Centrifugal Chiller PFH087 PL

Transcription

1 Centrifugal Chiller PFH087 PL

2 Nomenclature 1

3 Unit Assy. Components Labels 2

4 Unit Assy. Components Labels No. Index Parts No. Parts Name Drwg. No. Parts Model & Specifi cation Q ty/unit PFH087 Wiring Symbol Notes NS LABEL/ R134A OIL LEVEL LABEL ROTATION ARROW DATA PLATE NS LABEL/ R134A NS=NOT SHOWN ON DIAGRAM 3

5 Unit Assy. Components Tubing Insulation 4

6 Unit Assy. Components Tubing Insulation No. Index Parts No. Parts Name Drwg. No. Parts Model & Specifi cation Q ty/unit PFH087 Wiring Symbol Notes INSULATION ADHESIVE INSULATION FT INSULATION FT. 5

7 Unit Assy. Components Mounting Bracket 6

8 Unit Assy. Components Mounting Bracket 7

9 8 No. Index Parts No. Parts Name Drwg. No. Parts Model & Specifi cation Q ty/unit PFH087 Wiring Symbol Notes SCREW STACK SCREW STACK WASHER STACK WASHER STACK LOCK WASHER STACK LOCK WASHER STACK LOCK WASHER STACK LOCK WASHER STACK WASHER LOCK WASHER SCREW BRACKET/ OIL PUMP SCREW NUT LOCK WASHER N/S RUBBER ISOLATION PAD STACK 3030 N/S RUBBER ISOLATION PAD STACK 3630/3636 N/S=NOT SHOWN ON DIAGRAM

10 Unit Assy. Components Suction & Discharge 9

11 10 Unit Assy. Components Suction & Discharge No. Index Parts No. Parts Name Drwg. No. Parts Model & Specifi cation Q ty/unit PFH087 Wiring Symbol Notes WASHER MOUNTING BRACKET (EVAP./ COND.) SHIM BRACKET NUT WASHER SCREW LOCK WASHER LOCK WASHER SCREW/ DISCHARGE CHECK VALVE DISCHARGE CHECK VALVE C GASKET/ DISCHARGE CHECK VALVE FLANGE PIPE P187REAAAA STACK PIPE P248REAAAA STACK PIPE P020SCBEAA WELD RING SUCTION ELBOW FLANGE COUPLING SCREW BUTTERFLY VALVE HANDLE/ BUTTERFLY VALVE

12 Unit Assy. Components Relief Valves 11

13 12 Unit Assy. Components Relief Valves No. Index Parts No. Parts Name Drwg. No. Parts Model & Specifi cation Q ty/unit PFH087 Wiring Symbol Notes RELIEF VALVE/ EVAPORATOR PSI- STANDARD RELIEF VALVE/ EVAPORATOR PSI- STANDARD ELBOW WAY SHUT-OFF VALVE PIPE NIPPLE W/O SOUND INSULATION PIPE NIPPLE W/SOUND INSULATION RELIEF VALVE/ CONDENSER PSI- STANDARD RELIEF VALVE/ CONDENSER PSI RELIEF VALVE/ CONDENSER PSI RELIEF VALVE/ CONDENSER PSI ELBOW

14 Unit Assy. Components Liquid Injection 13

15 14 Unit Assy. Components Liquid Injection No. Index Parts No. Parts Name Drwg. No. Parts Model & Specifi cation Q ty/unit PFH087 Wiring Symbol Notes TUBE STACK TUBE STACK TUBE STACK TUBE STACK LIQUID INJECTION TUBE ASSY * STACK LIQUID INJECTION TUBE ASSY * STACK C STRAINER FLANGE SOLENOID VALVE TUBE STACK TUBE STACK C O-RING CLAMP SCREW STRAP SCREW * COMPONENTS IN L.I. TUBE ASSY.

16 Unit Assy. Components Oil Pump Line 15

17 16 Unit Assy. Components Oil Pump Line No. Index Parts No. Parts Name Drwg. No. Parts Model & Specifi cation Q ty/unit PFH087 Wiring Symbol Notes WASHER LOCK WASHER SCREW SCREW C FLANGE/ O-RING ELBOW TUBE/ OIL RETURN STACK TUBE/ OIL RETURN STACK TUBE/ OIL SUPPLY STACK TUBE/ OIL SUPPLY STACK TUBE/ OIL STACK TUBE/ OIL STACK CHECK VALVE DRAIN TUBE C O-RING OIL PUMP/ COMPLETE ASSY

18 Unit Assy. Components Expansion Valve Piping 17

19 18 Unit Assy. Components Expansion Valve Piping No. Index Parts No. Parts Name Drwg. No. Parts Model & Specifi cation Q ty/unit PFH087 Wiring Symbol Notes LIQUID TUBE COMPONENTS- DETAIL SIGHT GLASS SADDLE C SIGHT GLASS VALVE CORE VALVE CAP FLARE CAP SHUT-OFF VALVE ELBOW PIPE COUPLING T ASSY FLANGE SCREW SCREW LIQUID TUBE ASSY * STACK LIQUID TUBE ASSY * STACK LIQUID TUBE ASSY * STACK LIQUID TUBE ASSY * STACK C GASKET ADAPTER TUBE ASSLY./ PILOT VALVE PILOT EXPANSION VALVE C STRAINER TUBE/ PILOT VALVE TUBE/ PILOT VALVE TUBE/ PILOT VALVE TUBE STACK TUBE STACK ELBOW WELD RING FLANG IN C O-RING ADAPTER C STRAINER COUPLING C O-RING

