Note: Supplemental pages added for CE100M Compressor. See Index

Transcription

1 Replacement Parts List No Revision W 04/2016 McQuay Westinghouse Centrifugal Chiller PE 100, 400, 420, 460, 500, 550 PEH 100 Last Manufactured: 2002 Note: Supplemental pages added for CE100M Compressor. See Index To find your Daikin Applied parts distributor, call or visit

2 Index Parts List Revision History...3 Other Centrifugal Models...4 Nomenclature Unit Assembly Components End View- Vessel Return End...11 Front View- Part One End View- Vessel Connection End...14 Expansion Valve Piping Front View- Part Two- Main Components Oil Cooler Components...23 Oil Circuit Piping Refrigerant Cooled Oil Circuit Piping (optional) Hot Gas Bypass Liquid Injection...35 Main Expansion Valve- Parts Detail...36 Unit Assembly Components: Unit Assembly Components: Vessel Insulation...39 Factory Mounted Starter Surge Capacitor, Power Correction Capacitor, 50 Hz Capacitor Modification, Flow Switch Option...42 Mounting Brackets: Compressor/Lube Box/Oil Pump/ControlBox/Starter...43 Control Box- Model 180 ( ) Control Box- Series Lube Box Used With MicroTech Series 200 Panels Lube Box: Control Box- Electromechanical Controls Control Box- Electromechanical Controls Unit Assembly Components : Labels...73 Evaporator Condenser Differential Water Pressure Switch Compressor Gears...82 Inlet Guide Vane Assy...83 High Speed Assembly Gear Train Assembly Terminal Boxes...88 Motor Housing Parts...89 Mist Eliminator/Spindown Ass'y Motor Replacement and Retrofit Motors Oil Pump to Oil Pump- 354A366 (Original) Oil Pump- 358A811 (mid 70's- 1987) Valve Caps, Paint, Oil CE100M Compressor Nomenclature Gear Train Diagrams Gear Train Components Impeller Diagrams and Components Gears Inlet Guide Vane Assembly High Speed Assembly Motor Housing Assembly- 20" Motors Suction, Discharge, Final Assembly Screws and O'Rings Motor Replacement and Retrofit Motors Centrifugal Chiller; PEH100 Rev. W 04/2016 RPL / Page 2

3 Revision Date Description Parts List Revision History A thru T Revision History archived. U 05/2012 Page 4 - Added page with information for "Other Centrifugal Model Numbers". Page 87 - Updated footnote for Ref. 23 Low Speed Shaft to "See Compr- Motor Repl & Retrofit" pages. Page 91 - Changed qty. of Ref. 1 O'Ring from 2 to 1. Added Ref. 1 O'Ring , qty. 1. Pages 92 & 93 - Moved, revised and expanded "Compr- Mtr Repl & Retrofit" page from p. 96 to p Pages 94 thru 97 - Updated notes to "See Compr- Motor Replacement & Retrofit" page. Page Added page for "CE100M Compressor- Motor Replacement & Retrofit". Pages 119 thru Added notes for "See CE100M Compressor- Motor Replacement & Retrofit page." V 02/2016 Page 59: Corrected description and part # for T.D. Adjustable OTD, was Label ; and T.D. Adjustable PLT, was Label Pages Removed all Evaporator Heads (2 pages). Added note to contact Daikin Applied. Pages Removed all Condenser Heads (2 pages). Added note to contact Daikin Applied. W 04/2016 Pages 7-10: Added 4 pages for Complete Model Nomenclature- McQuay Units. Daikin Applied, Industrial Park Blvd., P.O. Box 1551, Minneapolis, MN (763) Centrifugal Chiller; PEH100 Rev. W 04/2016 RPL / Page 3

4 Other Centrifugal Models This Replacement Parts List can be used to identify components for the Compressor, Control Panel, Oil Pump, Condenser, and Evaporator on the following unit models: Open Drive Chillers: PG, PEA*, PEL, PLA Heat Recovery Chillers: PH, PHH, PJ, PJH, PHA, PLH Condensing Units: SE, SEH, SEA* Templifiers: TPE, TEH, TEA, TFH, TPF, THH, TPH, THA, TPJ, TJH * For models PEA/SEA also see RPL Consult Daikin Applied for identification of other components on these models. Centrifugal Chiller; PEH100 Rev. W 04/2016 RPL / Page 4

