Centrifugal Chiller. PF/PFH Size: 063. Replacement Parts List No Revision V 05/2012

Transcription

1 Replacement Parts List No Revision V 05/2012 Centrifugal Chiller PF/PFH Size: 063 To find your Daikin McQuay parts distributor, call or visit

2 Contents Parts List Revision History...3 Nomenclature Unit Assembly Components : Main Components Unit Assembly Components Relief Valves...9 Suction and Discharge Components Hot Gas Bypass...13 Oil Pump Piping Refrigerant Lines Oil Cooler Piping Oil Cooler and Oil Cooler Mounting- Plate-to-Plate Heat Exchanger Expansion Valve Piping Mounting Brackets Unit Assembly Components Present Mounting- Compr, Control Box, Lube Box, Starter, Oil Pump & Cooler, Main Ck Valve, Suct Shut Off Valve Relief Valves...28 Oil Cooler Piping Expansion Valve Piping Oil Pump and Lines...35 Refrigerant Lines Liquid Injection, Hot Gas Bypass...38 Vessel Insulation...39 Surge Capacitor, Power Correction Capacitor, 50 Hz Capacitor Modification, Flow Switch Option...41 Self-Manufactured Starter...42 Factory Mounted Starter Control Box- Model 180 ( ) Control Box- Series Lube Box: Used With MicroTech Series 200 Panels Lube Box: Control Box- Electromechanical Controls Evaporator Condenser Differential Water Pressure Switch Compressor (Engineering Revisions 0 & A) Notes...84 Gears...85 Inlet Guide Vane Ass'y...86 High Speed Assy...87 End View/ Discharge Components...88 Gear Train Assembly Motor Replacement and Retrofit...91 Motors...92 Compressor (Engineering Revision B) Notes...93 Gears...94 Inlet Guide Vane Ass'y High Speed Assembly Gear Train External Parts Motor Housing Ass'y Terminal Box Ass'y L.S. Shaft Key/Screw Table Motor Replacement and Retrofit Motors Compressor Present (Engineering Revisions C & D) Notes Front End View Oil Filter Section Inlet Guide Vane Assembly High Speed Assembly Gears External Parts Gear Train Motor Section Terminal Boxes Motor Replacement and Retrofit Motors Oil Pump Oil, Valve Caps Centrifugal Chiller; PFH063, PF063 Rev. V 05/2012 RPL / Page 2

3 Parts List Revision History Revision Date Description A thru U Revision History archived. V 05/2012 Page 34 - Corrected p/n for Ref. 293 O'Ring-Cond Flange, was Page 84 - Corrected note 1 to see "Compr (Rev. 0,A) Mtr Repl&Retrofit" page. Page 91 - Revised and moved "Compr (Rev. 0,A) Mtr Repl & Retrofit" from page 85 to page 91. Page 92 - Updated notes to "See Compr (Rev. 0,A) Mtr Repl & Retrofit" page. Page Revised and moved "Compr (Rev. B) Mtr Repl & Retrofit" from page 94 to page 107. Pages 108,109- Updated notes to "See Compr (Rev. B) Mtr Repl&Retrofit" page. Page Moved "Compr 1996-Present (Rev. C,D) Mtr Repl&Retrofit" info to new p.126. Page Corrected p/n for Ref. 100 Impeller M, was Removed all M Impeller footnote information.. Page Added page for "Compr 1996-Present (Rev. C,D) Mtr Repl & Retrofit". Pages 127 thru Updated notes to "See Compr 1996-Present (Rev. C,D) Mtr Replacement & Retrofit" page. McQuay International, Industrial Park Blvd., P.O. Box 1551, Minneapolis, MN (763) Centrifugal Chiller; PFH063, PF063 Rev. V 05/2012 RPL / Page 3

4 Nomenclature Serial Numbers ZA Factory 5= Staunton,VA Engineering Revision Serial Number Year and Month of Manufacture: Year Month N= 1982 V= 1990 A= Jan. O= 1983 W= 1991 B= Feb. P= 1984 X= 1992 C= Mar. Q= 1985 Y= 1993 D= Apr. R= 1986 Z= 1994 E= May S=1987 F= Jun. T= 1988 U= 1989 G= Jul. H= Aug. J= Sep. K= Oct. L= Nov. M= Dec February, A Factory 5= Staunton,VA Engineering Revision Serial Number Year and Month of Manufacture: Year Month 5= 1995 A= Jan. G= Jul 6= 1996 B= Feb. H= Aug 7= 1997 C= Mar. D= Apr. E= May F= Jun J= Sep. K= Oct. L= Nov. M= Dec. February, 1999 and later STN U Plant Identification Abbreviation STN = Staunton U= Unit Year of Manufacture 99= = = 2001 etc. Serial Number (build sequence) Month of Manufacture 01= January 02= February 03= March 04= April 05= May 06= June 07= July 08= August 09= September 10= October 11= November 12= December Centrifugal Chiller; PFH063, PF063 Rev. V 05/2012 RPL / Page 4