20 Unit Assy. Components Expansion Valve Piping No. Index Parts No. Parts Name Drwg. No. Parts Model & Specifi cation Q ty/unit PFH087 Wiring Symbol Notes 293 C O-RING EVAPORATOR (INLET FLANGE) COUPLING ADAPTER MAIN LIQUID (KING) VALVE C GASKET/ MAIN LIQUID (KING) VALVE MOTOR COOLING SHUT-OFF VALVE MAIN EXPANSION VALVE ** 1400 TON MAIN EXPANSION VALVE ** 650 TON MAIN EXPANSION VALVE ** 450 TON 1 * Liquid tube components- detail ref. 2, 3, 9, 10 ** See Main Expansion Valve for components. 19

21 Unit Assy. Components Refrigerant Lines 20

22 Unit Assy. Components Refrigerant Lines No. Index Parts No. Parts Name Drwg. No. Parts Model & Specifi cation Q ty/unit PFH087 Wiring Symbol Notes SCREW FLANGE C GASKET SCREW TUBE TUBE/ MOTOR ASSY TUBE/ MOTOR COOLING STACK TUBE/ MOTOR COOLING STACK TUBE C FILTER DRIER TUBE/ MOTOR COOLING STACK TUBE/ MOTOR COOLING STACK CHECK VALVE TUBE/ MOTOR COOLING STACK TUBE/ MOTOR COOLING STACK TUBE/ MOTOR HOUSING DRAIN STACK TUBE/ MOTOR HOUSING DRAIN STACK SCREW BALL VALVE CLAMP BRACKET C O-RING/ MOTOR COOLING DRAIN FLARE NUT T TUBE/ MOTOR COOLING STACK TUBE/ MOTOR COOLING STACK SOLENOID VALVE A SOLENOID COIL INSULATION ADHESIVE INSULATION/ MOTOR DRAIN TUBE FT BUSHING C FILTER DRIER TUBE/ MOTOR DRAIN STACK TUBE/ MOTOR DRAIN STACK TUBE TUBE

23 22 Unit Assy. Components Refrigerant Lines No. Index Parts No. Parts Name Drwg. No. Parts Model & Specifi cation Q ty/unit PFH087 Wiring Symbol Notes BALL VALVE T TUBE ELBOW TUBE/ MOTOR DRAIN

24 Unit Assy. Components Oil Cooler Lines 23

25 24 Unit Assy. Components Oil Cooler Lines No. Index Parts No. Parts Name Drwg. No. Parts Model & Specifi cation Q ty/unit PFH087 Wiring Symbol Notes TUBE/ OIL SUPPLY STACK TUBE/ OIL SUPPLY STACK TUBE/ OIL SUPPLY STACK TUBE/ OIL SUPPLY STACK T TUBE/ OIL SUPPLY STACK TUBE/ OIL SUPPLY STACK TUBE/ OIL SUPPLY STACK TUBE/ OIL SUPPLY STACK ADAPTOR TUBE SCREW CLAMP CHECK VALVE TUBE TUBE/ OIL COOLER RETURN STACK TUBE FLARE NUT TUBE/ OIL SUPPLY STACK TUBE/ OIL SUPPLY STACK CHECK VALVE DRAIN TUBE TUBE/ OIL SUPPLY STACK TUBE/ OIL SUPPLY STACK ELBOW STACK TUBE STACK

26 Unit Assy. Components Oil Cooler / Oil Cooler Mounting 25

27 26 Unit Assy. Components Oil Cooler / Oil Cooler Mounting No. Index Parts No. Parts Name Drwg. No. Parts Model & Specifi cation Q ty/unit PFH087 Wiring Symbol Notes OIL COOLER * UNIT 9/ OIL COOLER /96-PRESENT 2 *The shell & tube oil cooler was replaced by a plate-to-plate heat exchanger in 9/96. If the unit has a shell & tube oil cooler it maybe replaced with a retrofi t kit pn: ( ) (includes the heat exchanger).

