THERMOWELL Limited-pace Thermowells Limited-pace Thermowells are available in a variety of materials and process connection sizes. Thermowell specifications should be determined based on process conditions which include strength, temperature, pressure and corrosion-resistance requirements. They are intended for use in piping systems where space is limited. They are designed with a standard 0.260" bore diameter to accommodate sensing elements with a 0.252" maximum diameter. These wells are available as separate components or as part of complete sensor assemblies. 3/4" and 1" NT 1/2" NT 3/16" ( 2 11/16") 2 1/2" 5/16" 3/16" ( 2 11/16") 2 1/2" 9/16" BORE IZE BORE IZE 1/2" 1/2" ( 1 5/8") 1 1/16" ( 1 7/16") 1 ORDER L 4 D L Limited-space threaded 1-1 Bore ize 1-2 ipe ize "" C 1/2" NT D 3/4" NT E 1" NT 1-4 Options Well stamped with customer-specified part number 1-3 Material pecify two digit material code as stated in the Thermowell Material Table located earlier in section TW

11 THERMOWELL traight-hank, ocket-weld Thermowells traight-hank, ocket-weld Thermowells are available in a variety of materials, process connection sizes, lengths, and optional lagging extensions. Thermowell specifications should be determined based on process conditions which include strength, temperature, pressure and corrosion-resistance requirements. The traight-hank ocket-weld is designed to be used with a 3000 class weld-o-let which allows the thermowell to be welded permanently into the process. They are designed with a standard 0.260" or 0.385" bore diameter to accommodate sensing elements with either a 0.252" or 0.377" maximum diameter, respectively. These wells are available as separate components or as part of complete sensor assemblies. BORE IZE 1 3/4" + T ("" length for non-lagging wells) = "" -1 1/2" ("" length for lagging wells) = "" -1 1/2" -"T" (To solve for "T"), "T" = "" -"" -1 1/2" (When "" and "" are specified) Thermowell Dimensions "" IE IZE NOM. DIA. "" 3/4" 1.050" 3/4" Dia. 1" 1.315" 7/8" Dia " 1 Dia. 1 1/2" 1.900" 1 1/2" Dia. ORDER W 4 D T2 W traight- shank socket-weld 1-1 Bore ize " Dia. bore 1-6 Options Well stamped with customer-specified part number 1-5 Optional "T" Lag Dimension pecify "T" dimension in inches 1-2 ipe ize "" D 3/4" N E 1" N F 1 N G 1 1/2" N 1-4 Material 1-3 "" Length pecify two digit material code as stated in the Thermowell Material Table located earlier in section pecify length in inches using two digits plus fractional length TW-11

12 THERMOWELL Heavy-Duty, ocket-weld Thermowells Heavy-Duty, ocket-weld Thermowells are available in a variety of materials, process connection sizes, lengths and optional lagging extensions. Thermowell specifications should be determined based on process conditions which include strength, temperature, pressure and corrosion-resistance requirements. The Heavy-Duty ocket-weld is designed to be used with a 3000 class weld-o-let which allows the thermowell to be welded permanently into the process. They are designed with a standard 0.260" or 0.385" bore diameter to accommodate sensing elements with a 0.252" or 0.377" maximum diameter, respectively. The tapered design is suited for heavy-duty applications where greater rigidity is required due to process conditions. These wells are available as separate components or as part of complete sensor assemblies. BORE IZE V 1 3/4" + T ("" length for non-lagging wells) = "" -1 1/2" ("" length for lagging wells) = "" -1 1/2" -"T" (To solve for "T"), "T" = "" -"" -1 1/2" (When "" and "" are specified) Thermowell Dimensions "" IE IZE "" "V" NOM. DIA. "V" /4" 1.050" 3/4" Dia. 5/8" Dia. 5/8" Dia. 1" 1.315" 7/8" Dia. 5/8" Dia. 49/64" Dia " 1 Dia. 7/8" Dia. 7/8" Dia. 1 1/2" 1.900" 1 1/2" Dia. 7/8" Dia. 7/8" Dia. ORDER HW 4 D T2 HW Heavy-duty socket-weld 1-1 Bore ize " Dia. bore 1-6 Options Well stamped with customer-specified part number 1-5 Optional "T" Lag Dimension pecify "T" dimension in inches 1-2 ipe ize "" D 3/4" N E 1" N F 1 N G 1 1/2" N 1-4 Material 1-3 "" Length pecify two digit material code as stated in the Thermowell Material Table located earlier in section pecify length in inches using two digits plus fractional length TW

