McQuay Westinghouse. Centrifugal Chiller PFH 087. Last Manufactured: Replacement Parts List No Revision P 04/2016

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1 Replacement Parts List No Revision P 04/2016 McQuay Westinghouse Centrifugal Chiller PFH 087 Last Manufactured: 2002 To find your Daikin Applied parts distributor, call or visit

2 Index Page(s) Heading Primary Components 3 Parts List Revision History History of Parts List Revisions 4-8 Nomenclature Serial/Model Number Breakdowns 9 Unit Assembly Components Unit Labels 10 Unit Assembly Components Tubing Insulation 11, 12 Unit Assembly Components Mounting Brackets 13, 14 Unit Assembly Components Suction/Discharge Components 15 Unit Assembly Components Relief Valves 16 Unit Assembly Components Liquid Injection 17, 18 Unit Assembly Components Oil Pump Lines 19, 20 Unit Assembly Components Expansion Valve Piping 21, 22 Unit Assembly Components Refrigerant Lines 23, 24 Unit Assembly Components Oil Cooler Lines 25 Unit Assembly Components Oil Cooler, Oil Cooler Mounting 26 Unit Assembly Components Refrigerant Oil Cooler Components 27, 28 Unit Assembly Components Oil Cooler Piping, Specific to Shell Stack 29 Unit Assembly Components Vessel Insulation, Vessel Head Insulation 30, 31 Factory Mounted Starter Mounting & Cables for Factory Mounted Starters 32 Surge Capacitor Surge Capacitor & Label Power Correction Capacitor Capacitors 50 HZ Capacitor Modification Capacitor Assembly Flow Switch Option All Flow Switches Control Box 33 Complete Panels Complete Panel Types and Part Numbers 34 Front Panel Door Hardware, Latches 35, 36 Control Box Components Control Board, Switches, ADI Board 37, 38 Sensor Diagram Location MicroTech Sensor functions and locations 39, 40 Lube Box Oil Pump Contactor, SA/SB Valve, Vane Close Switch 41 Evaporator Heads Connection and Return Heads, Nuts and Bolts 42 Evaporator Gaskets Gaskets, U-Channeling 42 Evaporator Tubes All Tube Types 42 Evaporator Tube Counts Total tube counts for 12' and 16' vessels 43 Condenser Gaskets Gaskets, U-Channeling 43 Condenser Tubes All Tube Types 43 Condenser Tube Counts Total tube counts for 12' and 16' vessels 44 Condenser Heads Connection and Return Heads, Nuts and Bolts 45, 46 Differential Water Pressure Switch Cables, Sensor Well, DWPS 47 Main Expansion Valve Main TXV Component Detail 48 Compressor- Gears Pinion and Low Speed Gears 48, 50 Compressor- Inlet Guide Vane Vict. Coupling, O Rings, Inlet Cone, Inlet Vanes, Piston 51 Compressor- Gear Housing Impellers, LS Shaft, LS Motor End Bearing, Diffuser, Low Speed Seal & Cover 52 Compressor- High Speed Ass'y Impeller Bolt, Thrust Pump, LS Bearing Gear End, Low Speed Thrust, High Speed Bearings 53, 54 Compressor Crank Case Heater, Electrical Boxes, Discharge Nozzle 55, 56 Compressor- Motor Housing Motor Housing & End Cover, Motor Sight Glass, Motor Terminals, Guardistor Terminal 57 Compressor Oil Filter, Spindown Piston, Surgeguard Probe 58, 59 Compressor Motor Tables 60 Oil Pump- Internal Parts Motor, Pump Gerotor, Mist Eliminator Components 61, 62 Oil Pump- Cover, Tubing Valves, Drain Plug, Sump Heater, Sight Glass 63 Valve Caps Valve Caps Used on S/O, Expansion, and Ball Valves 63 Oil Oil Part numbers and Capacity Centrifugal Chiller; PFH087 Rev. P 04/2016 RPL /Page 2

