McQuay Centrifugal Chiller PEH, TEH

Transcription

1 Replacement Parts List No Revision JJ 06/2017 McQuay Westinghouse Centrifugal Chiller PEH, TEH 063 PE 063, Last Manufactured: 2002 To find your Daikin Applied parts distributor, call or visit

2 Contents Parts List Revision History...3 Nomenclature Unit Assembly Components: Unit Assembly Components: Unit Assembly Components Hot Gas Bypass...15 Front View End View Liquid Injection (optional until discontinued in 1993)...21 Oil Piping Unit Assembly Components Front View Hot Gas Bypass...27 End View Top View...30 Oil Cooler Components...31 Refrigerant- Cooled (Standard) Oil Cooler Piping Water- Cooled Oil Cooler Piping Unit Assembly Components Lube Box and MicroTech Panel Mounting, Unit Vibration Mount...36 Oil Cooler and Oil Cooler Mounting Suction and Discharge Parts Oil Lines...42 Relief Valves Hot Gas Bypass and Liquid Injection Refrigerant Lines Refrigerant-Cooled (optional) Oil Cooler (shell & tube oil cooler shown)...49 Water-Cooled (optional) Oil Cooler (shell & tube oil cooler shown) Expansion Valve Piping Unit Assembly Components: Vessel Insulation...55 Self-Manufactured Starter...56 Factory Mounted Starter Surge Capacitor, Power Correction Capacitor, 50 Hz Capacitor Modification, Flow Switch Option...62 Mounting Brackets...63 Control Box- Model 180 ( ) Control Box- Series Lube Box: Used With MicroTech Series 200 Panels Lube Box: Control Box: Electromechanical Controls Evaporator Condenser Differential Water Pressure Switch Compressor (Engineering Revisions 0 & A) Notes Gears Inlet Guide Vane Ass'y High Speed Assy End View/ Discharge Components Gear Train Assembly Motor Replacement and Retrofit Motors Compressor (Engineering Revision B) Notes Gears Inlet Guide Vane Ass'y High Speed Assembly Gear Train External Parts Motor Housing Ass'y Terminal Box Ass'y Low Speed Shaft Key/Screw Table Motor Replacement & Retrofit Motors Compressor (Engineering Revisions C & D) Notes Front End View Oil Filter Section Inlet Guide Vane Assembly High Speed Assembly Gears External Parts Gear Train Motor Section Terminal Boxes Motor Replacement and Retrofit Motors Oil Pump Valve Caps Oil Centrifugal Chiller; PEH063, PE063, PE , TEH063 Rev. JJ 06/2017 RPL / Page 2

3 Parts List Revision History Revision Date Description A - DD Revision History archived. EE 05/2012 Page 4 - Added page with information for "Other Centrifugal Model Numbers". Page 79 - Corrected p/n for Ref. 11 Channel Clamp, was Fixed New Way schematic graphic, was not diplaying properly. Page Corrected note 1 to see "Compr Rev. 0,A- Mtr Repl & Retrofit" page. Page Moved and revised Compr Rev. 0,A- Mtr Repl & Retrofit page from p. 109 to p Page Updated notes to "See Compr Rev. 0,A- Mtr Repl & Retrofit page. Page Changed reference for Ref. 602 & 603 to "See LS Shaft/Key Table". Page Changed descriptions for Ref. 602 & 603 to include "Low Speed Shaft". Updated footnote to refer to "diagram for Compressor (Rev. B) Gear Train". Page Moved and revised Compr Rev. B- Mtr Repl & Retrofit page from p. 118 to p Pages 132 & Updated notes to "See Compr Rev. B- Mtr Repl & Retrofit page. Page Moved "Compr 1996-Present: Mtr Repl & Retrofit" info to new page 150. Page Added footnote 1 tag to Ref. # 208. Added footnote 1. Page Added footnote 1 tag to Ref. # 362, 371. Added footnote 1. Page Added footnote 1 tag to Ref. # 202, 203, 204, 205, 206, 207. Added footnote 1. Page Corrected p/n for Ref. 100 Impeller M, was Removed all M Impeller footnote info. Added footnote 1 tag to Ref. # 355, 360, 363, 368. Added footnote 2 tag to Ref. # 361. Added footnote 3 tag to Ref. # 364, 369, 374, 368. Added footnotes 1, 2, 3. Page Added footnote 1 tag to Ref. # 365, 367, 374, 375. Added footnote 2 tag to Ref. # 366. Added footnotes 1, 2. Page Added footnote 1 tag to Ref. # 370, 376, 641(360 Fr Mtr), 643, 650. Added footnote 2 tag to Ref. #s 370, 376, 641(440 Fr Mtr), 643, 650. Added footnote 3 tag to Ref. # 372. Added footnotes 1, 2, 3. Page Added footnote 1 tag to Ref. # 370, 376, 641(15" Mtr), 643, 650. Added footnote 2 tag to Ref. #s 370, 376, 641(20" Mtr), 643, 650. Added footnote 3 tag to Ref. # 372. Added footnotes 1, 2, 3. Page Added page for Compr Present: Rev. C,D- Mtr Repl & Retrofit". Pages 151 thru Updated notes to "See Compr 1996-Present: Rev. C,D- Mtr Repl & Retrofit page. FF 08/2014 Multiple pages: Changed headings " Present" to be "1982 to 2002". Page 4: Added information on Model WHC. Page 31: Corrected part number for Ref. 371 O-Ring, was Page 79: Corrected part number for Ref. 3 Time Delay Adj PLT, was Page 96: Added size 24". Page 111: Corrected part number for Ref. 2 Impeller Washer until 5/82, was GG 02/2016 Pages 89-95: Removed all Evaporator Heads. Added note to contact Daikin Applied. Pages Removed all Condenser Heads. Added note to contact Daikin Applied. HH 04/2016 Pages 9-12: Added 4 pages for Complete Model Number: Page 96: Corrected column heading for Original Tube Counts, was labeled "Evap" in error. JJ 06/2017 Page 99: Correct part # for Cond Tube: 16 ft, N, Turbo CIII, Copper,.028' was Daikin Applied, Industrial Park Blvd., P.O. Box 1551, Minneapolis, MN (763) Centrifugal Chiller; PEH063, PE063, PE , TEH063 Rev. JJ 06/2017 RPL / Page 3

4 Other Centrifugal Models This Replacement Parts List can be used to identify components for the Compressor, Control Panel, Oil Pump, Condenser, and Evaporator on the following unit models: Open Drive Chillers: PG, PEA*, PEL, PLA Heat Recovery Chillers: PH, PHH, PJ, PJH, PHA, PLH Condensing Units: SE, SEH, SEA* Templifiers: TPE, TEH, TEA, TFH, TPF, THH, TPH, THA, TPJ, TJH * For models PEA/SEA also see RPL Consult Daikin Applied for identification of other components on these models. For a brief time in the early '70's McQuay manufactured a centrifugal chiller known as the WHC. This unit was made up of a Westinghouse Centrifugal Compressor and Oil Pump, and McQuay Vessels and Controls. Compressor and Oil Pump parts may still be available, and you can reference this RPL for the compressors listed in the following cross-reference chart. Vessel and control parts are no longer available and will have to be made locally. McQuay Model # Westinghouse Compressor Unit H.P. WHC CE063JAR H.P. WHC CE063JAQ H.P. WHC CE063KAR H.P. WHC CE063KAQ H.P. WHC CE063KAP H.P. Centrifugal Chiller; PEH063, PE063, PE , TEH063 Rev. JJ 06/2017 RPL / Page 4

5 Nomenclature Westinghouse Units- Beginning 1982 Serial Numbers Beg AU 1234 Serial Number Year and Month of Manufacture: Month Year A= Jan. M= 1968 Y=1980 B= Feb. N= 1969 Z=1981 C= Mar. O= 1970 A=1982 D= Apr. P= 1971 E= May Q= 1972 F= Jun R= 1973 G= Jul S= 1974 H= Aug T= 1975 I= Sep. U= 1976 J= Oct. V= 1977 K= Nov. W= 1978 L= Dec. X= 1979 Unit Shop Order Number ex. PE1986 The Shop Order Number (called the "style number" in earlier years) was a 6 digit number that appeared on the unit data plate of all units built during the Westinghouse era. This number is the one number that allows Daikin Applied access to the original job file and Bill-of-Material. It is crucial that the field supply this number when inquiring about parts identification or when original unit data information is required. The Shop Order number is also key when requesting R134a retrofit information. Unit Style Number ex. 359A777G10 The Style Number was a 10 digit number that appeared on the unit data plate of units built in the Westinghouse era's later years. This number is the highest level bill of material number for the specific unit. Unit Model Number PE 200 Nominal Tonnage Unit Type: PE- a single compressor, hermetic centrifugal chiller. Condenser Model Number KB274 Model Number See Tube Counts Section for tube count table Evaporator Model Number TC260 Model Number See Tube Counts Section for tube count table Compressor Model Number CE 063 J AY 18 R Unit Voltage Motor HP (X10) N=200/60/3 B=208/60/3 Gear Ratio P=220/60/3 (see Gears table for list) Impeller Type: J or K Impeller Size:060= 6.0" 063= 6.3" Compressor Type: CE= Centrifugal Hermetic V=230/60/3 W=240/60/3 U=380/60/3 A=440/60/3 R=460/60/3 S=480/60/3 D=575/60/3 M=2400/60/3 C=3300/60/3 L=4160/60/3 E=220/50/3 Y=346/50/3 F=380/50/3 G=400/50/3 K=415/50/3 H=440/50/3 J=3300/50/3 Centrifugal Chiller; PEH063, PE063, PE , TEH063 Rev. JJ 06/2017 RPL / Page 5

