Centrifugal Chiller PEH087 PL

Transcription

1 Centrifugal Chiller PEH087 PL

2 Unit Assy. - Unit Labels

3 Unit Assy. - Unit Labels No. Index Parts No. Parts Name Drwg. No. Parts Model & Specifi cation Q ty/unit Wiring Symbol Notes LABEL R134A LABEL R LABEL R LABEL/ RELIEF VALVE OIL LABEL R134A OIL LABEL R12/ OIL LEVEL LABEL CAUTION LABEL ROTATION ARROW DRAINING INSTR. LABEL UNIT DATAPLATE WITH FACTORY MOUNTED STARTER UNIT DATAPLATE WITH FIELD MOUNTED STARTER CAUTION LABEL LABEL R134A LABEL R LABEL R500 1

4 Unit Assy. - Evaporator Inlet O-Rings

5 Unit Assy. - Evaporator Inlet O-Rings No. Index Parts No. Parts Name Drwg. No. Parts Model & Specifi cation Q ty/unit Wiring Symbol Notes VALVE/ SHUT-OFF / C O-RING C O-RING SCREW IN. & 26IN SCREW SCREW X TUBE/ OIL SUPPLY TUBE/ OIL SUPPLY TUBE/ OIL SUPPLY TUBE

6 Unit Assy. - Discharge Check Valve/ Suction & Discharge Piping/ Pilot TXV/ Unit Piping

7 Unit Assy. - Discharge Check Valve/ Suction & Discharge Piping/ Pilot TXV/ Unit Piping No. Index Parts No. Parts Name Drwg. No. Parts Model & Specifi cation Q ty/unit Wiring Symbol Notes NUT SCREW/ STANDARD REFRIGERANT PRESSURE PSI SCREW/ HIGH REFRIGERANT PRESSURE /275/300 PSI DISCHARGE CHECK VALVE PSI (STD. REF. PRESSURE) DISCHARGE CHECK VALVE /275/300 PSI (HIGH REF. PRESSURE) GASKET/ DISCHARGE CHECK VALVE DISCHARGE FLANGE DISCHARGE LINE PIPE P073REAAAA DISCHARGE LINE PIPE P112REAAAA DISCHARGE LINE PIPE P116REAAAA DISCHARGE LINE PIPE P168REAAAA DISCHARGE LINE PIPE P180REAAAA SUCTION LINE PIPE P047RAEEAM SUCTION LINE PIPE P128SBBEAM SUCTION LINE PIPE P078SBBEAM WELD RING WELD RING SUCTION ELBOW PIPE SUCTION ELBOW PIPE SUCTION LINE PIPE SUCTION LINE PIPE P034SBBEAA SUCTION LINE PIPE SUCTION LINE PIPE SUCTION LINE PIPE P034SBBEAA SUCTION LINE PIPE VICTAULIC COUPLING (SUCTION EVAP.) IN VICTAULIC GASKET VICTAULIC COUPLING (SUCTION EVAP.) IN VICTAULIC GASKET IN VICTAULIC COUPLING (SUCTION EVAP.) VICTAULIC GASKET SUCTION RING EVAPORATOR RELIEF VALVE SEE CHART NEXT PAGE ELBOW/ RELIEF VALVE ELBOW/ RELIEF VALVE VALVE/ CONDENSER SHUT-OFF

8 Unit Assy. - Discharge Check Valve/ Suction & Discharge Piping/ Pilot TXV/ Unit Piping No. Index Parts No. Parts Name Drwg. No. Parts Model & Specifi cation Q ty/unit Wiring Symbol Notes PIPE NIPPLE WITHOUT SOUND INSULATION PIPE NIPPLE WITH SOUND INSULATION VALVE/ CONDENSER RELIEF SEE CHART NEXT PAGE ELBOW/ RELIEF VALVE C CLEANER SEALANT TUBE EXPANSION VALVE (PILOT) TUBE/ PILOT EXPANSION VALVE C STRAINER TUBE/ PILOT VALVE TUBE/ PILOT VALVE TUBE/ PILOT VALVE TUBE/ PILOT VALVE TUBE/ PILOT VALVE STRAINER TUBE ASSY STRAINER TUBE ASSY STRAINER TUBE ASSY VALVE/ SHUT-OFF /8IN. FLARE RECEIVER VALVE T ASSY TUBE/ OIL COOLER ELBOW ADAPTER A SENSOR WELL/ STD. WATER PRESS/COOLED OIL COOLER A SENSOR WELL/ HIGH WATER PRESS/COOLED OIL COOLER A SENSOR WELL/ REF. COOLED OIL COOLER ADAPTER TUBE/ THRUST PUMP TUBE/ THRUST PUMP TUBE/ THRUST PUMP SCREW/ COMPRESSOR OIL DRAIN FLANGE C FLANGE/ WITH O-RING COMPRESSOR OIL DRAIN C O-RING SCREW/ GEAR CASE REF. DRAIN FLANGE FLANGE/ GEAR CASE REF. DRAIN VALVE/ SHUT-OFF IN

9 Unit Assy. - Discharge Check Valve/ Suction & Discharge Piping/ Pilot TXV/ Unit Piping No. Index Parts No. Parts Name Drwg. No. Parts Model & Specifi cation Q ty/unit Wiring Symbol Notes FLANGE GASKET/ MOTOR COOLING MOTOR COOLING FLANGE SEE CHART NEXT PAGE SCREW TUBE/ MOTOR COOLING TUBE/ MOTOR COOLING TUBE/ MOTOR COOLING TUBE/ MOTOR COOLING TUBE/ MOTOR COOLING TUBE/ MOTOR COOLING TUBE/ MOTOR COOLING TUBE/ MOTOR COOLING TUBE/ MOTOR COOLING C FILTER DRIER TUBE/ MOTOR COOLING TUBE/ MOTOR COOLING TUBE/ MOTOR COOLING TUBE/ MOTOR COOLING VALVE/ MOTOR COOLING CHECK TUBE/ MOTOR DRAIN TUBE/ MOTOR DRAIN TUBE/ MOTOR DRAIN TUBE/ MOTOR DRAIN C O-RING GEAR CASE REF. DRAIN