3 Parts List Revision History Revision Date Description A 4/97 Status change from "Draft Copy" to Final Copy. B 10/97 Corrected Modem (#970) P/N on page 32, Corrected I.G.V. Retaining Ring (#123) and I.G. Vane Assy. (#128) P/Ns on page 48, Corrected Gear Hsg. L.S. Thrust Cover (#496) P/N on page 49. C 6/98 Changes made to: Page 49 - Corrected "J" Impeller (Ref.#100) part number. Page 54 - Corrected part numbers for Low & High Voltage Motor Terminals. Added foot note for Medium Voltage Motor Terminal. Page 61 - Removed part number for Oil used on larger size units, and corrected Oil footnote. D 10/99 Page 8 - Added part numbers for Rubber Isolation Pads. Page 30 - Updated part numbers and added footnote for Lock/Latch (Ref.#504) and Control Door (Ref.# 506). Corrected part number for Key. Page 34 - Updated part numbers for all Sensors. Page 39, 40- Added footnote for Channel for Water Box Gaskets. Page 41-30"/2 Pass/150 PSI Water Side, non-asme, with Water Box Victaulic: Updated part numbers for Connection Head and Return Head. Updated part numbers and quantities for Bolts. E 7/01 Page 49 - Bub #100-Added "M" impeller, pn's & F 10/02 Page 50 - Bub #360, O-Ring part number was changed from to G 02/2005 Pg 28 - Added Surge Capacitors, 0-480V # & V # H 04/2005 Page 48 - Added entry under Ref #120; Inlet Cone Assy CE087M/ # J 01/2006 Page 32 - Bub #103 p/n was changed from to K 03/2006 Page 18 - Bub #483 (p/n ) Added description to O-Ring. L 5/09 Page 61- Remove "Maximum Net Operating Oil Pressure R134a= Net PSI". M 02/2013 Page 4 - Added Code "L" to Unit Model and Compressor Model nomenclature. Page 36 - Added "vane close" to Ref 005 description. Page 48 - Added part number for Ref. 120 "Inlet Assy- CE087L". Page 49 - Added part numbers for Ref. 100 "Impeller L". Page 60 - Added description info for Ref. 415 (used with 16" Oil Pump). Added new part number for Ref. 415 (used with 14" & 18" Oil Pump.) N 03/2016 Page 16- Corrected part # for Ref. 293 O-Ring, was Page 38: Removed page for Evaporator Heads. Added note to contact Daikin Applied. Pages 42: Removed page for Condenser Heads. Added note to contact Daikin Applied. Page 45- Corrected quantity for Ref. 151 Seal Ring, was 1. Page 61- Corrected Oil descriptiona nd part#, was EAL22, part # P 04/2016 Pages 5-8: Added 4 pages for Complete Model Nomenclature. Daikin Applied, Industrial Park Blvd., P.O. Box 1551, Minneapolis, MN (763) Centrifugal Chiller; PFH087 Rev. P 04/2016 RPL /Page 3

4 Nomenclature Serial Numbers (on all data plates) Current 5 5A Factory 5= Staunton,VA Engineering Revision Serial Number Year and Month of Manufacture: Year Month 5= 1995 A= Jan. F= Jun 6= 1996 B= Feb. G= Jul 7= 1997 C= Mar. H= Aug 8= 1998 D= Apr. J= Sep. 9= 1999 E= May K= Oct. L= Nov. M= Dec. Unit Style Number (On all Unit Data Plates): G. O. Item Number 6 digit G. O. Number Unit Model Number PFH 087 J BA 51 R Motor HP(X10) Gear Ratio Impeller Type: J, K, or L Compressor Size: 087= 8.7" Impeller Diameter Unit Type: PFH= Water Cooled Centrifugal Chiller-Dual Compressor- Hermetic Unit Voltage N=200/60/3 B=208/60/3 P=220/60/3 V=230/60/3 W=240/60/3 U=380/60/3 A=440/60/3 R=460/60/3 S=480/60/3 D=575/60/3 M=2400/60/3 C=3300/60/3 L=4160/60/3 E=220/50/3 Y=346/50/3 F=380/50/3 G=400/50/3 K=415/50/3 H=440/50/3 J=3300/50/3 Condenser Model Number C CYY 2RA Nozzle Configuration A= Victaulic B= Flanged C/D= Water Boxes- Victaulic E/F= Water Boxes- Flanged Water Connection End Head Passes Tube Type-HR Condenser Tube Count-HR Condenser Tube Type-Tower Condenser Tube Count-Tower Condenser Length (in feet) Diameter (in inches) Vessel Type: C= Condenser Compressor Model Number CE 087 J BA 51 R Evaporator Model Number E C 2RA Motor HP (X10) Gear Ratio Impeller Type: J, K, or L Impeller Size: 087= 8.7" Impeller Dia. Compressor Type: CE= Centrifugal Hermetic Unit Voltage N=200/60/3 B=208/60/3 P=220/60/3 V=230/60/3 W=240/60/3 U=380/60/3 A=440/60/3 R=460/60/3 S=480/60/3 D=575/60/3 M=2400/60/3 C=3300/60/3 L=4160/60/3 E=220/50/3 Y=346/50/3 F=380/50/3 G=400/50/3 K=415/50/3 H=440/50/3 J=3300/50/3 Nozzle Configuration A= Victaulic B= Flanged C/D= Water Boxes- Victaulic E/F= Water Boxes- Flanged Water Connection End Head Passes Tube Type Tube Count Length (in feet) Diameter (in inches) Vessel Type:E= Evaporator Centrifugal Chiller; PFH087 Rev. P 04/2016 RPL /Page 4

