OIL AND LUBRICATION COMPONENTS 8 G E D

Transcription

1 ITM PART NO. SCRIPTION OIL AN LUBRICATION COMPONNTS Filter, Oil Oil Pump And Rotor Bolt, Flg, M6 X 1.0 X Shaft, Oil Pump, Fh Plate, Oil Pump, Fh Cap, Oil, Fill, Fh Rotor, Pump, Oil, In, Fh Pickup, Oil, Fh Screen, Pickup, Oil, Fh auge, Oil, Fh ear, Spur, Oil Pump, Fh Pin, Oil Pump, Fh O-ring, Cap, Oil, Fill, Fh Plug, Oil rain, Fh Ball, Oil Pump, Fh Spring, Oil Pump, Fh O-ring, rain Plug, Oil, Fh Bolt, Oil Pickup, Fh... 2 QTY 8 Note: Item 2 contains item Carryall 295 S and XRT 1550 S asoline and iesel Vehicles Illustrated Parts List Page 8-11

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3 ITM PART NO. SCRIPTION OIL FILTR AAPTR 1 N/A Instl, Oil Fltr Adapter Fh680d (includes items 2 through 20) Screw, M8X1.25X30, Hex Nut,m8,all Metal Lock Bracket, Oil Filter Mount Clamp, Hose Wire Asm, #6 Blk, Awd, Adapter, 90, 3/8 Tube Lock Nut, Flg M8 X 1.25 Nylon Bolt, M8 X 1.25 X 40 with Loctite Adapter, 5/16 Hose Adapter, Special, Oil Filter Nut, Special, Hose Adapter O-ring, X 1.78mm O-ring, Oil Filter Adapter Bracket, Oil Filter, Fh680d Hose, Formed, Oil, 5/16" Hose, Formed, Oil, 5/16", Ret Nipple, 3/4-16 X M20 X 1.5-6g uard, Oil Filter, Fh680d Bolt, M8 X 1.25 X QTY Carryall 295 S and XRT 1550 S asoline and iesel Vehicles Illustrated Parts List Page 8-13

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5 ITM PART NO. SCRIPTION CYLINR HA AN CRANKCAS asket, Head, Cyl, Fh Head, Cyld 1, Fh Head, Cyld 2, Fh Cover, Rocker, Cyld 1, Fh Cover, Rocker, Cyld 2, Fh asket, Rocker, Cover, FH asket, Breather, Fh asket, Cover, Crank, Fh Valve, Assy, Reed, Fh Cover, Crkcase, Comp, Fh Pipe, Head, Comp, Clyd, Fh Pipe, Crkcase, Comp, Fh Cover, Crankcase, Fh Crankcase, Comp, Fh Nipple, Oil Filter, Fh Ring, Snap, Fh Pin, Head, Fh Seal, Oil, Valve, Fh Seal, Oil, Crank, Rear, Fh Seal, Oil, overnor, Fh Seal, Oil, Crank, Front, Fh Bolt, Flg, M6 X 1.0 X Bolt, Flg, M6 X 1.0 X Bolt, Flg, M8 X 1.25 X Bolt, Flg, M8 X 1.25 X Stud, M8 X 1.25, xhaust, Fh Screw, Pan, overnor, Fh Bushing, Main, Fh... 1 QTY Carryall 295 S and XRT 1550 S asoline and iesel Vehicles Illustrated Parts List Page 8-15

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7 ITM PART NO. SCRIPTION VALVS AN CAMSHAFT Valve, Intake, Fh Valve, xhaust, Fh Retainer, Valve Spring, Fh Collet, Spring, Valve, Fh Arm, Rocker Tappet, Rod, Push, Fh uide, Arm, Rocker, Fh uide, Camshaft, ov, Fh Rod, Push, Fh Plate, Camshaft, ov, Fh Plate, Ring, ov, Fh Sleeve, Plate, ov, Fh Spring, Valve, Fh Kit, Camshaft, Comp, Fh Screw, Rocker Arm, Fh Nut, Arm, Rocker, Fh Ring, Snap, ov, Fh Ball, uide, ov, Fh Spring, Camshaft, Fh Stud, Rocker Arm, Fh Washer, Sleeve, ov, Fh Washer, ov, Fh... 1 QTY Carryall 295 S and XRT 1550 S asoline and iesel Vehicles Illustrated Parts List Page 8-17

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9 ITM PART NO. SCRIPTION PISTONS AN CRANKSHAFT Piston, ngine, Right, Fh Pin, Piston, ngine, Fh Ring, Set, Piston, Fh Ring, Set, Piston L, 0.50, Fh... A/R Piston, ngine L, 0.50, Fh... A/R Crankshaft, Comp, Fh Kit, Rod, Connecting, Fh Ring, Snap, Pin, Piston, Fh Bolt, Flg, M6 X 1.00 X QTY Carryall 295 S and XRT 1550 S asoline and iesel Vehicles Illustrated Parts List Page 8-19

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11 FUL, INTAK, AN OVRNOR SYSTM 9

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13 ITM PART NO. SCRIPTION FUL SYSTM KAWASAKI ASOLIN VHICLS Bolt Flanged Head, M8 X1.25x 16 with Loctite Bolt, Flg, M6 X 1.0 X Bracket, Fuel Pump, Fh Pump, Fuel, Impulse, Fh Heat Shield, Header, as N/A Instl, Fuel System, Fh680d (includes items 7 through 15) Clamp, I Hose Hose, Fuel, Vent, 22" Long Vent Barb Filter, Fuel, 30 Micron Clamp, Hose, Ctb 13mm Strap, Tank, Fuel Lock Nut, Flg M8 X 1.25 Nylon Fuel Line... A/R Kit, Fuel Line Clamp, 4x4 Khi (includes items 16 through 18) Screw, M8X1.25X30, Hex N/A P-clamp, Insulated In Instr, Kit Fuel Line 4x4 Khi Bolt, Flanged, M6 X 20, Kaw... 2 QTY Carryall 295 S and XRT 1550 S asoline and iesel Vehicles Illustrated Parts List Page 9-3