10 Unit Assy. - Condenser Relief Valve No. Index Parts No. Parts Name Drwg. No. Parts Model & Specifi cation Q ty/unit Wiring Symbol Notes VALVE/ CONDENSER RELIEF PSI (STD.) VALVE/ CONDENSER RELIEF PSI (STD.) VALVE/ RELIEF PSI VALVE/ RELIEF PSI VALVE/ RELIEF PSI

11 Unit Assy. - Evaporator Relief Valve No. Index Parts No. Parts Name Drwg. No. Parts Model & Specifi cation Q ty/unit Wiring Symbol Notes VALVE/ EVAPORATOR RELIEF REF. PRESS. 180PSI (STD.)/WATER PRESS. 150 PSI(STD.) VALVE/ EVAPORATOR RELIEF REF. PRESS. 180PSI (STD.)/WATER PRESS. 150 PSI(STD.) VALVE/ EVAPORATOR RELIEF REF. PRESS. 150PSI/WATER PRESS. 150PSI VALVE/ CONDENSER RELIEF REF. PRESS. 225PSI/WATER PRESS. 250PSI

12 Unit Assy. Motor Cooling Flange MOTOR HP VOLTAGE FLANGE DAIKIN PART NNUMBER FLANGE PN 160 All All All ALL ALL ALL ALL ALL ALL ALL ALL ALL ALL (EXCEPT 4160) ALL ALL ALL ALL

13 Unit Assy. - Oil Pump Bracket/ King Valve and Miscellaneous

14 Unit Assy. - Oil Pump Bracket/ King Valve and Miscellaneous No. Index Parts No. Parts Name Drwg. No. Parts Model & Specifi cation Q ty/unit Wiring Symbol Notes WASHER/ PLAIN ZPS WASHER/ LOCK NOM SCREW BRACKET/ OIL PUMP BRACKET/ OIL PUMP WASHER OIL COOLER * 1 UNTIL 9/ OIL COOLER * 1 9/96 AND LATER STRAP/ OIL COOLER SCREW/ CAP HEX. NUT WASHER/ LOCK ZPS INSULATION/ OIL COOLER LINE CLAMP BRACKET INSULATION IN INSULATION IN. 2.5 SQ.FT INSULATION SQ. FT LUBE BOX COMPLETE SCREW/ CAP HEX. NUT WASHER/ LOCK ZPS INSULATION ADHESIVE REF. ONLY INSULATION/ OIL PUMP SQ. FT INSULATION (SUCTION LINE / COMP. MOTOR HOUSING) SQ. FT INSULATION (EVAP. / DISCHARGE LINE) SQ. FT MAIN LIQUID VALVE (KING VALVE) IN. CONDENSER MAIN LIQUID VALVE (KING VALVE) /30IN. CONDENSER GASKET/ KING VALVE IN. CONDENSER GASKET/ KING VALVE /30IN. CONDENSER VALVE/ SHUT-OFF (MOTOR COOLING) / RUBBER ISOLATION PADS/ MOUNTING * THE SHELL AND TUBE OIL COOLER USED BEFORE 9/96 WILL BE DISCONTINUED AND THE PLATE TO PLATE HEAT EXCHANGER WILL BE AS A RETROFIT. THE RETROFIT MAY BE ACCOMPLISHED BY ORDERING A RETROFIT KIT (THAT INCLUDES THE HEAT EXCHANGER) PN: ( )

15 Unit Assy. - Oil Circuit Piping - Water Cooled Oil Cooler (Until 9/96)

16 Unit Assy. - Oil Circuit Piping - Water Cooled Oil Cooler (Until 9/96) No. Index Parts No. Parts Name Drwg. No. Parts Model & Specifi cation Q ty/unit Wiring Symbol Notes TUBE TUBE/ THRUST PUMP TUBE/ THRUST PUMP TUBE/ THRUST PUMP ELBOW TUBE TUBE TUBE TUBE ADAPTER ADAPTER ELBOW VALVE/ MOTOR COOLING CHECK TUBE TUBE/ THRUST PUMP TUBE/ THRUST PUMP NUT/ FLARE C FLANGE/ WITH O-RING COMPRESSOR OIL DRAIN ELBOW TUBE/ OIL RETURN ASSY TUBE/ OIL RETURN ASSY TUBE/ OIL COOLER TUBE/ OIL PUMP MOTOR COOLING CHECK VALVE TUBE/ DRAIN TUBE/ MOTOR WATER- COOLED OIL COOLER 12FT. LENGTH VESSELS FLANGE/ EVAP. INLET FLANGE/ EVAP. INLET TUBE/ RETURN PRE 6/ TUBE/ RETURN POST 6/ TUBE/ RETURN TUBE PSI- STD TUBE PSI

17 Unit Assy. - Oil Circuit Piping - Water Cooled Oil Cooler (Until 9/96) No. Index Parts No. Parts Name Drwg. No. Parts Model & Specifi cation Q ty/unit Wiring Symbol Notes TUBE/ WATER WATER REGULATING VALVE WATER REGULATING VALVE TUBE CONNECTOR TUBE/ SUPPLY PRE 6/ TUBE/ SUPPLY POST 6/ TUBE/ SUPPLY SOLENOID VALVE TUBE SOLENOID VALVE CABLE IF UNIT HAS A FACTORY MOUNTED OIL COOLER SOLENOID VALVE THE FOLLOWING PARTS ARE ADDED/DIFFERENT FROM THE ABOVE LIST WATER- COOLED OIL COOLER 16FT. LENGTH VESSELS FLANGE/ EVAP. INLET FLANGE/ EVAP. INLET TUBE/ RETURN PRE 6/ TUBE/ RETURN POST 6/ TUBE/ RETURN TUBE PSI- STD TUBE PSI TUBE/ WATER WATER REGULATING VALVE WATER REGULATING VALVE TUBE CONNECTOR TUBE/ SUPPLY PRE 6/ TUBE/ SUPPLY POST 6/95 1