5 Complete Model Nomenclature PEH 087K AR 26R YY Y B E2612 3B 2RA A CC Y A C2212 3CYY Code: Model Type PEH= Water Cooled Single Compressor Centrifugal Chiller PFH= Water Cooled Dual Compressor Centrifugal Chiller 2. Compressor Size/Impeller Type first 3 digits= Impeller Diameter 087 (8.7" impeller) fourth digit= Impeller Width G=.112"; H=.143"; J=.179"; K=.224"; M=.242" 3. Gear Ratio Code (speed code) AQ, AR, AS, AT, AU, AV, AW, A2, AY, AZ, BA, BB, BC, BD, BE, BF, BG, BH 4. Motor Horsepower/Voltage first 2 digits= horsepower 60 Hz. Codes 18= 180HP 21= 210HP 23= 230HP 26= 260HP 29= 290HP 30= 300HP 35= 350HP 36= 360HP 39= 390HP 40= 400HP 44= 440HP 54= 540HP 59= 590HP 50 Hz. Codes 18= 180HP 19= 190HP 21= 210HP 23= 230HP 26= 260HP 29= 290HP 32= 320HP 35= 350HP 36= 360HP 39= 390HP 46= 460HP 51= 510HP third digit= voltage 60 Hz. Codes N= 200V B= 208V P= 220V V= 230V W= 240V U= 380V A= 440V R= 460V S= 480V D= 575V M= 2400V C= 3300V L= 4160V 50 Hz. Codes E= 220V Y= 346V F= 380V G= 400V K= 415V H= 440V J= 3300V 5. Open Drive Motor Description YY= Hermetic Motor or no motor provided 6. Sound Control L= Liquid Injection Y= None 2RAYYY B CCYY YY A A HA MYEYSA 2FYY2YYY 0191 H 11 Y A Y W 1 1 U A 0250 U B C Y Y Y Y Y Y Compressor Revision Level A= Rev. Level A B= Rev. Level B C= Rev. Level C 8. Evaporator Description E= Standard Evaporator digits 2 and 3= Diameter (inches); digits 4 and 5= Length (feet) 1608, 1612, 1808, 1812, 1816, 2008, 2012, 2014, 2016, 2208, 2212, 2214, 2216, 2412, 2416, 2612, 2614, 2616, 3012, 3014, 3016, 3616, 4216, 4220, 4224, 4820, 4824 Example: E2008= Standard Evaporator, 20" Diameter, 8' Long 9. Evaporator Tube Description first digit= Tube Count- Contact Daikin Applied second digit= Tube Type- Tubes have changed over the years. Listed below are the most recent and common tubes. E= Turbo EFP.025 Wall; F= Turbo EFP.028 Wall; Q= Turbo EFP.035 Wall 10. Evaporator Head Description first digit= Number of Water Passes: 1, 2, 3 second digit= Inlet Nozzle Location: L= Left R= Right third digit= Nozzle Type: A= Victaulic (std.); B= Flanged; C= Marine Box- Front Victaulic; D= Marine Box- Rear Victaulic; E= Marine Box- Front Flanged; F= Marine Box- Rear Flanged Centrifugal Chiller; PFH087 Rev. P 04/2016 RPL /Page 5

6 Complete Model Nomenclature 11. Evaporator Design Pressures first digit= Refrigerant Side Pressure: B= 180 PSIG second digit= Waterside Pressure: 1= 150 PSIG ASME; 2= 250 PSIG ASME; 3= 350 PSIG ASME; 4= 150 PSIG Non-ASME 12. Evaporator Leaving Water Temperature Code is listed in tenths of F (example 0450= 45.0 F) 13. Evaporator Tube Sheet & Head Material first digit= Tube Sheet Material: C= Carbon Steel second digit= Head Material: C= Carbon Steel 14. Evaporator Tube Cleaning System Y= None 15. Evaporator Model Revision A= Rev. Level A B= Rev. Level B C= Rev. Level C 16. Condenser Description E= Standard Condenser digits 2 and 3= Diameter (inches); digits 4 and 5= Length (feet) 1608, 1612, 1808, 1812, 1814, 1816, 2008, 2012, 2016, 2208, 2212, 2214, 2216, 2412, 2416, 2612, 2614, 2616, 3012, 3014, 3016, 3616, 4216, 4220, 4224, 4816, 4820, 4824 Example: C2008= Standard Condenser, 20 Diameter, 8 Long 17. Condenser Tube Description first digit= Tube Count- Contact Daikin Applied second digit= Tube Type- Tubes have changed over the years. Listed below are the most recent and common tubes. E= Turbo EFP.025 Wall; F= Turbo EFP.028 Wall; Q= Turbo EFP.035 Wall 18. Condenser Head Description first digit= Number of Water Passes: 1, 2, 3 second digit= Inlet Nozzle Location: L= Left R= Right third digit= Nozzle Type: A= Victaulic (std.); B= Flanged; C= Marine Box- Front Victaulic; D= Marine Box- Rear Victaulic; E= Marine Box- Front Flanged; F= Marine Box- Rear Flanged If there is no Heat Recovery Condenser digits 4, 5 & 6= YYY 19. Condenser Design Pressures first digit= Refrigerant Side Pressure: D= 225 PSIG; E= 250 PSIG; F= 275 PSIG; G= 300 PSIG second digit= Waterside Pressure: 1= 150 PSIG ASME; 2= 250 PSIG ASME; 3= 350 PSIG ASME; 4= 150 PSIG Non-ASME (std.) 20. Maximum Condenser Leaving Water Temperature Code is listed in tenths of F (example 1370= F) 21. Condenser Tube Sheet & Head Material first digit= Tube Sheet Material: C= Carbon Steel (std.) second digit= Head Material: C= Carbon Steel (std.) If there is no Heat Recovery Condenser digits 3 & 4= YY 22. Condenser Tube Cleaning System YY= None 23. Condenser Model Revision A= Rev. Level A B= Rev. Level B C= Rev. Level C 24. Pressure Vessel Code A= ASME (standard) 25. Refrigerant Type 134= Refrigerant 134a Centrifugal Chiller; PFH087 Rev. P 04/2016 RPL /Page 6