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15 ITM PART NO. SCRIPTION FUL TANK ASOLIN VHICLS Asm, Tank, Fuel, as, 4x4 (includes items 2 through 14) Screw, #10-16 Hex-Head Hi-Lo **** Sending Unit, Fuel Level * Insulation rommet Vent, Fuel Tank Washer, #10 Split Lock N/A Wire Asm, Blk, 170mm N/A Wire Asm, Org, 170mm asket, Rubber Valve, Pickup Tube, Fuel Cap, Fuel Tank, asoline N/A Tank, Fuel, as, 4x Washer, #10 Type A Flat Nut, #10-32 Brass Hex... 1 QTY 9 **** Special order item available upon request. * Note: Must replace fuel sending unit gasket when servicing this component Carryall 295 S and XRT 1550 S asoline and iesel Vehicles Illustrated Parts List Page 9-5

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17 ITM PART NO. SCRIPTION FUL SYSTM ISL Pump, iesel Fuel lectric N/A Asm, Fuel System, Kubota (includes items 3 through 23) Clamp, reen Hose Clamp, I Hose Hose, Fuel, Vent, 22" Long Vent Barb Screw, M8X1.25X30, Hex P-Clamp, Insulated 1.75 In Clamp, Hose, Ctb 14mm Strap, Tank, Fuel Hose, Tank To Prefilter iesel Hose, Fuel Prefilter To Pump Hose, Fuel Pump To Filter Hose, Fuel Filter To ng Hose, Fuel Return Filter Assy, Fuel Filter, Fuel Adapter, 90, 5/16 Tube Bezel, Fuel Fill Lock Nut, Flg M8 X 1.25 Nylon Screw, M6 X 1 X 25 Thd Form Plate, Fuel/Oil System Bolt, M8 X 1.25 X QTY Carryall 295 S and XRT 1550 S asoline and iesel Vehicles Illustrated Parts List Page 9-7

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19 ITM PART NO. SCRIPTION FUL TANK ISL VHICLS Asm, Tank, Fuel, iesel, 4x4 (includes items 2 through 16) Screw, #10-16 Hex-Head Hi-Lo **** Sending Unit, Fuel Level * Insulation rommet Vent, Fuel Tank Washer, #10 Split Lock N/A Wire Asm, Blk, 170mm N/A Wire Asm, Org, 170mm Bushing, Line, Return lbow, 90 Barbed Pickup Tube, Fuel Cap, Fuel (iesel) asket, Rubber N/A Tank, Fuel, iesel, 4x Washer, #10 Type A Flat Nut, #10-32 Brass Hex... 1 QTY 9 **** Special order item available upon request. * Note: Must replace fuel sending unit gasket when servicing this component Carryall 295 S and XRT 1550 S asoline and iesel Vehicles Illustrated Parts List Page 9-9

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21 CARBURTOR ASSMBLY, KAWASAKI ASOLIN VHICLS ITM PART NO. SCRIPTION Asm, Carburetor, Fh680d (includes items 2 through 39) Kit, Jet, 6600 Ft +, Fh680d (includes items 3 and 4) Jet, Push In #96, FH680 (6600 ft and higher (2000 m and higher)) Instructions, Kit, Jet, Push In Kit, Jet, Ft, Fh680d (includes items 6 and 7) Jet, Push In #99, FH680 ( ft ( m)) Instructions, Kit, Jet, Push In Kit, Jet, Ft, Fh680d (includes items 9 and 10) Jet, Push In #102, FH680 ( ft ( m)) Instructions, Kit, Jet, Push In asket, Fh680d asket, Carburetor, ia asket, Cover, Fh680d Cover, Slow Passage, Fh680d Valve, Throttle, Fh680d Valve, Float, Fh680d Float, Carburetor, Fh680d Shaft, Carburetor, Fh680d Shaft, Carburetor, Throttle Valve, Carburetor, Fh680d Asm, Chamber, Float, Fh680d (includes items 22 through 25) asket, Carburetor, Fh680d Solenoid, Carburetor, Fh680d Screw, rain, Carburetor Spring, Carburetor, Fh680d Needle, Jet, Fh680d Heater, Carburetor, Fh680d Screw, Carburetor, M3 X Spacer, Carburetor, Fh680d Pin, Carburetor, Fh680d O-ring, Carburetor, ia O-ring, Carburetor, Fh680d O-ring, Carburetor, ia Plug, xpansion, Carburetor Seal, Carburetor, ia Seal, Carburetor, Fh680d Collar, Carburetor, Fh680d Screw, Carburetor, M Screw, Carburetor, M QTY Carryall 295 S and XRT 1550 S asoline and iesel Vehicles Illustrated Parts List Page 9-11