18 Unit Assy. - Oil Circuit Piping - Water Cooled Oil Cooler (Until 9/96) No. Index Parts No. Parts Name Drwg. No. Parts Model & Specifi cation Q ty/unit Wiring Symbol Notes TUBE/ SUPPLY TUBE SOLENOID VALVE SOLENOID VALVE CABLE IF UNIT HAS A FACTORY MOUNTED OIL COOLER SOLENOID VALVE THE FOLLOWING PARTS ARE ADDED/DIFFERENT FROM THE ABOVE LIST

19 Unit Assy. - Oil Circuit Piping - Plate to Plate Heat Exchanger (9/96 - Present)

20 Unit Assy. - Oil Circuit Piping - Plate to Plate Heat Exchanger (9/96 - Present) No. Index Parts No. Parts Name Drwg. No. Parts Model & Specifi cation Q ty/unit Wiring Symbol Notes TUBE/ HEAT EXCHANGER TUBE TUBE/ HEAT EXCHANGER ELBOW TUBE/ OIL COOLER VIBRATION PAD WASHER/ PLAIN /8IN WASHER/ LOCK ZPS HEX. NUT OIL COOLER

21 Unit Assy. - Oil Circuit Piping - Refrigerant Cooled Oil Cooler

22 Unit Assy. - Oil Circuit Piping - Refrigerant Cooled Oil Cooler Q ty/unit 2622 OR 3026 OR No. Parts No. Parts Name Drwg. No. Parts Model & Specifi cation STACK STACK STACK FLANGE/ EVAPORATOR (INLET) FLANGE/ EVAPORATOR (INLET) TUBE TUBE TUBE C STRAINER TUBE/ REF. SUPPLY TUBE/ REF. SUPPLY OIL COOLER EXP. VALVE T TUBE/ REF. RETURN TUBE/ REF. RETURN TUBE/ OIL COOLER TUBE/ OIL COOLER TUBE/ OIL COOLER ADAPTER VALVE/ SHUT-OFF IN BALL VALVE TUBE TUBE TUBE INSULATION IN. ID FOAM 4 FT INSULATION FT. 4 FT TUBE/ REF. SUPPLY ELBOW REDUCER T-ASSY Index Wiring Symbol Notes

23 Unit Assy. - Oil Cooler Heads and Gaskets

24 Unit Assy. - Oil Cooler Heads and Gaskets No. Index Parts No. Parts Name Drwg. No. Parts Model & Specifi cation Q ty/unit Wiring Symbol Notes ADAPTER COUPLING SEAL RING OIL COOLER CONNECTION HEAD RETURN HEAD HEAD GASKET

25 Unit Assy. - Hot Gas Bypass

26 Unit Assy. - Hot Gas Bypass No. Index Parts No. Parts Name Drwg. No. Parts Model & Specifi cation Q ty/unit Wiring Symbol Notes T ASSY TUBE TUBE TUBE HG EXPANSION VALVE TUBE HOT GAS TUBE SOLENOID VALVE TUBE REGULATING VALVE HGBP TUBE T ASSY AFTER 4/ T ASSY T ASSY IN. ODS FLANGE KIT ADAPTER TUBE FLARE NUT TUBE TUBE TUBE T ASSY TUBE TUBE TUBE ADHESIVE/ INSULATION EVAPORATOR INSULATION SQ.FT. 2 SQ.FT. 2 SQ.FT. 2 SQ.FT. 2 SQ.FT. 735 C DRIER IN. ID X 0.50 TH 6 FT. 6 FT. 6 FT. 6 FT. 6 FT. 737 C CLEANER C SEALANT N/S SOLENOID VALVE CABLE ASSY N/S = NOT SHOWN

27 Unit Assy. - Liquid Injection

28 Unit Assy. - Liquid Injection No. Index Parts No. Parts Name Drwg. No. Parts Model & Specifi cation Q ty/unit Wiring Symbol Notes ITEM 605 DETAIL FLANGE TUBE C STRAINER SOLENOID VALVE REDUCER TUBE

29 Unit Assy. - Liquid Injection

30 Unit Assy. - Liquid Injection No. Index Parts No. Parts Name Drwg. No. Parts Model & Specifi cation Q ty/unit Wiring Symbol Notes TUBE TUBE TUBE TUBE TUBE TUBE TUBE TUBE TUBE TUBE TUBE AFTER 6/ TUBE BEFORE 6/ TUBE C STRAINER ASSY C O-RING # CLAMP OD SCREW ELBOW TUBE STRAP

31 Unit Assy. - Expansion Valve Piping/ Liquid Line Sight Glass

32 Unit Assy. - Expansion Valve Piping/ Liquid Line Sight Glass No. Index Parts No. Parts Name Drwg. No. Parts Model & Specifi cation Q ty/unit Wiring Symbol Notes COMPANION FLANGE IN SCREW SCREW SCREW ELBOW ELBOW LIQUID TUBE ASSY * LIQUID TUBE ASSY * TUBE TUBE TUBE TUBE TUBE FLANGE COMPANION FLANGE C GASKET COUPLING ADAPTER C STRAINER ASSY C STRAINER ASSY COUPLING C O-RING C O-RING C O-RING TUBE TUBE VALVE/ MAIN EXPANSION TON VALVE/ MAIN EXPANSION TON *LIQUID TUBE COMPONENTS DETAIL ( ) & ( ) SIGHT GLASS SADDLE C SIGHT GLASS VALVE CORE CAP/ VALVE BRASS/ INTERNAL THREAD

33 Main Expansion Valve

34 Main Expansion Valve No. Index Parts No. Parts Name Drwg. No. Parts Model & Specifi cation Q ty/unit Wiring Symbol Notes BODY CAP SPRING STOP STEM PIN C O-RING WASHER PISTON * 450 TON PISTON * 650 TON SEAL RING * C O-RING SCREW PIN COUPLING CAP C O-RING WASHER/ PLAIN WASHER/ PLAIN /8IN. 6 * PRIOR TO 4/96, THE PISTON HAD ONE SEAL RING GROOVE. IF A NEW PISTON IS REQUIRED FOR A UNIT BUILT PRIOR TO 4/96, TWO SEAL RINGS SHOULD BE ORDERED.