5 Nomenclature Unit Style Number Unit Style Number PE6655G01 Shop Order Number Unit Style Number Present (On all Unit Data Plates): G. O. Item Number 6 digit G. O. Number Nomenclature Unit Model Breakdown Unit Model Number PFH 063 J AY 18 R Gear Ratio Motor HP (X10) Impeller Type: J,K,M Compressor Size: ex. 063= 6.3" Impeller Dia. Unit Type: PFH= Water Cooled Centrifugal Chiller-Dual Compressor- Hermetic Unit Voltage L=4160/60/3 N=200/60/3 T=4600/60/3 B=208/60/3 2=6600/60/3 P=220/60/3 E=220/50/3 V=230/60/3 Y=346/50/3 W=240/60/3 F=380/50/3 U=380/60/3 G=400/50/3 4=400/60/3 K=415/50/3 Q=416/60/3 H=440/50/3 A=440/60/3 Z=500/50/3 R=460/60/3 6=3000/50/3 S=480/60/3 J=3300/50/3 D=575/60/3 8=6000/50/3 3=2300/60/3 9=6600/50/3 M=2400/60/3 C=3300/60/3 Centrifugal Chiller; PFH063, PF063 Rev. V 05/2012 RPL / Page 5

6 Nomenclature Component Model Breakdown Compressor Model Number CE 063 J AY 18 R Condenser Model Number C CYY 2RA Tube Type-HR Condenser Tube Count-HR Condenser Tube Type-Tower Condenser Tube Count-Tower Condenser Length (in feet) Diameter (in inches) Vessel Type: C= Condenser Motor HP (X10) Gear Ratio (see Gear Table for list) Impeller Type: J,K,M Impeller Size: 063= 6.3" Compressor Type: CE= Centrifugal Hermetic Unit Voltage N=200/60/3 B=208/60/3 P=220/60/3 V=230/60/3 W=240/60/3 U=380/60/3 4=400/60/3 Q=416/60/3 A=440/60/3 R=460/60/3 S=480/60/3 D=575/60/3 3=2300/60/3 M=2400/60/3 C=3300/60/3 Nozzle Configuration A= Victaulic B= Flanged C/D= Water Boxes- Victaulic E/F= Water Boxes- Flanged Water Connection End Head Passes L=4160/60/3 T=4600/60/3 2=6600/60/3 E=220/50/3 Y=346/50/3 F=380/50/3 G=400/50/3 K=415/50/3 H=440/50/3 Z=500/50/3 6=3000/50/3 J=3300/50/3 8=6000/50/3 9=6600/50/3 Evaporator Model Number E C 2RA Water Connection End Head Passes Tube Type Tube Count Length (in feet) Diameter (in inches) Vessel Type:E= Evaporator Nozzle Configuration A= Victaulic B= Flanged C/D= Water Boxes- Victaulic E/F= Water Boxes- Flanged Centrifugal Chiller; PFH063, PF063 Rev. V 05/2012 RPL / Page 6

7 Unit Assembly Components Units With Long Sump Oil Pump (Style 358A811 or ) Main Components Main TXV 115 Ref # Qty. Description Part Number 21 2 Victaulic Coupling- 6" Victaulic Coupling Gasket- 6" Shut Off Valve Condenser Relief Valve Discharge Check Valve Oil Cooler Gasket- Discharge Check Valve Strainer Flange O'Ring Expansion Valve- Oil Cooler Solenoid Valve Solenoid Valve Coil Solenoid Valve Well- MicroTech Units Only Filter Drier Filter Drier Core Gasket- Motor Cooling Flange Shut Off Valve Well- MicroTech Units Only Centrifugal Chiller; PFH063, PF063 Rev. V 05/2012 RPL / Page 7

8 Unit Assembly Components Units With Long Sump Oil Pump (Style 358A811 or ) Main Components Continued Ref # Qty. Description Part Number Well- Liquid Line- MicroTech Units Only Butterfly Valve Gasket- Butterfly Valve * *Gasket was not always used. Unit may have a metal-to-metal seal Filter Drier Mist Eliminator Cylinder Seal Set For Filter Housing Mist Eliminator Filter Ball Valve Sight Glass- Liquid Line Main Liquid (King) Valve Stack: 2222/2622/ Gasket- Main Liquid Valve Stack: 2222/2622/ Shut Off Valve Evaporator Relief Valve Shut Off Valve Check Valve- Oil Cooler Handle- Butterfly Valve Strainer Pilot TXV Shut-Off Valve Main Liquid (King) Valve Stack: Gasket- Main Liquid Valve Stack: Main Liquid (King) Valve Stack: Gasket- Main Liquid Valve Stack: Relief Valve Crankcase Heater Well- Liquid Line- MicroTech Units Only Stack Well- Liquid Line- MicroTech Units Only Stack- 2222/2622/2626/ Mounting Bracket- Shell Stack Strainer NS 4 Vibration Pad Main TXV 2 Main Expansion Valve- 300 Tons ** 2 Main Expansion Valve- 250 Tons ** 2 Main Expansion Valve- 200 Tons ** ** Gasket Kit For Expansion Valve Centrifugal Chiller; PFH063, PF063 Rev. V 05/2012 RPL / Page 8

9 Unit Assembly Components Units with 14 foot Vessels Relief Valves Ref # Qty. Description Part Number Evaporator Relief Valve- 180 PSI Elbow Shut Off Valve- 3 Way Pipe Nipple- w/o Sound Insulation Pipe Nipple w/sound Insulation Condenser Relief Valve- 225 PSI Elbow Shut Off Valve Centrifugal Chiller; PFH063, PF063 Rev. V 05/2012 RPL / Page 9