13 THERMOWELL Reduced-Tip, ocket-weld Thermowells Reduced-Tip, ocket-weld Thermowells are available in a variety of materials, process connection sizes, lengths, and optional lagging extensions. Thermowell specifications should be determined based on process conditions which include strength, temperature, pressure and corrosion-resistance requirements. The Reduced-Tip ocket-weld is designed to be used with a class 3000 weld-o-let which allows the thermowell to be welded permanently into the process. The stepped construction is used in standard-duty applications and increases the speed of response while maintaining mechanical strength.they are designed with standard 0.260" bore diameters to accommodate sensing elements with a 0.252" maximum diameter. These wells are available as separate components or as part of complete sensor assemblies. BORE IZE V 2 1/2" 1 3/4" + T ("" length for non-lagging wells) = "" -1 1/2" ("" length for lagging wells) = "" -1 1/2" -"T" (To solve for "T"), "T" = "" -"" -1 1/2" (When "" and "" are specified) Thermowell Dimensions "" IE IZE NOM. DIA. "" "V" 3/4" 1.050" 3/4" Dia. 1/2" Dia. 1" 1.315" 7/8" Dia. 1/2" Dia " 1 Dia. 7/8" Dia. 1 1/2" 1.900" 1 1/2" Dia. 7/8" Dia. ORDER RW 4 D T2 RW Reduced-tip socket-weld 1-1 Bore ize 1-2 ipe ize "" D 3/4" N E 1" N F 1 N G 1 1/2" N 1-6 Options Well stamped with customer-specified part number 1-5 Optional "T" Lag Dimension pecify "T" dimension in inches 1-4 Material pecify two digit material code as stated in the Thermowell Material Table located earlier in section 1-3 "" Length pecify length in inches using two digits plus fractional length TW-13

14 THERMOWELL Weld-In Thermowells Weld-In Thermowells are available in a variety of materials, process connection sizes, lengths and optional lagging extensions. Thermowell specifications should be based on process conditions which include strength, temperature, pressure and corrosionresistance requirements. Weld-In thermowells are welded directly into the process apparatus. They are designed with a standard 0.260" or 0.385" bore diameter to accommodate sensing elements with a 0.252" or 0.377" maximum diameter, respectively. The tapered design is suited for heavy-duty applications where greater rigidity is required due to process conditions. These wells are available as separate components or as part of complete sensor assemblies. BORE IZE V 1 3/4" + T ("" length for non-lagging wells) = "" -1 1/2" ("" length for lagging wells) = "" -1 1/2" -"T" (To solve for "T"), "T" = "" -"" -1 1/2" (When "" and "" are specified) Thermowell Dimensions NOM. "" IE IZE DIA. "V" (0.260") "V" (0.385") 3/4" 1.050" 5/8" Dia. 49/64" Dia. 1" 1.315" 49/64" Dia. 49/64" Dia " 1" Dia. 1" Dia. 1 1/2" 1.900" 1 1/8" Dia. 1 1/8" Dia. ORDER WI 4 D T2 WI Weld-In 1-1 Bore ize " Dia. bore 1-6 Options Well stamped with customer-specified part number 1-5 "T" Lag Dimension pecify "T" dimension in inches 1-2 ipe ize "" D 3/4" N E 1" N F 1 N G 1 1/2" N 1-4 Material 1-3 "" Length pecify two digit material code as stated in the Thermowell Material Table located earlier in section pecify length in inches using two digits plus fractional length TW