28 Unit Assy. Components Oil Cooler / Oil Cooler Mounting No. Index Parts No. Parts Name Drwg. No. Parts Model & Specifi cation Q ty/unit PFH087 Wiring Symbol Notes ADAPTOR SEALING RING COMPLETE ASSY CONNECTION HEAD RETURM HEAD C HEAD GASKET (2)

29 Unit Assy. Components Refrigerant- Cooled Oil Cooler Piping 28

30 Unit Assy. Components Refrigerant- Cooled Oil Cooler Piping No. Index Parts No. Parts Name Drwg. No. Parts Model & Specifi cation Q ty/unit PFH087 Wiring Symbol Notes T TUBE BALL VALVE T-JOINT C STRAINER TUBE/ OIL COOLER STACK TUBE/ OIL COOLER STACK OIL COOLER EXP. VALVE T TUBE STACK TUBE STACK ELBOW REDUCER ELBOW DEG. 15IN. MOTOR TUBE STACK TUBE STACK VALVE/ SOLENOID S TUBE STACK TUBE STACK TUBE/ OIL COOLER RETURN STACK TUBE/ OIL COOLER RETURN STACK TUBE A COIL/ SOLENOID VALVE UNTIL 2/ ELBOW

31 Unit Assy. Components Oil Cooler Piping- Specific to Shell Stack / Continued 30

32 Unit Assy. Components Oil Cooler Piping- Specific to Shell Stack / Continued No. Index Parts No. Parts Name Drwg. No. Parts Model & Specifi cation Q ty/unit PFH087 Wiring Symbol Notes T STACK 3030/ TUBE STACK TUBE STACK BALL VALVE STACK 3030/ T-JOINT STACK 3030/ C STRAINER STACK 3030/ TUBE/ OIL COOLER STACK TUBE/ OIL COOLER STACK OIL COOLER EXP. VALVE STACK 3030/ TUBE STACK TUBE STACK ELBOW STACK 3030/ REDUCER STACK 3030/ ELBOW STACK 3030/ TUBE STACK TUBE STACK SOLENOID VALVE STACK 3030/ TUBE STACK TUBE STACK TUBE/ OIL COOLER STACK TUBE/ OIL COOLER STACK TUBE STACK 3030/ A COIL/ SOLENOID STACK 3030/ ELBOW STACK 3030/

33 32 Unit Assy. Components Vessel Insulation - Evaporator / Condenser and Heads No. Index Parts No. Parts Name Drwg. No. Parts Model & Specifi cation Q ty/unit PFH087 Wiring Symbol Notes EVAPORATOR INSULATION (VESSEL 3016) /4IN. 148 SQUARE FEET EVAPORATOR INSULATION (VESSEL 3616) /4IN. 172 SQUARE FEET EVAPORATOR INSULATION (VESSEL 3016) /2IN. 290 SQUARE FEET EVAPORATOR INSULATION (VESSEL 3616) /2IN. 341 SQUARE FEET CONDENSER INSULATION (VESSEL 3016) NO SOUND 128 SQUARE FEET CONDENSER INSULATION (VESSEL 3616) NO SOUND 153 SQUARE FEET CONDENSER INSULATION (VESSEL 3016) SOUND 205 SQUARE FEET CONDENSER INSULATION SQUARE FEET CONDENSER INSULATION (VESSEL 3616) SOUND 200 SQUARE FEET CONDENSER INSULATION SQUARE FEET HEAD INSULATION (DIAMETER 30) /4IN. 12 SQUARE FEET HEAD INSULATION (DIAMETER 36) /4IN. 15 SQUARE FEET HEAD INSULATION (DIAMETER 30) /2IN. 25 SQUARE FEET HEAD INSULATION (DIAMETER 36) /2IN. 33 SQUARE FEET The Evaporator may be ordered with 3/4IN. or 1-1/2IN. insulation on the vessel and piping. The part numbers are the same and the 3/4IN. insulation is double-layered on units using the 1-1/2IN. application. The Evaporator Vessel nomenclature is as follows: The Condenser may be ordered with standard 3/4IN. foam insulation/ or with a Sound Insulation package for the Condenser Vessel and Discharge Line. The Condenser Vessel nomenclature is as follows: The Insulation used on the Evaporator and Condenser Heads is the same.as with the Evaporator Vessel each head may have 3/4IN. or 1-1/2IN. insulation.

34 Factry Mounted Starter Mounting Components and Cables 33

35 34 Factry Mounted Starter Mounting Components and Cables No. Index Parts No. Parts Name Drwg. No. Parts Model & Specification Q ty/unit PFH087 Wiring Symbol Notes CABLE (COMP.#1) CABLE (COMP.#2) CABLE MOTOR RLA= CABLE MOTOR RLA= CABLE MOTOR RLA= CABLE MOTOR RLA= CABLE MOTOR RLA= CABLE MOTOR RLA= CABLE MOTOR RLA= CABLE MOTOR RLA= CABLE MOTOR RLA= CABLE MOTOR RLA= CABLE MOTOR RLA= CABLE MOTOR RLA= NUT SCREW WASHER ANGLE ANGLE The part numbers for the cables connecting the starter to the motor terminal box (ref # 428 and 429) are determined by the Motor RLA (printed on the compressor data plate). See the list below.