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23 CARBURTOR INSTALLATION KAWASAKI ASOLIN VHICLS ITM PART NO. SCRIPTION Washer, M6 Flat Spring, Fh asket, Carburetor, Fh asket, Manifold, Fh asket, Air Filter, Fh Insulator, Manifold, Fh Manifold, Intake, Fh Pipe, Intake Adapter, Fh Clamp, Crankcase Vent, Fh Tube, Crankcase Vent, Fh Bolt, Flanged, M6 X 20, Kaw Nut, Carburetor, M Screw, Carburetor, M4 X Bolt, Flg, Carburetor, M6x QTY Carryall 295 S and XRT 1550 S asoline and iesel Vehicles Illustrated Parts List Page 9-13

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25 ITM PART NO. SCRIPTION CABLS KAWASAKI ASOLIN NIN Instl, Cables, as, Se, Fh680d (includes items 2 through 10) Nut, 1/4-28 Hex Jam Spring Clip, Brake Line Joint, Ball,.346 ia Cable, Trans Shift, AW, Long Cable, Acc, Awd,, Fh680d, Se Cable, Choke, Awd, Fh680d, Se Tie Wrap, 8" Nylon Ring, Retaining... 1 QTY Carryall 295 S and XRT 1550 S asoline and iesel Vehicles Illustrated Parts List Page 9-15

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27 ITM PART NO. SCRIPTION CABLS ISL VHICLS 1 N/A Instl, Cable, Long, iesel (includes items 2 through 7) Nut, 1/4-28 Hex Jam Clip, Brake Line Joint, Ball,.346 ia Cable, Trans Shift, AW, Long Cable, Accel, iesel, Long Tie Wrap, 8" Nylon... 1 QTY Carryall 295 S and XRT 1550 S asoline and iesel Vehicles Illustrated Parts List Page 9-17

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29 ITM PART NO. SCRIPTION ACCLRATOR PAL ASSMBLY Bolt Flanged Head, M8 X 1.25 X Lock Nut, Flg M8 X 1.25 Nylon Asm, Accelerator Pedal (includes items 4 through 19) Nut-m6x1.0 Flng All Mtl Lock N/A Pullrod, Spring, Compression Bushing, reaseless N/A Spring, Comp, Pedal, Pullrod N/A Washer, Retaining Spring, 7mm N/A uide, Cable, Accelerator N/A Weldment, Bracket, Pedal N/A Spring, Torsion N/A Spring, Stop, Pedal N/A Bolt, Stop, Pedal N/A Pad, rip Tape, Accelerator N/A Weldment, Pedal, Accelerator Nut M6x1 Mech ef Center Bolt, Shoulder, M8 X 70, Hc N/A Weldment, Lever, Lost Motion Bolt, M6 X 1 X QTY Carryall 295 S and XRT 1550 S asoline and iesel Vehicles Illustrated Parts List Page 9-19

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31 ITM PART NO. SCRIPTION ACCLRATOR PAL ASSMBLY STYL B Asm, Pedal, Accelerator (includes items 2 through 17) Nut-m6x1.0 Flng All Mtl Lock N/A Pullrod, Spring, Compression Bushing, reaseless N/A Spring, Comp, Pedal, Pullrod N/A Washer, Retaining Spring, 7mm N/A uide, Cable, Accelerator N/A Weldment, Bracket, Pedal N/A Weldment, Lever, Motion, Lost N/A Spring, Torsion N/A Spring, Stop, Pedal N/A Bolt, Stop, Pedal N/A Pad, rip Tape, Accelerator N/A Weldment, Pedal, Accelerator Nut M6x1 Mech ef Center Bolt, Shoulder, M8 X 70, Hc Bolt, M6 X 1 X Bolt Flanged Head, M8 X 1.25 X Lock Nut, Flg M8 X 1.25 Nylon... 2 QTY Carryall 295 S and XRT 1550 S asoline and iesel Vehicles Illustrated Parts List Page 9-21

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33 ITM PART NO. SCRIPTION INTAK UCT AN AIR BOX ASSMBLY KAWASAKI ASOLIN VHICLS Hose, Intake, Primary Clamp, Hose, Ctb 64mm Bolt, M 6 X 1.0 X 65 Hex, Flange, Head, Black Bolt Flanged Head, M8 X1.25x 16 with Loctite Nut Flg, M6 X 1.0 Nylon N/A Weldment, Support, Air Cleaner Filter, Air, Canister, W/labe (includes items 8 through 11) lement, Filter, Air, 5 In Valve, vacuator, Filter Air Cap, Latch Lock, Filter, Air N/A Body, Canister, Filter, Air Intake Awd Hose as... A/R Clamp, Worm Screw, Hose, 2"... 2 QTY Carryall 295 S and XRT 1550 S asoline and iesel Vehicles Illustrated Parts List Page 9-23

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35 INTAK UCT AN AIR BOX ASSMBLY ISL VHICLS ITM PART NO. SCRIPTION Hose, Intake, Hose, Intake, Primary Clamp, Hose, Ctb 55mm Clamp, Hose, Ctb 64mm Bolt, M 6 X 1.0 X 65 Hex, Flange, Head, Black Bolt Flanged Head, M8 X1.25x 16 with Loctite Nut Flg, M6 X 1.0 Nylon N/A Weldment, Support, Air Cleaner Filter, Air, Canister, W/labe (includes items 10 through 13) lement, Filter, Air, 5 In Valve, vacuator, Filter Air Cap, Latch Lock, Filter, Air N/A Body, Canister, Filter, Air... 1 QTY Carryall 295 S and XRT 1550 S asoline and iesel Vehicles Illustrated Parts List Page 9-25