10 Unit Assembly Components Units with 14 foot Vessels Suction and Discharge Components- Compressor #1 Diagrams Units without Hot Gas Bypass Units with Hot Gas Bypass Centrifugal Chiller; PFH063, PF063 Rev. V 05/2012 RPL / Page 10

11 Unit Assembly Components Units with 14 foot Vessels Suction and Discharge Components- Compressor #1, Components Ref # Qty. Description Part Number Washer Shim Bracket Screw Nut Washer Screw Lock Washer Lock Washer Coupling Flange Pipe P088NAEEAA 53 1 Elbow- Liquid Weld Ring Screw- Discharge Check Valve Discharge Check Valve Gasket- Discharge Check Valve Flange Sensor Well Weld Ring Elbow Coupling- Victaulic 6" Gasket- Coupling 6" Adapter Stack 2018/ Stack 2622/ Pipe- Stack 3026/3030 P036QAAEAA Screw Butterfly Valve Handle- Butterfly Valve Support- Electrical Box Electrical Box Discharge Pipe- Units w/hgbp only Stack 2018/ Stack 2622/2626/3026/3030 P168PAEEAA 83 2 Weld Ring- Stack 2018/ Weld Ring- Stack 2622/2626/3026/ Discharge Line- Stack 2018/2222 Units Without Hot Gas Bypass Adapter- Stack 2622/2626/3026/3030 Units Without Hot Gas Bypass Adapter- Units With Hot Gas Bypass Tube Centrifugal Chiller; PFH063, PF063 Rev. V 05/2012 RPL / Page 11

12 Unit Assembly Components Units with 14 foot Vessels Suction and Discharge Components- Compressor #2 59 Ref # Qty. Description Part Number Nut Washer Screw Lock Washer Lock Washer Screw- Discharge Check Valve Discharge Check Valve Gasket- Discharge Check Valve Flange Sensor Well Weld Ring Elbow Coupling- Victaulic 6" Gasket- Coupling 6" Adapter Stack 2018/ Stack 2622/ Pipe- Stack 3026/3030 P036QAAEAA Screw Butterfly Valve Handle- Butterfly Valve Line Assembly Stack 2018/ Flange Stack 2622/2626/3026/ Weld Ring- Stack 2018/ Weld Ring- Stack 2622/2626/3026/ Tube Centrifugal Chiller; PFH063, PF063 Rev. V 05/2012 RPL / Page 12

13 Unit Assembly Components Units with 14 foot Vessels Hot Gas Bypass Ref # Qty. Description Part Number Tube Connector Hot Gas Bypass Valve T Ass'y T Tube Tube Shut Off Valve Adapter Gasket Screw Flange Kit Centrifugal Chiller; PFH063, PF063 Rev. V 05/2012 RPL / Page 13

14 Unit Assembly Components Units with 14 foot Vessels Oil Pump Piping Diagram Centrifugal Chiller; PFH063, PF063 Rev. V 05/2012 RPL / Page 14

15 Unit Assembly Components Units with 14 foot Vessels Oil Pump Piping Components Ref # Qty. Description Part Number Elbow Oil Pump Assembly (complete) Screw Flange Tube- Oil Drain 20" Evaporator ", 26", 30" Evaporator Tube- Oil Cooler Stack Stack Stack Stack Stack Stack Tube- Oil Vent 20" Evaporator ", 26", 30" Evaporator Check Valve Tube- Drain O'Ring Screw Washer Lock Washer Reducer Flare Nut Elbow Tube Tube Oil Drain Stack Stack Stack Stack Stack 3026/ Tube- Oil Vent Stack Stack Stack Stack Stack 3026/ Tube- Oil Vent Stack Stack Stack 2622/2626/3026/ Tube- Oil Drain Stack Stack Stack 2622/2626/3026/ Tube- Oil Vent Stack Stack Stack Stack Stack 3026/ Tube- Oil Vent Stack Stack Stack Stack Stack 3026/ Valve Cap Centrifugal Chiller; PFH063, PF063 Rev. V 05/2012 RPL / Page 15

16 Unit Assembly Components Units with 14 foot Vessels Refrigerant Lines Diagram Centrifugal Chiller; PFH063, PF063 Rev. V 05/2012 RPL / Page 16

17 Unit Assembly Components Units with 14 foot Vessels Refrigerant Lines, Components Ref# Qty. Description Part Number Clamp Screw Strap Screw Flange O'Ring Gasket- M.C. Flange Motor Cooling Flange Motor HP- 160, 180, 230, Motor HP- 190, 210, 260, 300, 320, Tube- Drain Tube- Motor Cooling Tube- Motor Cooling Stack: Stack: Stack: 2622/ Stack: 3026/ Tube- Motor Cooling Stack: Stack: Stack: Stack: Stack: Stack: Filter Drier Tube Ass'y Stack: Stack: Stack: 2622/ Stack: 3026/ Check Valve Tube- Refrigerant Drain Stack: Stack: Stacks: 2622/2626/3026/ Solenoid Valve Ref# Qty. Description Part Number Solenoid Valve Coil Bushing Filter Drier Tube- Refrigerant Drain Ball Valve Tube Stacks: 2018/ Stacks: 2622/2626/3026/ Tube Tee Tube Tube- Refrigerant Drain Stack: Stack: Stack: 2622/ Stack: 3026/ Tube Ass'y Tube- Motor Cooling Stack: Stack: Stack: 2622/ Stack: 3026/ Flare Nut Tube Tube Tube- Liquid Ass'y Stack: Stack: Stack: 2622/ Stack: 3026/ Insulation Adhesive ft. Insulation ft. Insulation Strainer Tee Centrifugal Chiller; PFH063, PF063 Rev. V 05/2012 RPL / Page 17