6 Nomenclature Serial Numbers for Units ZA Factory 5= Staunton,VA Engineering Revision Serial Number Year and Month of Manufacture: Year Month N= 1982 V= 1990 A= Jan. O= 1983 W= 1991 B= Feb. P= 1984 X= 1992 C= Mar. Q= 1985 Y= 1993 D= Apr. R= 1986 Z= 1994 E= May S=1987 F= Jun. T= 1988 U= 1989 G= Jul. H= Aug. J= Sep. K= Oct. L= Nov. M= Dec February, A Factory 5= Staunton,VA Engineering Revision Serial Number Year and Month of Manufacture: Year Month 5= 1995 A= Jan. G= Jul 6= 1996 B= Feb. H= Aug 7= 1997 C= Mar. D= Apr. E= May F= Jun J= Sep. K= Oct. L= Nov. M= Dec. February, 1999 and later STN U Plant Identification Abbreviation STN = Staunton U= Unit Year of Manufacture 99= = = 2001 etc. Serial Number (build sequence) Month of Manufacture 01= January 02= February 03= March 04= April 05= May 06= June 07= July 08= August 09= September 10= October 11= November 12= December Centrifugal Chiller; PEH063, PE063, PE , TEH063 Rev. JJ 06/2017 RPL / Page 6

7 Nomenclature Style Numbers for Units Unit Style Number (On all Unit Data Plates): Unit Style Number PE6655G01 G. O. Item Number 6 digit G. O. Number Shop Order Number Nomenclature Unit Model Breakdown for Units Unit Model Number PEH 063 J AY 18 R Gear Ratio Motor HP (X10) Impeller Type: J,K,M Compressor Size: ex. 063= 6.3" Impeller Dia. Unit Type: PEH= Water Cooled Centrifugal Chiller-Single Compressor- Hermetic PHH= Water Cooled Heat Recovery Centrifugal Chiller- Single Compressor- Hermetic TEH= Water Cooled Centrifugal Templifier- Single Compressor- Hermetic Unit Voltage L=4160/60/3 N=200/60/3 T=4600/60/3 B=208/60/3 2=6600/60/3 P=220/60/3 E=220/50/3 V=230/60/3 Y=346/50/3 W=240/60/3 F=380/50/3 U=380/60/3 G=400/50/3 4=400/60/3 K=415/50/3 Q=416/60/3 H=440/50/3 A=440/60/3 Z=500/50/3 R=460/60/3 6=3000/50/3 S=480/60/3 J=3300/50/3 D=575/60/3 8=6000/50/3 3=2300/60/3 9=6600/50/3 M=2400/60/3 C=3300/60/3 Centrifugal Chiller; PEH063, PE063, PE , TEH063 Rev. JJ 06/2017 RPL / Page 7

8 Nomenclature Component Breakdown for Units Compressor Model Number CE 063 J AY 18 R Unit Voltage Motor HP (X10) N=200/60/3 B=208/60/3 Gear Ratio P=220/60/3 (see Gears page for list) Impeller Type: J or K Impeller Size: 063= 6.3" Compressor Type: CE= Centrifugal Hermetic V=230/60/3 W=240/60/3 U=380/60/3 4=400/60/3 Q=416/60/3 A=440/60/3 R=460/60/3 S=480/60/3 D=575/60/3 3=2300/60/3 M=2400/60/3 C=3300/60/3 L=4160/60/3 T=4600/60/3 2=6600/60/3 E=220/50/3 Y=346/50/3 F=380/50/3 G=400/50/3 K=415/50/3 H=440/50/3 Z=500/50/3 6=3000/50/3 J=3300/50/3 8=6000/50/3 9=6600/50/3 Condenser Model Number C CYY 2RA Tube Type-HR Condenser Tube Count-HR Condense Tube Type-Tower Condenser Tube Count-Tower Condenser Length (in feet) Diameter (in inches) Vessel Type: C= Condenser Nozzle Configuration A= Victaulic B= Flanged C/D= Water Boxes- Victaulic E/F= Water Boxes- Flanged Water Connection End Head Passes Evaporator Model Number E C 2RA Water Connection End Head Passes Tube Type Tube Count Length (in feet) Diameter (in inches) Vessel Type:E= Evaporator Nozzle Configuration A= Victaulic B= Flanged C/D= Water Boxes- Victaulic E/F= Water Boxes- Flanged Centrifugal Chiller; PEH063, PE063, PE , TEH063 Rev. JJ 06/2017 RPL / Page 8

9 Nomenclature Complete Model Number: PEH 063K AR 29R YY Y B E2612 3B 2RA A CC Y A C2212 3CYY Code: Model Type PEH= Water Cooled Single Compressor Centrifugal Chiller PFH= Water Cooled Dual Compressor Centrifugal Chiller 2. Compressor Size/Impeller Type first 3 digits= Impeller Diameter 063 (6.3" impeller) fourth digit= Impeller Width G=.112"; H=.143"; J=.179"; K=.224"; M=.242" 3. Gear Ratio Code (speed code) AG, AH, AJ, AK, AL, AM, AN, AP, AQ, AR, AS, AT, AU, AV, AW 4. Motor Horsepower/Voltage first 2 digits= horsepower 60 Hz. Codes 18= 180HP 23= 230HP 29= 290HP 30= 300HP 35= 350HP 36= 360HP 39= 390HP 40= 400HP 50 Hz. Codes 16= 160HP 18= 180HP 23= 230HP 29= 290HP 32= 320HP 35= 350HP 36= 360HP 39= 390HP third digit= voltage 60 Hz. Codes N= 200V B= 208V P= 220V V= 230V W= 240V U= 380V A= 440V R= 460V S= 480V D= 575V M= 2400V C= 3300V L= 4160V 50 Hz. Codes E= 220V Y= 346V F= 380V G= 400V K= 415V H= 440V J= 3300V 5. Open Drive Motor Description YY= Hermetic Motor or no motor provided 6. Sound Control Y= None 2RAYYY B CCYY YY A A HA MYEYSA 2FYY2YYY 0191 H 11 Y A Y W 1 1 U A 0250 U B C Y Y Y Y Y Y Compressor Revision Level A= Rev. Level A B= Rev. Level B C= Rev. Level C 8. Evaporator Description E= Standard Evaporator digits 2 and 3= Diameter (inches); digits 4 and 5= Length (feet) 1608, 1612, 1808, 1812, 1816, 2008, 2012, 2014, 2016, 2208, 2212, 2214, 2216, 2412, 2416, 2612, 2614, 2616, 3012, 3014, 3016, 3616, 4216, 4220, 4224, 4820, 4824 Example: E2008= Standard Evaporator, 20" Diameter, 8' Long 9. Evaporator Tube Description first digit= Tube Count- Contact Daikin Applied second digit= Tube Type- Tubes have changed over the years. Listed below are the most recent and common tubes. E= Turbo EFP.025 Wall; F= Turbo EFP.028 Wall; Q= Turbo EFP.035 Wall 10. Evaporator Head Description first digit= Number of Water Passes: 1, 2, 3 second digit= Inlet Nozzle Location: L= Left R= Right third digit= Nozzle Type: A= Victaulic (std.); B= Flanged; C= Marine Box- Front Victaulic; D= Marine Box- Rear Victaulic; E= Marine Box- Front Flanged; F= Marine Box- Rear Flanged Centrifugal Chiller; PEH063, PE063, PE , TEH063 Rev. JJ 06/2017 RPL / Page 9

10 Nomenclature Complete Model Number: Evaporator Design Pressures first digit= Refrigerant Side Pressure: B= 180 PSIG second digit= Waterside Pressure: 1= 150 PSIG ASME; 2= 250 PSIG ASME; 3= 350 PSIG ASME; 4= 150 PSIG Non-ASME 12. Evaporator Leaving Water Temperature Code is listed in tenths of F (example 0450= 45.0 F) 13. Evaporator Tube Sheet & Head Material first digit= Tube Sheet Material: C= Carbon Steel second digit= Head Material: C= Carbon Steel 14. Evaporator Tube Cleaning System Y= None 15. Evaporator Model Revision A= Rev. Level A B= Rev. Level B C= Rev. Level C 16. Condenser Description E= Standard Condenser digits 2 and 3= Diameter (inches); digits 4 and 5= Length (feet) 1608, 1612, 1808, 1812, 1814, 1816, 2008, 2012, 2016, 2208, 2212, 2214, 2216, 2412, 2416, 2612, 2614, 2616, 3012, 3014, 3016, 3616, 4216, 4220, 4224, 4816, 4820, 4824 Example: C2008= Standard Condenser, 20 Diameter, 8 Long 17. Condenser Tube Description first digit= Tube Count- Contact Daikin Applied second digit= Tube Type- Tubes have changed over the years. Listed below are the most recent and common tubes. E= Turbo EFP.025 Wall; F= Turbo EFP.028 Wall; Q= Turbo EFP.035 Wall 18. Condenser Head Description first digit= Number of Water Passes: 1, 2, 3 second digit= Inlet Nozzle Location: L= Left R= Right third digit= Nozzle Type: A= Victaulic (std.); B= Flanged; C= Marine Box- Front Victaulic; D= Marine Box- Rear Victaulic; E= Marine Box- Front Flanged; F= Marine Box- Rear Flanged If there is no Heat Recovery Condenser digits 4, 5 & 6= YYY 19. Condenser Design Pressures first digit= Refrigerant Side Pressure: D= 225 PSIG; E= 250 PSIG; F= 275 PSIG; G= 300 PSIG second digit= Waterside Pressure: 1= 150 PSIG ASME; 2= 250 PSIG ASME; 3= 350 PSIG ASME; 4= 150 PSIG Non-ASME (std.) 20. Maximum Condenser Leaving Water Temperature Code is listed in tenths of F (example 1370= F) 21. Condenser Tube Sheet & Head Material first digit= Tube Sheet Material: C= Carbon Steel (std.) second digit= Head Material: C= Carbon Steel (std.) If there is no Heat Recovery Condenser digits 3 & 4= YY 22. Condenser Tube Cleaning System YY= None 23. Condenser Model Revision A= Rev. Level A B= Rev. Level B C= Rev. Level C 24. Pressure Vessel Code A= ASME (standard) 25. Refrigerant Type 134= Refrigerant 134a Centrifugal Chiller; PEH063, PE063, PE , TEH063 Rev. JJ 06/2017 RPL / Page 10