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37 XHAUST SYSTM 10

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39 ITM PART NO. SCRIPTION XHAUST SYSTM 1 N/A Instl, xhaust, AW (includes items 2 through 11) Locknut, M Nylon Insert M8-1.25x20 Taptite Spring, xhaust Bolt Flanged Head, M8 X1.25x 16 with Loctite Pipe, xhaust, Int, Offset Asm, Muffler, AW Homologation (includes items 8 through 10) Spring, xhaust N/A Muffler N/A Bracket, Muffler Shield, xhaust, Clearance... 1 QTY Carryall 295 S and XRT 1550 S asoline and iesel Vehicles Illustrated Parts List Page 10-3

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41 ITM PART NO. SCRIPTION XHAUST HAR KAWASAKI AS asket, xhaust Header, Fh680d Header, xhaust, as, Fh680d Nut Flg, M8 X 1.25 Serrated... 4 QTY Carryall 295 S and XRT 1550 S asoline and iesel Vehicles Illustrated Parts List Page 10-5

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43 ITM PART NO. SCRIPTION XHAUST HAR HONA AS Header, xhaust, as asket, xhaust, x Nut Flg, M8 X 1.25 Serrated... 4 QTY Carryall 295 S and XRT 1550 S asoline and iesel Vehicles Illustrated Parts List Page 10-7

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45 ITM PART NO. SCRIPTION XHAUST PIPS ISL VHICLS Nut,m8,all Metal Lock Pipe, xhaust iesel Main asket, xhaust iesel Bolt, M8 X 1.25 X 40 with Loctite Shield, iesel xhaust Bolt, 722, xhst Manfld Cover... 1 QTY Carryall 295 S and XRT 1550 S asoline and iesel Vehicles Illustrated Parts List Page 10-9

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47 CLUTCHS 11

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49 ITM PART NO. SCRIPTION CLUTCH COVR (STANAR) Screw, M6 X 16 Tt Hx Fl Hd Clamp, Hose, Ctb 64mm Cover, Cvt, Open Hose, Outlet, Cvt... 1 QTY Carryall 295 S and XRT 1550 S asoline and iesel Vehicles Illustrated Parts List Page 11-3

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51 ITM PART NO. SCRIPTION CLUTCH COVR (SAL) Kit, Sealed CVT Cover (includes items 2 through 11) Screw, 1/4-15 X 1.50 Hi-lo Hex Screw, M6 X 16 Tt Hx Fl Hd Clamp, Hose, Ctb 64mm Cover, CVT Outer Hose, Inlet, Cover, CVT Bracket, Inlet, Cover, CVT asket, Cover, CVT Cap, Inlet, Cover, CVT Filter, Inlet, Cover, CVT Hose, Outlet, Cvt... 1 QTY Carryall 295 S and XRT 1550 S asoline and iesel Vehicles Illustrated Parts List Page 11-5

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53 ITM PART NO. SCRIPTION QTY RIV BLT Belt, rive Carryall 295 S and XRT 1550 S asoline and iesel Vehicles Illustrated Parts List Page 11-7

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55 ITM PART NO. SCRIPTION RIV CLUTCH ISL VHICLS Washer, Stepped Bolt, M10 X 1.5 X Clutch, 4x4, iesel, W/cover (includes items 4 through 23) Screw, Shlder Hex,.312 X Nut, Lock Hex, 1/14-20, Flexlc Sub Assy, Wt Clutch, iesel Spring, Compression, Primary Washer, Lock, H-Spring, 1/ Screw, Cap, Hex Hd, 1/4 X Shim, 1.63 X A/R 11 N/A Subassembly, rive Clutch N/A Subassembly, Moveable, rive Clutch N/A Subassembly, Spider Utility, iesel (includes items 14 through 20) Pin, Spring Slotted,1.25 X Pin, owel,.375 X Roller, Torque, iesel Screw, Shlder Hex,.312 X Nut, Lock Hex, 1/14-20, Flexlc N/A Spider, rive Clutch Sub Assy, Roller Weight N/A Cover, rive Clutch Cover, Clutch, 4x asket, Cover, Clutch, 4x QTY Carryall 295 S and XRT 1550 S asoline and iesel Vehicles Illustrated Parts List Page 11-9

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57 ITM PART NO. SCRIPTION RIVN CLUTCH CVT, Secondary (includes items 2 through 8) Washer, Thrust, 1.53 X N/A Sheave, riven Clutch Retainer, Spring, Inner Spring, Compression, Secondary Retainer, Spring, Outer Ring, Retaining, xternal N/A riven Clutch Base Sheave Washer, Stepped Bolt, M10 X 1.5 X 100 Loctite... 1 QTY Carryall 295 S and XRT 1550 S asoline and iesel Vehicles Illustrated Parts List Page 11-11

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59 ITM PART NO. SCRIPTION RIV CLUTCH ASOLIN VHICLS Washer, Stepped Clutch, 4x4, as, W/cover (includes items 3 through 22) Screw, Shlder Hex,.312 X Nut, Lock Hex, 1/14-20, Flexlc Sub Assy, Wt Clutch, as Spring, Compression, Primary Washer, Lock, H-Spring, 1/ Screw, Cap, Hex Hd, 1/4 X Shim, 1.63 X A/R 10 N/A Subassembly, rive Clutch N/A Subassembly, Moveable, rive Clutch N/A Spider Subassembly (asoline) (includes items 13 through 19) Pin, Spring Slotted,1.25 X Pin, owel,.375 X Screw, Shlder Hex,.312 X Nut, Lock Hex, 1/14-20, Flexlc Roller, Torque, as N/A Spider, rive Clutch Sub Assy, Roller Weight N/A Cover, rive Clutch Cover, Clutch, 4x asket, Cover, Clutch, 4x Bolt, M8 X 1.25 X 200, Loctite... 1 QTY Carryall 295 S and XRT 1550 S asoline and iesel Vehicles Illustrated Parts List Page 11-13