5 Nomenclature Westinghouse Units- Beginning Serial Numbers Beg AU 1234 Serial Number Year and Month of Manufacture: Month Year A= Jan. M= 1968 Y=1980 B= Feb. N= 1969 Z=1981 C= Mar. O= 1970 A=1982 D= Apr. P= 1971 E= May Q= 1972 F= Jun R= 1973 G= Jul S= 1974 H= Aug T= 1975 I= Sep. U= 1976 J= Oct. V= 1977 K= Nov. W= 1978 L= Dec. X= 1979 Unit Shop Order Number ex. PE1167 The Shop Order Number (called the "style number" in earlier years) was a 6 digit number that appeared on the unit data plate of all units built during the Westinghouse era. This number is the one number that allows Daikin Applied access to the original job file and Bill-of-Material. It is crucial that the field supply this number when inquiring about parts identification or when original unit data information is required. The Shop Order number is also key when requesting R134a retrofit information. Unit Style Number ex. 359A777G10 The Style Number was a 10 digit number that appeared on the unit data plate of units built in the Westinghouse era's later years. This number is the highest level bill-of material number for the specific unit. Unit Model Number PE 460 Nominal Tonnage Unit Type: PE- Centrifugal Chiller, Single Compressor. Condenser Model Number KB274 Model Number See Condenser Tube Count Table Evaporator Model Number TC260 Model Number See Evaporator Tube Count Table Compressor Model Number CE 100 J BB 18 R Gear Ratio Motor HP (X10) Impeller Type: J or K Impeller Size: 100= 10.0" Compressor Type: CE= Centrifugal Hermetic Unit Voltage N=200/60/3 B=208/60/3 P=220/60/3 V=230/60/3 W=240/60/3 U=380/60/3 A=440/60/3 R=460/60/3 S=480/60/3 D=575/60/3 M=2400/60/3 C=3300/60/3 L=4160/60/3 E=220/50/3 Y=346/50/3 F=380/50/3 G=400/50/3 K=415/50/3 H=440/50/3 J=3300/50/3 Centrifugal Chiller; PEH100 Rev. W 04/2016 RPL / Page 5

6 Nomenclature McQuay Units Serial Numbers (on all data plates) ZA Serial Numbers (on all data plates) Current 5 5A Factory 5= Staunton,VA Engineering Revision Serial Number Year and Month of Manufacture: Year Month S= 1987 A= Jan. J= Sep. T= 1988 B= Feb. K= Oct. U= 1989 C= Mar. L= Nov. V= 1990 D= Apr. M= Dec. W= 1991 E= May X= 1992 F= Jun Y= 1993 G= Jul Z= 1994 H= Aug Factory 5= Staunton,VA Engineering Revision Serial Number Year and Month of Manufacture: Year Month 5= 1995 A= Jan. G= Jul 6= 1996 B= Feb. H= Aug 7= 1997 C= Mar. D= Apr. E= May F= Jun J= Sep. K= Oct. L= Nov. M= Dec. Unit Style Number (On all Unit Data Plates): Unit Style Number PE6655G01 G. O. Item Number 6 digit G. O. Number Shop Order Number Unit Model Number PEH 100 J BB 18 R Motor HP (X10) Gear Ratio (see Compressor section for Gear Table) Impeller Type: J or K Compressor Size: 100= 10.0" Impeller Dia. Unit Type: PEH= Water Cooled Centrifugal Chiller-Single Compressor- Hermetic PHH= Water Cooled Heat Recovery Centrifugal Chiller- Single Compressor- Hermetic Compressor Model Number CE 100 J BB 18 R Unit Voltage N=200/60/3 B=208/60/3 P=220/60/3 V=230/60/3 W=240/60/3 U=380/60/3 A=440/60/3 R=460/60/3 S=480/60/3 D=575/60/3 M=2400/60/3 C=3300/60/3 L=4160/60/3 E=220/50/3 Y=346/50/3 F=380/50/3 G=400/50/3 K=415/50/3 H=440/50/3 J=3300/50/3 Condenser Model Number C CYY 2RA Tube Type-HR Condenser Tube Count-HR Condenser Tube Type-Tower Condenser Tube Count-Tower Condenser Length (in feet) Diameter (in inches) Vessel Type: C= Condenser Evaporator Model Number E C 2RA Nozzle Configuration A= Victaulic B= Flanged C/D= Water Boxes- Victaulic E/F= Water Boxes- Flanged Water Connection End Head Passes Motor HP (X10) Gear Ratio (see Compressor section for Gear Table) Impeller Type: J or K Impeller Size: 100= 10.0" Compressor Type: CE= Centrifugal Hermetic Unit Voltage N=200/60/3 B=208/60/3 P=220/60/3 V=230/60/3 W=240/60/3 U=380/60/3 A=440/60/3 R=460/60/3 S=480/60/3 D=575/60/3 M=2400/60/3 C=3300/60/3 L=4160/60/3 E=220/50/3 Y=346/50/3 F=380/50/3 G=400/50/3 K=415/50/3 H=440/50/3 J=3300/50/3 Water Connection End Head Passes Tube Type Tube Count Length (in feet) Diameter (in inches) Vessel Type:E= Evaporator Nozzle Configuration A= Victaulic B= Flanged C/D= Water Boxes- Victaulic E/F= Water Boxes- Flanged Centrifugal Chiller; PEH100 Rev. W 04/2016 RPL / Page 6