11 Nomenclature Complete Model Number: Refrigerant Weight Total weight divided by 10 rounded to next whole number (example: 1712/10= 172) 27. Main Expansion Valve/ Pilot Valve first digit= Main Expansion Valve: F= 125 ton; G= 150 ton; H= 180 ton; I= 250 ton; J= 300 ton; K= 350 ton; L= 375 ton; O= 1400 ton; P= 800 ton; Q= 550 ton; R=1100 ton second digit= Pilot Valve: A= 4 ton; B= 9 ton; C= 10 ton 28. Controller Options M= MicroTech 200 second digit= Sensor Functions: A= Outdoor Air (OA) Thermistor S20; B= OA and HR; H= Heat Recovery (HR) Thermistors S21/S22 third digit= Language: E= English Language/English Units; M= English Language/Metric Units fourth digit= Instruments: M= Modem; Y= None fifth digit= Special Functions: A= Analog Outputs; B= Analog Outputs & Signal Converter; S= Signal Converter; Y= None sixth digit= Enclosure: A= NEMA Starter Options first digit= Starter Type: 1= Star-Delta Open; 2= Star-Delta Closed; 3= Across-The-Line; 4= Auto Transformer; 5= Primary Reactor; 6= Solid State second digit= Enclosure: C= NEMA 1 Compact; D= NEMA 1 Double Door Compact; F= NEMA 1 Full Size; K= Evap brackets only; S= NEMA 1 Shelf-Mounted; Y= None third digit= Meters: 1= Voltmeter; Y= None fourth digit= Disconnect: A= Circuit Breaker; B= MCP Motor Circuit Protector; C= Non-fused Disconnect Switch; Y= None fifth digit= Surge Protection Capacitor: 1= P.F. Correction; 2= Surge Protection; 3= P.F. and Surge Protection; Y= None sixth digit= Phase Loss/Rotation Protection: A= PVR Relay Under; B= PVR Relay Over and Under; Y= None seventh digit= Ground Fault Protection: 1= with Groundgard; Y= None eighth digit= Load Balance: 2= 2 Machine load balance; 3= 3 Machine load balance; 4= 4 Machine load balance; Y= None 30. Rated Load Amps Actual RLA 31. Hot Gas Bypass H= Hot Gas Bypass Y= None 32. Insulation first digit= Condenser & Evaporator Shell Insulation: H= 3/4" Closed Cell Foam Insulation on Evaporator Shell, Suction Piping, Compressor Inlet, Motor Barrel + High Humidity 2= 3/4" Closed Cell Foam Insulation on Condenser Shell Only 3= 1-½" Closed Cell Foam Insulation on Evap. Shell, ¾" Insulation on Suction Piping, Comp. Inlet, Motor Barrel + High Humidity 5= Code H + Code 2 6= Sound Insulation on Condenser & Discharge Line 7= Sound Insulation on Discharge Line Only M= Code H + Code 7 N= Code 3 + Code 7 S= Code H + Code 6 T= Code 3 + Code 6 Y= None second digit= Condenser & Evaporator Head Insulation: 1= Return Heads Only; 2= Return & Connection Heads; Y= None 33. Water Pressure Differential Switch E= Evaporator C= Condenser B= Both Evaporator & Condenser Y= None 34. Paint 1= Standard Painting 35. Packaging 1= Standard Wood Skid; 2= Open Export Crate; 3= Totally Enclosed Export Crate; 4= Shipping Bag w/wood Skid 5= Shipping Bag Only; 6= Shipping Bag w/ Totally Enclosed Export Crate; 7= Shipping Bag w/open Export Crate; Y= None 36. Refrigerant Tag A= Full Factory Charge B= Holding Charge 37. Miscellaneous Y= None X= Special (specials not covered in the normal code string) Centrifugal Chiller; PEH063, PE063, PE , TEH063 Rev. JJ 06/2017 RPL / Page 11

12 Nomenclature Complete Model Number for Units Oil Cooler R= Refrigerant; W= Water; S= Water Cooled w/factory Solenoid; Y-None 39. Rebate Y= None; R= Rebate 40. Testing 1= Standard Factory Performance Test 2, 9, A, B, C, D, E, F, G, H, J, Q, S= Various Witness Tests 3, 4, 5, 6, 7, 8, K, L, M, N, P, R, T= Various Certified Performance Tests Y= None 41. Approval Listing A= ARI Approval U= UL C= Canadian UL V= ARI + UL D= Canadian ARI + UL Y= None 42. Latest Unit Model Revision A= Rev. Level A B= Rev. Level B C= Rev. Level C 43. Tons Actual Tons 44. Startup Y= Export- No Startup U= Domestic Startup 7= Canadian Startup 45. Labor Warranty Y= Export Order, no labor warranty B= Domestic Order, 1st year labor warranty 7= Canadian Order, 1st year labor warranty 46. Extended Warranties Y= None C= Extended 1 year parts; D= Extended 1 year parts + labor; E= Extended 2 year parts; F= Extended 2 year parts + labor; G= Extended 3 year parts; H= Extended 3 year parts + labor; J= Extended 4 year parts; K= Extended 4 year parts + labor 47, 48, 49, 50, 51, 52 Always Y Centrifugal Chiller; PEH063, PE063, PE , TEH063 Rev. JJ 06/2017 RPL / Page 12

13 Unit Assembly Components Qty. Description Part Number Expansion Valves 1 Model 150, Model 180, 200, OR 2 Model 180, 200, Gasket Kit for above Valves Float Valve (used until 5/74) * Pilot Expansion Valve (after 5/74) *If retrofit of the Float Valve is required contact Daikin Applied for retrofit information. Check, Service, and Shut Off Valves 1 Discharge Check Valve- Until SN DP Discharge Check Valve- After SN DP Motor Cooling Check Valve Relief Valves & Components 1 Evaporator Relief Valve Three Way Valve- Condenser Relief Condenser Relief Valve- 180PSI Service Valve- Condenser Relief Oil Cooler 1 Oil Cooler- until CM Oil Cooler- after CM King Valve & Components 1 King (Main Liquid) Valve Valve Gasket Valve Adapter Valve Flange Kit Miscellaneous Components 2 Filter Drier Victaulic Coupling- Suction Line Victaulic Coupling Gasket- Suction Line Discharge Check Valve Gasket Centrifugal Chiller; PEH063, PE063, PE , TEH063 Rev. JJ 06/2017 RPL / Page 13

14 Unit Assembly Components Qty. Description Part Number Expansion Valves 1 Pilot TXV Main Expansion Valve- 300 Tons * 1 Main Expansion Valve- 250 Tons * 1 Main Expansion Valve- 200 Tons * * Gasket Kit for these valves Check, Service, and Shut Off Valves 1 Oil Cooler Check Valve Discharge Check Valve Evaporator Service Valve Motor Cooling Shut Off Valve Relief Valves & Components 1 Evaporator Relief Valve Three Way Valve- Condenser Relief Condenser Relief Valve- 180PSI Service Valve- Condenser Relief Oil Cooler 1 Oil Cooler Oil Cooler Solenoid Valve Oil Cooler TXV- Alco (until '87) Oil Cooler TXV- Sporlan (after '87) King Valve & Components 1 King (Main Liquid) Valve Valve Gasket Valve Adapter Valve Flange Kit Hot Gas Bypass 1 Regulator Valve Solenoid Valve Expansion Valve Thermostat Miscellaneous Components 2 Filter Drier Motor Cooling Line Gasket Oil Supply Line Flange Oil Supply Line Flange Gasket Oil Return Line Gasket Victaulic Coupling- Suction Line Victaulic Coupling Gasket- Suction Line Discharge Check Valve Gasket Centrifugal Chiller; PEH063, PE063, PE , TEH063 Rev. JJ 06/2017 RPL / Page 14

15 Unit Assembly Components Hot Gas Bypass Hot Gas Bypass Ref # Qty. Description Part Number Tube- Hot Gas 16"/20"/22" Evaporator " Evaporator Tube- Hot Gas 16"/20"/22" Evap. Only Elbow Hot Gas Expansion Valve Expansion Valve Gasket Kit Tube Shut Off Valve Tube Solenoid Valve Tube- Hot Gas Hot Gas Bypass Regulator Valve Tube 16"/20"/22" Evaporator " Evaporator Elbow T Ass'y T Tube Flare Nut Centrifugal Chiller; PEH063, PE063, PE , TEH063 Rev. JJ 06/2017 RPL / Page 15