7 Complete Model Nomenclature 26. Refrigerant Weight Total weight divided by 10 rounded to next whole number (example: 1712/10= 172) 27. Main Expansion Valve/ Pilot Valve first digit= Main Expansion Valve: F= 125 ton; G= 150 ton; H= 180 ton; I= 250 ton; J= 300 ton; K= 350 ton; L= 375 ton; O= 1400 ton; P= 800 ton; Q= 550 ton; R=1100 ton second digit= Pilot Valve: A= 4 ton; B= 9 ton; C= 10 ton 28. Controller Options M= MicroTech 200 second digit= Sensor Functions: A= Outdoor Air (OA) Thermistor S20; B= OA and HR; H= Heat Recovery (HR) Thermistors S21/S22 third digit= Language: E= English Language/English Units; M= English Language/Metric Units fourth digit= Instruments: M= Modem; Y= None fifth digit= Special Functions: A= Analog Outputs; B= Analog Outputs & Signal Converter; S= Signal Converter; Y= None sixth digit= Enclosure: A= NEMA Starter Options first digit= Starter Type: 1= Star-Delta Open; 2= Star-Delta Closed; 3= Across-The-Line; 4= Auto Transformer; 5= Primary Reactor; 6= Solid State second digit= Enclosure: C= NEMA 1 Compact; D= NEMA 1 Double Door Compact; F= NEMA 1 Full Size; K= Evap brackets only; S= NEMA 1 Shelf-Mounted; Y= None third digit= Meters: 1= Voltmeter; Y= None fourth digit= Disconnect: A= Circuit Breaker; B= MCP Motor Circuit Protector; C= Non-fused Disconnect Switch; Y= None fifth digit= Surge Protection Capacitor: 1= P.F. Correction; 2= Surge Protection; 3= P.F. and Surge Protection; Y= None sixth digit= Phase Loss/Rotation Protection: A= PVR Relay Under; B= PVR Relay Over and Under; Y= None seventh digit= Ground Fault Protection: 1= with Groundgard; Y= None eighth digit= Load Balance: 2= 2 Machine load balance; 3= 3 Machine load balance; 4= 4 Machine load balance; Y= None 30. Rated Load Amps Actual RLA 31. Hot Gas Bypass H= Hot Gas Bypass Y= None 32. Insulation first digit= Condenser & Evaporator Shell Insulation: H= 3/4" Closed Cell Foam Insulation on Evaporator Shell, Suction Piping, Compressor Inlet, Motor Barrel + High Humidity 2= 3/4" Closed Cell Foam Insulation on Condenser Shell Only 3= 1-½" Closed Cell Foam Insulation on Evap. Shell, ¾" Insulation on Suction Piping, Comp. Inlet, Motor Barrel + High Humidity 5= Code H + Code 2 6= Sound Insulation on Condenser & Discharge Line 7= Sound Insulation on Discharge Line Only M= Code H + Code 7 N= Code 3 + Code 7 S= Code H + Code 6 T= Code 3 + Code 6 Y= None second digit= Condenser & Evaporator Head Insulation: 1= Return Heads Only; 2= Return & Connection Heads; Y= None 33. Water Pressure Differential Switch E= Evaporator C= Condenser B= Both Evaporator & Condenser Y= None 34. Paint 1= Standard Painting 35. Packaging 1= Standard Wood Skid; 2= Open Export Crate; 3= Totally Enclosed Export Crate; 4= Shipping Bag w/wood Skid 5= Shipping Bag Only; 6= Shipping Bag w/ Totally Enclosed Export Crate; 7= Shipping Bag w/open Export Crate; Y= None 36. Refrigerant Tag A= Full Factory Charge B= Holding Charge 37. Miscellaneous Y= None X= Special (specials not covered in the normal code string) Centrifugal Chiller; PFH087 Rev. P 04/2016 RPL /Page 7

8 Complete Model Nomenclature 38. Oil Cooler R= Refrigerant; W= Water; S= Water Cooled w/factory Solenoid; Y-None 39. Rebate Y= None; R= Rebate 40. Testing 1= Standard Factory Performance Test 2, 9, A, B, C, D, E, F, G, H, J, Q, S= Various Witness Tests 3, 4, 5, 6, 7, 8, K, L, M, N, P, R, T= Various Certified Performance Tests Y= None 41. Approval Listing A= ARI Approval U= UL C= Canadian UL V= ARI + UL D= Canadian ARI + UL Y= None 42. Latest Unit Model Revision A= Rev. Level A B= Rev. Level B C= Rev. Level C 43. Tons Actual Tons 44. Startup Y= Export- No Startup U= Domestic Startup 7= Canadian Startup 45. Labor Warranty Y= Export Order, no labor warranty B= Domestic Order, 1st year labor warranty 7= Canadian Order, 1st year labor warranty 46. Extended Warranties Y= None C= Extended 1 year parts; D= Extended 1 year parts + labor; E= Extended 2 year parts; F= Extended 2 year parts + labor; G= Extended 3 year parts; H= Extended 3 year parts + labor; J= Extended 4 year parts; K= Extended 4 year parts + labor 47, 48, 49, 50, 51, 52 Always Y Centrifugal Chiller; PFH087 Rev. P 04/2016 RPL /Page 8