35 Factory Mounted Starter - Mounting Components and Cables

36 Factory Mounted Starter - Mounting Components and Cables No. Index Parts No. Parts Name Drwg. No. Parts Model & Specifi cation Q ty/unit Wiring Symbol Notes COMMON PARTS CABLE NUT SCREW WASHER/ LOCK NOM ANGLE ANGLE CABLES CABLE MOTOR RLA= CABLE MOTOR RLA= CABLE MOTOR RLA= 298/ CABLE MOTOR RLA= 348/ CABLE MOTOR RLA= CABLE MOTOR RLA= 298/ CABLE MOTOR RLA= 348/ CABLE MOTOR RLA= 460 1

37 Unit Assy. - Vessel Insulation and Vessel Head Insulation VESSEL DIAMETER VESSEL LENGTH APPLICATION QUANTITY DAIKIN PART NUMBER PART NUMBER 22IN. 12FT. 3/4IN. 90 SQUARE FT IN. 16FT. 3/4IN. 115 SQUARE FT IN. 12FT. 3/4IN. 103 SQUARE FT IN. 16FT. 3/4IN. 131 SQUARE FT IN. 12FT. 3/4IN. 115 SQUARE FT IN. 16FT. 3/4IN. 148 SQUARE FT IN. 12FT. 1 1/2IN. 172 SQUARE FT IN. 16FT. 1 1/2IN. 223 SQUARE FT IN. 12FT. 1 1/2IN. 198 SQUARE FT IN. 16FT. 1 1/2IN. 255 SQUARE FT IN. 12FT. 1 1/2IN. 232 SQUARE FT IN. 16FT. 1 1/2IN. 290 SQUARE FT

38 Unit Assy. - Vessel Insulation and Vessel Head Insulation VESSEL DIAMETER VESSEL LENGTH APPLICATION QUANTITY DAIKIN PART NUMBER PART NUMBER 22IN. 12FT. NO SOUND 70 SQUARE FT IN. 16FT. NO SOUND 95 SQUARE FT IN. 12FT. NO SOUND 83 SQUARE FT IN. 16FT. NO SOUND 111 SQUARE FT IN. 12FT. NO SOUND 95 SQUARE FT IN. 16FT. NO SOUND 128 SQUARE FT IN. 12FT. SOUND 92 SQUARE FT IN. 12FT. SOUND 80 SQUARE FT IN. 16FT. SOUND 130 SQUARE FT IN. 16FT. SOUND 110 SQUARE FT IN. 12FT. SOUND 120 SQUARE FT IN. 12FT. SOUND 100 SQUARE FT IN. 16FT. SOUND 150 SQUARE FT IN. 16FT. SOUND 130 SQUARE FT IN. 12FT. SOUND 140 SQUARE FT IN. 12FT. SOUND 120 SQUARE FT IN. 16FT. SOUND 205 SQUARE FT IN. 16FT. SOUND 185 SQUARE FT

39 Unit Assy. - Vessel Insulation and Vessel Head Insulation DIAMETER APPLICATION QUANTITY PART NUMBER PART NUMBER 22IN. 3/4IN. 9 SQUARE FT IN. 3/4IN. 11 SQUARE FT IN. 3/4IN. 12 SQUARE FT IN. 1 1/2IN. 18 SQUARE FT IN. 1 1/2IN. 24 SQUARE FT IN. 1 1/2IN. 25 SQUARE FT

40 Surge Capacitor

41 Surge Capacitor No. Index Parts No. Parts Name Drwg. No. Parts Model & Specifi cation Q ty/unit Wiring Symbol Notes A SURGE CAPACITOR V MOTOR A SURGE CAPACITOR V MOTOR SURGE CAPACITOR/ LABEL POWER CORRECTION CAPACITOR A POWER CORRECTION CAPACITOR KVAR A POWER CORRECTION CAPACITOR KVAR A POWER CORRECTION CAPACITOR KVAR A POWER CORRECTION CAPACITOR KVAR A POWER CORRECTION CAPACITOR KVAR 50 HZ CAPACITOR MODIFICATION ENTIRE ASSY INCLUDES WIRING/STRAP/BRACKET AND CAPACITOR A CAPACITOR ONLY MFD/370V FLOW SWITCH OPTION A WATER FLOW SWITCH PSI/3IN.- 8IN. PIPE/SINGLE POLE 2 A HIGH PRESSURE PSI/3IN.- 8IN. PIPE/SINGLE POLE 2 A ALL PRESSURE IN. PIPE AND ABOVE/SINGLE POLE 2

42 MicroTech Control Box- Model Front Panel /

43 MicroTech Control Box- Model Front Panel / No. Index Parts No. Parts Name Drwg. No. Parts Model & Specifi cation Q ty/unit Wiring Symbol Notes COMPLETE ASSEMBLED MICROTECH PANEL * 1 / * A LATCH/ DOOR LOCK * 1 6A KEY/ DOOR LATCH DOOR PANEL/ FIELD TERMINAL CONNECTION DOOR/ CONTROL * DISPLAY PANEL DOOR ASSY SEE DISPLAY ENGINN *A WHEN ORDERING PANEL PLEASE SPECIFY: 1) U.S. OR METRIC TERMINOLOGY, 2) TYPE OF REFRIGERANT, 3) SOFTWARE VERSION. ASSY.INCLUDES ALL SENSORS. *1 SOFTWARE VERSION CODE NUMBER MUST BE SPECIFIED OR MOST CURRENT VERSION WILL BE USED. * THE DOOR LATCH/LOCK HAS BEEN CHANGED. THE NEW LATCH IS 1/2IN. SHORTER HORIZONTALLY THAN THE ORIGINAL. ON UNITS BUILT BEFORE 3/99, IF YOU NEED TO REPLACE EITHER THE LATCH OR THE CONTROL DOOR, YOU WILL NEED TO REPLACE BOTH.