16 Unit Assembly Components Front View- Part One Ref # Qty. Description Part Number Condenser 3-Way Shut Off Valve Pipe Nipple w/o Sound Insulation w/ Sound Insulation Evaporator Relief Valve Flare Nut Condenser Relief Valve- 180# (std.) Tube Ass'y Stack: 1616/2018/ Stack: 2222/ Oil Tube Ass'y Stack: 1616/2018/2218/ Stack: Tube Discharge Check Valve Screw 225# Cond. Ref. Pressure (std.) # Cond. Ref. Press. (high) Nut Discharge Check Valve 225# Cond. Ref. Pressure (std.) # Cond. Ref. Press. (high) Discharge Check Valve Gasket Pipe Ass'y Stack: 1616/2018/2218/ Stack: Reducer- Victaulic Stack: 2018/2218/ Stack: Elbow Centrifugal Chiller; PEH063, PE063, PE , TEH063 Rev. JJ 06/2017 RPL / Page 16

17 Unit Assembly Components Front View- Part One, Continued Ref # Qty. Description Part Number Pipe Stack: Stack: 2218/2222/ P070QAAEAA Victaulic Coupling- Suction Line/Evap. Stack: Stack: 2018/2218/ Stack: Victaulic Coupling Gasket Stack: Stack: 2018/2218/ Stack: Flange- Weld T-Ass'y Tube Weld Ring Tube Strainer Tube Flange Kit Adapter Liquid Tube * Coupling Sight Glass (until 9/90) Tube T- 16", 20", 22" Evaporator " Evaporator T Tube Stack: 2018/2218/ Stack: Screw Tube- Motor Cooling- until 9/ after 9/ Tube- Motor Cooling Stack: Stack: 2018/ Tube- Motor Cooling- until 9/ after 9/ Tube Ass'y Stack: 1616/2018/2218/ Stack: Check Valve T Filter Drier Elbow Gasket- Motor Cooling Flange Motor Cooling Flange Motor HP- 190,210,260,300,320, Motor HP- 160,180,230, Screw- Motor Cooling Flange O'Ring Flange Reducer Valve Core Valve- No Core Valve Cap Tube Tube Main Expansion Valve- Unit Capacity: Tons (150 Ton Valve) ** Tons (200 Ton Valve) ** Tons (250 Ton Valve) ** Tons (300 Ton Valve) ** Ref # Qty. Description Part Number Main Liquid Valve Gasket- Liquid Valve Shut Off Valve- Motor Cooling Tube *Liquid Tube Components- Detail Ref # Qty. Description Part Number 2 1 Sight Glass Saddle Sight Glass Valve Core Valve Cap **Main Expansion Valve Gasket Kits Valve Part Number NA Centrifugal Chiller; PEH063, PE063, PE , TEH063 Rev. JJ 06/2017 RPL / Page 17

18 Unit Assembly Components Front View- Part Two Ref # Qty. Description Part Number 15 1 Screw Screw Nut Lock Washer Clamp- Until 9/ After 9/ Bracket- Oil Assembly Bracket- Oil Assembly Vibration Mount Assembly Washer Screw Lock Washer Insulation Adhesive sq.ft. Insulation- Oil Pump sq.ft. Insulation- Tube ft. Insulation- Tube sq.ft. Insulation- Tube ft. Insulation- Oil Pump ft. Insulation- Oil Pump Centrifugal Chiller; PEH063, PE063, PE , TEH063 Rev. JJ 06/2017 RPL / Page 18

19 Unit Assembly Components End View- Connection End Ref # Qty. Description Part Number 21 8 Washer Lock Washer Screw Screw Screw Washer Lock Washer Bracket- Cond/Evap- Until 9/ After 9/ Bracket- Tube Sheet Screw Screw Nut Nut Centrifugal Chiller; PEH063, PE063, PE , TEH063 Rev. JJ 06/2017 RPL / Page 19

20 Unit Assembly Components End View- Return End Ref # Qty. Description Part Number Bonnet Shut Off Valve Flare Nut Bonnet O'Ring Stack: 1616/ Stack: 2218/2222/ Flange- Evap. Inlet Stack: 1616/ Stack: 2218/2222/ Flare Nut Screw Stack: 1616/ Stack: 2218/2222/ Centrifugal Chiller; PEH063, PE063, PE , TEH063 Rev. JJ 06/2017 RPL / Page 20

21 Unit Assembly Components Liquid Injection (optional until discontinued in 1993) Liquid Injection Ref # Qty. Description Part Number Tube Tube Reducer Solenoid Valve Ball Valve Tube Tube- L.I Connector Tube- L.I. 16" Condenser "/22" Condenser N/S 1 Cable- Solenoid Valve N/S 1 Strainer Centrifugal Chiller; PEH063, PE063, PE , TEH063 Rev. JJ 06/2017 RPL / Page 21

22 Unit Assembly Components Oil Piping Ref # Qty. Description Part Number Reducer Shut Off Valve Vent Tube Ass'y Stack: 1616/2018/2218/ Stack: Tube Ass'y- Oil Elbow Pilot Expansion Valve Units Tons (3 Ton Valve) Units over 190 Tons (3 Ton Valve) Coupling- Half Union Tube- Pilot Valve Flare Nut- Until 9/ After 9/ Coupling Tube Flare Nut Tube Strainer Motor Drain Tube Tube Expansion Valve- Oil Cooler Reducer Sensor Well Ref # Qty. Description Part Number 1 1 Oil Pump Ass'y- Complete Elbow Bushing Coupling Centrifugal Chiller; PEH063, PE063, PE , TEH063 Rev. JJ 06/2017 RPL / Page 22

23 Unit Assembly Components Oil Piping Ref # Qty. Description Part Number 1 1 Oil Pump Ass'y- Complete Oil Cooler- Complete Check Valve Drain Tube Tube- Oil Elbow Bushing Bracket- Oil Cooler Screw Relief Valve Elbow Heater Ass'y (some units may have two heaters) 15 1 Cover- Oil Pump Terminal Screw Screw Nut Lock Washer Lock Washer Heater Only (some units may have two heaters) 32 1 Bushing Centrifugal Chiller; PEH063, PE063, PE , TEH063 Rev. JJ 06/2017 RPL / Page 23

24 Unit Assembly Components Front View- Part One Ref # Qty. Description Part Number Nut Discharge Check Valve Screw 225# Cond. Ref. Pressure (std.) # Cond. Ref. Press. (high) Discharge Check Valve 225# Cond. Ref. Pressure (std.) # Cond. Ref. Press. (high) Discharge Check Valve Gasket Flange Pipe 16"/20"/22" Evaporator Units w/o Hot Gas Bypass P114PAAAAA Units with Hot Gas Bypass " Evaporator Units w/o Hot Gas Bypass P154PAAAAA Units with Hot Gas Bypass Pipe 16"/20"/22" Evaporator P110QABEAM 26" Evaporator P216QABEAM 66 2 Weld Ring Elbow Pipe Stack Stack P080QAAEAA Stack- 2218/2222/ P070QAAEAA Centrifugal Chiller; PEH063, PE063, PE , TEH063 Rev. JJ 06/2017 RPL / Page 24

25 Unit Assembly Components Front View- Part One, Continued Ref # Qty. Description Part Number 69 1 Victaulic Coupling- Suction Line/Evap. Stack: Stack: 2018/2218/ Stack: Victaulic Coupling Gasket Stack: Stack: 2018/2218/ Stack: Reducer- Victaulic Stack- 2018/2218/ Stack Coupling Evaporator Relief Valve- 150 PSI Condenser 3-Way Shut Off Valve Pipe Nipple w/o Sound Insulation w/ Sound Insulation Condenser Relief Valve- 180 PSI (std.) Service Valve T-Assembly Flange Kit Adapter Coupling Liquid Tube * Tube Tube Stack- 1616/2018/2218/ Stack Reducer- Stack 1616 only Tube 150 Ton Valve , 250, 300 Ton Valves T 16"/20"/22" Evaporator Units w/o Hot Gas Bypass Units with Hot Gas Bypass " Evaporator Units w/o Hot Gas Bypass Units with Hot Gas Bypass Main Expansion Valve- Unit Capacity: Tons (150 Ton Valve) ** Tons (200 Ton Valve) ** Tons (250 Ton Valve) ** Tons (300 Ton Valve) ** Tube- Motor Drain Stack- 1616/2018/2218/ Stack Main Liquid Valve Gasket- Liquid Valve Shut Off Valve- Motor Cooling *Liquid Tube Components- Detail Ref # Qty. Description Part Number 2 1 Sight Glass Saddle Sight Glass Valve Core Valve Cap **Main Expansion Valve Gasket Kits Valve Part Number NA Centrifugal Chiller; PEH063, PE063, PE , TEH063 Rev. JJ 06/2017 RPL / Page 25

26 Unit Assembly Components Front View- Part Two Ref # Qty. Description Part Number 45 4 Washer Screw Lock Washer Screw Clamp Insulation Adhesive ft. Insulation- Tube ft. Insulation- Tube Lube Box (see Control Box Section) Screw Nut Lock Washer Centrifugal Chiller; PEH063, PE063, PE , TEH063 Rev. JJ 06/2017 RPL / Page 26

27 Unit Assembly Components Hot Gas Bypass Hot Gas Bypass Ref # Qty. Description Part Number Tube- Hot Gas 16"/20"/22" Evaporator " Evaporator Tube- Hot Gas 16"/20"/22" Evap. Only Elbow Hot Gas Expansion Valve Expansion Valve Gasket Kit Tube Shut Off Valve Tube Solenoid Valve Tube- Hot Gas Hot Gas Bypass Regulator Valve Tube 16"/20"/22" Evaporator " Evaporator Elbow T Ass'y T Tube Flare Nut Connector Tube Insulation Adhesive sq. ft. Insulation ft. Insulation Centrifugal Chiller; PEH063, PE063, PE , TEH063 Rev. JJ 06/2017 RPL / Page 27

