0G4969PMNL. 4.2 liter. Ford GAS ENGINE PARTS MANUAL

Size: px

Start display at page:

Download "0G4969PMNL. 4.2 liter. Ford GAS ENGINE PARTS MANUAL"

Philip Sharp
6 years ago
Views:

1 0G4969PMNL 4.2 liter GAS Ford ENGINE PARTS MANUAL

2 4.2L Diesel Engine Table of Contents Quick Reference Guide... 1 Cylinder Block And Related Parts... 2 Timing Cover... 3 Cylinder Head... 4 Camshaft... 6 Timing Components... 7 Crankshaft, Piston, & Connecting Rod... 8 Balance Shaft Valve Cover Oil Pump Oil Pan PCV System Water Pump Thermostat FEAD Intake Manifold Exhaust Manifold EGR System Throttle Body Gaskets Ignition NOTE The information in this manual is known to be accurate as of the date of release shown on the cover. However, engineering changes can occur without notice. To obtain the proper parts, please be sure to use the serial number of the unit being serviced when ordering from this manual. All other parts not shown in this manual can be found in the Owner's Manual for the unit being serviced. Owner's Manuals can be found at: Legend A/R AS REQUIRED STD STANDARD SIZE O.S. OVERSIZE U.S. UNDERSIZE NA Not Available

0G596200PM Air Filter, Spark Plug, Oil Filter Oil Filter 0E7080 Oil capacity - See owner's manual Air Cleaner Element V-Belt 0C8127 See owner's manual Thermostat 0G49690203 192 Degrees / Coolant

3 4.2L Gas Engine Quick Reference Guide ENGINE SIZE: 4.2 Liter FUEL: LP/NG MAKE: Ford ENGINE P/N: 0G4969 (raw) 0G5962 (CPL make) 0G8279 (Industrial make) quick reference ENGINE PARTS Description Part Number Special Notes Scheduled Maintenance Kit 0G596200PM Air Filter, Spark Plug, Oil Filter Oil Filter 0E7080 Oil capacity - See owner's manual Air Cleaner Element V-Belt 0C8127 See owner's manual Thermostat 0G Degrees / Coolant capacity - See owner's manual Thermostat Housing Gasket 0G5511 Qty. 2 Starter Motor See owner's manual Spark Plug 0G Spark plug gap, see owner's manual Spark Plug Wires See owner's manual ENGINE IDENTIFICATION The engine identification tag can be located on the left side valve cover facing the flywheel end of the generator LEFT VALVE COVER SECONDARY ENGINE PART NUMBER ENGINE SERIAL NUMBER 1

4 4.2L Gas Engine Cylinder Block And Related Parts HP2 0G PLUG, SCREW IN WATER JACKET G DOWEL, TIMING COVER TO BLOCK 2 HP1 0G PLUGS, OIL GALLEY E CUP PLUG, 38.30MM 8 6A335 0G CUP PLUG, REAR OF BLOCK G CUP PLUG, REAR OF BLOCK, BAL.SHFT, CMSHFT. 2 6A008 0E DOWEL, CYLINDER HEAD TO BLOCK G BOLT, MAIN WITH STUD 6 2

5 4.2L Gas Engine Timing Cover G TIMING COVER G GASKET, TIMING COVER G SEAL, TIMING COVER 1 6C315 0G SENSOR, CRANKSHAFT POSITION. 1 HB1 0G BOLT, M6 X HB2 0G BOLT, M5 X 20MM 1 HM1 0G STUD, M8 XM8X HS1 0G BOLT, M8 X

6 4.2L Gas Engine Cylinder Head 4

7 4.2L Gas Engine Cylinder Head G CYLINDER HEAD, BARE G CYLINDER HEAD, COMPLETE G GASKET, HEAD RH G GASKET, HEAD LH G BOLT, HEAD, M11X1.5X132MM G BOLT, HEAD, M11X1.5X81MM G SEAT, INTAKE VALVE G SEAT, EXHAUST VALVE G VALVE, EXHAUST G VALVE, INTAKE E PLUG, CUP, 38.30MM (NOT SHOWN) G GUIDE, VALVE G SPRING, VALVE G RETAINER D KEY 24 6A527 0G BOLT, ROCKER ARM 12 6A528 0G FULCRUM G ROCKER ARM G ROD, PUSH G SEAL, VALVE STEM 12 5