18 Unit Assembly Components Units with 14 foot Vessels Oil Cooler Piping Diagrams Centrifugal Chiller; PFH063, PF063 Rev. V 05/2012 RPL / Page 18

19 Unit Assembly Components Units with 14 foot Vessels Oil Cooler Piping, Components Ref # Qty. Description Part Number Oil Cooler Ass'y- until 9/ * 2 Oil Cooler Ass'y- 9/96- present * Tube- Oil Supply Stack Stack Stack 2622/ Stack 3026/ Elbow Tube- Refrigerant Supply Stack Stack Stack Stack Stack Stack Tube- Oil Supply Stack Stack Stack Stack Stack Stack Tube- Oil Supply Stack Stack Stack 2622/ Stack 3026/ Seal Ring Adapter Tube Tube- Refrigerant Supply Tube- Oil Cooler Stack Stack Stack Stack Stack Stack Tube- Refrigerant Drain Strainer Tube Oil Cooler Expansion Valve Tube Adapter ft. Insulation Tube- Refrigerant Supply T Solenoid Valve Solenoid Valve Coil Adapter Seal Ring Tube- Refrigerant Drain Stack Stack Stack 2622/ Stack Stack Tube- Refrigerant Drain Stack Stack Stack 2622/ Stack Stack * Oil Cooler Components- Shell & Tube Oil Cooler Qty. Description Part Number 2 Seal Ring Connection Head Return Head Head Gasket *The oil cooler has been replaced by a plate-to-plate heat exchanger. To retrofit the oil cooler, order retrofit kit (the kit includes the heat exchanger. One kit will retrofit ONE cooler). Centrifugal Chiller; PFH063, PF063 Rev. V 05/2012 RPL / Page 19

20 Unit Assembly Components Units with 14 foot Vessels Oil Cooler and Oil Cooler Mounting- Plate-to-Plate Heat Exchanger Diagrams 552 See Unit Ass'y. Components Present 16' Vessels Oil Cooler Piping Diagrams Centrifugal Chiller; PFH063, PF063 Rev. V 05/2012 RPL / Page 20

21 Unit Assembly Components Units with 14 foot Vessels Oil Cooler and Oil Cooler Mounting- Plate-to-Plate Heat Exchanger Kit Components Ref # Qty. Description Part Number Tube- Heat Exch Tube Tube- Heat Exch Elbow Tube Vibration Pad Washer Lock Washer Nut Heat Exchanger Centrifugal Chiller; PFH063, PF063 Rev. V 05/2012 RPL / Page 21

22 Unit Assembly Components Units with 14 foot Vessels Expansion Valve Piping Diagrams Centrifugal Chiller; PFH063, PF063 Rev. V 05/2012 RPL / Page 22

23 Unit Assembly Components Units with 14 foot Vessels Expansion Valve Piping Components Ref # Qty. Description Part Number T Ass'y Flange Stack 2018/2222/2622/ Stack 3026/ Screw Screw Connector Stack 2018/2222/2622/2626/ Stack Liquid Tube Stack 2018/2222/2622/2626/ * Stack * Liquid Tube Stack 2018/ Stack 2622/ Stack 3026/ Steel Flange Stack 2018/2222/2622/2626/ Stack Gasket Adapter Stack 2018/2222/2622/ Stack 3026/ Pilot Expansion Valve Tube Ass'y Strainer Tube- Pilot Valve Strainer Ass'y Shut Off Valve Gasket Strainer Ass'y Stack 2018/2222/2622/ Stack 3026/ O'Ring Main Expansion Valve Units up to 551 Tons (450 Ton Valve) Tons (650 Ton Valve) Main Expansion Valve parts detail on separate page *Liquid Tube Components- Detail * Ref # Qty. Description Part No. 2 1 Sight Glass Saddle Sight Glass Valve Core Valve Cap Centrifugal Chiller; PFH063, PF063 Rev. V 05/2012 RPL / Page 23

24 Unit Assembly Components Units with 14 foot Vessels Mounting Brackets Diagrams Oil Cooler Lube Box Centrifugal Chiller; PFH063, PF063 Rev. V 05/2012 RPL / Page 24

25 Unit Assembly Components Units with 14 foot Vessels Mounting Brackets, Continued Control Box Ref# Qty. Description Part Number Screw Washer Lock Washer Nut Control Box Shelf Control Box Bracket Angle- Oil Cooler Washer Lock Washer Screw Oil Pump Bracket Oil Pump Bracket Oil Cooler Screw Nut Lock Washer Centrifugal Chiller; PFH063, PF063 Rev. V 05/2012 RPL / Page 25

26 Unit Assembly Components Present Units with 16 foot Vessels Mounting- Compressor, Control Box, Lube Box, Starter, Oil Pump and Oil Cooler, Main Check Valve. Suction Shut Off Valve and Oil Cooler Diagrams Compressor (Mounting for Compressor #1 shown. Components are same for both) Lube Box Lube Box Control Box Oil Pump and Oil Cooler Centrifugal Chiller; PFH063, PF063 Rev. V 05/2012 RPL / Page 26