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61 RIVTRAIN COMPONNTS 12

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63 ITM PART NO. SCRIPTION FORWAR/RVRS SHIFTR ASSMBLY Instl, Fnr, Shifter, om (includes items 2 through 13) Nut,m8,all Metal Lock Bushing, Fnr Knob, Fnr N/A Weldment, FNR Shifter Bracket Stud, Ball,.346 ia Locknut, M10x1.5 Nylon Insert Bolt Flanged Head, M8 X 1.25 X Washer, M12 Hard Regular Shoulder Bolt,m12 X 20 M10 Thd Weldment, FNR Shifter Locknut, 1/4-28 Nylon Insert Tie Wrap, 8" Nylon... 2 QTY Carryall 295 S and XRT 1550 S asoline and iesel Vehicles Illustrated Parts List Page 12-3

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65 ITM PART NO. SCRIPTION FRONT IFFRNTIAL MOUNTIN PLAT Spacer Block, iff Hose, Vent, Front iff Bolt Flanged Head, 3/8-16x1.0 with Loctite Bolt Flanged Head, 3/8-16x1.500 with Loctite Bolt, Flange Head, M10 X 1.5 X Asm, Mount, iff Plate... 1 QTY Carryall 295 S and XRT 1550 S asoline and iesel Vehicles Illustrated Parts List Page 12-5

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67 ITM PART NO. SCRIPTION FRONT IFFRNTIAL (OUTPUT COMPONNTS) ifferential, Front * (includes items 2 through 40) Kit, Assy, Output Cover Plate (includes items 3 through 13) Set Screw, #10-24 UNC-3A with Patch Thrust Button Thrust Plate N/A Mate-N-Lock Pin N/A Mate-N-Lock Housing N/A Oil Seal N/A rommet N/A Plate, Output Cover N/A O-Ring N/A Coil, Pocket Insert N/A Coil with Press-Fit Bobbin Kit, Assy, Race Output Hub (includes items 15 through 19) Pin, owel Bearing, Needle N/A Race/Output Hub, Male N/A Bushing, Permilide N/A Race/Output Hub, Female Kit, Assy, Clutch (includes items 21 through 23) Clutch Hsg/Ring ear, Machined Kit, Roller (contains 14 rollers) Kit, Assy, Roll Cage (includes items 24 and 25) N/A Kit, H-Clip Spring (contains 14 clips) N/A Roll Cage, Plastic Kit, Bolt (contains 7 bolts) Kit, Minor Repair (includes items 28 through 31) N/A Oil Seal N/A O-Ring N/A O-Ring N/A Oil Seal, Triple-Lipped Retaining, Ring Internal Plate, Armature Shim, Armature, Plate Bearing, Ball Kit, Assy, rain Plug (includes items 37 and 38) N/A Plug, Oil rain N/A Washer, Nylon, x x Plug, Oil Fill N/A Bushing, Self-Lubricating, 80 x 85 x QTY 12 * Note: This assembly also contains components listed on the following two pages Carryall 295 S and XRT 1550 S asoline and iesel Vehicles Illustrated Parts List Page 12-7

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69 ITM PART NO. SCRIPTION FRONT IFFRNTIAL (INPUT COMPONNTS) Kit, Assy, Input Cover Plate (includes items 2 through 4) Cover, Input, Machined N/A O-Ring N/A Oil Seal, Triple-Lipped Shaft, Pinion, Machined Bearing, Ball N/A Bushing, Plain 16 Id X 15 Wide... 1 QTY 12 Note: This page contains a list of components internal to the front differential. See the previous pages for other front differential components Carryall 295 S and XRT 1550 S asoline and iesel Vehicles Illustrated Parts List Page 12-9

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71 ITM PART NO. SCRIPTION PROP SHAFTS Prop Shaft, Rear Prop Shaft, Front, Long Pin, Spring, 5/16 X 1-1/2 Hd... 2 QTY Carryall 295 S and XRT 1550 S asoline and iesel Vehicles Illustrated Parts List Page 12-11

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73 ITM PART NO. SCRIPTION TRANSMISSION ASOLIN VHICLS Transmission, Parallel Shaft (includes items 2 through 22) Screw,hex Flange, M8 X Fork, Transmission Asm, ear Case, Rear (includes items 5 through 10) Plug, Square Skt, 1/12-14, Ptf Oil, eflector N/A earcase, Rear Vent, Trans Screw, Tapping # X Seal, Triple, 25 X 35 X Kit, Reverse ear Repair (includes items 12 through 21) Ring, Retaining, Basic xternal Washer, Thrust, X Washer, X X Bearing, Ball Bearing, Ball Bearing, Needle N/A Sprocket, 19-Tooth N/A Sprocket, 51-Tooth N/A Chain,.375p,.75 Wide, 60ptch Ring, Retaining, -Ring Asm, Case, ear, Front (includes items 23 through 29) Washer,.625 X.382 X Plug, Square Skt, 1/12-14, Ptf Pin, owel, 6 X N/A earcase, Front Seal, Triple, 25 X 35 X Seal, ual-lip Plug, 3/ QTY Carryall 295 S and XRT 1550 S asoline and iesel Vehicles Illustrated Parts List Page 12-13

