AMENDMENTS TO AIR INTAKE SYSTEM CATALOGUE IN MONTH OF FEBRUARY 17
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1 AMENDMENTS TO AIR INTAKE SYSTEM CATALOGUE IN MONTH OF FEBRUARY 17 SR NO GROUP SUBGROUP DIAGRAM NO PAGE NO IN CAT. SR NO IN CAT. DESCRIPTION DATE OF UPDATE REVISION
2 AIR INTAKE SYSTEM CONTENTS SR DESCRIPTION DIAGRAM NO. 1 SINGLE TO DOUBLE AIS 01 TO 06 2 MINING TIPPER AIS NON BS IV & BS IV 07 TO 10 3 CABIN MOUNTING AIS HIGH ROOF AND FLAT ROOF CAB 11 TO 14 4 CABIN MOUNTED AIS DAY CAB 15 TO 18 5 AIR INTAKE SYSTEM - BUS 19 TO 20
3 INTERCOOLER & CHARGE AIR HOSE Diagram No. 01
4 INTERCOOLER & CHARGE AIR HOSE Diagram No. 01 S PART NO. DESCRIPTION QTY APPLICABLE MODEL REMARKS R HEX. LOCK SCREWM8X CHARGE AIR HOSE 1 COMMON FOR ALL MODELS EXCEPT BS IV 4VCR ENGINES CHARGE AIR HOSE 1 COMMON FOR ALL MODELS EXCEPT BS IV 4VCR ENGINES HOSE CLAMP TL COMMON FOR ALL MODELS EXCEPT BS IV 4VCR ENGINES HOSE CLAMP TL COMMON FOR ALL MODELS EXCEPT BS IV 4VCR ENGINES HOSE CLAMP TL COMMON FOR ALL MODELS EXCEPT BS IV 4VCR ENGINES HOSE CLAMP TL COMMON FOR ALL MODELS EXCEPT BS IV 4VCR ENGINES CHARGE AIR PIPE TC TO INTERCOOLER 1 COMMON FOR MODELS WITH 220 HP BS III ENGINES WITH VE6 FIP & 230 HP 2 VCR ENGINES ONLY CHARGE AIR PIPE TC TO INTERCOOLER 1 COMMON FOR MODELS WITH 280 HP ENGINES (VP 44 & 2VCR), 220 HP BS II ENGINES & 220 HP BS III ENGINES WITH VP 44 FIP ONLY CHARGE AIR PIPE (TC TO INTERCOOLER) 1 COMMON FOR MODELS WITH 180 HP ENGINES HOLDING CLAMP D1-50X25 2 SUPERCEDED BY HHS M8 X PL WASHER A8.4 2 Page No. 01 REVISION NO. 01/03/17 VERSION: 01
5 AIR INTAKE PIPES Diagram No. 02
6 AIR INTAKE PIPES Diagram No. 02 S R PART NO. DESCRIPTION QTY APPLICABLE MODEL REMARKS CLEAN AIR DUCT 1 NSSP AIR DUCT INSERT RING HOSE CLAMP AS W4 M PROFILED SEALING RING (103X120X36) BRACKET HHS M12X30 IS1364 PT.II-8.8 BTS HN M12X1.75 IS1364 PT.III-8 BTS SCREW M10X DIN 931 MAN183-B1 1 SUPERCEDED BY WASHER 10.5 X 20 X 2 1 SUPERCEDED BY HEX. NUT BM10-8 MAN183-B1 M INTAKE PIPE ASSY (DAY CAB) HOSE ELBOW HOSE CLAMP AS W4 M HEX. BOLT M12 X 1.5 X HEX. LOCK NUT M12 X HHB M6 X 35 DIN BTS PL WASHER A 6.4 DIN9021 ST BTS HEX NUT M6X1.00 DIN BTS:
7 Page No. 02 REVISION NO. 00 VERSION: 01
8 MOUNTING FOR AIR CLEANER Diagram No. 03