27 Unit Assembly Components Present Units with 16 foot Vessels Mounting- Compressor, Control Box, Lube Box, Starter, Oil Pump and Oil Cooler, Main Check Valve. Suction Shut Off Valve and Oil Cooler Components Ref # Description Part Number Qty. 39 Washer Bracket- Condenser/Evaporator Shim Bracket Screw- Bracket Screw- Discharge Line Lockwasher Lockwasher Gasket- Discharge Check Valve Flange- 5" Pipe P038RCBEAA 2 66 Weld Ring Flange- 8" Screw- Flange Butterfly Shut Off Valve- 8" Screw- Control Box Mounting Washer- Control Box Mounting Lockwasher- Control Box Mounting MicroTech Shelf N/S Control Box Bracket- 24" Evap Control Box Bracket- 26"/30" Evap Screw- Discharge Check Valve psi (Code 19= D) psi (Code 19= E, F, G) Discharge Check Valve psi (Code 19= D) psi (Code 19= E, F, G) Washer- Oil Cooler Bracket Lockwasher- Oil Cooler Bracket Screw- Oil Cooler Bracket Oil Cooler Bracket Oil Pump Bracket Oil Cooler/Heat Exchanger Screw- Lube Box Bracket Hex Nut- Lube Box Bracket Lock Washer- Lube Box Bracket N/S Starter Bracket- 24" Evap Starter Bracket- 26"/30" Evap N/S Lube Box Bracket Stack Lube Box Bracket Stack Lube Box Bracket- 26" Evaporator Lube Box Bracket- 30" Evaporator N/S Unit Vibration Mount Centrifugal Chiller; PFH063, PF063 Rev. V 05/2012 RPL / Page 27

28 Unit Assembly Components Present Units with 16 foot Vessels Relief Valves Ref # Description Part Number Qty. 175 Evaporator Relief Valve- 180 psi * 177 Elbow * 183 Shut Off Valve Nipple Standard Insulation Sound Insulation Condenser Relief Valve 225 psi (C19-1= D)- Standard psi (C19-1= E) psi (C19-1= F) psi (C19-1= G) Elbow *Qty= 1 on units with 24" & 26" Evaporator. *Qty= 2 on units with 30" Evaporator. Centrifugal Chiller; PFH063, PF063 Rev. V 05/2012 RPL / Page 28

29 Unit Assembly Components Present Units with 16 foot Vessels Oil Cooler Piping Diagrams Solenoid and Expansion Valve Line Detail Oil Cooler Front View Water Line 321 Centrifugal Chiller; PFH063, PF063 Rev. V 05/2012 RPL / Page 29

30 Unit Assembly Components Present Units with 16 foot Vessels Oil Cooler Piping Components Ref # Description Part Number Qty. 315 Heat Exchanger Tube- Oil Return 24" & 26" Evaporator " Evaporator Tee Elbow Tube- Oil Feed 24" & 26" Evaporator " Evaporator Adapter Tube Check Valve Tube- Thrust Tube 24" & 26" Evaporator " Evaporator Tube- Oil Return- Revision C Compressor 24" & 26" Evaporator " Evaporator Tube- Oil Return- Revision D Compressor 24" & 26" Evaporator " Evaporator Tube- Oil Supply Revision C Compressor Revision D Compressor Check Valve Tube Expansion Valve, Oil Cooler- 12 Ton Tube- Water Return 24" & 26" Evaporator " Evaporator Tube- Water Supply 24" & 26" Evaporator " Evaporator Elbow Solenoid Valve (Water Line) Tube- Water Supply Line 24" & 26" Evaporator " Evaporator Coil- Solenoid Valve N/S Shut Off Valve- Water Centrifugal Chiller; PFH063, PF063 Rev. V 05/2012 RPL / Page 30

31 Unit Assembly Components Present Units with 16 foot Vessels Expansion Valve Piping- 350 Ton (C27-1= L) Diagram Centrifugal Chiller; PFH063, PF063 Rev. V 05/2012 RPL / Page 31

32 Unit Assembly Components Present Units with 16 foot Vessels Expansion Valve Piping- 350 Ton (C27-1= L) Components Ref # Description Part Number Qty. 250 Elbow Pipe Reducer Liquid Tube Assembly 24"/26" Evaporator " Evaporator Sight Glass Cap, Liquid Tube Assy Sight Glass Saddle Tube 24"/26" Evaporator " Evaporator Gasket Coupling Tube- Pilot Pilot Expansion Valve C27-2= B C27-2= C Strainer Tube Shut Off Valve Reducer Pipe P036KCFKAA Strainer O'Ring Expansion Valve- 350 Ton (C27-1= L) N/S Gasket Kit King Valve- 4" Cap- King Valve Gasket- King Valve Centrifugal Chiller; PFH063, PF063 Rev. V 05/2012 RPL / Page 32

33 Unit Assembly Components Present Units with 16 foot Vessels Expansion Valve Piping- 400, 450, 650 Ton (C27-1= M, Q, P) Diagram Top View Centrifugal Chiller; PFH063, PF063 Rev. V 05/2012 RPL / Page 33