28 Unit Assembly Components End View- Connection End Ref # Qty. Description Part Number 40 2 Bracket- Evap/Cond Screw Nut Washer Screw 3/93-3/ /95-5/ /96-9/ Washer Lock Washer Centrifugal Chiller; PEH063, PE063, PE , TEH063 Rev. JJ 06/2017 RPL / Page 28

29 Unit Assembly Components End View- Return End Ref # Qty. Description Part Number Flare Nut- 3/93-3/ Flare Cap 3/95 on Bonnet 3/93-3/ Shut Off Valve Pipe Plug O'Ring Stack- 1616/ Stack- 2218/2222/ Screw Stack- 1616/ Stack- 2218/2222/ Flange- Evaporator Inlet Stack- 1616/ Stack- 2218/2222/ Centrifugal Chiller; PEH063, PE063, PE , TEH063 Rev. JJ 06/2017 RPL / Page 29

30 Unit Assembly Components Top View Ref # Qty. Description Part Number Pilot Expansion Valve Units Tons (3 Ton Valve) Units over 190 Tons (3 Ton Valve) Tube Strainer Tube- Pilot Valve Tube- Motor Cooling Shut Off Valve Coupling T Ass'y Centrifugal Chiller; PEH063, PE063, PE , TEH063 Rev. JJ 06/2017 RPL / Page 30

31 Unit Assembly Components Oil Cooler Components Ref # Qty. Description Part Number 14 2 Adapter Sealing Ring Complete Ass'y Connection Head Return Head Head Gasket (2) Centrifugal Chiller; PEH063, PE063, PE , TEH063 Rev. JJ 06/2017 RPL / Page 31

32 Unit Assembly Components Refrigerant- Cooled (Standard) Oil Cooler Piping Centrifugal Chiller; PEH063, PE063, PE , TEH063 Rev. JJ 06/2017 RPL / Page 32

33 Unit Assembly Components Refrigerant- Cooled (Standard) Oil Cooler Piping, Continued Ref # Qty. Description Part Number Washer Lock Washer Screw Oil Pump Bracket Oil Cooler Bracket Washer Oil Cooler Ass'y ** Strap- Oil Cooler Screw Nut Lock Washer Tube Tube Ass'y- Oil 16"/20"/22" Evap " Evap **The Oil Cooler is no longer used and has been replaced by a plate-to-plate heat exchanger. If the oil cooler requires replacement, you may order a kit to facilitate this retrofit: Kit pn: Heat Exchanger pn: * Elbow * Qty. became 4 after 5/ Tube Adapter Tube Well Screw Flange/O'Ring Oil Return Ass'y Tube- Oil Cooler Tube Ass'y- O.P. Vent Check Valve Tube- Drain O'Ring Gasket- M.C. Flange Motor Cooling Flange Motor HP- 190,210,260,300,320, Motor HP- 160,180,230, Screw- M.C. Flange Tube- Motor Cooling Filter Drier Check Valve Tube- Drain Tube Ass'y Stack- 1616/ Stack- 2218/2222/ Strainer Tube Expansion Valve- O.C Tube- Ref. Supply Stack Stack Stack- 2218/2222/ Tube- Oil Return Stack Stack- 2018/2218/ Stack Ball Valve Tube ft. Insulation Tube- Expansion Valve Stack Stack Stack- 2218/ Stack Reducer T Check Valve Insulation Adhesive Tube Ass'y- Motor Stack- 16"/20"/22" Evaporator Stack- 26" Evaporator Tube- Motor Cooling Stack Stack Stack Stack- 2222/ Tube- M.C.- 16"/18" Condenser Elbow- 16"/18" Condenser Centrifugal Chiller; PEH063, PE063, PE , TEH063 Rev. JJ 06/2017 RPL / Page 33

34 Unit Assembly Components Water- Cooled Oil Cooler Piping Optional Factory Mounted Solenoid Valve Piping Centrifugal Chiller; PEH063, PE063, PE , TEH063 Rev. JJ 06/2017 RPL / Page 34

35 Unit Assembly Components Water- Cooled Oil Cooler Piping, Continued Ref # Qty. Description Part Number Washer Lock Washer Screw Oil Pump Bracket Oil Cooler Bracket Washer Oil Cooler Ass'y Strap- Oil Cooler Screw Nut Lock Washer Tube Tube Ass'y- Oil 16"/20"/22" Evap " Evap Elbow Tube Adapter Tube- Oil Cooler Supply Stack Stack- 2018/2218/ Stack Elbow Tube- 12' Vessels ' Vessels Tube- Water Water Regulating Valve Tube Units w/ factory mounted solenoid 12' Vessels ' Vessels Units w/o factory mounted solenoid 12' Vessels ' Vessels Adapter Solenoid Valve (Optional) * Connector *Qty=4 on units w/solenoid/ Qty=2 on units w/o solenoid Tube Tube- Oil Cooler Return Stack Stack- 2018/2218/ Stack Well Insulation Adhesive ft. Insulation Screw Flange/O'Ring Oil Return Ass'y Tube- Oil Cooler Tube Ass'y- O.P. Vent Check Valve Tube- Drain O'Ring Gasket- M.C. Flange Motor Cooling Flange Motor HP- 190,210,260,300,320, Motor HP- 160,180,230, Screw- M.C. Flange Tube- Motor Cooling Tube Ass'y- Motor Cooling Stack- 1616/2218/ Stack Stack Filter Drier Tube Ass'y- Motor Stack Stack Stack Stack Stack Check Valve Tube- Drain NS 1 Solenoid Valve Cable Centrifugal Chiller; PEH063, PE063, PE , TEH063 Rev. JJ 06/2017 RPL / Page 35

36 Unit Assembly Components Lube Box and MicroTech Panel Mounting, Unit Vibration Mount 999 Ref # Qty. Description Part Number Screw Washer Lock Washer Screw Nut Lock Washer Vibration Mount Centrifugal Chiller; PEH063, PE063, PE , TEH063 Rev. JJ 06/2017 RPL / Page 36

37 Unit Assembly Components Oil Cooler and Oil Cooler Mounting- Shell and Tube Oil Cooler Self Manufactured Oil Cooler (until 9/96) Ref # Qty Description Part Number Washer Lock Washer Screw Oil Pump Bracket Oil Cooler Bracket Washer Oil Cooler Ass'y ** Strap- Oil Cooler Screw Nut Lock Washer **The Oil Cooler is no longer used and has been replaced by a plate-to-plate heat exchanger. If the oil cooler requires replacement, you may order a kit to facilitate this retrofit: Kit pn: Heat Exchanger pn: Centrifugal Chiller; PEH063, PE063, PE , TEH063 Rev. JJ 06/2017 RPL / Page 37

38 Unit Assembly Components Oil Cooler and Oil Cooler Mounting- Plate-to-Plate Heat Exchanger Diagrams 552 Centrifugal Chiller; PEH063, PE063, PE , TEH063 Rev. JJ 06/2017 RPL / Page 38

39 Unit Assembly Components Oil Cooler and Oil Cooler Mounting- Plate-to-Plate Heat Exchanger Components Plate-To-Plate Heat Exchanger (9/96 and later) Ref # Qty. Description Part Number Tube- Heat Exch Tube Tube- Heat Exch Elbow Tube Vibration Pad Washer Lock Washer Nut Heat Exchanger Centrifugal Chiller; PEH063, PE063, PE , TEH063 Rev. JJ 06/2017 RPL / Page 39

40 Unit Assembly Components Suction and Discharge Parts Diagram Centrifugal Chiller; PEH063, PE063, PE , TEH063 Rev. JJ 06/2017 RPL / Page 40

41 Unit Assembly Components Suction and Discharge Parts Components Ref # Qty. Description Part Number 44 4 Nut Washer Screw Lock Washer Discharge Check Valve Screw 225# Cond. Ref. Pressure (std.) # Cond. Ref. Press. (high) Discharge Check Valve 225# Cond. Ref. Pressure (std.) # Cond. Ref. Press. (high) Discharge Check Valve Gasket Flange Pipe 16"/20"/22" Evaporator Units w/o Hot Gas Bypass P114PAAAAA Units with Hot Gas Bypass "/26" Evaporator Units w/o Hot Gas Bypass P154PAAAAA Units with Hot Gas Bypass Pipe Stack P072QAEAAM Stack- 2018/2218/ P062RABEAM Stack- 2422/ P162RABEAM 66 2 Weld Ring Stack Stack- 2018/2218/2222/2422/ Elbow Stack Stack- 2018/2218/2222/2422/ Pipe Stack P096QABEAA Stack P058RABEAA Stack- 2218/ P046RABEAA Stack- 2422/ P052RAAEAA 69 1 Victaulic Coupling Stack Stack- 2018/2218/ Stack- 2422/ Victaulic Coupling Gasket Stack Stack- 2018/2218/ Stack- 2422/ Centrifugal Chiller; PEH063, PE063, PE , TEH063 Rev. JJ 06/2017 RPL / Page 41

42 Unit Assembly Components Oil Lines Ref # Qty. Description Part Number Screw Flange O'Ring- until 6/ Flange/O'Ring- 7/97 and later Elbow Tube- Vent Ass'y 16"/20"/22" Evaporator- Rev. C Compr "/20"/22" Evaporator- Rev. D Compr "/26" Evaporator Tube- Oil Cooler- until 7/ Tube- Oil Cooler- 8/98 and later Tube- Vent Ass'y Stack Stack- 2018/2218/2222/2422/ Check Valve- until 11/ Check Valve- 12/96 and later Tube- Drain- until 11/ Tube- Drain- 12/96 and later O'Ring Centrifugal Chiller; PEH063, PE063, PE , TEH063 Rev. JJ 06/2017 RPL / Page 42