36 Surge Capacitor / Power Correction Capacitor / Flow Switch Option 35

37 36 Surge Capacitor / Power Correction Capacitor / Flow Switch Option No. Index Parts No. Parts Name Drwg. No. Parts Model & Specifi cation Q ty/unit PFH087 Wiring Symbol Notes A SURGE CAPACITOR V A SURGE CAPACITOR V SURGE CAPACITOR LABEL A POWER CAPACITOR KVAR A POWER CAPACITOR KVAR A POWER CAPACITOR KVAR A POWER CAPACITOR KVAR A POWER CAPACITOR KVAR 50 HZ CAPACITOR MODIFICATION ENTIRE ASSY INCLUDES WIRING/STRAP/BRACKET & CAPACITOR A CAPACITOR ONLY MFD/370V FLOW SWITCH OPTION A STANDARD PRESSURE (150 PSI) IN.-8IN.PIPE/SINGLE POLE 2 A HIGH PRESSURE ( PSI) IN.-8IN.PIPE/SINGLE POLE 2 A ALL PRESSURE IN. PIPE AND ABOVE/SINGLE POLE 2 The Surge Capacitor is standard. The Power Correction is optional and can be used on a unit with or without the Surge Capacitor.

38 Control Box Complete Panels No. Index Parts No. Parts Name Drwg. No. Parts Model & Specifi cation Q ty/unit PFH087 Wiring Symbol Notes INCLUDE SOFTWARE & SINGLE CONVERTER (ENGLISH) INCLUDE SOFTWARE & SINGLE CONVERTER AND MODEM OPTION (ENGLISH) INCLUDE SOFTWARE & SINGLE CONVERTER AND AOX OPTION (ENGLISH) INCLUDE SOFTWARE & SINGLE CONVERTER MODEM AND AOX OPTION (ENGLISH) INCLUDE SOFTWARE & SINGLE CONVERTER (METRIC) INCLUDE SOFTWARE & SINGLE CONVERTER AND MODEM OPTION (METRIC) INCLUDE SOFTWARE & SINGLE CONVERTER AND AOX OPTION (METRIC) INCLUDE SOFTWARE & SINGLE CONVERTER MODEM AND AOX OPTION (METRIC) Listed below are the part numbers for a complete panel (as described)/ for use in retrofi ttingelectromechanical or earlier version MicroTech Panels. Each includes a fully assembled Series 200 control panel/ all temperature sensors/ all pressure transducers/ and all transducer cables. 37

39 Control Box Front Panel 38

40 Control Box Front Panel No. Index Parts No. Parts Name Drwg. No. Parts Model & Specifi cation Q ty/unit PFH087 Wiring Symbol Notes 412 B TOGGLE SWITCH KEYBOARD ENGLISH LANGUAGE KEYBOARD JAPANESE LANGUAGE LATCH/ DOOR LOCK * DOOR/ POWER DOOR/ CONTROL * BRACKET/ MAGNETIC LATCH MAGNETIC LATCH BRACKET/ MAGNETIC CATCH N/S KEY/ DOOR LATCH N/S=NOT SHOWN ON DIAGRAM * The door Latch has been changed.the new Latch is 1/2" shorter horizontally than the original. On units built before 3/99/ if you need to replace either the Latch or the Control Door/ you will need to replace both. 39

41 Control Box Control Panel Components / Continued 40

42 Control Box Control Panel Components / Continued No. Index Parts No. Parts Name Drwg. No. Parts Model & Specifi cation Q ty/unit PFH087 Wiring Symbol Notes 102 A MAIN CONTROLLER/ MICROTECH M280 1 N/S A INPUT POWER FUSE A 2 N/S A COMMUNICATION PORT FUSE A A ADI BOARD A MOUNT/ ADI BOARD CABLE RIBBON CONDUCTOR/39IN CABLE RIBBON CONDUCTOR/18IN CABLE RIBBON CONDUCTOR/31IN TERMINAL BLOCK (EURO) C TRANSFORMER/ CONTROL KVA 24/18V 1 T3 152 A OUTPUT BOARD SM 1 N/S A FUSE/ OUTPUT BOARD LITTLE FUSE # A 24 N/S A FUSE/ OUTPUT BOARD LOGIC SUPPLY A A BOARD/ GUARDISTOR N/S A FUSE/ GUARDISTOR A A CIRCUIT BREAKER A 1P C TRANSFORMER VA 120/24V 1 T TERMINAL BLOCK UNIT & FIELD MOUNT/ CIRCUIT BOARD SOCKET/ RELAY (HIGH PRESSURE) A RELAY/ HIGH PRESSURE PDT 24V A RELAY/ OUTPUT BOARD KEYPAD/ DISPLAY DOOR CIRCUIT BOARD STAND-OFF A KDI CONTROL C GASKET X FT. N/S C CONTROL TRANSFORMER N/S COVER/ TERMINAL BLOCK N/S A VARISTOR VAC 1 OPTIONAL SINGLE CONVERTER 142 A SINGLE CONVERTER BOARD CIRCUIT BOARD SPACER OPTIONAL AOX CONTROL BOARD 182 A CONTROL/ AOX BOARD CIRCUIT BOARD MOUNT RIBBON CABLE IN. 26C 1 41

43 42 Control Box Control Panel Components / Continued No. Index Parts No. Parts Name Drwg. No. Parts Model & Specifi cation Q ty/unit PFH087 Wiring Symbol Notes SCREW OPTIONAL MODEM 970 A MODEM K BAUD/9-PIN CABLE/ MODEM INTERFACE C GASKET X SCREW BRACKET/ MODEM MOUNTING BRACKET/ MODEM VERT N/S=NOT SHOWN ON DIAGRAM