9 Unit Assembly Components Labels Motor End Cover Ref # Qty. Description Part Number NS 1 Label- R134a Oil Level Label Rotation Arrow Dataplate NS 1 Label- R134a Control Box End View Centrifugal Chiller; PFH087 Rev. P 04/2016 RPL /Page 9

10 Unit Assembly Components Tubing Insulation Ref # Qty. Description Part Number 497 Insulation Adhesive ft. Insulation ft. Insulation Centrifugal Chiller; PFH087 Rev. P 04/2016 RPL /Page 10

11 Unit Assembly Components Mounting Brackets Lube Box Mounting Control Box Mounting Centrifugal Chiller; PFH087 Rev. P 04/2016 RPL /Page 11

12 Unit Assembly Components Mounting Brackets, Continued Oil Pump Brackets Ref # Qty. Description Part Number 202 Screw 14 Stack Stack Washer 28 Stack Stack Lock Washer 14 Stack Stack Lock Washer 14 Stack Stack Washer Lock Washer Screw Bracket- Oil Pump Screw Nut Lock Washer N/S 4 Rubber Isolation Pads Stack Stack 3630/ Centrifugal Chiller; PFH087 Rev. P 04/2016 RPL /Page 12

13 Unit Assembly Components Suction & Discharge Components Compressor #1 Compressor #2 Centrifugal Chiller; PFH087 Rev. P 04/2016 RPL /Page 13

14 Unit Assembly Components Suction & Discharge Components, Continued Ref # Qty. Description Part Number 39 8 Washer Mounting Bracket- Evap/Cond Shim Bracket Nut Washer Screw Lock Washer Lock Washer Screw- Discharge Check Valve Discharge Check Valve Gasket- Discharge Check Valve Flange Pipe Stack P187REAAAA Stack P248REAAAA 65 2 Pipe P020SCBEAA 66 2 Weld Ring Suction Elbow Flange Coupling Screw Butterfly Valve Handle- Butterfly Valve Centrifugal Chiller; PFH087 Rev. P 04/2016 RPL /Page 14

15 Unit Assembly Components Relief Valves Ref # Qty. Description Part Number Evaporator Relief Valve 180 PSI- Standard PSI- Standard Elbow Way Shut Off Valve Pipe Nipple w/o Sound Insulation w/ Sound Insulation Condenser Relief Valve 225 PSI- Standard PSI PSI PSI Elbow Centrifugal Chiller; PFH087 Rev. P 04/2016 RPL /Page 15

16 Unit Assembly Components Liquid Injection Ref # Qty. Description Part Number Tube Stack Stack Tube Stack Stack Liquid InjectionTube Assembly Stack * Stack * * Components in L.I. Tube Assembly Strainer Flange Solenoid Valve Tube Stack Stack O'Ring Clamp Screw Strap Screw Centrifugal Chiller; PFH087 Rev. P 04/2016 RPL /Page 16

17 Unit Assembly Components Oil Pump Lines Centrifugal Chiller; PFH087 Rev. P 04/2016 RPL /Page 17

18 Unit Assembly Components Oil Pump Lines, Continued Ref # Qty. Description Part Number Washer Lock Washer Screw Screw Flange/O'Ring Elbow Tube- Oil Return Stack Stack Tube- Oil Supply Stack Stack Tube- Oil Stack Stack Check Valve Drain Tube O'Ring Oil Pump- Complete Assembly Centrifugal Chiller; PFH087 Rev. P 04/2016 RPL /Page 18

19 Unit Assembly Components Expansion Valve Piping Centrifugal Chiller; PFH087 Rev. P 04/2016 RPL /Page 19

20 Unit Assembly Components Expansion Valve Piping, Continued Ref # Qty. Description Part Number Flare Cap Shut Off Valve Elbow Pipe Coupling T Ass'y Flange Screw Screw Liquid Tube Ass'y Stack * Stack * Liquid Tube Ass'y Stack * Stack * Gasket Adapter Tube- Assembly- Pilot Valve Pilot Expansion Valve Strainer Tube- Pilot Valve Stack Only Tube- Pilot Valve Stack Only Tube- Pilot Valve Stack Only Tube Stack Stack Elbow Weld Ring Flange- 6" O'Ring Adapter Strainer Coupling O'Ring O'Ring Evaporator- Inlet Flange Coupling Adapter Main Liquid (King) Valve Gasket- Main Liquid (King) Valve Motor Cooling Shut-Off Valve *Liquid Tube Components- Detail , 09, 02 & Ref # Qty. Description Part Number 2 1 Sight Glass Saddle Sight Glass Valve Core Valve Cap Main Expansion Valve 1400 Ton ** 650 Ton ** 450 Ton ** ** See Main Expansion Valve for components. Centrifugal Chiller; PFH087 Rev. P 04/2016 RPL /Page 20