43 Unit Assembly Components Relief Valves- Non TEMA Vessels Ref # Qty. Description Part Number Condenser 3-Way Shut Off Valve Pipe Nipple w/o Sound Insulation w/ Sound Insulation Evaporator Relief Valve- 150 PSI Condenser Relief Valve- 180 PSI (std.) Service Valve Centrifugal Chiller; PEH063, PE063, PE , TEH063 Rev. JJ 06/2017 RPL / Page 43

44 Unit Assembly Components Relief Valves- TEMA Vessels Ref # Qty. Description Part Number Condenser 3-Way Shut Off Valve Pipe Nipple w/o Sound Insulation w/ Sound Insulation Evaporator Relief Valve- 180 PSI 12' Units w/16", 20", 22" Evaporator ' Units w/24", 26" Evap. and all 16' Units Condenser Relief Valve- 225 PSI (C19-1= D) Condenser Relief Valve- 250PSI (C19-1= E) Condenser Relief Valve- 275 PSI (C19-1= F) Condenser Relief Valve- 300 PSI (C19-1= G) Elbow Evaporator Optional Dual Relief ValveRelief Ref # Qty. Description Part Number Way Shut Off Valve Pipe Nipple Evaporator Relief Valve- 180 PSI 12' Units w/16", 20", 22" Evaporator ' Units w/24", 26" Evap. and all 16' Units Elbow Centrifugal Chiller; PEH063, PE063, PE , TEH063 Rev. JJ 06/2017 RPL / Page 44

45 Unit Assembly Components Hot Gas Bypass and Liquid Injection* * Note- Liquid Injection was not used after 1993 when the Engineering Revision B compressor was in use, nor it was it used with the Revision C compressor. It was reinstated in 1998 when the Revision D compressor was introduced. The diagram above shows only the Hot Gas parts. The primary liquid injection components are listed on the following page. Centrifugal Chiller; PEH063, PE063, PE , TEH063 Rev. JJ 06/2017 RPL / Page 45

46 Unit Assembly Components Hot Gas Bypass and Liquid Injection Components Ref # Qty. Description Part Number 63 1 Pipe Units with Hot Gas Bypass PEH units 16"/20"/22" Evaporator TEH units 16"/20"/22" Evaporator PEH units 24"/26" Evaporator TEH units 24"/26" Evaporator Units w/o Hot Gas Bypass 16"/20"/22" Evaporator P114PAAAAA 24"/26" Evaporator P154PAAAAA 74 1 Adapter- PEH units Adapter- TEH units T Tube- Hot Gas 16"/20"/22" Evaporator Until 4/ /98 and later "/26" Evaporator Until 4/ /98 and later Tube- Hot Gas Ball Valve- PEH Units Ball Valve- TEH Units Elbow Hot Gas Expansion Valve Expansion Valve Gasket Kit Tube Shut Off Valve Tube- PEH Units Tube- TEH Units Solenoid Valve Tube- Hot Gas Hot Gas Bypass Regulator Valve Tube 16"/20"/22" Evaporator PEH units until 4/98 & all TEH units PEH units 5/98 and later "/26" Evaporator PEH units until 4/98 & all TEH units PEH units 5/98 and later Elbow T Ass'y T- PEH Units T- TEH Units Flare Nut T Tube N/S 1 Hot Gas Solenoid Valve Cable Assembly N/S 1 Liquid Injection Strainer N/S 1 Liquid Injection Solenoid N/S 1 Liquid Injection Ball Valve N/S 1 Liquid Injection Solenoid Valve Cable N/S 1 Well Assembly- TXV Centrifugal Chiller; PEH063, PE063, PE , TEH063 Rev. JJ 06/2017 RPL / Page 46

47 Unit Assembly Components Refrigerant Lines Diagram 483 Centrifugal Chiller; PEH063, PE063, PE , TEH063 Rev. JJ 06/2017 RPL / Page 47

48 Unit Assembly Components Refrigerant Lines Components Ref# Qty. Description Part Number Screw Flange/O'Ring- Units with Rev. C Compressor Flange/O'Ring- Units with Rev. D Compressor T Ass'y- Units with Rev. C Compressor T Ass'y- Units with Rev. D Compressor 15" Motor T Ass'y- Units with Rev. C Compressor 20" Motor Gasket- M.C. Flange- Units with Rev. C Compressor Gasket- M.C. Flange- Units w/rev. D Compressor 15" Motor Gasket- M.C. Flange- Units with Rev. D Compressor 20" Motor Motor Cooling Flange- Units with Rev. C Compressor Motor HP- 190,210,260,300,320, Motor HP- 160,180,230, Motor Cooling Flange- Units with Rev. D Compressor Screw- M.C. Flange Tube- Motor Cooling- Units with Rev. C Compressor Tube- Motor Cooling- Units with Rev. D Comp. 15" Motor Tube- Motor Cooling- Units with Rev. D Comp. 20" Motor Tube Ass'y, Motor- Units with Rev. C Compressor Stack Stack Stack- 2218/ Stack- 2422/ Tube Ass'y, Motor- Units with Rev. D Compressor 15" Motor Tube Ass'y, Motor- Units with Rev. D Compressor 20" Motor Filter Drier- Until 9/ Filter Drier- 10/99 and later Tube Ass'y, Motor- Units with Rev. C Compressor Stack Stack Stack Stack Stack- 2422/ Tube Ass'y, Motor- Units with Rev. D Compressor 15" Motor Stack Stack- 2018/ Stack- 2222/2422/ Tube Ass'y, Motor- Units with Rev. D Compressor 20" Motor Check Valve Tube, Drain- Units with Rev. C Compressor Tube, Drain- Units with Rev. D Compressor 15" Motor Elbow- Units with Rev. D Compressor 20" Motor Tube, Motor- Units with Rev. C Compressor Stack- 1616/2018/2218/ Stack Tube, Motor- Units with Rev. D Compressor 15" Motor Tube, Motor- Units with Rev. D Compressor 20" Motor O'Ring- Flange Centrifugal Chiller; PEH063, PE063, PE , TEH063 Rev. JJ 06/2017 RPL / Page 48

49 Unit Assembly Components Refrigerant-Cooled (optional) Oil Cooler (shell & tube oil cooler shown) (Code 38= R) 628 Units with Shell & Tube Oil Cooler Units with Plate to Plate Oil Cooler Ref# Qty. Description Part No Tube Ass'y Stack- 1616/ Stack- 2218/2222/ Strainer Tube Expansion Valve- O.C Tube- Refrigerant Supply Stack- 1616/2018/ Stack Stack- 2422/ Tube- Oil Return Stack Stack- 2018/2218/ Stack- 2422/ Ball Valve Tube Tube- Expansion Valve Stack Stack Stack- 2218/ Stack- 2422/ Reducer T Check Valve N/S 1 Evap Suction Bulb Well Ref# Qty. Description Part No Tube Ass'y Strainer Tube Expansion Valve- O.C Tube- Refrigerant Supply Stack- 1616/2018/ Stack Stack- 2422/ Tube- Oil Return Stack- 1616/ Stack Stack- 2422/ Ball Valve Tube Tube- Expansion Valve Stack Stack Stack Stack- 2222/2422/ T Check Valve N/S 1 Evap Suction Bulb Well Centrifugal Chiller; PEH063, PE063, PE , TEH063 Rev. JJ 06/2017 RPL / Page 49

50 Unit Assembly Components Water-Cooled (optional) Oil Cooler (shell & tube oil cooler shown) (Code 38= W) Diagrams Without Factory Mounted Solenoid Valve With Factory Mounted Solenoid Valve Centrifugal Chiller; PEH063, PE063, PE , TEH063 Rev. JJ 06/2017 RPL / Page 50

51 Unit Assembly Components Water-Cooled (optional) Oil Cooler (shell & tube oil cooler shown) (Code 38= W) Components Ref Qty.Description Part No T- Units w/ Shell & Tube Oil Cooler T- Units w/ Plate to Plate Oil Cooler Tube Tube Ass'y, Oil- Units with Rev C Comp. 16"/20"/22" Evap "/26" Evap Tube Ass'y, Oil- Units with Rev. D Comp. 15" Motor " Motor- 16"20" Evaporator " Motor- 22"/24"/26" Evaporator * Elbow * Qty. became 4 after 5/96; * Qty is 6 for units w/plate to Plate OC Tube- Shell & Tube Units Only Tube- Shell & Tube Units Only Adapter Tube, Oil Cooler Return- Shell & Tube Stack- 1616/2018/2218/ Stack- 2422/ Tube, Oil Cooler Return- Plate to Plate Stack- 1616/2018/2218/ Stack- 2422/ Elbow Tube- Shell & Tube Oil Coolers 12' Vessels ' Vessels Tube- Plate to Plate Oil Coolers Tube, Water- 12' Vessels Tube, Water- 16' Vessels Water Regulating Valve Tube Units w/ factory mounted solenoid 12' Vessels ' Vessels Units w/o factory mounted solenoid Shell & Tube O.C. 12' Vessels ' Vessels Plate to Plate O.C. 12' Vessels ' Vessels Adapter Centrifugal Chiller; PEH063, PE063, PE , TEH063 Rev. JJ 06/2017 RPL / Page 51