44 Control Box Sensor Location Diagram / Continued 43

45 44 Control Box Sensor Location Diagram / Continued No. Index Parts No. Parts Name Drwg. No. Parts Model & Specifi cation Q ty/unit PFH087 Wiring Symbol Notes S00 A SENSOR/ TEMPERATURE (EVA. LEAVING WATER) S01 A SENSOR/ TEMPERATURE (ENTERING WATER) S02 A SENSOR/ TEMPERATURE (COMPR. SUCTION) S08 A SENSOR/ TEMPERATURE (COND. LIQUID LINE) S09 A SENSOR/ TEMPERATURE (COND. ENTERING WATER) S10 A SENSOR/ TEMPERATURE (COND. LEAVING WATER) S12 A SENSOR/ TEMPERATURE (COMPR. DISCHARGE) S13 A SENSOR/ TEMPERATURE (OIL FEED) S14 A SENSOR/ TEMPERATURE (OIL SUMP) S15 A PRESSURE TRANSDUCER (OIL VENT) #150 1 S16 A PRESSURE TRANSDUCER (EVA. REFRIGERANT) #150 1 S17 A PRESSURE TRANSDUCER (COND. REFRIGERANT) #450 1 S18 A PRESSURE TRANSDUCER (OIL FEED GAUGE) #450 1 S20 A SENSOR/ TEMPERATURE (OPTIONAL OUTDOOR AIR) S21 A SENSOR/ TEMPERATURE (OPTIONAL ENTERING RECOVER) S22 A SENSOR/ TEMPERATURE (OPTIONAL LEAVING HEAT RECOVERY) N/S BOOT/ TRANSDUCER PROTECTION N/S PRESSURE TRANSDUCER CABLE FT. 3 N/S PRESSURE TRANSDUCER CABLE FT. 1 N/S A HIGH PRESSURE SWITCH #195 1 N/S=NOT SHOWN ON DIAGRAM

46 Lube Box 45

47 46 Lube Box No. Index Parts No. Parts Name Drwg. No. Parts Model & Specifi cation Q ty/unit PFH087 Wiring Symbol Notes LUBE BOX WELDMENT A PRESSURE SWITCH SOLENOID VALVE TUBE COUPLING IN. FLARE MOUNTING CHANNEL CLAMP/ TERMINAL BLOCK TERMINAL BLOCK END TERMINAL BLOCK SECTION CAPACITOR STRAP A OVER-LOAD/ OIL PUMP DA18AA A CAPACITOR M/250V A CONTACTOR A HEATER JUMPER/ TERMINAL BLOCK LUBE BOX LINE ASSY LUBE BOX LINE ASSY LUBE BOX LINE ASSY LUBE BOX LINE ASSY POWER TERMINAL N/S COVER/ LUBE BOX N/S=NOT SHOWN ON DIAGRAM

48 Evaporator Heads Nozzle Connection Head Return Head Nut Bolt W.B. Cover ASME DAIKIN PN McQuay PN Qty. DAIKIN PN McQuay PN DAIKIN PN McQuay PN Qty. DAIKIN PN McQuay PN Qty. DAIKIN PN McQuay PN Qty. 30IN. Diameter/ 1 Pass/150 PSI Water Side (standard) Victaulic No N/A N/A N/A N/A Victaulic Yes N/A N/A N/A N/A Flanged Yes N/A N/A N/A N/A Flanged No N/A N/A N/A N/A Water Box Victaulic No N/A N/A IN. Diameter/ 2 Pass/250 PSI Water Side (High Pressure) Victaulic Yes N/A N/A Flanged No N/A N/A 30IN. Diameter/ 2 Pass/350 PSI Water Side (High Pressure) Victaulic No N/A N/A 30IN. Diameter/ 2 Pass/150 PSI Water Side (standard) Victaulic Yes N/A N/A Victaulic No N/A N/A Flanged Yes N/A N/A Flanged No N/A N/A Water Box Victaulic Yes Water Box Victaulic No Water Box Flanged Yes Water Box Flanged No IN. Diameter/ 3 Pass/150 PSI Water Side (standard) Victaulic No N/A N/A Victaulic Yes N/A N/A Flanged No N/A N/A Flanged Yes N/A N/A Water Box Victaulic No Water Box Flanged No IN. Diameter/ 1 Pass/150 PSI Water Side (standard) Victaulic No N/A N/A N/A N/A 47

49 Evaporator Heads 48 Connection Head Return Head Nut Bolt W.B. Cover Nozzle ASME DAIKIN PN McQuay PN Qty. DAIKIN PN McQuay PN DAIKIN PN McQuay PN Qty. DAIKIN PN McQuay PN Qty. DAIKIN PN McQuay PN Qty. 36IN. Diameter/ 2 Pass/350 PSI Water Side (high pressure) Victaulic Yes N/A N/A 36IN. Diameter/ 2 Pass/150 PSI Water Side (standard) Victaulic No N/A N/A Flanged Yes N/A N/A Flanged No N/A N/A Water Box Victaulic No Water Box Flanged No IN. Diameter/ 3 Pass/150 PSI Water Side (standard) Victaulic No N/A N/A 36IN. Diameter/ 3 Pass/350 PSI Water Side (standard) Victaulic No N/A N/A N/A=NOT AVAILABLE There are two Evaporator Diameters used on the PFH087-30IN. & 36IN. The Evaporator is available (as standard choices) in either 1,2, or 3- pass arrangements, and the heads are different for each. There are two primary head nozzle connection types- Victaulic (standard) or Machined Flanges. There are standard heads or Marine Water Boxes. Also, there are ASME rated heads.