7 Complete Model Nomenclature McQuay Units PEH 100K AZ 50R YY Y B E2612 3B 2RA A CC Y A C2212 3CYY Code: Model Type PEH= Water Cooled Single Compressor Centrifugal Chiller PFH= Water Cooled Dual Compressor Centrifugal Chiller 2. Compressor Size/Impeller Type first 3 digits= Impeller Diameter 100 (10.0" impeller) fourth digit= Impeller Width G=.112"; H=.143"; J=.179"; K=.224"; M=.242" 3. Gear Ratio Code (speed code) AT, AU, AV, AW, A2, AY, AZ, BA, BB, BC, BD, BE, BF, BG, BH, BJ, BK, BL, BM, BN 4. Motor Horsepower/Voltage first 2 digits= horsepower 60 Hz. Codes 50= 500HP 55= 550HP 61= 610HP 72= 720HP 84= 840HP N0= 990HP 50 Hz. Codes 50= 500HP 52= 520HP 55= 550HP 59= 590HP 71= 710HP 83= 830HP N0= 990HP third digit= voltage 60 Hz. Codes N= 200V B= 208V P= 220V V= 230V W= 240V U= 380V A= 440V R= 460V S= 480V D= 575V M= 2400V C= 3300V L= 4160V 50 Hz. Codes E= 220V Y= 346V F= 380V G= 400V K= 415V H= 440V J= 3300V 5. Open Drive Motor Description YY= Hermetic Motor or no motor provided 6. Sound Control L= Liquid Injection Y= None 2RAYYY B CCYY YY A A HA MYEYSA 2FYY2YYY 0191 H 11 Y A Y W 1 1 U A 0250 U B C Y Y Y Y Y Y Compressor Revision Level A= Rev. Level A B= Rev. Level B C= Rev. Level C 8. Evaporator Description E= Standard Evaporator digits 2 and 3= Diameter (inches); digits 4 and 5= Length (feet) 1608, 1612, 1808, 1812, 1816, 2008, 2012, 2014, 2016, 2208, 2212, 2214, 2216, 2412, 2416, 2612, 2614, 2616, 3012, 3014, 3016, 3616, 4216, 4220, 4224, 4820, 4824 Example: E2008= Standard Evaporator, 20" Diameter, 8' Long 9. Evaporator Tube Description first digit= Tube Count- Contact Daikin Applied second digit= Tube Type- Tubes have changed over the years. Listed below are the most recent and common tubes. E= Turbo EFP.025 Wall; F= Turbo EFP.028 Wall; Q= Turbo EFP.035 Wall 10. Evaporator Head Description first digit= Number of Water Passes: 1, 2, 3 second digit= Inlet Nozzle Location: L= Left R= Right third digit= Nozzle Type: A= Victaulic (std.); B= Flanged; C= Marine Box- Front Victaulic; D= Marine Box- Rear Victaulic; E= Marine Box- Front Flanged; F= Marine Box- Rear Flanged Centrifugal Chiller; PEH100 Rev. W 04/2016 RPL / Page 7

