Dana Spicer Drive Axles

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1 Dana Spicer Drive Axles G55-T, G75-T, M90-T M0-T, M0-T, M30-T Two Speed Axles Illustrated Parts List AXIP-0 January 99 For the most current information, visit the Roadranger web site at

2 TABLE OF CONTENTS Model Identification Numbering System... i Axle Identification... Julian Date Code... Components... Parts List End Yoke Assemblies... 5 Housings... 6 Axle Shafts... 6 Bearing Spacers and Pinion Oil Slingers... 7 Kits Ring Gear and Pinion Differential Parts Differential Cases Differential Bearings and Seals Planetary Parts GENUINE SPICER SERVICE PARTS Should an axle assembly require replacement component parts, it is recommended that Spicer Heavy Axle Service Parts be used. Spicer Heavy Axle Service Parts are manufactured under the same rigid specification as are original equipment axle components. This assures the customer who uses genuine Spicer service parts, maximum reliability for a Spicer Heavy Axle assembly. They may be obtained through your vehicle manufacturer. The use of non-original Spicer service parts may cause premature component failure and may void the warranty. The items included in this book are currently being offered as service parts at the time of printing. The part numbers and illustrations are provided specifically for reference purposes only. Therefore, Spicer reserves the right to update this manual without notice or liability. MODEL IDENTIFICATION NUMBERING SYSTEM M 90 T N Family (G, M) Nominal Load Carrying Capacity (55 = 5,500 Lbs.) (75 = 7,500 Lbs.) (90 = *9,000 Lbs.) (0 =,000 Lbs.) (0 =,000 Lbs.) (30 = 3,000 Lbs.) Gearing Type (T = Two Speed) Differential Option (N = No-SPIN Differential) * Same as: (5 =,500 Lbs.) i * No-SPIN is a registered trademark of Tractech

3 AXLE IDENTIFICATION All axle assemblies are identified with two tags. One located on the differential carrier, and the other located on the right hand side of the axle housing. The contains the following: Dana part number, julian date code, and ratio. Optional items include customer part number, line set number, and the last six digits of the vehicle serial number. ratio. Optional items include customer part number, line set number, and the last six digits of the vehicle serial number. JULIAN DATE TE CODE The contains the following items: Dana part number, julian date code, axle model, and MODEL YEAR DAY OF YEAR DANA PAR ART NUMBER CUSTOMER PAR ART NUMBER (OPTIONAL) MODEL DANA PAR ART NUMBER CUSTOMER PAR ART NUMBER (OPTIONAL) Axle Assembly Tag LAST SIX DIGITS OF VEHICLE SERIAL NUMBER (OPTIONAL) JULIAN DATE CODE LINE SET NUMBER (OPTIONAL) Carrier Tag LAST SIX DIGITS OF VEHICLE SERIAL NUMBER (OPTIONAL) LINE SET NUMBER (OPTIONAL) JULIAN DATE CODE