8 4.2L Gas Engine Camshaft G CAMSHAFT 1 6C341 0G PLATE, CAMSHAFT THRUST G SPACER G PLATE, CAMSHAFT THRUST 1 HM1 0G BOLT, CAMSHAFT 1 HM2 0G BOLT, CAMSHAFT THRUST PLATE(M6X1.0X19MM) G LIFTER, HYDRAULIC ROLLER 12 6K564 0G GIRDLE, LIFTER 2 6

9 4.2L Gas Engine Timing Components 6K254 0G TENSIONER 1 HB1 0E BOLT, CHAIN TENSIONER (M6X1.0X16.5) G GEAR, DISTRIBUTOR DRIVE G GEAR, CAMSHAFT, TIMING G CHAIN, TIMING G BOLT, CAMSHAFT TIMING GEAR G PLATE, THRUST 1 6A303 0G GEAR, BALANCE SHAFT DRIVE 1 6A304 0G GEAR, BALANCE SHAFT DRIVEN 1 6C341 0G CAMSHAFT THRUST PLATE 1 7

10 4.2L Gas Engine Crankshaft, Piston, & Connecting Rod 8

11 4.2L Gas Engine Crankshaft, Piston, & Connecting Rod G CRANKSHAFT 1 6D309 0G KIT, MAIN BEARING, STD. 1 6D309 0G KIT, MAIN BEARING,(.010/25MM) A/R 6D309 0H KIT, MAIN BEARING(.020/50MM) A/R 6D309 0H KIT, MAIN BEARING(.030/75MM) A/R G SEAL, CRANKSHAFT, FRONT G SEAL, CRANKSHAFT, REAR G GEAR, CRANKSHAFT TIMING G4969A100 PISTON & PIN G PIN, PISTON 6 6B316 0G KEY, WOODRUFF G RINGSET, KIT RE-RINGS TWO PISTONS G ROD, CONNECTING G BEARING, ROD D BOLT, ROD 12 9

12 4.2L Gas Engine Balance Shaft 6A311 0G SHAFT, BALANCE 1 6A333 0G BEARING 1 HM1 0G BOLT, M6X1.0X19MM 2 10

13 4.2L Gas Engine Valve Cover G4969A101 COVER, VALVE, RH G4969A102 COVER, VALVE, LH G GASKET, VALVE COVER F CAP, OIL FILLER 1 6A892 0G GROMMET 1 6C519A 0G GROMMET, VALVE COVER BOLT 10 6C519B 0G GROMMET, VALVE COVER BOLT 10 6K562 0G BUSHING 10 11

14 4.2L Gas Engine Oil Pump 6C639 0G PUMP, OIL, INCLUDES SEAL 1 6C639 0G SEAL, OIL PUMP G COVER, TIMING 1 6A618 0G SHAFT, INTERMEDIATE G PICK UP, OIL PUMP G GASKET, PICK UP TO BLOCK 1 12

15 4.2L Gas Engine Oil Pan G OIL PAN 1 6A835 0G TRAY, WINDAGE 1 HN1 0G NUT, M8 WINDAGE TRAY TO MAIN STUD G4969A103 SEAL, OIL PAN REAR F GASKET, DRAIN PLUG 1 HB1 0G BOLT, M6X1.0X22.5, OIL PAN/DIP STICK TUBE A/R,1 HM1 0G4969A105 BOLT, M6X1.0X35.5, OIL PAN A/R G DIPSTICK G TUBE, DIPSTICK 1 13

16 4.2L Gas Engine PCV System 6762A 0G ELBOW B 0G4969A112 CONNECTOR 1 14

17 4.2L Gas Engine Water Pump G PUMP, WATER G GASKET, WATER PUMP 1 HB1 0G BOLT, M6 X20MM A/R HB2 0G BOLT, M8 X 1.25 X 35MM A/R HN1 0G NUT, M8X1.25 A/R HT1 0G STUD, M8 X 1.25 A/R 15