50 Evaporator Gaskets Dia. Press. Head Type-Passes Gasket Channel Qty. DAIKIN Parts No. McQuay Parts No. DAIKIN Parts No. McQuay Parts No. Qty. 30IN. 150 Vict/Flange N/A N/A 0 30IN. 150 Water Box N/A N/A 0 30IN. 150 Vict/Flange IN. 150 Water Box * 6 30IN. 250/ 350 Victaulic IN. 150 Vict/Flange IN. 150 Water Box * 12 36IN. 150 Vict/Flange N/A N/A 0 36IN. 150 Water Box N/A N/A 0 36IN. 150 Vict/Flange IN. 150 Water Box * 8 36IN. 250/ 350 Victaulic IN. 150 Vict/Flange IN. 150 Water Box * 16 N/A = Not Applicable * On units built after 4/98, the Channel for Water Box Gaskets is ( ). NOTE: The Gaskets for Evaporator heads are sold in two parts. The gasket itself is the rim that fi ts between the head and the Evaporators tube sheet. 1-pass heads simply use the rim. 2-pass and 3-pass heads use the gasket plus a U-channel that is glued to the rim and fi ts over the baffl es that separate the passes. This is a superior seal to the old gaskets that were used prior to The chart below lists the gasket part numbers and the amount of linear feet of channel must be ordered for the complete set of heads. Each gasket requires 3 of U-Channel. One-Pass heads use no U-Channel, 2-Pass heads use the U-Channel only on the connection end, 3-Pass heads use U-Channel on both ends. Water Box heads use two gaskets on each end, and the U-Channel requirements are doubled. The U-Channel adhesive is part number ( ). 49

51 50 Evaporator (Tubes / Tube Counts) Tubes Length Code Tube Type TubeMaterial Wall Parts No. DAIKIN McQuay 16 A 19 FINS/ INCH: PLAIN COPPER B 26 FINS/ INCH: TURBO CHILL COPPER C 19 FINS/ INCH: PLAIN COPPER T 28 FINS/ INCH: TURBO CHILL STAINLESS Z 32 FINS/ INCH: TURBO CHILL TITANIUM TURBO B COPPER TURBO B COPPER TURBO BII COPPER TURBO BII COPPER TURBO BII COPPER E TURBO BIII COPPER F TURBO BIII COPPER NOTE: The Evaporator Model Number located on the Evaporator Data Plate defines the tubes used. A Sample model number is as follows: E2212-1B-2RA. The 7th digit defines the tube type. Tube Counts Evap Model Count E E E E E E E E E NOTE: The Evaporator Model Number located on the Evaporator Data Plate defines the tube count. A Sample model number is as follows: E2212-1B-2RA. The first 6 digits define the tube count.

52 Condenser Gaskets Dia. Press. Head Type-Passes Gasket Channel Qty. DAIKIN Parts No. McQuay Parts No. DAIKIN Parts No. McQuay Parts No. Qty. 30IN. 150 Vict/Flange N/A N/A 0 30IN. 150 Water Box N/A N/A 0 30IN. 150 Vict/Flange IN. 150 Water Box * 6 30IN. 250/ 350 Victaulic IN. 150 Vict/Flange IN. 150 Water Box * 12 36IN. 150 Vict/Flange N/A N/A 0 36IN. 150 Water Box N/A N/A 0 36IN. 150 Vict/Flange IN. 150 Water Box * 8 36IN. 250/ 350 Victaulic IN. 150 Vict/Flange IN. 150 Water Box * 16 N/A = Not Applicable * On units built after 4/98, the Channel for Water Box Gaskets is ( ). NOTE: The Gaskets for Condenser heads are sold in two parts. The gasket itself is the rim that fi ts between the head and the Evaporators tube sheet. 1-pass heads simply use the rim. 2-pass and 3-pass heads use the gasket plus a U-channel that is glued to the rim and fi ts over the baffl es that separate the passes. This is a superior seal to the old gaskets that were used prior to The chart below lists the gasket part numbers and the amount of linear feet of channel must be ordered for the complete set of heads. Each gasket requires 3 of U-Channel. One-Pass heads use no U-Channel, 2-Pass heads use the U-Channel only on the connection end, 3-Pass heads use U-Channel on both ends. Water Box heads use two gaskets on each end, and the U-Channel requirements are doubled. The U-Channel adhesive is part number ( ). 51