9 MOUNTING FOR AIR CLEANER Diagram No. 03 S PART NO. DESCRIPTION QTY APPLICABLE MODEL REMARKS R AIR CLEANER HOLDING BKT LOWER SCREW M14X1.5X , M MAN183B NUT M14 X AIR CLEANER HOLDING BKT ASSLY TOP SCREW M10X M , MAN183B1 22 Page No. 03 REVISION NO. 00 VERSION: 01
10 SERVICE INDICATOR FOR DRY TYPE AIR CLEANER Diagram No. 04
11 SERVICE INDICATOR FOR DRY TYPE AIR CLEANER Diagram No. 04 S PART NO. DESCRIPTION QTY APPLICABLE MODEL REMARKS R AIR WARN INDICATOR O RING9X HOSE NIPPLE FOR VACCUM INDICATOR TUBE 5X1.5X200MM MAN TRANSPERANT POLYAMIDE TUBE TUBE 5X1.5X40MM MAN TRANSPERANT CABLE BINDER 4.8X385 1 Page No. 04 REVISION NO. 00 VERSION: 01
12 DRY TYPE AIR CLEANER Diagram No. 05
13 DRY TYPE AIR CLEANER Diagram No. 05 S PART NO. DESCRIPTION QTY APPLICABLE MODEL REMARKS R AIR FILTER ELEMENT 1 FOR 4X2 MODELS BEFORE VIN: & FOR BUS ALSO. FOR 6X4 MODELS BEFORE VIN: SAFETY CARTRIDGE FOR AIR FILTER 1 FOR 4X2 MODELS BEFORE VIN: & FOR BUS ALSO. FOR 6X4 MODELS BEFORE VIN: RUBBER SEAL DUST EJECTOR VALVE 1 Page No. 05 REVISION NO. 1/05/16 VERSION: 01
14 AIR CLEANER Diagram No. 06
15 AIR CLEANER Diagram No. 06 S R PART NO. DESCRIPTION QTY APPLICABLE MODEL REMARKS INTAKE DUCT WITH UPPER PLATE ASSY 1 NSSP SIDE POST ASSLY TENSION SPRING (AIR CLEANER) PRE FILTER ASSY LONG BRACE TUBE (LENGTH 445MM) INTAKE DUCT WITH LOWER PLATE ASSY 1 NSSP AIR CLEANER ASSY WITH SAFETY CARTRIDGE PROTECTION SHIELD (DUST EVACUATOR 1 VALVE) HOSE CLAMP (H50-70), M SHB M8X A2C DIN A HEX. NUT M8 DIN MAN183-A2C 2 10B PL WASHER A8.4 DIN125-ST BTS BUSH (25X13X50) BOLT M12X1.5X80 DIN MAN183-PHR 2 12A NUT AM12X1.5-10, M , A3C 2 12B PL WASHER A 12 DIN125 ST BTS Page No. 06 REVISION NO. 00 VERSION: 01
16 MINING TIPPER AIS Diagram No. 07
17 MINING TIPPER AIS Diagram No. 07 S PART NO. DESCRIPTION QTY APPLICABLE MODEL REMARKS R AIR CLEANER ASY HOSE CLAMP, T BOLT HOSE PRECLEANER, METAL BRACKET MOUNTING ASY BRACKET MOUNTING, POWDER COATED BRACKET MOUNTING ASY BRACKET MOUNTING, POWDER COATED PIPE, POWDER COATED RAIN HOOD, METAL HOSE REDUCER ELBOW HOSE CLAMP, T BOLT PIPE, POWDER COATED HOSE REDUCER HOSE CLAMP, T BOLT PIPE ASY HOSE ELBOW RESTRICTION INDICATOR PIPE ASY RESTRICTION INDICATOR 1
18 DUST EVACUATOR VALVE HOSE CLAMP 2 Page No. 07 REVISION NO. 01/09/16 VERSION: 01
19 MINING TIPPER AIS BS IV Diagram No. 08