18 4.2L Gas Engine Thermostat G THERMOSTAT G HOUSING, THERMOSTAT G TUBE, BYPASS 1 HB1 0G BOLT, M6 X 20MM 2 16

19 4.2L Gas Engine FEAD 6B209 0G TENSIONER 1 HB1 0G4969A106 BOLT, M8 X 35MM A/R 17

20 4.2L Gas Engine Intake Manifold 18

21 4.2L Gas Engine Intake Manifold 9424A 0G4969A108 MANIFOLD, INTAKE, UPPER 1 9A474 0G CONNECTOR, VACUUM TUBE 1 9Y450 0F8286F241 BOLT, UPR/INT MAN. TO LWR/INT 8 HD1 0G CLAMP, HOSE 1 9H486 0G GASKET, UPR/INT TO LWR/INT G MANIFOLD, INTAKE, LOWER 1 HM2 0G BOLT, M6 X 1.0 X 22.5 (NOT SHOWN) 3 9F955 0G BUSHING 2 HS1 0G SCREW 2 HS2 0G SCREW & WASHER 8 HS3 0G SCREW 6 HM1 0G PLUG 4 HP1 0G PLUG A 0G A GASKET, LWR INTAKE MAN. TO HEAD (LH) B 0G B GASKET, LWR INTAKE MAN. TO HEAD (RH) 1 9A424 0G SEAL, INTAKE MANIFOLD, REAR 1 9A425 0G SEAL, INTAKE MANIFOLD, FRONT CONTACT PARTS 8555 CONTACT PARTS NOT SERVICED 19

22 4.2L Gas Engine Exhaust Manifold 20

23 4.2L Gas Engine Exhaust Manifold 9430A 0G MANIFOLD, EXHAUST, RH B 0G MANIFOLD, EXHAUST, LH G GASKET, EXH. MANIFOLD TO HEAD 2 HB1 0F7316C199 BOLT, M6 X 14 (NOT SHOWN) 3 HN1 0F NUT, M8 X HT1 0G STUD, M8 X 19MM-M8 X 35MM 4 HT2 0F STUD, M8 X 19-M8 X

24 4.2L Gas Engine EGR System 9E470 0G TUBE, CONNECTING 1 9D476 0F7316C183 GASKET 1 HS1 0F8286E275 SCREW, M6X16MM 2 22

25 4.2L Gas Engine Throttle Body Gaskets 9E936 0G GASKET, THROTTLE BODY 1 9F670 0G GASKET, IDLE AIR BY PASS VALVE 1 23

26 4.2L Gas Engine Ignition 24

27 4.2L Gas Engine Ignition G SEPERATOR, IGN. WIRE, 3-WIRE, PIN MOUNT A/R G SEPERATOR, IGN. WIRE, 2-WIRE, PIN MOUNT A/R G PLUGS, SPARK 6 12A362 0G SYNCHRONIZER 1 6B288 0G SENSOR, CAMSHAFT G O RING G GEAR, SYNCHRONIZER DRIVE 1 25

28 Part No. 0G4969PMNL rev. A / Printed in USA 04/26/ Generac Power Systems, Inc. All rights reserved. Specifications are subject to change without notice No reproduction allowed in any form without prior written consent from Generac Power Systems, Inc. Generac Power Systems, Inc. S45 W29290 Hwy. 59 Waukesha, WI GENERAC ( ) generac.com

5.4 liter ENGINE PARTS MANUAL GAS 0F1960APMNL. Ford (G3)

5.4 liter ENGINE PARTS MANUAL GAS 0F1960APMNL. Ford (G3) 0F1960APMNL 5.4 liter GAS For engines used in units beginning with Serial Number 5874491 and ending with Serial Number 6464715 Ford (G3) ENGINE PARTS MANUAL 5.4L Gas Engine Table of Contents QUICK REFERENCE