21 Unit Assembly Components Refrigerant Lines Motor Drain Tube Insulation- Both Compressors Compressor #1 Compressor #2 Centrifugal Chiller; PFH087 Rev. P 04/2016 RPL /Page 21

22 Unit Assembly Components Refrigerant Lines, Continued Ref # Qty. Description Part Number Screw Flange Gasket Screw Tube Tube- Motor Assembly Tube- Motor Cooling Stack Stack Tube Filter Drier Tube- Motor Cooling Stack Stack Check Valve Tube- Motor Cooling Stack Stack Tube- Motor Housing Drain Stack Stack Screw Ball Valve Clamp Bracket O'Ring - Motor Cooling Drain Flare Nut T Tube- Motor Cooling Stack Stack Solenoid Valve Solenoid Coil Insulation Adhesive ft. Insulation- Motor Drain Tube Bushing Filter Drier Tube- Motor Drain Stack Stack Tube Tube Ball Valve T Tube Elbow Tube- Motor Drain Centrifugal Chiller; PFH087 Rev. P 04/2016 RPL /Page 22

23 Unit Assembly Components Oil Cooler Lines Centrifugal Chiller; PFH087 Rev. P 04/2016 RPL /Page 23

24 Unit Assembly Components Oil Cooler Lines, Continued Ref # Qty. Description Part Number Tube- Oil Supply Stack Stack Tube- Oil Supply Stack Stack T Tube- Oil Supply Stack Stack Tube- Oil Supply Stack Stack Adapter Tube Screw Clamp Check Valve Tube Tube- Oil Cooler Return Stack 3636 Only Tube Flare Nut Tube- Oil Supply Stack Stack Check Valve Drain Tube Tube- Oil Supply Stack Stack Elbow Stack Only Tube Stack 3030 Only Centrifugal Chiller; PFH087 Rev. P 04/2016 RPL /Page 24

25 Unit Assembly Components Oil Cooler, Oil Cooler Mounting Ref # Qty. Description Part Number Oil Cooler Until 9/ * 2 Oil Cooler 9/ *The shell & tube oil cooler was replaced by a plate-to-plate heat exchanger in 9/96. If the unit has a shell & tube oil cooler it may be replaced with a retrofit kit pn: (includes the heat exchanger) Oil Cooler Components Ref # Qty. Description Part Number 14 2 Adapter Sealing Ring Complete Ass'y Connection Head Return Head Head Gasket (2) Centrifugal Chiller; PFH087 Rev. P 04/2016 RPL /Page 25

26 Unit Assembly Components Refrigerant- Cooled Oil Cooler Piping Top View Ref # Qty. Description Part Number T Tube Ball Valve T Strainer Tube- Oil Cooler Stack Stack Expansion Valve Tube Stack Stack Elbow Reducer Elbow Ref # Qty. Description Part Number Tube Stack Stack Solenoid Valve Tube Stack Stack Tube- O.C. Return Stack Stack Tube Solenoid Coil Elbow Centrifugal Chiller; PFH087 Rev. P 04/2016 RPL /Page 26

27 Unit Assembly Components Oil Cooler Piping- Specific to Shell Stack Stack Stack 3636 Centrifugal Chiller; PFH087 Rev. P 04/2016 RPL /Page 27

28 Unit Assembly Components Oil Cooler Piping- Specific to Shell Stack, Continued Stack 3030 Ref # Qty. Description Part Number T Tube Ball Valve T Strainer Tube- Oil Cooler Expansion Valve Tube Elbow Reducer Elbow Stack 3030 Ref # Qty. Description Part Number Tube Solenoid Valve Tube Tube- O.C. Return Tube Solenoid Coil Elbow Stack Expansion Valve Tube Elbow Reducer Elbow Ref # Qty. Description Part Number Tube Solenoid Valve Tube Tube- O.C. Return Tube Solenoid Coil Elbow Stack 3636 Ref # Qty. Description Part Number T Tube Ball Valve T Strainer Tube- Oil Cooler Centrifugal Chiller; PFH087 Rev. P 04/2016 RPL /Page 28

29 Unit Assembly Components Vessel Insulation Evaporator The Evaporator may be ordered with 3/4" or 1 1/2" insulation on the vessel and piping. The part numbers are the same and the 3/4" insulation is double-layered on units using the 1 1/2" application. The Evaporator Vessel nomenclature is as follows: Vessel Diameter Vessel Length Vessel Application Quantity Part Number /4" 148 square feet /4" 172 square feet /2" 290 square feet /2" 341 square feet Condenser The Condenser may be ordered with standard 3/4" foam insulation, or with a Sound Insulation package for the Condenser Vessel and Discharge Line. The Condenser Vessel nomenclature is as follows: Vessel Diameter Vessel Length Vessel Application Quantity Part Number 3016 No Sound 128 square feet No Sound 153 square feet Sound 205 square feet square feet Sound 200 square feet square feet Evaporator/Condenser Heads The Insulation used on the Evaporator and Condenser Heads is the same. As with the Evaporator Vessel each head may have 3/4" or 1 1/2" insulation. Diameter Application Quantity Part Number 30 3/4" 12 square feet /4" 15 square feet /2" 25 square feet /2" 33 square feet Centrifugal Chiller; PFH087 Rev. P 04/2016 RPL /Page 29