8 Complete Model Nomenclature McQuay Units Evaporator Design Pressures first digit= Refrigerant Side Pressure: B= 180 PSIG second digit= Waterside Pressure: 1= 150 PSIG ASME; 2= 250 PSIG ASME; 3= 350 PSIG ASME; 4= 150 PSIG Non-ASME 12. Evaporator Leaving Water Temperature Code is listed in tenths of F (example 0450= 45.0 F) 13. Evaporator Tube Sheet & Head Material first digit= Tube Sheet Material: C= Carbon Steel second digit= Head Material: C= Carbon Steel 14. Evaporator Tube Cleaning System Y= None 15. Evaporator Model Revision A= Rev. Level A B= Rev. Level B C= Rev. Level C 16. Condenser Description E= Standard Condenser digits 2 and 3= Diameter (inches); digits 4 and 5= Length (feet) 1608, 1612, 1808, 1812, 1814, 1816, 2008, 2012, 2016, 2208, 2212, 2214, 2216, 2412, 2416, 2612, 2614, 2616, 3012, 3014, 3016, 3616, 4216, 4220, 4224, 4816, 4820, 4824 Example: C2008= Standard Condenser, 20 Diameter, 8 Long 17. Condenser Tube Description first digit= Tube Count- Contact Daikin Applied second digit= Tube Type- Tubes have changed over the years. Listed below are the most recent and common tubes. E= Turbo EFP.025 Wall; F= Turbo EFP.028 Wall; Q= Turbo EFP.035 Wall 18. Condenser Head Description first digit= Number of Water Passes: 1, 2, 3 second digit= Inlet Nozzle Location: L= Left R= Right third digit= Nozzle Type: A= Victaulic (std.); B= Flanged; C= Marine Box- Front Victaulic; D= Marine Box- Rear Victaulic; E= Marine Box- Front Flanged; F= Marine Box- Rear Flanged If there is no Heat Recovery Condenser digits 4, 5 & 6= YYY 19. Condenser Design Pressures first digit= Refrigerant Side Pressure: D= 225 PSIG; E= 250 PSIG; F= 275 PSIG; G= 300 PSIG second digit= Waterside Pressure: 1= 150 PSIG ASME; 2= 250 PSIG ASME; 3= 350 PSIG ASME; 4= 150 PSIG Non-ASME (std.) 20. Maximum Condenser Leaving Water Temperature Code is listed in tenths of F (example 1370= F) 21. Condenser Tube Sheet & Head Material first digit= Tube Sheet Material: C= Carbon Steel (std.) second digit= Head Material: C= Carbon Steel (std.) If there is no Heat Recovery Condenser digits 3 & 4= YY 22. Condenser Tube Cleaning System YY= None 23. Condenser Model Revision A= Rev. Level A B= Rev. Level B C= Rev. Level C 24. Pressure Vessel Code A= ASME (standard) 25. Refrigerant Type 134= Refrigerant 134a Centrifugal Chiller; PEH100 Rev. W 04/2016 RPL / Page 8

9 Complete Model Nomenclature McQuay Units Refrigerant Weight Total weight divided by 10 rounded to next whole number (example: 1712/10= 172) 27. Main Expansion Valve/ Pilot Valve first digit= Main Expansion Valve: F= 125 ton; G= 150 ton; H= 180 ton; I= 250 ton; J= 300 ton; K= 350 ton; L= 375 ton; O= 1400 ton; P= 800 ton; Q= 550 ton; R=1100 ton second digit= Pilot Valve: A= 4 ton; B= 9 ton; C= 10 ton 28. Controller Options M= MicroTech 200 second digit= Sensor Functions: A= Outdoor Air (OA) Thermistor S20; B= OA and HR; H= Heat Recovery (HR) Thermistors S21/S22 third digit= Language: E= English Language/English Units; M= English Language/Metric Units fourth digit= Instruments: M= Modem; Y= None fifth digit= Special Functions: A= Analog Outputs; B= Analog Outputs & Signal Converter; S= Signal Converter; Y= None sixth digit= Enclosure: A= NEMA Starter Options first digit= Starter Type: 1= Star-Delta Open; 2= Star-Delta Closed; 3= Across-The-Line; 4= Auto Transformer; 5= Primary Reactor; 6= Solid State second digit= Enclosure: C= NEMA 1 Compact; D= NEMA 1 Double Door Compact; F= NEMA 1 Full Size; K= Evap brackets only; S= NEMA 1 Shelf-Mounted; Y= None third digit= Meters: 1= Voltmeter; Y= None fourth digit= Disconnect: A= Circuit Breaker; B= MCP Motor Circuit Protector; C= Non-fused Disconnect Switch; Y= None fifth digit= Surge Protection Capacitor: 1= P.F. Correction; 2= Surge Protection; 3= P.F. and Surge Protection; Y= None sixth digit= Phase Loss/Rotation Protection: A= PVR Relay Under; B= PVR Relay Over and Under; Y= None seventh digit= Ground Fault Protection: 1= with Groundgard; Y= None eighth digit= Load Balance: 2= 2 Machine load balance; 3= 3 Machine load balance; 4= 4 Machine load balance; Y= None 30. Rated Load Amps Actual RLA 31. Hot Gas Bypass H= Hot Gas Bypass Y= None 32. Insulation first digit= Condenser & Evaporator Shell Insulation: H= 3/4" Closed Cell Foam Insulation on Evaporator Shell, Suction Piping, Compressor Inlet, Motor Barrel + High Humidity 2= 3/4" Closed Cell Foam Insulation on Condenser Shell Only 3= 1-½" Closed Cell Foam Insulation on Evap. Shell, ¾" Insulation on Suction Piping, Comp. Inlet, Motor Barrel + High Humidity 5= Code H + Code 2 6= Sound Insulation on Condenser & Discharge Line 7= Sound Insulation on Discharge Line Only M= Code H + Code 7 N= Code 3 + Code 7 S= Code H + Code 6 T= Code 3 + Code 6 Y= None second digit= Condenser & Evaporator Head Insulation: 1= Return Heads Only; 2= Return & Connection Heads; Y= None 33. Water Pressure Differential Switch E= Evaporator C= Condenser B= Both Evaporator & Condenser Y= None 34. Paint 1= Standard Painting 35. Packaging 1= Standard Wood Skid; 2= Open Export Crate; 3= Totally Enclosed Export Crate; 4= Shipping Bag w/wood Skid 5= Shipping Bag Only; 6= Shipping Bag w/ Totally Enclosed Export Crate; 7= Shipping Bag w/open Export Crate; Y= None 36. Refrigerant Tag A= Full Factory Charge B= Holding Charge 37. Miscellaneous Y= None X= Special (specials not covered in the normal code string) Centrifugal Chiller; PEH100 Rev. W 04/2016 RPL / Page 9