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75 ITM PART NO. SCRIPTION TRANSMISSION, CONTINU og, ngagement Shaft, Intermediate Kit, Forward ear Repair (includes items 4 through 10) Ring, Retaining, Basic xternal Washer, Thrust, X Bearing, Ball Bearing, Ball Bearing, Needle N/A ear, Helical 58-Tooth N/A ear, Helical 34-Tooth Kit, Neutral Switch Repair (includes items 12 through 15) N/A Spring,.484 X.340 X N/A uide, etent Bullet N/A Bullet, etent N/A Switch, Indicator, Pollak... 1 QTY 12 Note: This page contains a list of components internal to the transmission. See the previous pages for other transmission components Carryall 295 S and XRT 1550 S asoline and iesel Vehicles Illustrated Parts List Page 12-15

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77 TRANSMISSION SHIFT SHAFT AN BLL CRANK (STYL A) ITM PART NO. SCRIPTION Kit, Trans Shift Shaft Repair (includes items 2 through 6) Nut, Lock Hex, Nylon, 5/ Ring, Retaining, xternal 9/ Washer, Flat,.58 X 1.08 X Weldment, Shift, Shaft Seal, ul Lip,.88 X.56 X Kit, Bellcrank, Shape, Clamp (includes items 8 through 11) Bolt, 3/8-16 X 2.00 Hex Head Asm, Bellcrank, Shape, Clamp Washer, 3/8 Type A Flat Locknut, 3/8-16 Hex... 1 QTY Carryall 295 S and XRT 1550 S asoline and iesel Vehicles Illustrated Parts List Page 12-17

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79 TRANSMISSION SHIFT SHAFT AN BLL CRANK (STYL B) ITM PART NO. SCRIPTION Nut, Lock Hex, Nylon, 5/ Ring, Retaining, xternal 9/ Washer, Flat,.58 X 1.08 X Seal, ul Lip,.88 X.56 X Bellcrank, Alum Shaft, Shift... 1 QTY Carryall 295 S and XRT 1550 S asoline and iesel Vehicles Illustrated Parts List Page 12-19

80 Page Carryall 295 S and XRT 1550 S asoline and iesel Vehicles Illustrated Parts List

81 ITM PART NO. SCRIPTION RAR IFFRNTIAL Axle, Rear, uard Mounts (includes items 2 through 19) Locking Cap, Nut Assy, Rotor, Brake, Rear earcase, Lower, Machined Axle, Right-hand Axle, Left-Hand Washer,counterbored 51 X Washer, Bellevle, X Washer, Belleville, 49 X Nut, Hex, M20 X 1.5, Modified Screw, M10 X Screw,hex Flange, M8 X Plug,3/8-16, Hex Flange Washer,.625 X.382 X Plug, Square Skt, 1/12-14, Ptf Bellows, Vent, Upper Housing Clamp, Hose, w Screw, Hex Fl, M12 X 1.75 X Pin, Cotter, 5/32 X QTY Carryall 295 S and XRT 1550 S asoline and iesel Vehicles Illustrated Parts List Page 12-21

82 Page Carryall 295 S and XRT 1550 S asoline and iesel Vehicles Illustrated Parts List

83 ITM PART NO. SCRIPTION RAR IFFRNTIAL, CONTINU Asm, earcase, Upper (includes items 2 and 3) N/A earcase, Upper, Machined Vent, Top, Upper Housing Asm, Axle Tube, RH (includes items 5 through 7) N/A Weldment, Axle Tube Rh Ring, Retaining, Internal Bearing Asm, Axle Tube, LH (includes items 9 through 11) N/A Weldment, Axle Tube Lh Ring, Retaining, Internal Bearing Kit, Rear Axle ear Repair (includes items 13 through 17) Bearing, Ball Seal, ual-lip 25x 62x 7tc Seal, ual-lip 30x 62x 8tc N/A ear, Ring, 33-Tooth N/A Asm, Pinion W/ Bearings (includes items 18 through 23) N/A Pinion, I0t Machined Ring, Retaining, xternal Bearing, Ball Bearing, Needle, rawn Shell Washer, X X Shim, 1.50 X X Asm, ifferential & Carrier (includes items 25 through 30) Bearing, Ball Seal, ual-lip 25x 62x 7tc Seal, ual-lip 30x 62x 8tc Housing, ifferential, Mach Pin, owel, 4 X Asm, Locker, Nongrease/Spacers... 1 QTY Carryall 295 S and XRT 1550 S asoline and iesel Vehicles Illustrated Parts List Page 12-23

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85 ITM PART NO. SCRIPTION TRANSMISSION ISL VHICLS Transmission, iesel, Parallel Shaft (includes items 2 through 22) Screw,hex Flange, M8 X Fork, Transmission Asm, ear Case, Rear (includes items 5 through 10) Plug, Square Skt, 1/12-14, Ptf Oil, eflector N/A earcase, Rear Vent, Trans Screw, Tapping # X Seal, Triple, 25 X 35 X Kit, Reverse ear Repair (includes items 12 through 21) Ring, Retaining, Basic xternal Washer, Thrust, X Washer, X X Bearing, Ball Bearing, Ball Bearing, Needle N/A Sprocket, 19-Tooth N/A Sprocket, 51-Tooth N/A Chain,.375p,.75 Wide, 60ptch Ring, Retaining, -Ring Asm, Case, ear, Front (includes items 23 through 29) Washer,.625 X.382 X Plug, Square Skt, 1/12-14, Ptf Pin, owel, 6 X N/A earcase, Front Seal, Triple, 25 X 35 X Seal, ual-lip Plug, 3/ QTY Carryall 295 S and XRT 1550 S asoline and iesel Vehicles Illustrated Parts List Page 12-25