15 THERMOWELL anitary, Weld-In Thermowells anitary, Weld-In Thermowells are offered in 304 and 316 stainless steel. They are available in a variety of lengths, process connection sizes, and optional lagging extensions. This type of thermowell is designed to be welded into a tank or vat with a full crevice-free fillet-weld to prevent corrosion, bacteria growth, and product contamination. Thermowells are supplied with a surface finish that meets or exceeds 32µin Ra. urface finishes of 15µin Ra or better are available upon request. These thermowells are designed with standard 0.260" or 0.385" bore diameter to accommodate sensing elements with a 0.252" or 0.377" maximum diameter, respectively. These wells are available as separate components or as part of complete sensor assemblies. BORE IZE Ø1.500" ±0.010 V 1 3/4" + T Authorized 74- ("" length for non-lagging wells) = "" -1 1/2" ("" length for lagging wells) = "" -1 1/2" -"T" (To solve for "T"), "T" = "" -"" -1 1/2" (When "" and "" are specified) Thermowell Dimensions BORE IZE "V" 0.260" Dia. 5/8" Dia " Dia. 49/64" Dia. ORDER W T2 W anitary weld-in 1-1 Bore ize Dia. bore Dia. bore 1-5 Options Well stamped with customer-specified part number 1-4 Optional "T" Lag Dimension 1-2 "" Length pecify length in inches using two digits plus fractional length pecify "T" dimension in inches 1-3 Material stainless steel stainless steel TW-15

16 THERMOWELL tandard Flanged Thermowells tandard Flanged Thermowells are available in a variety of materials, flange types, flange sizes, and pressure ratings. They are also available in various lengths and with optional lagging extensions. Thermowell specifications should be determined based on process conditions which include strength, temperature, pressure and corrosion-resistance requirements. tandard flanged thermowells are supplied with a straight shank and are designed with a 0.260" or 0.385" bore diameter to accommodate sensing elements with a 0.252" or maximum diameter, respectively. These wells are available as separate components or as part of complete sensor assemblies. BORE IZE R0.13" 1 NOMINAL ("" length for non-lagging wells) = "" - 2" ("" length for lagging wells) = "" - 2" - "T" (To solve for "T"), "T" = "" - "" - 2" (When "" and "" are specified) ORDER 2 +T Thermowell Dimensions BORE "" Dim /4" /8" F 4 15 R T2 F tandard flanged 1-1 Bore ize " Dia. bore 1-2 Flange ize 10 1" (DN 25) 13 1 (DN 32) /2" (DN 40) 20 2" (DN 50) 30 3" (DN 80) 1-3 Flange Type F Flat face J Ring joint R Raised face 1-4 ressure Rating Class Class Class Class Class 1-8 Options F Full penetration weld Well stamped with customer-specified part number 1-7 Optional "T" Lag Dimension pecify "T" dimension in inches using two digits plus any fractional length 1-6 Material pecify two digit material code as stated in the Thermowell Material Table located earlier in section 1-5 "" Length pecify length in inches using two digits plus fractional length TW

17 THERMOWELL Heavy-Duty, Flanged Thermowells Heavy-Duty, Flanged Thermowells are available in a variety of materials, flange types, flange sizes, and pressure ratings. They are also available in various lengths and with optional lagging extensions. Thermowell specifications should be determined based on process conditions which include strength, temperature, pressure and corrosion-resistance requirements. Heavy-duty flanged thermowells are supplied with a 0.260" or 0.385" bore diameter to accommodate sensing elements with a 0.252" or 0.377" maximum diameter, respectively. The tapered design is suited for heavy-duty applications where greater rigidity is required for increased pressure and flow due to process conditions. These wells are available as separate components or as part of complete sensor assemblies. V BORE IZE R0.13" 1 NOMINAL 2 +T Maximum tapered length is 16" ("" length for non-lagging wells) = "" - 2" ("" length for lagging wells) = "" - 2" - "T" (To solve for "T"), "T" = "" - "" - 2" (When "" and "" are specified) ORDER Thermowell Dimensions FLANGE "" (0.260") "V"(0.260") "V"(0.385") 1" 7/8" Dia. 5/8" Dia. 49/64" Dia. 1 thru 3" 1 1/16" Dia. 5/8" Dia. 49/64" Dia HF 4 15 R T2 HF Heavy-duty flanged 1-1 Bore ize " Dia. bore 1-2 Flange ize 10 1" (DN 25) 13 1 (DN 32) /2" (DN 40) 20 2" (DN 50) 30 3" (DN 80) 1-3 Flange Type F Flat face J Ring joint R Raised face 1-4 ressure Rating Class Class Class Class Class 1-8 Options F Full penetration weld Well stamped with customer specified part number 1-7 Optional "T" Lag Dimension pecify "T" dimension in inches 1-6 Material 1-5 "" Length pecify two digit material code as stated in the Thermowell Material Table located earlier in section pecify length in inches using two digits plus fractional length TW-17