44 MicroTech Control Box- Model Field Connection and Output Board Area /

45 MicroTech Control Box- Model Field Connection and Output Board Area / No. Index Parts No. Parts Name Drwg. No. Parts Model & Specifi cation Q ty/unit Wiring Symbol Notes SOCKET/ RELAY (HIGH PRESSURE) A RELAY/ FAULT CLAMP/ TERMINAL BLOCK TERMINAL BLOCK SECTION TERMINAL BLOCK END A P CONTACTOR OIL PUMP WITH INTERLOCK JUMPER/ TERMINAL BLOCK MOUNT/ TERMINAL BLOCK A OUTPUT BOARD ASSY A RELAY/ HIGH PRESSURE V BRACKET/ SHELF A CIRCUIT BREAKER A 1P A OUTPUT BOARD A RELAY/ SOLID STATE ** 600 A FUSE/ OUTPUT BOARD LITTLE FUSE # A 16 ** QUANTITY AS REQUIRED.

46 MicroTech Control Box- Model Misc. /

47 MicroTech Control Box- Model Misc. / No. Index Parts No. Parts Name Drwg. No. Parts Model & Specifi cation Q ty/unit Wiring Symbol Notes COUPLING/ HALF UNION F X 0.12P BRACKET/ SENSOR COVER/ SENSOR A OIL GAUGE PRESSURE TRANSDUCER OGT 38 C GASKET FT UNION/ BRASS F WASHER/ RUBBER

48 MicroTech Control Box- Model Mother / Daughter Board Area /

49 MicroTech Control Box- Model Mother / Daughter Board Area / No. Index Parts No. Parts Name Drwg. No. Parts Model & Specifi cation Q ty/unit Wiring Symbol Notes COMMUNICATION CABLE W/NYLON SOCKET HSG. & SOCKET CONTACT 1 30A COMMUNICATION CABLE NYLON SOCKET HOUSING ONLY 2 30B TERMINAL/ SOCKET A CAPACITOR SURGEGUARD AND GUARDISTOR SOCKET/ RELAY (HIGH PRESSURE) A P HIGH PRESSURE SWITCH MHP 104 A P LOW PRESSURE SWITCH MLP CLAMP/ TERMINAL BLOCK TERMINAL BLOCK SECTION TERMINAL BLOCK END JUMPER/ TERMINAL BLOCK A RELAY SURGEGUARD AND GUARDISTOR 2 SG/GD 112 A DIODE A POWER CARTRIDGE LOGIC CARTRIDGE * A MOTHER BOARD MOUNT/ TERMINAL BLOCK A DAUGHTER BOARD C TRANSFORMER V W/CENTER TAP 3 TR-1/TR-2/TR MOUNTING BRACKET DAUGHTER BOARD BRACKET/ PRESSURE SWITCH CLAMPS/ CARTRIDGE A SIGNAL CONVERTER AC TO DC TERMINAL BLOCK TERMINAL 2 TS1/TS TERMINAL BLOCK TERMINAL 2 TS2/TS POLARIZING PIN/ TERMINAL BLOCK ** POWER CABLE W/NYLON SOCKET HOUSING & SOCKET CONTACT 1 136A POWER CABLE NYLON SOCKET HOUSING ONLY 1 136B POWER CABLE SOCKET CONTACTOR ONLY RIBBON CABLE PIN ANALOG & DIGITAL INPUT RIBBON CABLE/ OUTPUT BOARD PIN (RIBON) A METAL OXIDE VARISTOR A FUSE/ DAUGHTER BOARD LITTLE FUSE # A JUMPER/ DAUGHTER BOARD WATCHDOG A MODEM OPTIONAL CORD SET/ MODEM

50 MicroTech Control Box- Model Mother / Daughter Board Area / No. Index Parts No. Parts Name Drwg. No. Parts Model & Specifi cation Q ty/unit Wiring Symbol Notes N/S POUCH/ MODEM N/S A MODEM KIT MODEM/CORD SET AND POUCH 1 N/S A PNEUMATIC PRESSURE TRANSDUCER OPTIONAL 1 N/S A SENSOR/ TEMPERATURE FT. CABLE AND THERMISTOR ** N/S PLASTIC CONDUIT/ THERMAL SENSOR CABLE ** N/S FITTING/ CONDUIT TERMINATION N/S A SENSOR WELL *2 LOGIC LOADED AT FACTORY. MUST SUPPLY SOFTWARE VERSION NUMBER CODE WHEN ORDERING. ** QUANTITY AS REQUIRED. N/S = NOT SHOWN

51 MicroTech Control Box- Model Display Enginn /

52 MicroTech Control Box- Model Display Enginn / No. Index Parts No. Parts Name Drwg. No. Parts Model & Specifi cation Q ty/unit Wiring Symbol Notes COMMUNICATION CABLE W/NYLON SOCKET HSG. & SOCKET CONTACT 1 30A PLUG/ TERMINAL HOUSING PIN FEMALE 2 30B TERMINAL/ SOCKET AWG B TOGGLE SWITCH SW DOOR ASSY CONTROL MEMBRANE POWER CABLE W/NYLON SOCKET HSG. & SOCKET CONTACT 1 404A PLUG/ TERMINAL HOUSING PIN FEMALE 1 404B TERMINAL/ SOCKET AWG DISPLAY ENGINN WITH 20 CHARACTER DISPLAY * LED LAMP GREEN MICRO STATUS LED LAMP YELLOW LOAD LED LAMP RED UNLOAD LAMP POWER CABLE W/NYLON SOCKET HSG & CONTACT 1 409A PLUG/ TERMINAL HOUSING PIN FEMALE 1 409B TERMINAL/ SOCKET AWG NYLON PIN HOUSING BRACKET/ LIGHT PIN CONTACT CHARACTER DISPLAY ONLY CLOCK BATTERY/ LITHIUM *2 LOGIC LOADED AT FACTORY. MUST SUPPLY SOFTWARE VERSION NUMBER CODE WHEN ORDERING.