20 MINING TIPPER AIS BS IV Diagram No. 08 S PART NO. DESCRIPTION QTY APPLICABLE MODEL REMARKS R RAIN HOOD METAL CLAMP, T BOLT STACK PIPE BRACKET MOUNTING 1 4A BRACKET MOUNTING ASSY CLAMP, T BOLT HOSE PRECLEANER METAL BRACKET MOUNTING 1 8A BRACKET MOUNTING ASSY AIR CLEANER ASSEMBLY HOSE REDUCER ELBOW CLAMP, T BOLT 1 11A HOSE CLAMP, T BOLT CLEAN SIDE PIPE HOSE-AIR COMPRES.INLET (300HP E4) DUST EVACUATOR VALVE HOSE CLAMP SPRING BAND CLAMP 35X12 2
21 Page No. 07 REVISION NO. 01/10/16 VERSION: 01
22 MINING TIPPER AIS Diagram No. 09
23 MINING TIPPER AIS Diagram No. 09 S PART NO. DESCRIPTION QTY APPLICABLE MODEL REMARKS R AIR FILTER, PRIMARY 1 COMMON FOR ALL MODELS MINING AIS AIR FILTER, SAFETY 1 COMMON FOR ALL MODELS WITH MINING AIS Page No. 08 REVISION NO. 00 VERSION: 01
24 MINING TIPPER AIS Diagram No. 10
25 MINING TIPPER AIS Diagram No. 10 S PART NO. DESCRIPTION QTY APPLICABLE MODEL REMARKS R TUBEASSY -AIR CLEANER SUPPORT (VERTICAL) 1 VALID BEFORE VIN : TUBEASSY -AIR CLEANER SUPPORT (VERTICAL) 1 VALID FROM VIN : MUD FLAP MTG BKT ASSY RH BRACE TUBE FOR AIR CLEANER SUPPORT 1 VALID BEFORE VIN : BRACE TUBE FOR AIR CLEANER SUPPORT 1 VALID FROM VIN : BRACE TUBE 673MM BRACE TUBE 574MM END CAP (TAIL LAMP MTG BKT) BOLT M14X1.5X M MAN183-B NUT M14X1.5-10, M MAN183B BUSH SCREW M14X1.5X , M MAN183B SPACER FOR BRACE TUBE EXHAUST SYSTEM LOCK SCREW BM12X1.5X NUT M12X1.5-10, M MAN183B C- PLATE FOR AIR CLEANER 1 VALID BEFORE VIN : C- PLATE FOR AIR CLEANER 1 VALID FROM VIN : Page No. 09 REVISION NO. 01/03/17 VERSION: 01
26 MINING TIPPER AIS Diagram No. 10 S PART NO. DESCRIPTION QTY APPLICABLE MODEL REMARKS R SCREW M14X1.5X , M TUBEASSY -AIR CLEANER SUPPORT 1 (INCLINED) SCREW M10X MAN183-B1 M NUT M10X1.5-10, M MAN183B SPACER (25X25X41) SCREW M14X1.5X , M VALID BEFORE VIN : HOSE CLAMP TL SCREW M10X50 M MAN183-B SPACER (25X25X17) HOSE CLAMP TL HEX HEAD BOLT M6X35 DIN A3C WASHER A6.4X18X HV DIN9021 A3C WASHER 8.4 DIN7349-ST A3C HEX NUT M6X1.00 DIN934-8 A3C SCREW M14X1.5X M MAN SCREW M12X1.5X , M MAN183B1 4 Page No. 10 REVISION NO. 01/03/17 VERSION: 01
27 CABIN MOUNTED AIR INTAKE SYSTEM SL & HR CAB Diagram No. 11
28 CABIN MOUNTED AIR INTAKE SYSTEM SL & HR CAB Diagram No. 11 S PART NO. DESCRIPTION QTY APPLICABLE MODEL REMARKS R AIS MTG.BKT UPPER LH AIS MTG.BKT UPPER RH AIS MTG.BKT LOWER LH AIS MTG.BKT LOWER RH MTG.BKT.SNORKEL FOR DAY CAB DAMPER ASSEMBLY HHB M8 X HEX. NUT AM10 4 8A WASHER A Page No. 11 REVISION NO. 00 VERSION: 01