18 THERMOWELL Reduced-Tip Flanged Thermowells Reduced-Tip, Flanged Thermowells are available in a variety of materials, flange types, flange sizes, and pressure ratings. They are also available in various lengths and with optional lagging extensions. Thermowell specifications should be determined based on process conditions which include strength, temperature, pressure and corrosion-resistance requirements. The stepped construction is normally used in standard-duty applications, and increases the speed of response while maintaining mechanical strength. They are designed with standard 0.260" bore diameters to accommodate sensing elements with a 0.252" maximum diameter. These wells are available as separate components or as part of complete sensor assemblies. Ø 1/2" BORE IZE R0.13" 2 1/2" Ø 3/4" 1 NOMINAL 2 +T ("" length for non-lagging wells) = "" - 2" ("" length for lagging wells) = "" - 2" - "T" (To solve for "T"), "T" = "" - "" - 2" (When "" and "" are specified) ORDER RF 4 15 R T2 RF Reduced-tip flanged 1-1 Bore ize 1-8 Options F Full penetration weld Well stamped with customer specified part number 1-2 Flange ize 10 1" (DN 25) 13 1 (DN 32) /2" (DN 40) 20 2" (DN 50) 30 3" (DN 80) 1-3 Flange Type F Flat face J Ring joint R Raised face 1-4 ressure Rating Class Class Class Class Class 1-7 Optional "T" Lag Dimension pecify "T" dimension in inches 1-6 Material 1-5 "" Length pecify two digit material code as stated in the Thermowell Material Table located earlier in section pecify length in inches using two digits plus fractional length TW

19 THERMOWELL Heavy-Duty Van tone Thermowells Heavy-Duty Van tone Thermowells are available in a variety of materials, flange sizes, and pressure ratings. They are also available in various lengths and with optional lagging extensions. Thermowell specifications should be determined based on process conditions which include strength, temperature, pressure and corrosion-resistance requirements. Heavy-duty Van tone thermowells are supplied with a 0.260" or 0.385" bore diameter A to accommodate sensing elements with 0.252" or 0.377" maximum diameter, respectively. Van tone thermowells are connected using a separate and reusable backing flange, eliminating the need for expensive flange materials. The tapered design is suited for heavy-duty applications where greater rigidity is required for increased pressure and flow due to process conditions. These wells are available as separate components or as part of complete sensor assemblies. 3/8" V BORE IZE R 2 +T Maximum tapered length is 16" ("" length for non-lagging wells) = "" - 2" ("" length for lagging wells) = "" - 2" -"T" (To solve for "T"), "T" = "" -"" - 2" (When "" and "" are specified) Thermowell Dimensions "" IE IZE NOM. DIA. "R" DIA. "" DIA. "V" 0.260" DIA. "V" 0.385" DIA. 1" 1.315" 2" 7/8" 5/8" 49/64" 1 1/2" 1.900" 2 7/8" 1 1/16" 5/8" 49/64" ORDER HF 4 15 V T2 HF Heavy-Duty Van tone A REMOVED R0.13" RADI DIMENION BL 12/19/ Bore ize REV BY DATE " Dia. bore 1-2 Flange ize 10 1" (DN 25) 1-4 ressure Rating /2" (DN 40) 0 No backing flange 1-3 Flange Type Class Class V Van tone (lap joint) Class Class Class Carbon steel lap joint flange standard 1-8 Options Well stamped with customer-specified part number 1-7 "T" Lag Dimension pecify "T" dimension in inches using two digits plus any fractional length 1-6 Material 1-5 "" Length pecify two digit material code as stated in the Thermowell Material Table located earlier in section pecify length in inches using two digits plus fractional length TW-19