53 MicroTech Control Box- Series Complete Panels / 1995 to Present No. Index Parts No. Parts Name Drwg. No. Parts Model & Specifi cation Q ty/unit Wiring Symbol Notes ENGLISH A INCLUDES SOFTWARE/ SIGNAL CONVERTER A INCLUDES SOFTWARE/ SIGNAL CONVERTER MODEM OPTION A INCLUDES SOFTWARE/ SIGNAL CONVERTER AOX OPTION A INCLUDES SOFTWARE/ SIGNAL CONVERTER/ MODEM AOX OPTION METRIC A INCLUDES SOFTWARE/ SIGNAL CONVERTER A INCLUDES SOFTWARE/ SIGNAL CONVERTER MODEM OPTION A INCLUDES SOFTWARE/ SIGNAL CONVERTER AOX OPTION A INCLUDES SOFTWARE/ SIGNAL CONVERTER/ MODEM AOX OPTION

54 MicroTech Control Box- Series Front Panel / 1995 to Present

55 MicroTech Control Box- Series Front Panel / 1995 to Present No. Index Parts No. Parts Name Drwg. No. Parts Model & Specifi cation Q ty/unit Wiring Symbol Notes 412 B TOGGLE SWITCH (TDC TEMPLIFIER ONLY) MEMBRANE SWITCH/ CONTROL ENGLISH LANGUAGE MEMBRANE SWITCH/ CONTROL JAPANESE LANGUAGE LATCH/ DOOR LOCK * DOOR/ POWER DOOR/ CONTROL * BRACKET/ MAGNETIC LATCH MAGNETIC LATCH FASTENER/ MAGNETIC LATCH N/S KEY/ DOOR LATCH * THE DOOR LOCK/LATCH HAS BEEN CHANGED. THE NEW LATCH IS 1/2IN. SHORTER HORIZONTALLY THAN THE ORIGINAL. ON UNITS BUILT BEFORE 3/99, IF YOU NEED TO REPLACE EITHER THE LATCH OR THE CONTROL DOOR, YOU WILL NEED TO REPLACE BOTH. N/S = NOT SHOWN

56 MicroTech Control Box- Series Control Panel / 1995 to Present

57 MicroTech Control Box- Series Control Panel / 1995 to Present No. Index Parts No. Parts Name Drwg. No. Parts Model & Specifi cation Q ty/unit Wiring Symbol Notes 102 A MAIN CONTROLLER/ MICROTECH M280 1 N/S A FUSE/ INPUT POWER A 2 N/S A FUSE/ COMMUNICATION PORT A A ADI BOARD MOUNT/ ADI BOARD CABLE RIBBON CONDUCTOR/39IN CABLE RIBBON CONDUCTOR/18IN CABLE RIBBON CONDUCTOR/31IN TERMINAL BLOCK C TRANSFORMER/ CONTROL KVA 24/18V 1 T3 152 A OUTPUT BOARD SM 1 N/S A FUSE/ OUTPUT BOARD LITTLE FUSE # A 24 N/S A FUSE/ OUTPUT BOARD LOGIC SUPPLY A A BOARD/ GUARDISTOR N/S A FUSE/ GUARDISTOR A A CIRCUIT BREAKER A 1P C TRANSFORMER VA 120/24V 1 T TERMINAL BLOCK UNIT & FIELD MOUNT/ CIRCUIT BOARD SOCKET/ RELAY (HIGH PRESSURE) A RELAY/ HIGH PRESSURE PDT 24V A RELAY/ OUTPUT BOARD KEYPAD/ DISPLAY DOOR CIRCUIT BOARD STAND-OFF A KDI CONTROL N/S C CONTROL TRANSFORMER POLE 1 ROW 11 N/S COVER/ TERMINAL BLOCK POLE 11 N/S A VARISTOR VAC 1 OPTIONAL SIGNAL CONVERTER 142 A SIGNAL CONVERTER CIRCUIT BOARD SPACER OPTIONAL AOX CONTROL BOARD 182 A AOX BOARD CHANNEL MOUNT/ AOX BOARD

58 MicroTech Control Box- Series Control Panel / 1995 to Present No. Index Parts No. Parts Name Drwg. No. Parts Model & Specifi cation Q ty/unit Wiring Symbol Notes RIBBON CABLE/ AOX BOARD IN. 26C SCREW OPTIONAL MODEM 970 A MODEM K BAUD/9-PIN CORD SET/ MODEM GASKET X SCREW BRACKET/ MODEM MOUNTING BRACKET/ MODEM MOUNTING N/S = NOT SHOWN