10 Complete Model Nomenclature McQuay Units Oil Cooler R= Refrigerant; W= Water; S= Water Cooled w/factory Solenoid; Y-None 39. Rebate Y= None; R= Rebate 40. Testing 1= Standard Factory Performance Test 2, 9, A, B, C, D, E, F, G, H, J, Q, S= Various Witness Tests 3, 4, 5, 6, 7, 8, K, L, M, N, P, R, T= Various Certified Performance Tests Y= None 41. Approval Listing A= ARI Approval U= UL C= Canadian UL V= ARI + UL D= Canadian ARI + UL Y= None 42. Latest Unit Model Revision A= Rev. Level A B= Rev. Level B C= Rev. Level C 43. Tons Actual Tons 44. Startup Y= Export- No Startup U= Domestic Startup 7= Canadian Startup 45. Labor Warranty Y= Export Order, no labor warranty B= Domestic Order, 1st year labor warranty 7= Canadian Order, 1st year labor warranty 46. Extended Warranties Y= None C= Extended 1 year parts; D= Extended 1 year parts + labor; E= Extended 2 year parts; F= Extended 2 year parts + labor; G= Extended 3 year parts; H= Extended 3 year parts + labor; J= Extended 4 year parts; K= Extended 4 year parts + labor 47, 48, 49, 50, 51, 52 Always Y Centrifugal Chiller; PEH100 Rev. W 04/2016 RPL / Page 10

11 26" & 30" Evaporator Unit Assembly Components End View- Vessel Return End 26" & 30" Evaporator Ref # Qty. Description Part Number Shut Off Valve O'Ring: 26" Evaporator " Evaporator Screw " Evaporator 36" Evaporator Ref # Qty. Description Part Number Screw- Disch. Check Valve Std. Cond. Pressure- 225PSI Hi Cond. Pressure- 250/300 PSI Nut Discharge Check Valve Std. Cond. Pressure- 225 PSI High Cond. Pressure- 250/300 PSI Gasket Flange Pipe- High Pressure Only Pipe- Std. Pressure O'Ring Screw Centrifugal Chiller; PEH100 Rev. W 04/2016 RPL / Page 11

12 Unit Assembly Components Front View- Part One 26" & 30" Evaporator 4 26" & 30" Evaporator Ref # Qty. Description Part Number 4 1 Complete Oil Pump Assembly Screw Oil Cooler Assembly Strap Screw Nut Lockwasher Clamp Washer Lockwasher Screw Oil Pump Bracket- 26" Evaporator " Evaporator Oil Pump Bracket- 26" Evaporator " Evaporator Vibration Mount Insulation Adhesive sq. ft. Insulation ft. Insulation ft. Insulation ft. Insulation Nut Screw Centrifugal Chiller; PEH100 Rev. W 04/2016 RPL / Page 12

13 Unit Assembly Components Front View- Part One 36" Evaporator 36" Evaporator Ref # Qty. Description Part Number 4 1 Complete Oil Pump Assembly Screw Oil Cooler Assembly Strap Screw Nut Lockwasher Clamp Washer Lockwasher Screw Oil Pump Bracket Oil Pump Bracket Vibration Mount Insulation Adhesive sq. ft. Insulation ft. Insulation ft. Insulation ft. Insulation Nut Screw Centrifugal Chiller; PEH100 Rev. W 04/2016 RPL / Page 13