20 THERMOWELL traight Van tone Thermowells traight Van tone Thermowells are available in a variety of materials, flange sizes, and pressure ratings. They are also available in various lengths and with optional lagging extensions. Thermowell specifications should be determined based on process conditions which include strength, temperature, pressure and corrosion-resistance requirements. traight Van tone thermowells are supplied with a 0.260" or 0.385" bore diameter to accommodate sensing elements with a 0.252" or 0.377" maximum diameter, respectively. Van tone thermowells are connected using a separate and reusable backing flange, eliminating the need for expensive flange materials. These wells are available as separate components or as part of complete sensor assemblies. 3/8" BORE IZE R 2 +T ("" length for non-lagging wells) = "" - 2" ("" length for lagging wells) = "" - 2" - "T" (To solve for "T"), "T" = "" - "" - 2" (When "" and "" are specified) ORDER Thermowell Dimensions "" IE IZE NOM. DIA. "R" DIA. "" 0.260" DIA. "" 0.385" DIA. 1" 1.315" 2" 3/4" 7/8" 1 1/2" 1.900" 2 7/8" 3/4" 7/8" F 4 15 V T2 F traight Van tone 1-1 Bore ize " Dia. bore 1-8 Options Well stamped with customer specified part number 1-7 Optional "T" Lag Dimension 1-2 Flange ize 10 1" (DN25) /2" (DN40) 1-3 Flange Type V Van tone (lap joint) 1-4 ressure Rating 0 No backing flange Class Class Class Class Class Carbon steel lap joint flange standard pecify "T" dimension in inches 1-6 Material 1-5 "" Length pecify two digit material code as stated in the Thermowell Material Table located earlier in section pecify length in inches using two digits plus fractional length TW

21 THERMOWELL Reduced-Tip Van tone Thermowells Reduced-Tip Van tone Thermowells are available in a variety of materials, flange sizes, and pressure ratings. They are also offered in various lengths and with optional lagging extensions. Thermowell specifications should be determined based on B process conditions which include strength, temperature, pressure and corrosion-resistance requirements. The Reduced Tip Van tone thermowell is supplied with a 0.260" bore diameter to accommodate sensing elements with a 0.252" maximum diameter. The stepped construction is normally used in standard-duty applications and increases the speed of response while maintaining mechanical strength. Van tone thermowells are connected using a separate and reusable backing flange, eliminating the need for expensive flange materials. These wells are available as separate components or as part of complete sensor assemblies. 3/8" Ø 1/2" BORE IZE 2 1/2" R 2 + T ("" length for non-lagging wells) = "" - 2" ("" length for lagging wells) = "" - 2" -"T" (To solve for "T"), "T" = "" -"" - 2" (When "" and "" are specified) Thermowell Dimensions "" IE IZE NOM. "" DIA. "R" DIA. 1" 1.315" 2" 3/4" 1 1/2" 1.900" 2 7/8" 7/8" "" DIA. ORDER RF 4 15 V T2 RF Reduced-Tip Van tone B REMOVED R0.13" RADI DIMENION BL 12/19/2013 A CHANGED Ø3/4 ROOT DIMENION TO JB 8/25/ Bore ize EV BY DATE 1-2 Flange ize 10 1" (DN25) 1-4 ressure Rating /2" (DN40) 0 No backing flange 1-3 Flange Type Class Class V Van tone (lap joint) Class Class Class Carbon steel backing flange standard 1-8 Options Well stamped with customer-specified part number 1-7 Optional "T" Lag Dimension pecify "T" dimension in inches 1-6 Material 1-5 "" Length pecify two digit material code as stated in the Thermowell Material Table located earlier in section pecify length in inches using two digits plus fractional length TW-21

22 THERMOWELL anitary-connected Thermowells anitary-connected Thermowells are offered in 316 stainless steel. The DW and DR series are welded constructions, and they are available in a variety of lengths, cap styles, cap sizes, and optional lagging extensions. Thermowells are supplied with a surface finish that meets or exceeds 32µin Ra. urface finishes of 15µin Ra or better are available upon request. They are designed with standard 0.260" bore diameters to accommodate sensing elements with a 0.252" maximum diameter. These wells are available as separate components or as part of complete sensor assemblies. Ø 1/2" BORE IZE ECIFY CA IZE AND TYLE Ø 1" NOMINAL 74- R0.125" 1 Ø 5/16" Ø 1/2" 1 3/4"+T ("" length for non-lagging wells) = "" - 1 1/2" ("" length for lagging wells) = "" - 1 1/2" - "T" (To solve for "T"), "T" = "" - "" - 1 1/2" (When "" and "" are specified) ORDER DW T2 DW anitary well DR Reduced-tip sanitary well 1-1 Bore ize 1-6 Options Well stamped with customer-specified part number 1-5 Optional "T" Lag Dimension pecify "T" dimension in inches 1-2 Cap ize & tyle 15 1", 1 1/2" Tri-clamp 16 AM 25 2" Tri-clamp 16 AM /2" Tri-clamp 16 AM 45 3" Tri-clamp 16 AM Other styles - sizes available. Consult factory. Tri-clamp is a registered trademark of Alfa Laval, Inc. 1-4 Material 1-3 "" Length stainless steel pecify length in inches using two digits plus fractional length TW