53 52 Condenser (Tubes / Tube Counts) Tubes Length Code Tube Type TubeMaterial Wall Parts No. DAIKIN McQuay 16 A 19 FINS/ INCH: PLAIN COPPER B 26 FINS/ INCH: TURBO CHILL COPPER C 19 FINS/ INCH: PLAIN COPPER H TURBO CII: PLAIN COPPER TURBO C CU/ NI 90/ TURBO C COPPER TURBO CII COPPER TURBO CII COPPER N TURBO CIII COPPER NOTE: The Condenser Model Number located on the Evaporator Data Plate defi nes the tubes used. A Sample model number is as follows: C2212-1CYY-2RA. The 7th digit defi nes the tube type. Tube Counts Evap Model Count C C C C C C C C C C NOTE: The Evaporator Model Number located on the Evaporator Data Plate defi nes the tube count. A Sample model number is as follows: C2212-1CYY-2RA. The fi rst 6 digits defi ne the tube count.

54 Condenser Heads Nozzle ASME Connection Head Return Head Nut Bolt W.B. Cover DAIKIN PN McQuay PN Qty. DAIKIN PN McQuay PN DAIKIN PN McQuay PN Qty. DAIKIN PN McQuay PN Qty. DAIKIN PN McQuay PN Qty. 30IN. Diameter/ 1 Pass/150 PSI Water Side (standard) Victaulic No N/A N/A N/A Victaulic Yes N/A N/A N/A Water Box Victaulic No N/A N/A IN. Diameter/ 2 Pass/250 PSI Water Side (High Pressure) Victaulic Yes N/A Flanged Yes N/A 30IN. Diameter/ 2 Pass/350 PSI Water Side (High Pressure) Victaulic Yes N/A Flanged Yes N/A 30IN. Diameter/2 Pass/150 PSI Water Side (standard) Victaulic Yes N/A Victaulic No N/A Flanged Yes N/A Flanged No N/A Water Box Victaulic Yes Water Box Victaulic No Water Box Flanged Yes Water Box Flanged No IN. Diameter/ 3 Pass/150 PSI Water Side (standard) Victaulic No N/A Victaulic Yes N/A Water Box Victaulic No IN. Diameter/ 1 Pass/150 PSI Water Side (standard) Victaulic No N/A N/A N/A Victaulic Yes N/A N/A N/A Water Box Victaulic Yes N/A N/A

55 Condenser Heads Nozzle ASME 54 Connection Head Return Head Nut Bolt W.B. Cover DAIKIN PN McQuay PN Qty. DAIKIN PN McQuay PN DAIKIN PN McQuay PN Qty. DAIKIN PN McQuay PN Qty. DAIKIN PN McQuay PN Qty. 36IN. Diameter/ 2 Pass/150 PSI Water Side (standard) Victaulic Yes N/A Victaulic No N/A Flanged Yes N/A Flanged No N/A Water Box Victaulic Yes Water Box Victaulic No Water Box Flanged Yes Water Box Flanged No IN. Diameter/ 3 Pass/150 PSI Water Side (standard) Victaulic No N/A Victaulic Yes N/A Water Box Victaulic No N/A=NOT AVAILABLE NOTE: There are two Condenser Diameters used on the PFH087-30" & 36". The Condenser is available (as standard choices) in either 1, 2, or 3- pass arrangements, and the heads are different for each. There are two primary head nozzle connection types- Victaulic (standard), or Machined Flanges, and two head types- Standard or Marine Water Boxes. Also, there are ASME rated heads.

56 Differential Water Pressure Switch 55

57 56 Differential Water Pressure Switch No. Index Parts No. Parts Name Drwg. No. Parts Model & Specifi cation Q ty/unit PFH087 Wiring Symbol Notes GROUP CABLE ASSY CABLE ASSY A PRESSURE SWITCH ELBOW T ASSY SEALANT A WELL WATER NOZZLE GROUP CABLE ASSY CABLE ASSY A PRESSURE SWITCH ELBOW T ASSY SEALANT A WELL WATER NOZZLE GROUP A WELL WATER NOZZLE

58 Main Expansion Valve Assembly parts 57

59 58 Main Expansion Valve Assembly parts No. Index Parts No. Parts Name Drwg. No. Parts Model & Specifi cation Q ty/unit PFH087 Wiring Symbol Notes 450 TON & 650 TON BODY CAP SPRING STOP STEM PIN C O-RING WASHER PISTON TON PISTON TON SEAL RING C O-RING SCREW PIN COUPLING CAP C O-RING WASHER WASHER TON BODY CAP SPRING STOP STEM PIN C O-RING WASHER PISTON TON SEAL RING C O-RING SCREW PIN COUPLING CAP

60 Main Expansion Valve Assembly parts No. Index Parts No. Parts Name Drwg. No. Parts Model & Specifi cation Q ty/unit PFH087 Wiring Symbol Notes WASHER

61 Compressor GEARS PINIONS No. Qty. Gear Code Parts No. DAIKIN McQuay AM AQ AR AS AT AU AV AW A AY AZ BA BB BC BD BE BF BG BH PINION GEAR/ LOW SPEED No. Qty. Gear Code Parts No. DAIKIN McQuay AM AQ AR AS AT AU AV AW A AY AZ BA BB