34 Unit Assembly Components Present Units with 16 foot Vessels Expansion Valve Piping- 400,450, 650 Ton (C27-1= M, Q, P) Components Ref # Description Part Number Qty. 250 Elbow Pipe Adapter Revision C Compressor Revision D Compressor Flange- 4" Stack All Other Stacks Screw- 4" Flange Liquid Tube Assembly 24"/26" Evaporator " Evaporator Sight Glass Saddle- Liquid Tube Sight Glass Cap- Liquid Tube Tube 24"/26" Evaporator " Evaporator Gasket Coupling Tube- Pilot Strainer Tube- Pilot Valve Shut Off Valve- Refrigerant Elbow Weld Ring Flange- 4" O'Ring- 4" Flange Strainer Assembly O'Ring- Condenser Flange King Valve- 4" Cap- King Valve Gasket- King Valve Main Expansion Valve 400 Ton (C27-1= M) * Ton (C27-1= Q) * Ton (C27-1= P) * Pilot Expansion Valve 9 Ton (C27-2= B) Ton (C27-2= C) Centrifugal Chiller; PFH063, PF063 Rev. V 05/2012 RPL / Page 34

35 Unit Assembly Components Present Units with 16 foot Vessels Oil Pump and Lines Detail 365 Typical for both compressors 367 Ref # Description Part Number Qty. 362 Screw Flange- 2 Bolt Elbow Tube- Oil Drain 24" & 26" Evaporator- Rev. C Comp " Evaporator- Rev. C Comp " & 26" Evap.- Rev. D Comp.- 15" Motor " Evap.- Rev. D Comp.- 15" Motor " & 26" Evap.- Rev. D Comp.- 20" Motor " Evap.- Rev. D Comp.- 20" Motor Tube- Oil Vent 24" & 26" Evaporator " Evaporator O'Ring Centrifugal Chiller; PFH063, PF063 Rev. V 05/2012 RPL / Page 35

36 Unit Assembly Components Present Units with 16 foot Vessels Refrigerant Lines Diagram Detail Centrifugal Chiller; PFH063, PF063 Rev. V 05/2012 RPL / Page 36

37 Unit Assembly Components Present Units with 16 foot Vessels Refrigerant Lines, Components Ref # Description Part Number Qty. 461 Screw Flange- 2 Bolt O'Ring Gasket Flange- Motor Rev. C Comp. Motor Style XX Rev. C Comp. Motor Style XX Rev. C Comp. Motor Style XX Rev. D Comp. - All Low Volt. Motors Screw- Rev. D Motors Only Tube- Motor Cooling All Stacks- Rev. C Comp Rev. D Comp.- 15" Motors Rev. D Comp.- 20" Motors Tube- Motor Cooling 24" & 26" Evap.- Rev. C Comp " Evap.- Rev. C Comp Rev. D Comp.- 15" Motors Rev. D Comp.- 20" Motors- 24" & 26" Evap Rev. D Comp.- 20" Motors- 30" Evap Filter Drier Tube- Motor Cooling Check Valve Tube- Motor Cooling Rev. C Compressor Rev. D Comp.- 15" Motors Rev. D Comp.- 20" Motors Ball Valve O'Ring Tube- Motor Cooling 24"/26" Evaporators " Evaporator Solenoid Valve Coil- Solenoid Valve Bushing Filter Drier Tube- Motor Drain 24"/26" Evaporators " Evaporator Tube 24"/26" Evaporators- Rev. C Comp " Evaporator- Rev. C Comp "/26" Evaporators- Rev. D Comp " Evaporator- Rev. D Comp Valve- Refrigerant Shut Off Reducer Tube Stack Rev. C Comp Stack Rev. D Comp Elbow Centrifugal Chiller; PFH063, PF063 Rev. V 05/2012 RPL / Page 37

38 Unit Assembly Components Present Units with 16 foot Vessels Liquid Injection- Revision D Compressors Only Ref # Description Part Number Qty. N/S Shut Off Ball Valve Unit Assembly Components Present Units with 16 foot Vessels Hot Gas Bypass, Components Ref # Description Part Number Qty. N/S Shrader Valve N/S Valve Core N/S Expansion Valve- Hot Gas N/S Hot Gas Bypass Regulator Valve N/S Shut Off Valve N/S Gasket N/S Flange Kit Centrifugal Chiller; PFH063, PF063 Rev. V 05/2012 RPL / Page 38

39 Unit Assembly Components Units with 14 foot Vessels Vessel Insulation Evaporator The Evaporator may be ordered with 3/4" or 1 1/2" insulation on the vessel and piping. The part numbers are the same and the 3/4" insulation is double-layered on units using the 1 1/2" application. The Evaporator Vessel nomenclature is as follows: Vessel Diameter 2214 Vessel Length Vessel Application Quantity Part Number /4" 95 square feet /4" 103 square feet /4" 117 square feet /4" 131 square feet /4" 151 square feet /4" 151 square feet /4" 170 square feet /2" 183 square feet /2" 198 square feet /2" 226 square feet /2" 256 square feet /2" 293 square feet /2" 293 square feet /2" 334 square feet Condenser The Condenser may be ordered with standard 3/4" foam insulation, or with a Sound Insulation package for the Condenser Vessel and Discharge Line. The Condenser Vessel nomenclature is as follows: 2214 Vessel Application Quantity Part Number 1814 No Sound 68 square feet Vessel Diameter Vessel Length 2014 No Sound 83 square feet No Sound 97 square feet No Sound 112 square feet No Sound 127 square feet No Sound 127 square feet No Sound 147 square feet Sound 103 square feet square feet Sound 111 square feet square feet Sound 135 square feet square feet Sound 173 square feet square feet Sound 172 square feet square feet Sound 172 square feet square feet Sound 236 square feet square feet Evaporator/Condenser Heads The Insulation used on the Evaporator and Condenser Heads is the same. As with the Evaporator Vessel each head may have 3/4" or 1 1/2" insulation. Diameter Application Quantity Part Number 18 3/4" 7 square feet /4" 8 square feet /4" 9 square feet /26 3/4" 11 square feet /4" 12 square feet Diameter Application Quantity Part Number /2" 14 square feet /2" 16 square feet /2" 18 square feet /26 1 1/2" 24 square feet /2" 25 square feet Centrifugal Chiller; PFH063, PF063 Rev. V 05/2012 RPL / Page 39