14 Unit Assembly Components End View- Vessel Connection End 26" & 30" Evaporator 36" Evaporator Common Parts Ref # Qty. Description Part Number 21 8 Washer Lock Washer Screw Screw Washer Lock Washer Bracket Screw Nut Centrifugal Chiller; PEH100 Rev. W 04/2016 RPL / Page 14

15 Unit Assembly Components Expansion Valve Piping 26" & 30" Evaporator Expansion Valve Piping Ref # Qty. Description Part Number Tube- Strainer O'Ring O'Ring: 26" Evaporator " Evaporator Tube Evaporator Inlet Flange: Water-Cooled Oil Cooler 26" Evap " Evap Evaporator Inlet Flange: Refrigerant-Cooled Oil Cooler Main Expansion Valve 450 Ton Ton Ton Bushing Screw Flange Adapter- Coupling Gasket Tube: 2626 Shell Stack Shell Stack Shell Stack Flange Elbow Tube: 3026 Shell Stack Shell Stack Liquid Tube Assembly * Strainer Tube Assembly Coupling *Liquid Tube Components- Detail Ref # Qty. Description Part Number 2 1 Sight Glass Saddle Sight Glass Valve Core Valve Cap Centrifugal Chiller; PEH100 Rev. W 04/2016 RPL / Page 15

16 Unit Assembly Components Expansion Valve Piping 36" Evaporator- with Hot Gas Bypass 281 Expansion Valve Piping Ref # Qty. Description Part Number Shut Off Valve Screw: before 4/ after 4/ O'Ring: before 4/ after 4/ Pilot TXV- 9 Ton Ton Bushing Adapter Ball Valve Tube Evaporator Flange Liquid Tube Ass'y Stack * Stack * Elbow Weld Ring Evaporator Flange Strainer Assembly Main Expansion Valve 600 Ton Ton Strainer Screw Flange Adapter Coupling Gasket Tube Flange Tube Bushing Coupling T O'Ring *Liquid Tube Components- Detail & Ref # Qty. Description Part Number 2 1 Sight Glass Saddle Sight Glass Valve Core Valve Cap Centrifugal Chiller; PEH100 Rev. W 04/2016 RPL / Page 16

17 Unit Assembly Components Expansion Valve Piping 36" Evaporator- without Hot Gas Bypass Expansion Valve Piping Ref # Qty. Description Part Number Shut Off Valve Screw: before 4/ after 4/ O'Ring: before 4/ after 4/ Pilot TXV- 9 Ton Ton Bushing Adapter Ball Valve Tube Liquid Tube Ass'y Stack * Stack * Elbow Weld Ring Main Expansion Valve 600 Ton Ton Strainer Screw Flange Adapter Coupling Gasket Tube Flange Tube Bushing Coupling T O'Ring *Liquid Tube Components- Detail & Ref # Qty. Description Part Number 2 1 Sight Glass Saddle Sight Glass Valve Core Valve Cap Centrifugal Chiller; PEH100 Rev. W 04/2016 RPL / Page 17

18 Unit Assembly Components Front View- Part Two- Main Components 26" & 30" Evaporator Ref # Qty. Description Part Number 17 8 Screw Nut Lockwasher Condenser Relief Shutoff Valve Pipe Nipple- Units w/o Sound Insulation Pipe Nipple- Units w/ Sound Insulation Evaporator Relief Valve See Relief Valve Table Condenser Relief Valve See Relief Valve Table Discharge Check Valve Screw Std. Condenser Refrigerant Press- 225 PSI High Cond. Refrigerant Press.- 250/300 PSI Nut Discharge Check Valve Std. Condenser Refrigerant Press- 225 PSI High Cond. Refrigerant Press.- 250/300 PSI Gasket Flange Pipe Stack P060REAAAA Pipe Stack P160REAAAA Pipe Stack P126REAAAA Pipe Stack P072SBEBAA Pipe- 3026/3030 Stack P072SBEBAM Coupling Weld Ring Ring- 30" Evap Only Elbow Pipe Stack P072SBBEAM Pipe- 3026/3030 Stack P072SBAEAA Centrifugal Chiller; PEH100 Rev. W 04/2016 RPL / Page 18