30 Factory Mounted Starter Mounting Components and Cables 427 Centrifugal Chiller; PFH087 Rev. P 04/2016 RPL /Page 30

31 Factory Mounted Starter Mounting Components and Cables, Continued Common Parts Ref # Qty. Description Part No Cable- Compr. # Cable- Compr. # Nut Screw Washer Angle Angle The part numbers for the cables connecting the starter to the motor terminal box (ref # 428 and 429) are determined by the Motor RLA (printed on the compressor data plate). See the list below. Cables Motor RLA= 238 Ref # Qty. Part No Motor RLA= 278 Ref # Qty. Part No Motor RLA= 298 Ref # Qty. Part No Motor RLA= 348 Ref # Qty. Part No Motor RLA= 399 Ref # Qty. Part No Motor RLA= 460 Ref # Qty. Part No Motor RLA= 696 Ref # Qty. Part No Centrifugal Chiller; PFH087 Rev. P 04/2016 RPL /Page 31

32 Surge Capacitor These Surge Capacitors are used in all Voltage applications except: 3300/60/3 3300/50/3 4160/60/3 2400/60/3 Description Part No. Surge Capacitor, 0-480V: Surge Capacitor, V: Surge Capacitor Label: Power Correction Capacitor The Surge Capacitor is standard. The Power Correction is optional and can be used on a unit with or without the Surge Capacitor. KVAR Part Number Hz Capacitor Modification Entire Assembly (includes wiring, strap, bracket and capacitor): Capacitor Only (25MFD/370V): Flow Switch Option Description Part No. Qty. Standard Pressure (150 PSI), 3"- 8" Pipe, Single Pole: High Pressure ( PSI), 3"- 8" Pipe, Single Pole: All Pressures, 10" Pipe and Above, Single Pole: Centrifugal Chiller; PFH087 Rev. P 04/2016 RPL /Page 32

33 Control Box Complete Panels Listed below are the part numbers for a complete panel (as described), for use in retrofitting Electromechanical or earlier version MicroTech Panels. Each includes a fully assembled Series 200 control panel, all temperature sensors, all pressure transducers, and all transducer cables. ENGLISH includes software and Signal Converter includes software, Signal Converter and Modem option includes software, Signal Converter and AOX option includes software, Signal Converter, Modem and AOX option. METRIC includes software and Signal Converter includes software, Signal Converter and Modem option includes software, Signal Converter and AOX option includes software, Signal Converter, Modem and AOX option. Centrifugal Chiller; PFH087 Rev. P 04/2016 RPL /Page 33

34 504 Control Box Front Panel Ref # Description Part Number Qty. 412 Toggle Switch Keyboard: English Keyboard: Japanese Lock/Latch * Power Door Control Door * Magnetic Latch Bracket Magnetic Fastener Magnetic Catch Bracket N/S Key * The door Latch has been changed. The new Latch is 1/2" shorter horizontally than the original. On units built before 3/99, if you need to replace either the Latch or the Control Door, you will need to replace both. Centrifugal Chiller; PFH087 Rev. P 04/2016 RPL /Page 34

35 Control Box Control Panel Components Centrifugal Chiller; PFH087 Rev. P 04/2016 RPL /Page 35

36 Control Box Control Panel Components, Continued Ref# Description Part Number Qty. 102 MicroTech Controller N/S Controller Power Fuses, 2A N/S Contr. Communication Fuses,.25A ADI Board Circuit Board Mount Cable Ribbon, 34 Conductor, 39" Cable Ribbon, 50 Conductor, 18" Cable Ribbon, 50 Conductor, 3" Terminal Block, Euro (T3) Transformer, 24-18V Output Board N/S Output Board Line Fuses, 5A N/S Output Board Logic Supply Fuses, 1A Guardistor Control Board N/S Guardistor Fuses,.125A Circuit Breaker, 3 Amp (T2) Transformer, V Terminal Block Circuit Board Mount Relay Socket Relay, 2PDT 24V Relay, Output Board Keypad Display Door Circuit Board Standoff KDI Control Gasket,.12 x ft. N/S Terminal Block N/S Terminal Block Cover N/S Varistor, 30VAC OPTIONAL SIGNAL CONVERTER 142 Signal Converter Board Circuit Board Spacer OPTIONAL AOX CONTROL BOARD 182 Control, AOX Board Circuit Board Mount Ribbon Cable, 18", 26C Screw OPTIONAL MODEM 970 Modem, 14.4K Baud, 9-pin Cable, Modem Interface Gasket,.25 x Screw Bracket, Modem Mounting Bracket, Modem Vert N/S = Not Shown Centrifugal Chiller; PFH087 Rev. P 04/2016 RPL /Page 36

37 Control Box Sensor Location Diagram S02 S20 S16 S00 S13 S01 S18 S15 S12 S17 S10 S22 S21 S14 S09 S08 Centrifugal Chiller; PFH087 Rev. P 04/2016 RPL /Page 37