4 AXLE COMPONENTS Some models may have these parts included

5 PARTS LIST Item Par art t Name Flanged Hex Nut Washer End Yoke Assembly Pinion Oil Seal Outer Pinion Bearing Cone Outer Pinion Bearing Cup Carrier Mounting Bolt Carrier Housing (Includes Items 30 & 3) Carrier Housing Pinion-Up (Includes Items 30 & 3) Qty Pinion Bearing Spacer (Selective) Inner Pinion Bearing Cup Inner Pinion Bearing Cone Oil Slinger Seal Pinion Oil Slinger (Selective) A/R + Ring Gear & Pinion Set 5 + Pinion Pilot Bearing 6 + Pinion Pilot Bearing Cap 7 + Pinion Pilot Bearing Cap Bolt Shift Motor Nut 9 Shift Motor Washer 0 Shift Housing Seal Assembly Stud-Dowel Shift Fork Shaft 3 Shift Fork Shaft Set Screw Shift Fork Assembly 5 Adjusting Ring (Right Side) 6 Differential Bearing Cup (Right Side) 7 Differential Bearing Cone (Right Side) Adjusting Ring Retainer 9 Flanged Hex Bolt 30 Differential Bearing Cap Bolt 3 Differential Bearing Cap Washer 3 Differential Support Case (Right Side) 33 + Differential Gear Thrustwasher 3 + Differential Case Bolt Grade, / - 3 UNC x 3 Grade, / - 3 UNC x -/ 35 + Differential Case Cap Half 36 + Differential Side Gear Thrustwasher 37 + Differential Pinion Mate Thrustwasher 3 + Differential Pinion Mate 39 + Differential Cross Shaft 0 + Differential Side Gear + Differential Case (Planetary) Half + Planet Gear 3 Planet Gear Mounting Plate + Planet Gear Shaft 5 + Differential Thrust Plate 6 Differential Support Case (Left Side) 7 + Ring Gear Bolt Differential Bearing Cone (Left Side) 9 Differential Bearing Cup (Left Side) 50 Adjusting Ring (Left Side) + Item Included in Kit A/R - As Required 3 G Model M Model M30-0-T Export HN30 HN30 HN30 MJAHN0- MJAHN0- MJAHN0- See Page 5 for correct part numbers GGAHH09 GGAHH09 GGAHH09 MJAHB0 MJAHB0 MJAHB0 MJAHA0 MJAHA0 MJAHA0 HM0 HM09 HM09 GGACS06-X MJACS0-X MJACS0-X MJACS03-X MJACS03-X See Page 7 for correct part numbers MJAHA0 360HA00 360HA00 MJAHB0 360HB00 360HB00 MJAHH0 MJAHH0 MJAHH0 See Page 7 for correct part numbers See Page for correct part numbers GGAHD00 MJAHD00 MJAHD00 GGACP0 MJACP0 MJACP0 GGAHM0- MJAHM3- MJAHM3- HN9 HN9 HN9 070HN67 070HN67 070HN67 MJAHH0-X MJAHH0-X MJAHH0-X MJAHM00 MJAHM00 MJAHM00 MJASS0 MJASS0 MJASS0 MJAHM9 MJAHM9 GGASV0-X GGAHR00 GGAHA0 GGAHB0 MJAHR0 HM77 MJAHM0- GGAHN0 GGADY0 GGAHS0 GGAHM0- GGADT00 GGADV0 GGAGU0 GGAGH00 GGASS00 GGAHS0 GGADZ00 GGAHM33 GGAHB00 GGAHA00 GGAHR0 MJAHM9 MJASV0-X MJAHR05 MJAHA03 MJAHB03 MJAHR0 HM77 MJAHM0-57R MJADY00 MJAHS0 MJAHM- MJADT00 Service as Kit Only See Page 9 for correct part numbers MJADV00 MJAGU00 MJAGH00 MJASS00 MJAHS0 MJADZ00 MJAHM MJAHB00 MJAHA00 MJAHR0 MJASV0-X MJAHR05 MJAHA03 MJAHB03 MJAHR0 HM77 MJAHM0-57R MJADY00 MJAHS0 HM33 HM MJADT0 MJADV03 MJAGU00 MJAGH00 MJASS00 MJAHS0 MJADZ00 MJAHM MJAHB00 MJAHA00 MJAHR0

6 PARTS LIST Item 5 Par art t Name Sun Gear Retainer Plate Qty. G Model GGAGH0 M Model MJAGH0 M30-0-T Export MJAGH Sun Gear Hex Bolt Magnetic Drain Plug GGAGS00 HM3 MJAHM06 MJAGS00 HM3 MJAHM06 MJAGS00 HM3 MJAHM Axle Housing Temperature Sensor Plug MJAHM5 See Page 6 for correct part numbers MJAHM5 MJAHM Fill Plug Vent Plug Axle Shaft MJAHM0 MJAHN0 MJAHM0 MJAHN0 See Page 6 for correct part numbers MJAHM0 MJAHN0 60 No-SPIN Differential (Optional) GGAGN00 MJAGN00 MJAGN00 6 E-Clip MJAHR3 MJAHR3 MJAHR3 6 Bolt Retainer MJAHR MJAHR MJAHR

7 A END YOKE ASSEMBLIES B * All dimensions are for reference purposes only Series SPL90 SPL70 - A- -B- Spline Joint Angle Spicer Par art t Number.3".3".".9".9".9".97" 5.3" 6.09" 7.09" º 35º 30º 30º 30º 3---X --69-X X X X.6".95" º X 55mm 6mm º 70---X 5

8 HOUSINGS G55-5-T G75-5-T M90-90-T M0-0-T M0-0-T M30-0-T Suspension G55-5-T G75-5-T M90-90-T M0-0-T M0-0-T M30-0-T Spring GGACH6 GGACH0 MJACH0 MJACH0 MJACH06 MJACH GGACH77 GGACH0 GGACH GGACH5 GGACH7 GGACH67 GGACH7 GGACH79 MJACH09 MJACH MJACH33 MJACH9 MJACH6 MJACH0 MJACH MJACH3 MJACH9 MJACH5 MJACH7 MJACH50 MJACH5 MJACH56 MJACH57 MJACH5 MJACH59 Spring w/ ABS GGACH75 MJACH36 MJACH3 MJACH39 MJACH GGACH MJACH5 MJACH GGACH6 MJACH53 Air Standard GGACH69 GGACH6 MJACH7 MJACH MJACH9 MJACH5 GGACH Air w/ ABS GGACH7 MJACH35 MJACH37 MJACH0 MJACH55 GGACH5 Low Profile Air GGACH65 GGACH GGACH66 Low Profile Air (ABS) GGACH76 GGACH3 Hendrickson w/ Neway Brackets MJACH60 AXLE SHAFTS Spicer Axle Identifier L H* Stamped Spicer Par art t Number, Julian Date Code and Workshift SL Hole Type -SL- Length & Spline # -L- Length -H*- Hole Dia ".59" Straight 573C ".53" Tapered GGASR ".5" Tapered MJASR0-3." ".65" Straight 5777C 5777C 3.500"- 0.7".69" Tapered MJASR03- MJASR03-3.3"- 0.7".7" Straight C C ".59" Straight 360SR0-3." ".5" Tapered GGASR03-3." ".65" Straight 75SR0 3.50" ".53" Tapered MJASR30 3.3" ".7" Straight MJASR6-3.3"-.60".7" Straight MJASR6-3.3"-.60".73" Tapered MJASR * Tapered holes are measured at the bottom of the taper 6