52 Unit Assembly Components Water-Cooled (optional) Oil Cooler (shell & tube oil cooler shown) (Code 38= W) Components, Continued Ref Qty.Description Part No Solenoid Valve (Optional) * Connector *Qty=4 on units w/solenoid Qty=2 on units w/o solenoid Tube Check Valve Tube Tube- Thrust Pump Stack- 1616/2018/2218/ Stack- 2422/ Tube, Oil Cooler Return- Shell & Tube OC Stack- 1616/2018/2218/ Stack- 2422/ Tube, Oil Cooler Return- Plate to Plate OC Stack- 1616/2018/2218/ Stack- 2422/ Tube- Thrust Pump Units with Rev. C Comp Units with Rev. D Comp. 15" Motor Units with Rev. D Comp. 20" Motor 16"/20" Evaporator "/24"/26" Evaporator Well Units with Shell & Tube OC Units with Plate to Plate OC Centrifugal Chiller; PEH063, PE063, PE , TEH063 Rev. JJ 06/2017 RPL / Page 52

53 Unit Assembly Components Expansion Valve Piping Diagram Centrifugal Chiller; PEH063, PE063, PE , TEH063 Rev. JJ 06/2017 RPL / Page 53

54 Unit Assembly Components Expansion Valve Piping Components Ref # Qty. Description Part Number T Ass'y Flange Kit Adapter Coupling Liquid Tube- until 12/ * Liquid Tube- 1/00 and later * Tube Tube Stack- 1616/2018/2218/ Stack- 2422/ Pilot Expansion Valve Units to 190 Tons (3-4 Ton Valve) Over 190 Tons (7.5-9 Ton Valve) TEH Units only Tube Strainer Tube- Pilot Valve Tube- Motor Cooling Shut Off Valve Coupling Reducer- 150 Ton TXV only O'Ring- Evap. Flange Stack 1616 / Stack 2218/2222/2422/ Screw- Evap. Flange Stacks 1616/2018/ Stacks 2222/2422/ Tube 150 Ton TXV /250/300 Ton TXV's T Units w/o Hot Gas Bypass Units with Hot Gas Bypass Flange- Evap. Inlet Stack- 1616/ Stack- 2218/2222/2422/ Main Expansion Valve- Unit Capacity: 150 Ton Valve (C27-1= H) ** 200 Ton Valve (C27-1= I) ** 250 Ton Valve (C27-1= J) ** 300 Ton Valve (C27-1= K) ** 400 Ton Valve (C27-1= L) *** *Liquid Tube Components- Detail * & Ref # Qty. Description Part No. 2 1 Sight Glass Saddle Sight Glass Valve Core Valve Cap **Main Expansion Valve Gasket Kits Valve Part Number NA ***Not used with Rev. D Compressor Centrifugal Chiller; PEH063, PE063, PE , TEH063 Rev. JJ 06/2017 RPL / Page 54

55 Unit Assembly Components Vessel Insulation Evaporator The Evaporator may be ordered with 3/4" or 1 1/2" insulation on the vessel and piping. The part numbers are the same and the 3/4" insulation is double-layered on units using the 1 1/2" application. The Evaporator Vessel nomenclature is as follows: 2212 Vessel Diameter Vessel Length Vessel Application Quantity Part Number /4" 72 square feet /4" 84 square feet /4" 106 square feet /4" 90 square feet /4" 115 square feet /4" 103 square feet /4" 131 square feet /4" 103 square feet /4" 131 square feet /2" 135 square feet /2" 160 square feet /2" 206 square feet /2" 172 square feet /2" 223 square feet /2" 198 square feet /2" 255 square feet /2" 198 square feet /2" 255 square feet Condenser The Condenser may be ordered with standard 3/4" foam insulation, or with a Sound Insulation package for the Condenser Vessel and Discharge Line. The Condenser Vessel nomenclature is as follows: 2212 Vessel Diameter Vessel Length Vessel Application Quantity Part Number 1612 No Sound 60 square feet No Sound 70 square feet No Sound 70 square feet No Sound 95 square feet Sound 72 square feet square feet Sound 90 square feet square feet Sound 92 square feet square feet Sound 130 square feet square feet Evaporator/Condenser Heads The Insulation used on the Evaporator and Condenser Heads is the same. As with the Evaporator Vessel each head may have 3/4" or 1 1/2" insulation. Diameter Application Quantity Part Number 16 3/4" 6 square feet /4" 7 square feet /4" 8 square feet /4" 11 square feet /4" 11 square feet Diameter Application Quantity Part Number /2" 12 square feet /2" 14 square feet /2" 16 square feet /2" 18 square feet /2" 24 square feet /2" 24 square feet Centrifugal Chiller; PEH063, PE063, PE , TEH063 Rev. JJ 06/2017 RPL / Page 55

56 Self-Manufactured Starter From the late 1970's until the early 1990's a self-manufactured starter panel was offered for units using CE063 compressors. The starters were only offered on 460/480/60/3 or 380/400/50/3, and was rarely used. Most units have purchased starters. Below is a list of primary components used in the starters manufactured by McQuay International (SnyderGeneral). Qty. Description Part Number Main Contactor Panel- 210 HP Motor 2 Contactor- 1M, 2M Contactor- 2S Main Contactor Panel- 260/300 HP Motor 3 Contactor- 1M, 2M, 2S Main Contactor Panel- Common Parts 2 Interlock- L Interlock- L-56J Interlock Closed Transition Panel 1 Contactor- 2S Interlock TRP Time Delay Relay- 2 Seconds Resistor 15 OHM Resistor 100 OHM Power Transformer Power Transformer Fuse- 20 Amp Fuse- 15A Closed Transition Panel Main Resistors 3 210HP Motors-.94 OHM /300HP Motors-.62 OHM Overloads HP Motors RLA HP Motors RLA HP Motors RLA /300 HP Motors RLA /300 HP Motors RLA /300 HP Motors RLA Amp/ Volt Meter Assembly 1 Amp Meter RLA Amp Meter RLA Volt Meter Rotary Switch Control Transformer RLA Control Transformer RLA Ground Fault 1 Ground Fault Relay Ground Fault Relay Sensor Indicator Light- Red Self-Manufactured Starter Mounting Ref. # Qty. Description Part Number Shelf Washer Lock Washer Screw Centrifugal Chiller; PEH063, PE063, PE , TEH063 Rev. JJ 06/2017 RPL / Page 56

57 Factory Mounted Starter Mounting Components and Cables Centrifugal Chiller; PEH063, PE063, PE , TEH063 Rev. JJ 06/2017 RPL / Page 57

58 Factory Mounted Starter Mounting Components and Cables , Continued Common Parts Ref # Qty. Description Part No Cable Nut Screw Washer Angle Angle Motor RLA= 238 Ref # Qty. Part No. 16", 20", 22" Evaporators " Evaporators Motor RLA= 253 Ref # Qty. Part No. 16", 20", 22" Evaporators " Evaporators Motor RLA= 273 Ref # Qty. Part No. All Evaporator Diameters Motor RLA= 278 Ref # Qty. Part No. 16", 20", 22" Evaporators " Evaporators Motor RLA= 298 Ref # Qty. Part No. All Evaporator Diameters Motor RLA= 317 Ref # Qty. Part No. All Evaporator Diameters Cables Motor RLA= 342 Ref # Qty. Part No. All Evaporator Diameters Motor RLA= 348 Ref # Qty. Part No. All Evaporator Diameters Motor RLA= 360 Ref # Qty. Part No. All Evaporator Diameters Motor RLA= 399 Ref # Qty. Part No. All Evaporator Diameters Motor RLA= 411 Ref # Qty. Part No. All Evaporator Diameters Motor RLA= 450 Ref # Qty. Part No. All Evaporator Diameters Motor RLA= 460 Ref # Qty. Part No. All Evaporator Diameters The part numbers for the cables connecting the starter to the motor terminal box (ref # 428 and 429) are determined by the Motor RLA (printed on the compressor data plate). See the list below. Motor RLA= 479 Ref # Qty. Part No. All Evaporator Diameters Motor RLA= 546 Ref # Qty. Part No. All Evaporator Diameters Motor RLA= 684 Ref # Qty. Part No. All Evaporator Diameters Motor RLA= 696 Ref # Qty. Part No. All Evaporator Diameters Motor RLA= 720 Ref # Qty. Part No. All Evaporator Diameters Motor RLA= 900 Ref # Qty. Part No. All Evaporator Diameters Centrifugal Chiller; PEH063, PE063, PE , TEH063 Rev. JJ 06/2017 RPL / Page 58

59 Factory Mounted Starter Mounting Components and Cables Rev. C & Rev. D Compressor Diagram Centrifugal Chiller; PEH063, PE063, PE , TEH063 Rev. JJ 06/2017 RPL / Page 59

60 Factory Mounted Starter Mounting Components and Cables Rev. C Compressor Components Common Parts Ref # Qty. Description Part No Cable Nut Screw Washer Angle Angle The part numbers for the cables connecting the starter to the motor terminal box (ref # 428 and 429) are determined by the Motor RLA (printed on the compressor data plate). See the list below. Cables Motor RLA= 238 Ref # Qty. Part No. 16", 20", 22" Evaporators " Evaporators Motor RLA= 278 Ref # Qty. Part No. 16", 20", 22" Evaporators " Evaporators Motor RLA= 298 Ref # Qty. Part No. All Evaporator Diameters Motor RLA= 348 Ref # Qty. Part No. All Evaporator Diameters Motor RLA= 399 Ref # Qty. Part No. All Evaporator Diameters Motor RLA= 460 Ref # Qty. Part No. All Evaporator Diameters Motor RLA= 696 Ref # Qty. Part No. All Evaporator Diameters Centrifugal Chiller; PEH063, PE063, PE , TEH063 Rev. JJ 06/2017 RPL / Page 60