86 Page Carryall 295 S and XRT 1550 S asoline and iesel Vehicles Illustrated Parts List

87 ITM PART NO. SCRIPTION TRANSMISSION ISL VHICLS, CONTINU og, ngagement Shaft, Intermediate Kit, Forward ear Repair (includes items 4 through 10) Ring, Retaining, Basic xternal Washer, Thrust, X Bearing, Ball Bearing, Ball Bearing, Needle N/A ear, Helical 58-Tooth N/A ear, Helical 34-Tooth Kit, Neutral Switch Repair (includes items 12 through 15) N/A Spring,.484 X.340 X N/A uide, etent Bullet N/A Bullet, etent N/A Switch, Indicator, Pollak... 1 QTY Carryall 295 S and XRT 1550 S asoline and iesel Vehicles Illustrated Parts List Page 12-27

88 Page Carryall 295 S and XRT 1550 S asoline and iesel Vehicles Illustrated Parts List

89 TRANSMISSION ISL VHICLS, SHIFT SHAFT AN BLL CRANK (STYL A) ITM PART NO. SCRIPTION Kit, Trans Shift Shaft Repair (includes items 2 through 6) Nut, Lock Hex, Nylon, 5/ Ring, Retaining, xternal 9/ Washer, Flat,.58 X 1.08 X Weldment, Shift, Shaft Seal, ul Lip,.88 X.56 X Kit, Bellcrank, Shape, Clamp (includes items 8 through 11) Bolt, 3/8-16 X 2.00 Hex Head Asm, Bellcrank, Shape, Clamp Washer, 3/8 Type A Flat Locknut, 3/8-16 Hex... 1 QTY Carryall 295 S and XRT 1550 S asoline and iesel Vehicles Illustrated Parts List Page 12-29

90 Page Carryall 295 S and XRT 1550 S asoline and iesel Vehicles Illustrated Parts List

91 TRANSMISSION ISL VHICLS, SHIFT SHAFT AN BLL CRANK (STYL B) ITM PART NO. SCRIPTION Nut, Lock Hex, Nylon, 5/ Ring, Retaining, xternal 9/ Washer, Flat,.58 X 1.08 X Seal, ul Lip,.88 X.56 X Bellcrank, Alum Shaft, Shift... 1 QTY Carryall 295 S and XRT 1550 S asoline and iesel Vehicles Illustrated Parts List Page 12-31

92 12

93 RAIATOR AN COOLANT SYSTM (ISL VHICLS) 13

94 Page Carryall 295 S and XRT 1550 S asoline and iesel Vehicles Illustrated Parts List

95 ITM PART NO. SCRIPTION RAIATOR 1 N/A Asm, Radiator (includes items 2 through 16) Tape, Vinyl Foam 1/8" x 3/4" *... A/R Hose, Coolant Lower Pipe Hose, Coolant Lower Rad Tee, Coolant Fill xchanger, ngine Coolant (includes items 7 and 8) Cap, Radiator rain Cock, Radiator Clamp, Hose, Ctb 35mm Clamp, Hose, Ctb 38mm Nut, Self Retaining Fan, Cooling 12 In lect Bolt, M6 X 1 X 16 Loctite Isolator, Twin-Stud Shroud, Radiator Fan Washer, M QTY 13 * Note: Item not shown Carryall 295 S and XRT 1550 S asoline and iesel Vehicles Illustrated Parts List Page 13-3

96 Page Carryall 295 S and XRT 1550 S asoline and iesel Vehicles Illustrated Parts List

97 ITM PART NO. SCRIPTION COOLANT XPANSION TANK 1 N/A Asm, Coolant Bottle (includes items 2 through 8) Clamp, Hose, CTB 15mm Clamp, Hose, CTB 22mm Cap, Radiator Bottle, Coolant Hose, Cut, 5/8, Hose, Cut, Coolant, Hose, Cut, Coolant, QTY Carryall 295 S and XRT 1550 S asoline and iesel Vehicles Illustrated Parts List Page 13-5

98 Page Carryall 295 S and XRT 1550 S asoline and iesel Vehicles Illustrated Parts List

99 ITM PART NO. SCRIPTION COOLANT PIPS AN HOSS Weldment, roup, Coolant Pipe (includes items 2 through 6) N/A Tab, Rear Mntg, Coolant Pipe N/A Pipe, Coolant Upper, Stretch N/A Pipe, Coolant Lower, Stretch N/A Pipe, Vent, Coolant, Stretch N/A Tab, Cooling Pipe Mount... 2 QTY Carryall 295 S and XRT 1550 S asoline and iesel Vehicles Illustrated Parts List Page 13-7

100 Page Carryall 295 S and XRT 1550 S asoline and iesel Vehicles Illustrated Parts List

101 COOLIN SYSTM CLAMPS, HOSS, AN HARWAR ITM PART NO. SCRIPTION N/A Instl, Cooling Sys, iesel (includes items 2 through 22) Washer, 5/16 Type B Flat Spacer, 0.720" Bolt-hex Fl, M8 X 1.25 X Screw, M8X1.25X30, Hex M8-1.25x20 Taptite Hose, Coolant Upper Rad Hose, Coolant Lower ng Clamp, Hose, CTB 15mm Clamp, Hose, CTB 22mm Clamp, Hose, Ctb 30mm Clamp, Hose, Ctb 35mm Clamp, Hose, Ctb 38mm Clamp, Bar Hose, Vent Tube To ng, Coolnt Hose, Coolant, Return, ngine Lock Nut, Flg M8 X 1.25 Nylon Bumper, 19mm Stud Bracket, Radiator Support Bolt, M8 X 1.25 X Nut Flg, M6 X 1 Serrated Nut Flg, M8 X 1.25 Serrated... 2 QTY Carryall 295 S and XRT 1550 S asoline and iesel Vehicles Illustrated Parts List Page 13-9