29 CABIN MOUNTED AIR INTAKE SYSTEM SL & HR CAB Diagram No. 12
30 CABIN MOUNTED AIR INTAKE SYSTEM SL & HR CAB Diagram No. 12 S PART NO. DESCRIPTION QTY APPLICABLE MODEL REMARKS R RAIN HOOD & DUCT ASSLY PLASTIC 1 COMMON HOSE CLAMP, T BOLT 1 COMMON HOSE HUMP 1 COMMON PIPE ASSY 1 FOR VEHICLES BEFORE VIN : HOSE CLAMP, T BOLT 1 COMMON COVER TOP ASSEMBLY 1 COMMON AIR CLEANER (PLASTIC CAB MTD) 1 COMMON HOSE CLAMP, T BOLT 1 COMMON HOSE CLAMP, T BOLT 1 COMMON HOSE REDUCER ELBOW 1 FOR VEHICLES BEFORE VIN : PIPE ASSEMBLY 1 FOR VEHICLES FROM VIN : HOSE HUMP 1 FOR VEHICLES FROM VIN : HOSE CLAMP, T BOLT 2 FOR VEHICLES FROM VIN : PIPE & BKT ASSLY 1 FOR VEHICLES FROM VIN : HEX HEAD BOLT M8X35 DIN A3C 2 COMMON WASHER A10.5 DIN HV MAN183- A3C 2 COMMON Page No. 12 REVISION NO. 01/08/16 VERSION: 01
31 CABIN MOUNTED AIR INTAKE SYSTEM SL & HR CAB Diagram No. 12 S PART NO. DESCRIPTION QTY APPLICABLE MODEL REMARKS R DAMPER ASSY 2 COMMON GASKET (AIR CLEANER ASSLY) 1 COMMON DUST EVACUATOR 1 COMMON HOSE REDUCER DEGREE 1 FOR VEHICLES BEFORE VIN : PIPE & BRACKET ASSY 1 FOR VEHICLES BEFORE VIN : Page No. 13 REVISION NO. 01/08/16 VERSION: 01
32 CABIN MOUNTED AIR INTAKE SYSTEM SL & HR CAB Diagram No. 13
33 CABIN MOUNTED AIR INTAKE SYSTEM SL & HR CAB Diagram No. 13 S PART NO. DESCRIPTION QTY APPLICABLE MODEL REMARKS R AIR FILTER, PRIMARY 1 COMMON FOR VEHICLES WITH CAB MOUNTED AIS AIR FILTER, SAFETY 1 COMMON FOR VEHICLES WITH CAB MOUNTED AIS Page No. 14 REVISION NO. 00 VERSION: 01
34 CABIN MOUNTED AIR INTAKE SYSTEM SL & HR CAB Diagram No. 14
35 CABIN MOUNTED AIR INTAKE SYSTEM SL & HR CAB Diagram No. 14 S PART NO. DESCRIPTION QTY APPLICABLE MODEL REMARKS R RESTRICTION INDICATOR BRACKET VACUUM INDICATOR 1 FOR VEHICLES BEFORE VIN : VACCUM INDICATOR MTG BKT 1 FOR VEHICLES BEFORE VIN : CHASSIS HARNESS PIGTAIL - CHOKE INDICATOR CABIN HARNESS PIGTAIL - CHOKE INDICATOR RESTRICTION INDICATOR PIPE ASSEMBLY 1 Page No. 15 REVISION NO. 00 VERSION: 01
36 CABIN MOUNTED AIR INTAKE SYSTEM DAY CAB Diagram No. 15
37 CABIN MOUNTED AIR INTAKE SYSTEM DAY CAB Diagram No. 15 S PART NO. DESCRIPTION QTY APPLICABLE MODEL REMARKS R AIS MTG BKT UPPER LH AIS MTG BKT UPPER RH AIS MTG BKT LOWER LH AIS MTG BKT LOWER RH SNORKEL MTG BKT (HR CAB) DAMPER ASSY HEX HEAD BOLT M8X HEX. NUT AM10 4 8A WASHER A Page No. 16 REVISION NO. 00 VERSION: 01