40 Main Expansion Valve Present Assembly Parts Ref # Qty. Description Part Number Body Cap Spring Stop Stem Pin O Ring Washer Piston- until 1/ Ton Ton Ton Piston- until 1/ Ton Ton Ton Seal Ring O Ring Screw Pin Coupling Cap- Until 9/ Cap- 10/99 and later O Ring * Washer *quantity changed was 1 until 5/ Washer Centrifugal Chiller; PFH063, PF063 Rev. V 05/2012 RPL / Page 40

41 Surge Capacitor Thsee Surge Capacitors are used in all Voltage applications except: 3300/60/3 3300/50/3 4160/60/3 2400/60/3 Description Part No. Surge Capacitor, 0-480V Surge Capacitor, V Surge Capacitor Label Power Correction Capacitor The Surge Capacitor is standard. The Power Correction is optional and can be used on a unit with or without the Surge Capacitor. KVAR Part Number Hz Capacitor Modification Entire Assembly (includes wiring, strap, bracket and capacitor): Capacitor Only (25MFD/370V): Flow Switch Option Standard Pressure (150 PSI), 3"- 8" Pipe, Single Pole: High Pressure ( PSI), 3"- 8" Pipe, Single Pole: Centrifugal Chiller; PFH063, PF063 Rev. V 05/2012 RPL / Page 41

42 Self-Manufactured Starter From the early 1980's until the early 1990's a self-manufactured starter panel was offered for units using CE063 compressors. The starters were only offered on 460/480/60/3 or 380/400/50/3, and was rarely used. Most units have purchased starters. Below is a list of primary components used in the starters manufactured by McQuay International (SnyderGeneral). There are two panels per unit. The quantities listed are PER PANEL. Qty. Description Part Number Main Contactor Panel- 210 HP Motor 2 Contactor- 1M, 2M S Main Contactor Panel- 260/300 HP Motor 3 Contactor- 1M, 2M, 2S Main Contactor Panel- Common Parts 2 Interlock- L Interlock- L-56J Interlock Closed Transition Panel 1 Contactor- 2S Interlock TRP Time Delay Relay- 2 Seconds Resistor 15 OHM Resistor 100 OHM Power Transformer Power Transformer Fuse- 20 Amp Fuse- 15A Closed Transition Panel Main Resistors 3 210HP Motors-.94 OHM /300HP Motors-.62 OHM Overloads HP Motors RLA HP Motors RLA HP Motors RLA /300 HP Motors RLA /300 HP Motors RLA /300 HP Motors RLA Amp/ Volt Meter Assembly 1 Amp Meter RLA Amp Meter RLA Volt Meter Rotary Switch Control Transformer RLA Control Transformer RLA Ground Fault 1 Ground Fault Relay Ground Fault Relay Sensor Indicator Light- Red Self-Manufactured Starter Mounting Ref. # Qty. Description Part Number Shelf Washer Lock Washer Screw Centrifugal Chiller; PFH063, PF063 Rev. V 05/2012 RPL / Page 42

43 Factory Mounted Starter Mounting Components and Cables Diagram Centrifugal Chiller; PFH063, PF063 Rev. V 05/2012 RPL / Page 43

44 Factory Mounted Starter Mounting Components and Cables- Units with 14' Vessels Common Parts Ref # Qty. Description Part No Cable- Compr. # Cable- Compr. # Nut Screw Washer Angle Angle Components The part numbers for the cables connecting the starter to the motor terminal box (ref # 428 and 429) are determined by the Motor RLA (printed on the compressor data plate). See the list below. Cables (Rev. B Comp.) Motor RLA= 253 Ref # Qty. Part No Motor RLA= 273 Ref # Qty. Part No Motor RLA= 317 Ref # Qty. Part No Motor RLA= 342 Ref # Qty. Part No Motor RLA= 360 Ref # Qty. Part No Motor RLA= 411 Ref # Qty. Part No Motor RLA= 450 Ref # Qty. Part No Motor RLA= 479 Ref # Qty. Part No Motor RLA= 546 Ref # Qty. Part No Motor RLA= 684 Ref # Qty. Part No Motor RLA= 720 Ref # Qty. Part No Cables (Rev. C Comp.) Motor RLA= 238 Ref # Qty. Part No Motor RLA= 278 Ref # Qty. Part No Motor RLA= 298 Ref # Qty. Part No Motor RLA= 348 Ref # Qty. Part No Motor RLA= 399 Ref # Qty. Part No Motor RLA= 460 Ref # Qty. Part No Motor RLA= 696 Ref # Qty. Part No Centrifugal Chiller; PFH063, PF063 Rev. V 05/2012 RPL / Page 44