23 THERMOWELL W81 eries anitary Weld-In Thermowells anitary Weld-In Thermowells are offered in 316 stainless steel. The thermowell is designed to be welded into a tank or vat with a full crevice-free fillet-weld to prevent corrosion, bacteria growth, and product contamination. Thermowells are supplied with a surface finish that meets or exceeds 32µin Ra. urface finishes of 15µin Ra or better are available upon request. They are designed with a standard 0.260" bore diameter to accommodate sensing elements with a 0.252" maximum diameter. These wells are available as separate components or as part of complete sensor assemblies. BORE IZE Ø 5/8" Ø1.375" 74- ORDER 1-0 W W81 anitary weld-in 1-3 Options Well stamped with customer-specified part number 1-1 Length "" LENGTH "" LENGTH /8" /8" 5" /8" 3 3/4" 1-2 Material stainless steel TW-23

24 THERMOWELL Thermowell Design Evaluator Based on calculations in accordance with AME TC 19.3 TW AME TC 19.3 TW, the.. standard for evaluating the mechanical design of a thermowell used in a broad range of applications, was updated in 2010 to include a greater number of thermowell and process variables. ometimes referred to as "Wake Frequency Calculation", the revision incorporates new elements for evaluating thermowell constructions that will reduce the chance of vibration and stress damage to the vessel, as well as avoid vibration damage to the temperature sensor it protects. lease input data regarding your thermowell dimensions, thermowell properties and material/media/process properties in the designated spaces below. We will review the data, process the calculations and contact you with the results. Feel free to contact one of our roduct Engineers to go through the process calculations. nit of Measure: Mounting Type: hank rofile: Material: rocess Connection: nsupported Length (L): Bore Diameter (d): English nits Threaded Tapered 316 1" NT in in 1. Input your data online 2. We review and process the calculations 3. We will contact you with results 4. (Optional) Contact one of our roduct Engineers to go through process calculation questions Root Diameter (A): in Tip Diameter (B): in Minimum Tip Thickness (t): in? Fillet Radius at upport lane (b):? Fillet Radius at Base of tep (b s): in in A b Reduced-Diameter hank Length (L s): in d? Damping Factor (ζ): ? hielded Length of T-Well (L o): 0 in Max. Fluid Velocity (V): 15.5 ft/s L Fluid Density (ρ) 4.3 lb/ft^3 Max. Operating Temperature (T): 450 F Max. Operating ressure (): 150 psig Dynamic Viscosity (μ): c (1 centipoise = ma*s) Tag/Reference #: TW-100 B t Find this page at: yromation makes no claims regarding performance or safety based on the calculations provided. The results communicated are based on the AME TC 19.3 TW design standard for reliable service of tapererd, straight and stepped-shank thermowells in a broad range of applicatiosn. The user assumes full responsbility for installation, application and operation of the product. TW

25 THERMOWELL Thermowell Design Evaluator THI I A REONE EXAMLE ONLY - DO NOT E DATA FOR ANY OTHER ROE TW-25

26 THERMOWELL ANI Flanged Thermowell Data heet Flanges comply with AME B16.5 and are welded in accordance with the Boiler Code AME ection IX. Certified welders use AME ection II Compliant materials. Gaskets are not supplied with flanged thermowells and assemblies. Nominal ipe ize (inches) Nominal Diameter DN Flange Class "O" Outside Diameter of Flange "R" Outside Diameter Raised Face Large Male and Large Tongue "W" Diameter of Bolt Circle Number of Bolts 1/ / / / / / / / / / / / / / / / / "t f " Thickness of Flange Min. A [1] O W R [1] HEIGHT OF RAIED FACE 0.06" FOR 150 & 300 CLA 0.25" FOR ALL OTHER CLAE A t ECTION A-A f TW

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