19 Unit Assembly Components Front View- Part Two- Main Components 26" & 30" Evaporator Victaulic Coupling- Stack " Gasket- Stack " Victaulic Coupling- Stack 3026/ " Gasket- Stack 3026/ " Pilot Expansion Valve: 9 Ton Pilot Expansion Valve: 10 Ton Tube Assembly Strainer Tube- Pilot Expanion Valve- Stack Tube- Pilot Expanion Valve- Stack Tube- Pilot Expanion Valve- Stack Bushing T Assembly Motor Cooling Flange Gasket Screw Tube- Motor Cooling: HP, HP 60Hz Only Tube- Motor Cooling: HP, HP 50Hz Only Strap Tube: Motor Cooling Stack Tube: Motor Cooling Stack Tube: Motor Cooling Stack Tube: Motor Cooling Stack Tube: Motor Cooling Stack Tube: Motor Cooling Stack T Tube Stack Tube Stack 3026/ Tube- Oil Supply Stack Tube- Oil Suuply Stack 3026/ Elbow Adapter Elbow Adapter Tube- Strainer Shut Off Valve Tube- Oil Drain: HP, HP 60Hz Only 26" Evaporator " Evaporator Tube- Oil Drain: HP, HP 50Hz Only 26" Evaporator " Evaporator Tube- Motor Housing: HP, HP 60Hz Only 26" Evaporator " Evaporator Tube- Motor Housing: HP, HP 50Hz Only 26" Evaporator " Evaporator Screw Flange O'Ring Sensor Well Water-Cooled Oil Cooler Refrigerant-Cooled Oil Cooler Main Liquid Valve (King Valve) King Valve Gasket Motor Cooling Shutoff Valve Tube Centrifugal Chiller; PEH100 Rev. W 04/2016 RPL / Page 19

20 Unit Assembly Components Front View- Part Two- Main Components 36" Evaporator Ref # Qty. Description Part Number 17 8 Screw Nut Lockwasher Pipe Nipple- Units w/o Sound Insulation Pipe Nipple- Units w/ Sound Insulation Condenser Relief Shutoff Valve Evaporator Relief Valve See Relief Valve Table Condenser Relief Valve See Relief Valve Table Pipe P072SBEBAM Coupling Weld Ring Ring Elbow Pipe P066SBAEAA Victaulic Coupling- 12" Centrifugal Chiller; PEH100 Rev. W 04/2016 RPL / Page 20

21 Unit Assembly Components Front View- Part Two- Main Components 36" Evaporator Gasket- 12" Bushing T Assembly Motor Cooling Flange Gasket Tube- Motor Cooling: HP, HP 60Hz Only Tube- Motor Cooling: HP, HP 50Hz Only Strap Tube: Motor Cooling Stack Tube: Motor Cooling Stack Tube: Motor Cooling T Tube Tube Elbow Adapter Tube- Water Return Tube- Water Supply Elbow Adapter Tube- Oil Drain: HP, HP 60Hz Only Tube- Oil Drain: HP, HP 50Hz Only Tube- Motor Housing: HP, HP 60Hz Only Tube- Motor Housing: HP, HP 50Hz Only Screw Flange O'Ring Sensor Well Water-Cooled Oil Cooler Refrigerant-Cooled Oil Cooler Main Liquid Valve (King Valve) King Valve Gasket Motor Cooling Shutoff Valve Tube Centrifugal Chiller; PEH100 Rev. W 04/2016 RPL / Page 21

22 Unit Assembly Components Front View- Part Two- Main Components Condenser Relief Valve Cond Size Ref. Press. Relief Valve All 225 PSI (Std) All 250 PSI All 275 PSI All 300 PSI Evaporator Relief Valve Evap Size Ref. Pressure Water Press. Relief Valve All 180 PSI (Std) 150 PSI (Std.) All 225 PSI 250 PSI Centrifugal Chiller; PEH100 Rev. W 04/2016 RPL / Page 22

23 Unit Assembly Components Oil Cooler Components Ref # Qty. Description Part Number 14 2 Adapter Sealing Ring Complete Ass'y Connection Head Return Head Head Gasket (2) Centrifugal Chiller; PEH100 Rev. W 04/2016 RPL / Page 23