62 PINION GEAR/ LOW SPEED No. Qty. Gear Code Parts No. DAIKIN McQuay BC BD BE BF BG BH

63 Compressor Inlet Guide Vane Assy. 62

64 Compressor Inlet Guide Vane Assy. No. Index Parts No. Parts Name Drwg. No. Parts Model & Specifi cation Q ty/unit PFH087 Wiring Symbol Notes INLET CONE PARTS DESCRIPTIONS INLET CONE REAR CONE- J REAR CONE- K SCREW ALIGNMENT DOWEL INLET CONE ASSY. COMPLETE * K IMPELLER INLET CONE ASSY. COMPLETE * J IMPELLER INLET CONE ASSY CE087M HYDRAULIC PISTON IMPELLER SEAL RETAINING RING/ IMPELLER SEAL RETAINING RING/ IMPELLER SEAL INLET VANE BEARING WASHER VANE ASSY. (VANE/ BEARING/ WASHER) CLEANER X SEALANT X SCROLL (VOLUTE) C O-RING C O-RING C O-RING C O-RING C O-RING KIT IGV INCLUDES REF # 201/202/203/ C O-RING C O-RING C O-RING SCREW UNION SCREW VICTAULIC COUPLING IN. (INCLUDES GASKET) VICTAULIC GASKET ONLY IN. (INCLUDES GASKET) VICTAULIC COUPLING CAP SERVICE TOOL ORIFICE/VENT ASSY

65 Compressor Gear Housing Components 64

66 Compressor Gear Housing Components No. Index Parts No. Parts Name Drwg. No. Parts Model & Specifi cation Q ty/unit PFH087 Wiring Symbol Notes IMPELLER- K IMPELLER- J IMPELLER- M (FOR UNITS W/1PC. PINION) IMPELLER-M (FOR UNITS W/2PC. PINION) DIFFUSER/ UNITS WITH LIQUID INJECTION (STD.) DIFFUSER/ W/O LIQUID INJECTION ** LOW SPEED GEAR SEE COMPRESSOR HOUSING PARTS 1 TABLE P BEARING HOUSING LOW SPEED SEAL SCREW LOW SPEED SEAL COVER O-RING O-RING O-RING O-RING GASKET/ LOW SPEED SEAL COVER BUSHING SCREW SCREW L.S. BEARING: MOTOR END SHUT-OFF VALVE PIPE PLUG SURGEGUARD PROBE PIPE PLUG SCREW LEE PLUG LOW SPEED GEAR PLATE LOW SPEED THRUST COVER SEALANT LOW SPEED SHAFT FRAME MOTORS * FRAME MOTORS * HV MOTORS VOLTS & UP * See motor tables for frame size defi nition. Motor style number can be found on the compressor data plate. Note: Although the Low Speed shaft is a replacement part/ the shaft is shrunk fi t into the rotor. This is a precise process that must be performed at the factory in Staunton/ VA. If a new shaft (or rotor) is required contact McQuay International to arrange a shrink fi t. ** No Longer Used. Liquid Injection is standard now. 65

67 Compressor High Speed Assembly 66

68 Compressor High Speed Assembly No. Index Parts No. Parts Name Drwg. No. Parts Model & Specifi cation Q ty/unit PFH087 Wiring Symbol Notes IMPELLER BOLT IMPELLER WASHER HIGH SPEED (PINION) GEAR SEE GEAR TABLE 355 C O-RING C O-RING C O-RING C O-RING C O-RING C O-RING C O-RING HIGH SPEED THRUST HIGH SPEED THRUST PLATE HIGH SPEED THRUST PUMP HIGH SPEED THRUST COVER EXPANSION DISC PIN PIN HIGH SPEED SHAFT HIGH SPEED BEARING (FRONT) SCREW SCREW L.S. BEARING (GEAR END) GEAR HOUSING HIGH SPEED BEARING (REAR) PIPE PLUG SCREW GEAR SPACER LOW SPEED THRUST PLATE LOW SPEED THRUST LOW SPEED GEAR PLATE SEALANT C COMPLETE HSA O-RING KIT

69 Compressor External Valves / Electrical / Connections 68

70 Compressor External Valves / Electrical / Connections No. Index Parts No. Parts Name Drwg. No. Parts Model & Specifi cation Q ty/unit PFH087 Wiring Symbol Notes 201 C DISCHARGE FLANGE O-RING SCREW OIL PUMP ELECTRICAL BOX DRAIN TUBE ASSY DISCHARGE NOZZLE/ UNIT W/HOT GAS BYPASS DISCHARGE NOZZLE/ UNIT W/O HOT GAS BYPASS SHUT-OFF VALVE CABLE ASSY CABLE ASSY A CRANK CASE HEATER CABLE ASSY UNITS WITH 440 FRAME MOTORS * ELECTRICAL BOX COVER ELECTRICAL BOX SCREW CABLE ASSY UNITS WITH 360 FRAME MOTORS * CABLE ASSY *1 The Motor style number can be found on the Compressor Data Plate. The following style numbers are 440 Frame: **/ ** *2 The Motor style number can be found on the Compressor Data Plate. The following style 69