59 MicroTech Control Box- Series Sensor Location / 1995 to Present

60 MicroTech Control Box- Series Sensor Location / 1995 to Present No. Index Parts No. Parts Name Drwg. No. Parts Model & Specifi cation Q ty/unit Wiring Symbol Notes S00 A SENSOR/ TEMPERATURE EVAPORATOR LEAVING WATER 1 S01 A SENSOR/ TEMPERATURE EVAPORATOR ENTERING WATER 1 S02 A SENSOR/ TEMPERATURE COMPRESSOR SUCTION 1 S08 A SENSOR/ TEMPERATURE CONDENSER LIQUID LINE 1 S09 A SENSOR/ TEMPERATURE CONDENSER ENTERING WATER 1 S10 A SENSOR/ TEMPERATURE CONDENSER LEAVING WATER 1 S12 A SENSOR/ TEMPERATURE COMPRESSOR DISCHARGE 1 S13 A SENSOR/ TEMPERATURE OIL FEED TEMP. SENSOR 1 S14 A SENSOR/ TEMPERATURE OIL SUMP TEMP. SENSOR 1 S15 A PRESSURE TRANSDUCER OIL VENT #150 1 S16 A PRESSURE TRANSDUCER EVAP. REFRIGERANT #150 1 S17 A PRESSURE TRANSDUCER COND. REFRIGERANT #450 1 S18 A PRESSURE TRANSDUCER OIL FEED GAGE #450 1 S20 A SENSOR/ TEMPERATURE OPTIONAL OUTDOOR AIR 1 S21 A SENSOR/ TEMPERATURE OPTIONAL ENTERING HEAT RECOVERY 1 S22 A SENSOR/ TEMPERATURE OPTIONAL LEAVING HEAT RECOVERY 1 N/S BOOT/ TRANSDUCER PROTECTION N/S PRESSURE TRANSDUCER CABLE FT. 3 N/S PRESSURE TRANSDUCER CABLE FT. 1 N/S A HIGH PRESSURE SWITCH #195 1 N/S = NOT SHOWN

61 Lube Box - Used With MicroTech Series 200 Panels

62 Lube Box - Used With MicroTech Series 200 Panels No. Index Parts No. Parts Name Drwg. No. Parts Model & Specifi cation Q ty/unit Wiring Symbol Notes LUBE BOX WELDMENT A SWITCH/ PRESSURE DIFFERENTIAL SOLENOID VALVE/ 4-WAY N/S C O-RING/ SOLENOID VALVE TUBE COUPLING IN. FLARE MOUNTING CHANNEL CLAMP/ TERMINAL BLOCK TERMINAL BLOCK END TERMINAL BLOCK SECTION CAPACITOR STRAP A CAPACITOR M/250V 1 28 A P OVERLOAD DA18AA A CONTACTOR A HEATER JUMPER/ TERMINAL BLOCK LUBE BOX LINE ASSY LUBE BOX LINE ASSY LUBE BOX LINE ASSY LUBE BOX LINE ASSY POWER TERMINAL N/S COVER/ LUBE BOX N/S = NOT SHOWN

63 Lube Box - Used With MicroTech Series 180 Panels

64 Lube Box - Used With MicroTech Series 180 Panels No. Index Parts No. Parts Name Drwg. No. Parts Model & Specifi cation Q ty/unit Wiring Symbol Notes LUBE BOX COMPLETE COVER/ LUBE BOX BUTTON PLUG A SWITCH/ PRESSURE DIFFERENTIAL SOLENOID VALVE/ 4-WAY SA/SB MOUNTING CHANNEL CLAMP/ TERMINAL BLOCK TERMINAL BLOCK END TERMINAL BLOCK SECTION COVER CLIP A P OVERLOAD/ OIL PUMP MOTOR DA18AA A CAPACITOR/ OIL PUMP M/250V 1 13 A HEATER/ OVERLOAD A CAPACITOR ONLY MFD/370V 50HZ LINE ASSY LINE ASSY LINE ASSY LINE ASSY N/S SERVICE KIT * FOR 9/90 UPDATE N/S SERVICE KIT * FOR REPLACEMENT OF OLD LUBE BOX "*NOTE: THE LUBE BOX DIAGRAM SHOWS THE ORIGINAL LUBE BOX DESIGNED IN IN SEPTEMBER OF 1990 THE BOX WAS MODIFIED SLIGHTLY AND A SEVENTH CONTROL TUBING CONNECTION WAS ADDED TO THE BOX. SERVICE BULLETIN B ILLUSTRATES THIS CHANGE. N/S = NOT SHOWN

65 Evaporator Heads NOZZLE DAIKIN CONNECTION DAIKIN RETURN DAIKIN DAIKIN DAIKIN ASME NUT Q'TY BOLT Q'TY W.B. COVER Q'TY CONNECTION HEAD HEAD RETURN HEAD HEAD NUT BOLT W.B. COVER 22IN. DIAMETER/ 1 PASS/150 PSI WATER SIDE (STANDARD) VICTAULIC NO (2) N/A N/A N/A N/A FLANGED NO (2) N/A N/A N/A N/A WATER BOX NO (2) N/A N/A IN. DIAMETER/ 2 PASS/150 PSI WATER SIDE (STANDARD) VICTAULIC NO N/A N/A VICTAULIC YES N/A N/A FLANGED NO N/A N/A FLANGED YES N/A N/A WATER BOX VIC- NO TAULIC WATER BOX FLANGED NO IN. DIAMETER/ 2 PASS/250 PSI WATER SIDE (HIGH PRESSURE) VICTAULIC NO N/A N/A 22IN. DIAMETER/ 3 PASS/150 PSI WATER SIDE (STANDARD) VICTAULIC NO N/A N/A FLANGED NO N/A N/A WATER BOX VIC- NO TAULIC IN. DIAMETER/ 1 PASS/150 PSI WATER SIDE (STANDARD) VICTAULIC NO (2) N/A N/A N/A N/A VICTAULIC YES (2) N/A N/A N/A N/A FLANGED NO (2) N/A N/A N/A N/A WATER BOX VICTAULIC NO (2) N/A N/A WATER BOX FLANGED NO (2) N/A N/A IN. DIAMETER/ 2 PASS/150 PSI WATER SIDE (STANDARD) VICTAULIC YES N/A N/A VICTAULIC NO N/A N/A