38 CABIN MOUNTED AIR INTAKE SYSTEM DAY CAB Diagram No. 16
39 CABIN MOUNTED AIR INTAKE SYSTEM DAY CAB Diagram No. 16 S PART NO. DESCRIPTION QTY APPLICABLE MODEL REMARKS R RAIN HOOD & DUCT ASSLY PLASTIC HOSE CLAMP, T BOLT HOSE HUMP PIPE ASSEMBLY 1 FOR VEHICLES BEFORE VIN : COVER TOP ASSEMBLY DUST EVACUATOR HOSE REDUCER DEGREE 1 FOR VEHICLES BEFORE VIN : PIPE & BRACKET ASSY 1 FOR VEHICLES BEFORE VIN : INTERMEDIATE DUCT ASSLY 1 FOR VEHICLES FROM VIN : HOSE REDUCER ELBOW 1 FOR VEHICLES FROM VIN : PIPE ASSLY 1 FOR VEHICLES FROM VIN : HOSE HUMP 1 FOR VEHICLES FROM VIN : PIPE & BKT ASSLY 1 FOR VEHICLES FROM VIN : AIR FILTER ASSLY DY CAB 1 FOR VEHICLES FROM VIN : AIR CLEANER (PLASTIC CAB MTD) 1 FOR VEHICLES BEFORE VIN : GASKET (AIR CLEANER ASSLY) 1 Page No. 17 REVISION NO. 01/08/16 VERSION: 01
40 CABIN MOUNTED AIR INTAKE SYSTEM DAYCAB Diagram No. 17
41 CABIN MOUNTED AIR INTAKE SYSTEM DAY CAB Diagram No. 17 S PART NO. DESCRIPTION QTY APPLICABLE MODEL REMARKS R AIR FILTER, PRIMARY 1 COMMON FOR VEHICLES WITH CAB MOUNTED AIS AIR FILTER, SAFETY 1 COMMON FOR VEHICLES WITH CAB MOUNTED AIS Page No. 19 REVISION NO. 00 VERSION: 01
42 CABIN MOUNTED AIR INTAKE SYSTEM DAY CAB Diagram No. 18
43 CABIN MOUNTED AIR INTAKE SYSTEM DAY CAB Diagram No. 18 S PART NO. DESCRIPTION QTY APPLICABLE MODEL REMARKS R RESTRICTION INDICATOR BRACKET VACUUM INDICATOR 1 FOR VEHICLES FROM VIN : VACCUM INDICATOR MTG BKT 1 FOR VEHICLES FROM VIN : CHASSIS HARNESS PIGTAIL -CHOKE INDICATOR CABIN HARNESS PIGTAIL - CHOKE INDICATOR RESTRICTION INDICATOR PIPE ASSY 1 Page No. 20 REVISION NO. 00 VERSION: 01
44 AIR INTAKE SYSTEM- BUS Diagram No. 19
45 AIR INTAKE SYSTEM- BUS Diagram No. 19 S PART NO. DESCRIPTION QTY APPLICABLE MODEL REMARKS R AIR CLEANER ASSY WITH SAFETY CATRITGE SNORKEL FOR BUS HOSE REDUCER ELBOW AIR CLEANER MTG BKT.ASSY HOSE - REDUCER INTAKE PIPE ASSY ELBOW AT ENGINE 1 Page No. 21 REVISION NO. 00 VERSION: 01
46 DRY TYPE AIR CLEANER - BUS Diagram No. 20
47 DRY TYPE AIR CLEANER - BUS Diagram No. 20 S PART NO. DESCRIPTION QTY APPLICABLE MODEL REMARKS R AIR FILTER ELEMENT 1 FOR 4X2 MODELS BEFORE VIN: & FOR BUS ALSO. FOR 6X4 MODELS BEFORE VIN: SAFETY CARTRIDGE FOR AIR FILTER 1 FOR 4X2 MODELS BEFORE VIN: & FOR BUS ALSO. FOR 6X4 MODELS BEFORE VIN: Page No. 22 REVISION NO. 00 VERSION: 01
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