24 Unit Assembly Components Oil Circuit Piping Oil Circuit (Top View) w/ Water Cooled Oil Cooler 26" & 30" Evaporator 26" & 30" Evaporator Ref # Qty. Description Part Number Flare Nut- before 3/ Flare Cap after 3/ Screw after 3/ Screw before 3/ O'Ring after 3/ O'Ring before 3/ Flange Line Assembly Elbow Tube Tube- 26" Evaporator Tube- 30" Evaporator Connector Tube- Drain Stack Stack 3026/ Tube Tube- Oil Cooler 26" Evaporator Tube- Oil Cooler 30" Evaporator Elbow Tube Tube- Stack Stack 3026/ Adapter Tube- Oil Supply Tube- Vent Check Valve Oil Cooler Solenoid Valve (If factory installed- Optional) Ref # Qty. Description Part Number Tube Tube- Water Ret. Stack Tube- Water Ret. Stack 3026/ Tube- Water Sup. Stack Tube- Water Ret. Stack 3026/ Elbow Tube- 12' Vessels ' Vessels Tube- Water Water Regulating Valve Std. Evaporator Water Press High Evaporator Water Press Tube- 12' Vessels w/ Factory Mounted Solenoid w/o Factory Mounted Solenoid Tube- 16' Vessels w/ Factory Mounted Solenoid w/o Factory Mounted Solenoid Tube Tube- Thrust- 26" Evaporator Tube- Thrust- 30" Evaporator Oil Cooler Solenoid Valve (opt.) Reducer Check Valve NS 1 Factory Mounted Solenoid Cable NOTES: The oil cooler piping is contingent on several factors: 1. Oil Cooler Cooling Method:Water Cooled w/o factory mounted solenoid (Std.) or Water-Cooled w/factory mounted solenoid or Refrigerant Cooled 2. Shell Stack (Evap Diameter/Condenser Diameter) 3. Vessel Length (12' or 16') 4. Waterside Design Pressure: 150 PSI (std.) 250, 350 PSI (optional) Centrifugal Chiller; PEH100 Rev. W 04/2016 RPL / Page 24

25 Unit Assembly Components Oil Circuit Piping Oil Circuit (Top View) w/ Water Cooled Oil Cooler 36" Evaporator 36" Evaporator Ref # Qty. Description Part Number Flare Nut- before 3/ Flare Cap after 3/ Screw after 3/ Screw before 3/ O'Ring after 3/ O'Ring before 3/ Flange Line Assembly Elbow Tube Tube Connector Tube- Drain Tube Tube- Oil Cooler Elbow Tube Tube Adapter Tube- Oil Supply Tube- Vent Check Valve Tube Oil Cooler Solenoid Valve (If factory installed- Optional) Ref # Qty. Description Part Number Elbow Tube Tube- Water Water Regulating Valve Std. Evaporator Water Press High Evaporator Water Press Tubew/ Factory Mounted Solenoid w/o Factory Mounted Solenoid Tube Tube- Thrust Oil Cooler Solenoid Valve (opt.) Reducer Check Valve NS 1 Factory Mounted Solenoid Cable NOTES: The oil cooler piping is contingent on several factors: 1. Oil Cooler Cooling Method:Water Cooled w/o factory mounted solenoid (Std.) or Water-Cooled w/factory mounted solenoid or Refrigerant Cooled 2. Shell Stack (Evap Diameter/Condenser Diameter) 3. Vessel Length (12' or 16') 4. Waterside Design Pressure: 150 PSI (std.) 250, 350 PSI (optional) Centrifugal Chiller; PEH100 Rev. W 04/2016 RPL / Page 25

26 Unit Assembly Components Refrigerant Cooled Oil Circuit Piping (optional) Shell Stack 2626 Refrigerant-Cooled Oil Cooler- Shell Stack 2626 Ref # Qty. Description Part Number Evap Inlet Flange T Tube Reducer Strainer Tube- Oil Supply Elbow Expansion Valve- 12 Ton Tube- Oil Supply Tube- Oil Return Tube Ball Valve Reducer Tube- Oil Supply Centrifugal Chiller; PEH100 Rev. W 04/2016 RPL / Page 26

27 Unit Assembly Components Refrigerant Cooled Oil Circuit Piping (optional) Shell Stacks 3026 & Refrigerant-Cooled Oil Cooler- Shell Stacks 3026 & 3030 Ref # Qty. Description Part Number Evap Inlet Flange T Tube Check Valve Reducer Strainer Tube- Oil Supply Elbow Expansion Valve- 12 Ton Tube- Oil Supply Tube- Oil Return Tube Ball Valve Shut Off Valve Centrifugal Chiller; PEH100 Rev. W 04/2016 RPL / Page 27

28 Unit Assembly Components Refrigerant Cooled Oil Circuit Piping (optional) Shell Stack 3630 Refrigerant-Cooled Oil Cooler- Shell Stack 3630 Ref # Qty. Description Part Number Evap Inlet Flange T Tube Reducer Strainer Tube- Oil Supply Elbow Expansion Valve- 12 Ton Tube- Oil Supply Tube- Oil Return Tube Ball Valve Reducer Tube- Oil Supply Centrifugal Chiller; PEH100 Rev. W 04/2016 RPL / Page 28