66 Evaporator Heads NOZZLE DAIKIN CONNECTION DAIKIN RETURN DAIKIN DAIKIN DAIKIN ASME NUT Q'TY BOLT Q'TY W.B. COVER Q'TY CONNECTION HEAD HEAD RETURN HEAD HEAD NUT BOLT W.B. COVER FLANGED NO N/A N/A WATER BOX VICTAULIC NO WATER BOX VICTAULIC YES WATER BOX FLANGED NO WATER BOX FLANGED YES IN. DIAMETER/ 2 PASS/250 PSI WATER SIDE (HIGH PRESSURE) VICTAULIC NO N/A N/A 26IN. DIAMETER/ 3 PASS/150 PSI WATER SIDE (STANDARD) VICTAULIC NO N/A N/A VICTAULIC YES N/A N/A FLANGED NO N/A N/A WATER BOX VIC- NO TAULIC IN. DIAMETER/ 1 PASS/150 PSI WATER SIDE (STANDARD) VICTAULIC NO (2) N/A N/A N/A N/A VICTAULIC YES (2) N/A N/A N/A N/A FLANGED YES (2) N/A N/A N/A N/A FLANGED NO (2) N/A N/A N/A N/A WATER BOX VICTAULIC NO (2) N/A N/A IN. DIAMETER/ 2 PASS/250 PSI WATER SIDE (HIGH PRESSURE) VICTAULIC NO N/A N/A FLANGED NO N/A N/A 30IN. DIAMETER/ 2 PASS/350 PSI WATER SIDE (HIGH PRESSURE) VICTAULIC NO N/A N/A 30IN. DIAMETER/ 2 PASS/150 PSI WATER SIDE (STANDARD) VICTAULIC YES N/A N/A VICTAULIC NO N/A N/A FLANGED YES N/A N/A FLANGED NO N/A N/A WATER BOX VICTAULIC YES

67 Evaporator Heads NOZZLE DAIKIN CONNECTION DAIKIN RETURN DAIKIN DAIKIN DAIKIN ASME NUT Q'TY BOLT Q'TY W.B. COVER Q'TY CONNECTION HEAD HEAD RETURN HEAD HEAD NUT BOLT W.B. COVER WATER BOX VICTAULIC NO WATER BOX FLANGED YES WATER BOX FLANGED NO IN. DIAMETER/ 3 PASS/150 PSI WATER SIDE (STANDARD) VICTAULIC NO N/A N/A VICTAULIC YES N/A N/A FLANGED NO N/A N/A FLANGED YES N/A N/A WATER BOX VICTAULIC NO WATER BOX FLANGED NO N/A = NOT APPLICABLE

68 Evaporator Gaskets DIAMETER PRESSURE. (PSI) HEAD TYPE PASSES GASKET GASKET QTY. CHANNEL CHANNEL QTY. DAIKIN NUMBER DAIKIN NUMBER 22IN. 150 VICT/FLANGE N/A N/A 0 22IN. 150 WATER BOX N/A N/A 0 22IN. 150 VICT/FLANGE FT. 22IN. 150 WATER BOX * 6FT. 22IN. 250 VICTAULIC FT. 22IN. 150 VICT/FLANGE FT. 22IN. 150 WATER BOX * 12FT. 26IN. 150 VICT/FLANGE N/A N/A 0 26IN. 150 WATER BOX N/A N/A 0 26IN. 150 VICT/FLANGE FT. 26IN. 150 WATER BOX * 6FT. 26IN. 250 VICTAULIC FT. 26IN. 150 VICT/FLANGE FT. 26IN. 150 WATER BOX * 12FT. 30IN. 150 VICT/FLANGE N/A N/A 0 30IN. 150 WATER BOX N/A N/A 0 30IN. 150 VICT/FLANGE FT. 30IN. 150 WATER BOX * 6FT. 30IN. 250/350 VICTAULIC FT. 30IN. 150 VICT/FLANGE FT. 30IN. 150 WATER BOX * 12FT. * ON UNITS BUILT AFTER 4/98, THE CHANNEL FOR WATER BOX GASKETS IS ( ). N/A = NOT APPLICABLE

69 Evaporator Tubes LENGTH CODE TUBE TYPE TUBE MATERIAL WALL DAIKIN PART NUMBER PART NUMBER 12FT. A 19 FINS/INCH: PLAIN COPPER FT. B 26 FINS/INCH: TURBO CHILL COPPER FT. C 19 FINS/INCH: PLAIN COPPER FT. D 26 FINS/INCH: TURBO CHILL COPPER FT. J 19 FINS/INCH: PLAIN CU/NI 90/ FT. K 26 FINS/INCH: TURBO CHILL CU/NI 90/ FT. R 19 FINS/INCH: PLAIN CU/NI 70/ FT. S 28 FINS/INCH: PLAIN STAINLESS FT. T 28 FINS/INCH: TURBO CHILL STAINLESS FT. U 32 FINS/INCH: PLAIN TITANIUM FT. 2 TURBO B COPPER FT. 3 TURBO B COPPER FT. 7 TURBO BII COPPER FT. 8 TURBO BII COPPER FT. 9 TURBO BII COPPER FT. E TURBO BIII COPPER FT. F TURBO BIII COPPER FT. A 19 FINS/INCH: PLAIN COPPER FT. B 26 FINS/INCH: TURBO CHILL COPPER FT. C 19 FINS/INCH: PLAIN COPPER FT. T 28 FINS/INCH: TURBO CHILL STAINLESS FT. Z 32 FINS/INCH: TURBO CHILL TITANIUM FT. 2 TURBO B COPPER FT. 3 TURBO B COPPER FT. 7 TURBO BII COPPER FT. 8 TURBO BII COPPER FT. 9 TURBO BII COPPER FT. E TURBO BII COPPER FT. F TURBO BII COPPER