38 Control Box Sensor Location Diagram, Continued REF# DESCRIPTION PART NO. QTY. S00 EVAPORATOR LEAVING WATER TEMP. SENSOR S01 EVAPORATOR ENTERING WATER TEMP. SENSOR S02 COMPRESSOR SUCTION TEMP. SENSOR S08 CONDENSER LIQUID LINE TEMP. SENSOR S09 CONDENSER ENTERING WATER TEMP. SENSOR S10 CONDENSER LEAVING WATER TEMP. SENSOR S12 COMPRESSOR DISCHARGE TEMP. SENSOR S13 OIL FEED TEMP. SENSOR S14 OIL SUMP TEMP. SENSOR S15 OIL VENT PRESSURE TRANSDUCER, 150# S16 EVAP. REFRIGERANT PRESSURE TRANSDUCER, 150# S17 COND. REFRIGERANT PRESSURE TRANSDUCER, 450# S18 OIL FEED GAGE PRESSURE TRANSDUCER, 450# S20 OPTIONAL OUTDOOR AIR TEMP. SENSOR S21 OPTIONAL ENTERING HEAT RECOVERY TEMP. SENSOR S22 OPTIONAL LEAVING HEAT RECOVERY TEMP. SENSOR N/S BOOT, TRANSDUCER PROTECTION N/S PRESSURE TRANSDUCER CABLE, 10 FT N/S PRESSURE TRANSDUCER CABLE, 15 FT N/S HIGH PRESSURE SWITCH, 195# N/S = Not Shown on Diagram Centrifugal Chiller; PFH087 Rev. P 04/2016 RPL /Page 38

39 Lube Box Centrifugal Chiller; PFH087 Rev. P 04/2016 RPL /Page 39

40 Lube Box Continued Ref # Description Part Number Qty. 001 Lube Box Weldment Pressure Switch Solenoid Valve (Vane Close) Tube Coupling Channel Mount Terminal Block Clamp Terminal Block End Terminal Block Section Capacitor Strap Overload Capacitor, 161M, 250V Contactor Heater Terminal Block Jumper Lube Box Line Assy Lube Box Line Assy Lube Box Line Assy Lube Box Line Assy Power Terminal N/S Lube Box Cover N/S = Not Shown on Diagram Centrifugal Chiller; PFH087 Rev. P 04/2016 RPL /Page 40

41 Evaporator Heads To properly identify Evaporator Heads, please contact Daikin Applied with the Unit GO and/or SO Number; and Unit Serial Number. If available, also include the Evaporator Style Number and Serial Number. Centrifugal Chiller; PFH087 Rev. P 04/2016 RPL /Page 41

42 Evaporator Gaskets The Gaskets for Evaporator heads are sold in two parts. The gasket itself is the rim that fits between the head and the Evaporator's tube sheet. 1-pass heads simply use the rim. 2-pass and 3-pass heads use the gasket plus a U-channel that is glued to the rim and fits over the baffles that separate the passes. This is a superior seal to the old gaskets that were used prior to The chart below lists the gasket part numbers and the amount of linear feet of channel must be ordered for the complete set of heads. Each gasket requires 3' of U-Channel. One-Pass heads use no U-Channel, 2-Pass heads use the U-Channel only on the connection end, 3-Pass heads use U-Channel on both ends. Water Box heads use two gaskets on each end, and the U-Channel requirements are doubled. The U-Channel adhesive is part number Diameter Pressure Head Type Passes Gasket Qty. Channel Qty 30" 150 Vict/Flange N/A 0 30" 150 Water Box N/A 0 30" 150 Vict/Flange ' 30" 150 Water Box * 6' 30" 250/350 Victaulic ' 30" 150 Vict/Flange ' 30" 150 Water Box * 12' 36" 150 Vict/Flange N/A 0 36" 150 Water Box N/A 0 36" 150 Vict/Flange ' 36" 150 Water Box * 8' 36" 250/350 Victaulic ' 36" 150 Vict/Flange ' 36" 150 Water Box * 16' N/A = Not Applicable * On units built after 4/98, the Channel for Water Box Gaskets is Evaporator Tubes The Evaporator Model Number located on the Evaporator Data Plate defines the tubes used. A Sample model number is as follows: E2212-1B-2RA. The 7th digit defines the tube type. Length Code Tube Type TubeMaterial Wall Part Number 16' A 19 Fins/inch: Plain Copper ' B 26 Fins/Inch: Turbo Chill Copper ' C 19 Fins/inch: Plain Copper ' T 28 Fins/Inch: Turbo Chill Stainless ' Z 32 Fins/inch: Turbo Chill Titanium ' 2 Turbo B Copper ' 3 Turbo B Copper ' 7 Turbo BII Copper ' 8 Turbo BII Copper ' 9 Turbo BII Copper ' E Turbo BIII Copper ' F Turbo BIII Copper Evaporator Tube Counts The Evaporator Model Number located on the Evaporator Data Plate defines the tube count. A Sample model number is as follows: E2212-1B-2RA. The first 6 digits define the tube count. Evap Model Count E E E E E E E E E Centrifugal Chiller; PFH087 Rev. P 04/2016 RPL /Page 42

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