45 Factory Mounted Starter Present Mounting Components and Cables- Units with 16' Vessels Common Parts- Rev. C Compressors Ref # Qty. Description Part No Cable- Compr. # Cable- Compr. # Nut Screw Washer Angle Angle Cables (Rev. C Comp.) Motor RLA= 238 Ref # Qty. Part No Motor RLA= 278 Ref # Qty. Part No Motor RLA= 460 Ref # Qty. Part No Components Common Parts- Rev. D Compressors Ref # Qty. Description Part No Cable- Compr. # Cable- Compr. # Nut Screw Washer Angle Angle The part numbers for the cables connecting the starter to the motor terminal box (ref # 428 and 429) are determined by the Motor RLA (printed on the compressor data plate). See the list below. Cables Present (Rev. D Comp.) 15" Motors, 24" & 26" Evaporators Motor RLA= 238, 278, 298 Ref # Qty. Part No Motor RLA= 348 Ref # Qty. Part No Motor RLA= 399 Ref # Qty. Part No Motor RLA= 460 Ref # Qty. Part No Motor RLA= 696 Ref # Qty. Part No Cables Present (Rev. D Comp.) 15" Motors, 30" Evaporators Motor RLA= 238, 278, 298 Ref # Qty. Part No Motor RLA= 348 Ref # Qty. Part No Motor RLA= 399 Ref # Qty. Part No Motor RLA= 460 Ref # Qty. Part No Motor RLA= 696 Ref # Qty. Part No Cables Present (Rev. D Comp.) 20" Motors, 24" & 26" Evaporators Motor RLA= 238, 278, 298 Ref # Qty. Part No Motor RLA= 348 Ref # Qty. Part No Motor RLA= 399 Ref # Qty. Part No Motor RLA= 460 Ref # Qty. Part No Motor RLA= 696 Ref # Qty. Part No Cables Present (Rev. D Comp.) 20" Motors, 30" Evaporators Motor RLA= 238, 278, 298 Ref # Qty. Part No Motor RLA= 348 Ref # Qty. Part No Motor RLA= 399 Ref # Qty. Part No Motor RLA= 460 Ref # Qty. Part No Motor RLA= 696 Ref # Qty. Part No Centrifugal Chiller; PFH063, PF063 Rev. V 05/2012 RPL / Page 45

46 Control Box- Model 180 ( ) Legend & Software Nomenclature A... Alarm, Relay Coil CAP... Capacitor CB... Circuit Breaker CHW... Evaporator Flow Switch CHWI... Evaporator Water Interlocks CHWR... Evaporator Water Pump Relay CW... Condenser Flow Switch CWI... Condenser Water Interlocks CWR... Condenser Pump Water Relay C1,C2... Cooling Tower Fan Relay FT... Safety Fault Trip Relay G... Green Light (Micro Status) GD... Guardistor Relay HG... Hot Gas Solenoid HP... High Pressure Relay L1... Liquid Injection Solenoid MA... Contactor Auxiliary MCR... Compressor Motor Starter Coil Relay (Starter) MHP... Mechanical/Electrical High Pressure Control MLP... Mechanical/Electrical Low Pressure Control LEGEND MOV... Metal Oxide Varistor OC... Oil Cooler Solenoid OD... Oil Pressure Differential Switch OGT... Oil Gauge Pressure Transducer OL... Overload OP... Oil Pump Contactor PT... Pneumatic Pressure Transducer (Optional) R... Red Light (Unload) SA, SB... Vane Control Solenoids SG... Surgeguard Relay SW1... Panel Start/Stop Switch SW2... Remote Start/Stop Switch TO... Timed Open Contacts TR-1,TR-2,TR-3... Transformer (24 VAC CT) TS1,TS2,TS3,TS4... Daughter Board Terminal Strips VC... Vane Close Switch VR... Voltage Relay Y... Yellow Light (Load) Software Version Number Code Information The Software Version Number Code must be supplied when ordering the Display Enginn or the Logic Cartridge. Display Enginn Code: (Software Version Number Code found on label attached to upper right-hand side of Display Enginn.) P D 2 08 F Version Number (05,06,07,etc.) P = Centrifugal Chiller Version Number (05,06,07,etc.) D = Display Enginn Logic Cartridge Code: (Software Version Number Code found on label attached to upper edge of Logic Cartridge.) P D 2 08 F R = United States Terminology M = Metric Terminology Version Number (05,06,07,etc.) P = Centrifugal Chiller D = Control Enginn (Logic Cartridge) Version Number (05,06,07,etc.) 2 = Refrigerant R12 5 = Refrigerant R500 4 = Refrigerant R134a Centrifugal Chiller; PFH063, PF063 Rev. V 05/2012 RPL / Page 46

47 Control Box- Model 180 ( ) Front Panel Ref# Part No. Qty. Description Complete Assembled Microtech Panel 1a * 1 Door Latch and Lock w/key 6A Key, Door Latch Door Panel, Field Terminal Connection * 1 Door Panel, Control Display Panel Door Assembly a When ordering panel please specify: 1) U.S. or metric terminology, 2) type of refrigerant, 3) software version. Assembly includes all sensors. 1 Software Version Code Number must be specified or most current version will be used. * The door Latch/Lock has been changed. The new Latch is 1/2" shorter horizontally than the original. On units built before 3/99, if you need to replace either the Latch or the Control Door, you will need to replace both. Centrifugal Chiller; PFH063, PF063 Rev. V 05/2012 RPL / Page 47