102 Page Carryall 295 S and XRT 1550 S asoline and iesel Vehicles Illustrated Parts List

103 ITM PART NO. SCRIPTION WATR FLAN AN THRMOSTAT Sensor, Coolant Temp Cover, Thermostat Assy, Thermostat Bolt, M6 X 1 X Band, Pipe Flange, Water (includes items 7 and 8) Pipe, Water Return, N/A Flange, Water asket, Thermostat asket, Water Flange Bolt, Alt, 722, Stay Lower Pipe, Water Return, Bolt, 722, Thermostat Cover... 2 QTY Carryall 295 S and XRT 1550 S asoline and iesel Vehicles Illustrated Parts List Page 13-11

104 Page Carryall 295 S and XRT 1550 S asoline and iesel Vehicles Illustrated Parts List

105 ITM PART NO. SCRIPTION WATR PUMP Bolt, M6 X 1 X asket, Water Pump, Water Pump Assembly... 1 QTY Carryall 295 S and XRT 1550 S asoline and iesel Vehicles Illustrated Parts List Page 13-13

106 Page Carryall 295 S and XRT 1550 S asoline and iesel Vehicles Illustrated Parts List

107 ITM PART NO. SCRIPTION BLOCK COOLANT PIP Band, Pipe, with Nut Pipe, Water, Bent Nut, Flange, M Pipe, Water, Bent Stud, M6 X QTY Carryall 295 S and XRT 1550 S asoline and iesel Vehicles Illustrated Parts List Page 13-15

108 13

109 MAINTNANC AN SRVIC TOOLS 14

110 Page Carryall 295 S and XRT 1550 S asoline and iesel Vehicles Illustrated Parts List

111 ITM PART NO. SCRIPTION MAINTNANC AN SRVIC TOOLS The following tool list includes all tools available from Club Car for maintenance and service procedures for gasoline, electric, and/or diesel vehicles, both past and present models. Be sure to carefully examine the tool list for applicability to your vehicle before ordering. QTY ISL Accelerator Pedal Adjustment Tool Adhesive, uide Ring, 3-ram Tube Arbor Battery ischarge Machine, 36/48 Volt Battery Terminal Protector Spray Battery Thermometer Bearing and Oil Seal Remover Assembly Bearing river Set Bearing Puller Bearing Puller Wedge Attachment Brake Adjustment Tool (used only on vehicles with manually adjusted mechanical brakes) Brake Cable Release Tool Brake Pedal Adjustment Tool Kit (used for the Carryall lectric Industrial Truck only) (includes items 14 and 15) **** Brake Pedal Adjustment Tool **** Brake Pedal Tension Tool Calibration Test Module Cam Installation Tool Charger Bezel Tool Clutch Removal Tool (for 4x4 vehicles) QTY AS QTY LC 14 Please refer to the maintenance and service manual for proper tool application. **** Special order item available upon request 2008 Carryall 295 S and XRT 1550 S asoline and iesel Vehicles Illustrated Parts List Page 14-3

112 ISPLAY FUNCTIONS: PRSS AN HOL BUTTON TO SHOW FUNCTION NUMBR. RLAS BUTTON TO SHOW FUNCTION VALU. Func1 - Battery voltage. Func2 - nergy units removed since last charge cycle. Func3 - Total accumulated energy units removed. Func4 - Last charge termination type (1 = Incomplete, 2 = VT, 4 = Normal, 8 = Max. timer). R POWR ON OFF PART # WARNIN COMMUNICATION ISPLAY MOUL Club Car Page Carryall 295 S and XRT 1550 S asoline and iesel Vehicles Illustrated Parts List

113 ITM PART NO. SCRIPTION MAINTNANC AN SRVIC TOOLS, CONTINU QTY ISL Clutch Tool Kit (includes items 21-27) Clutch Alignment Tool (for pre-unitized transaxle vehicles built prior to 1997 model year) rive Clutch Puller (for Kawasaki engines only) rive Clutch Hub Puller (for Kawasaki engines only) riven Clutch Cam Puller (for Kawasaki engines only) riven Clutch Puller Plug (for Kawasaki engines only) rive Clutch Holder Tool Assembly (for Kawasaki engines only) Press Weldment (for Kawasaki engines only) rive ClutchFixed Sheave Tool (for 4x4 vehicles) riven Clutch Spring Compression Base (for use with items 30 and 31) (for 4x4 vehicles) riven Clutch Spring Compression Collar (for use with items 29 and 31) (for 4x4 vehicles) riven Clutch Spring Compression Nut (for use with items 29 and 30) (for 4x4 vehicles) rive Clutch Spider Removal Tool (for 4x4 vehicles) Communication isplay Module Compression auge and Adapter Continuity Tester Cutter, Valve Seat, # Cutter, Valve Seat # Wrench, T, # Adapter, T-Wrench Cutter, Valve Seat, 60 egree (requires item 51) (for Honda X620 asoline ngines) Pilot, 6.6 MM Pilot, 6.62 MM Pilot, 6.65 MM... 1 QTY AS QTY LC 14 Please refer to the maintenance and service manual for proper tool application Carryall 295 S and XRT 1550 S asoline and iesel Vehicles Illustrated Parts List Page 14-5