9 SHIMS AND BEARING SPACERS PINION BEARING SPACER G MODEL - PINION OIL SLINGER Inches MM Spicer Par art t Number MJAHS0-77 MJAHS0-76 MJAHS0-75 MJAHS0-7 MJAHS0-73 MJAHS0-7 MJAHS0-7 MJAHS0-70 MJAHS0-79 MJAHS0-7 MJAHS0-77 MJAHS0-76 MJAHS0-75 MJAHS0-7 MJAHS0-73 MJAHS0-7 MJAHS0-7 MJAHS0-70 MJAHS0-709 MJAHS0-70 MJAHS0-707 MJAHS0-706 MJAHS0-705 MJAHS0-70 MJAHS0-703 MJAHS0-70 MJAHS0-70 MJAHS0-700 Spacer Kit MJAKV0-X Inches MM Spicer Par art t Number.05.3 GGAHS GGAHS GGAHS GGAHS GGAHS GGAHS GGAHS GGAHS GGAHS GGAHS GGAHS0-0 M MODEL - PINION OIL SLINGER Inches MM Spicer Par art t Number.05.3 MJAHS MJAHS MJAHS MJAHS MJAHS MJAHS MJAHS MJAHS MJAHS MJAHS MJAHS03-0 Spacer Kit GGAKV00-X Spacer Kit MJAKV00-X 7

10 KITS RING GEAR AND PINION Ratio G Model M Model 3.70 MJAKG37-X 3.90 MJAKG6-X. MJAKG3-X.56 GGAKG7-X MJAKG33-X.9 GGAKG6-X MJAKG9-X 5.9 MJAKG3-X 5.57 GGAKG-X MJAKG0-X 6. MJAKG-X 6.7 GGAKG3-X 6.50 GGAKG-X MJAKG-X 7.7 GGAKG5-X MJAKG3-X Included Items,

11 KITS DIFFERENTIAL PARTS Customer G55-5-T,, G75-5-T M90-90-T,, M0-0-T M0-0-T,, M30-0-T Included Items All OEM S GGAKD0-X MJAKD0-X MJAKD03-X 36-0 DIFFERENTIAL CASES Descrip scription Replacement Differential Case Parts G55-5-T,, G75-5-T M90-90-T,, M0-0-T M0-0-T,, M30-0-T GGAKF0-X MJAKF00-X MJAKF00-X Included Items 33, 3, 35,, 5 DIFFERENTIAL BEARINGS AND SEALS Descrip scription Carrier Assembly Overhaul G55-5-T,, G75-5-T GGAKA0-X M90-90-T,, M0-0-T MJAKA0-X M0-0-T,, M30-0-T MJAKA0-X Included Items,,,5,6,0,,,5 PLANETARY PARTS Descrip scription Replacement Planetary Parts G55-5-T,, G75-5-T M90-90-T,, M0-0-T M0-0-T,, M30-0-T GGAKP0-X MJAKP00-X MJAKP00-X Included Items,, 7, 5 9

12 Copyright Eaton and Dana Corporation, 00. EATON AND DANA CORPORATION hereby grants its customers, vendors, or distributors permission to freely copy, reproduce and/or distribute this document in printed format. THIS INFORMATION IS NOT INTENDED FOR SALE OR RE- SALE, AND THIS NOTICE MUST REMAIN ON ALL COPIES. The Roadranger System is an unbeatable combination of the best products from Eaton and Dana -- partnering to provide you the most advanced, most trouble-free drivetrain in the industry. And it's backed by the Roadrangers -- the most experienced, most expert, most accessible drivetrain consultants in the business. Visit our web site at For spec'ing or service assistance, call HELP (357) hours a day, 7 days a week, (Mexico: HELP (357)) for more time on the road. AXIP-0 05/0 PDF Printed in USA

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