61 Factory Mounted Starter Mounting Components and Cables Rev. D Compressor Components Common Parts Ref # Qty. Description Part No Cable Nut Screw Washer Angle Angle The part numbers for the cables connecting the starter to the motor terminal box (ref # 428) are determined by the Motor RLA (printed on the compressor data plate). See the list below. Cables- 15" Motors Motor RLA= 238, 278, 298 Ref # Qty. Part No. 16", 20", 22" Evaporators ", 26" Evaporators Motor RLA= 348 Ref # Qty. Part No. 16", 20", 22" Evaporators ", 26" Evaporators Motor RLA= 399 Ref # Qty. Part No.. 16", 20", 22" Evaporators ", 26" Evaporators Motor RLA= 460 Ref # Qty. Part No. 16", 20", 22" Evaporators ", 26" Evaporators Motor RLA= ", 20", 22" Evaporators ", 26" Evaporators Cables- 15" Motors Motor RLA= 238, 278, 298 Ref # Qty. Part No. 16", 20", 22" Evaporators ", 26" Evaporators Motor RLA= 348 Ref # Qty. Part No. 16", 20", 22" Evaporators ", 26" Evaporators Motor RLA= 399 Ref # Qty. Part No.. 16", 20", 22" Evaporators ", 26" Evaporators Motor RLA= 460 Ref # Qty. Part No. 16", 20", 22" Evaporators ", 26" Evaporators Motor RLA= ", 20", 22" Evaporators ", 26" Evaporators Centrifugal Chiller; PEH063, PE063, PE , TEH063 Rev. JJ 06/2017 RPL / Page 61

62 Surge Capacitor These Surge Capacitors are used in all Voltage applications except: 3300/60/3 3300/50/3 4160/60/3 2400/60/3 Description Part No. Surge Capacitor, 0-480V Surge Capacitor, V Surge Capacitor Label Power Correction Capacitor The Surge Capacitor is standard. The Power Correction is optional and can be used on a unit with or without the Surge Capacitor. KVAR Part Number Hz Capacitor Modification Entire Assembly (includes wiring, strap, bracket and capacitor): Capacitor Only (25MFD/370V): Flow Switch Option Standard Pressure (150 PSI), 3"- 8" Pipe, Single Pole: High Pressure ( PSI), 3"- 8" Pipe, Single Pole: Centrifugal Chiller; PEH063, PE063, PE , TEH063 Rev. JJ 06/2017 RPL / Page 62

63 Mounting Brackets Compressor/Lube Box/Oil Pump/ ControlBox/Starter/Oil Cooler end view Ref # Qty. Description Part No. Mounting Bracket: Compressor 1616 Stack Stack /2222/ Stack Lube Box 1616 Stack /2218/ Stack Stack Oil Pump 1616 Stack Stack / Stack Stack Control Box 1616 Stack All other Stacks Factory Mounted Starter N/S 2 Oil Cooler Bracket Dataplate Shut Off Valve Flare Nut Flare Nut Bonnet Bonnet Sealant Cleaner Centrifugal Chiller; PEH063, PE063, PE , TEH063 Rev. JJ 06/2017 RPL / Page 63

64 Control Box- Model 180 ( ) Legend & Software Nomenclature LEGEND A... Alarm, Relay Coil CAP... Capacitor CB... Circuit Breaker CHW... Evaporator Flow Switch CHWI... Evaporator Water Interlocks CHWR... Evaporator Water Pump Relay CW... Condenser Flow Switch CWI... Condenser Water Interlocks CWR... Condenser Pump Water Relay C1,C2... Cooling Tower Fan Relay FT... Safety Fault Trip Relay G... Green Light (Micro Status) GD... Guardistor Relay HG... Hot Gas Solenoid HP... High Pressure Relay L1... Liquid Injection Solenoid M A... Contactor Auxiliary MCR... Compressor Motor Starter Coil Relay (Starter) MHP... Mechanical/Electrical High Pressure Control MLP... Mechanical/Electrical Low Pressure Control MOV... Metal Oxide Varistor OC... Oil Cooler Solenoid OD... Oil Pressure Differential Switch OGT... Oil Gauge Pressure Transducer OL... Overload OP... Oil Pump Contactor PT... Pneumatic Pressure Transducer (Optional) R... Red Light (Unload) SA, SB... Vane Control Solenoids SG... Surgeguard Relay SW1... Panel Start/Stop Switch SW2... Remote Start/Stop Switch TO... Timed Open Contacts TR-1,TR-2,TR-3... Transformer (24 VAC CT) TS1,TS2,TS3,TS4... Daughter Board Terminal Strips VC... Vane Close Switch VR... Voltage Relay Y... Yellow Light (Load) Software Version Number Code Information The Software Version Number Code must be supplied when ordering the Display Enginn or the Logic Cartridge. Display Enginn Code: (Software Version Number Code found on label attached to upper right-hand side of Display Enginn.) P D 2 08 F Version Number (05,06,07,etc.) P = Centrifugal Chiller Version Number (05,06,07,etc.) D = Display Enginn Logic Cartridge Code: (Software Version Number Code found on label attached to upper edge of Logic Cartridge.) P D 2 08 F R = United States Terminology M = Metric Terminology Version Number (05,06,07,etc.) P = Centrifugal Chiller D = Control Enginn (Logic Cartridge) Version Number (05,06,07,etc.) 2 = Refrigerant R12 5 = Refrigerant R500 4 = Refrigerant R134a Centrifugal Chiller; PEH063, PE063, PE , TEH063 Rev. JJ 06/2017 RPL / Page 64

65 Control Box- Model 180 ( ) Front Panel Ref# Part No. Qty. Description Complete Assembled Microtech Panel 1a * 1 Door Latch and Lock w/key 6A Key, Door Latch Door Panel, Field Terminal Connection * 1 Door Panel, Control Display Panel Door Assembly (See Display Enginn) a When ordering panel please specify: 1) U.S. or metric terminology, 2) type of refrigerant, 3) software version. Assembly includes all sensors. 1 Software Version Code Number must be specified or most current version will be used. * The door Latch/Lock has been changed. The new Latch is 1/2" shorter horizontally than the original. On units built before 3/99, if you need to replace either the Latch or the Control Door, you will need to replace both. Centrifugal Chiller; PEH063, PE063, PE , TEH063 Rev. JJ 06/2017 RPL / Page 65

66 Control Box- Model 180 ( ) Field Connection and Output Board Area Diagrams Ref# Part Number Qty. Description Socket, Relay Relay, Fault Clamp, Terminal Block Terminal Block End, Terminal Block Oil Pump Contactor w/interlocks Jumper, Terminal Block Mount, Terminal Block Output Board Assembly Relay, High Pressure Bracket, Shelf Circuit Breaker, 3 Amp Output Board ** Relay, Solid State Fuses, Output Board (Little Fuse #275005) ** Quantity as required. Centrifugal Chiller; PEH063, PE063, PE , TEH063 Rev. JJ 06/2017 RPL / Page 66

67 Control Box- Model 180 ( ) Misc. Diagrams & Part Numbers Ref# Part No. Qty. Description Coupling (.25 X.12) Bracket, Sensor Cover, Sensor Oil Gauge Pressure Transducer (OGT) Gasket (feet) Union, Brass (.25) Washer, Rubber Centrifugal Chiller; PEH063, PE063, PE , TEH063 Rev. JJ 06/2017 RPL / Page 67

68 Control Box- Model 180 ( ) Mother / Daughter Board Area Diagrams DAUGHTER BOARD LED LIGHT DESCRIPTION: 1... Surgeguard 2... Motor Temperature 3... Oil Differential Pressure 4... High Discharge Pressure 5... Evaporator Low Pressure 6... Panel Start/Stop 7... Starter Fault 8... Condenser Flow and Pump 9... Evaporator Flow and Pump Starter Transition Remote Start/Stop Vane Close Switch Centrifugal Chiller; PEH063, PE063, PE , TEH063 Rev. JJ 06/2017 RPL / Page 68

69 Control Box- Model 180 ( ) Mother / Daughter Board Area Diagrams, Continued Ref# Part No. Qty Description Communication Cable w/ Nylon Socket Hsg. and Socket Contacts 30A Nylon Socket Housing Only, Communication Cable 30B Socket Contacts Only, Communication Cable Capacitor, Surgeguard and Guardistor Socket, Relay Mechanical High Pressure Switch (MHP) Mechanical Low Pressure Switch (MLP) Clamp, Terminal Block Terminal Block End, Terminal Block Jumper, Terminal Block Relays, Surgeguard and Guardistor (SG, GD) Diode, 3 Amp Power Cartridge Logic Cartridge Mother Board Mount, Terminal Block Daughter Board Transformer, 24V w/center Tap (TR-1, TR-2, TR-3) Mounting Bracket, Daughter Board Bracket, Pressure Switch Clamps, Cartridge Signal Converter Board (AC to DC) Terminal Block, 12 Terminal (TS1, TS4) Terminal Block, 16 Terminal (TS2, TS3) ** Polarizing Pin, Terminal Block Power Cable w/ Nylon Socket Housing and Socket Contacts 136A Nylon Socket Housing Only, Power Cable 136B Socket Contacts Only, Power Cable Ribbon Cable, 34 Conductor Cable, 50 Pin (Ribbon) Metal Oxide Varistor Fuse, Daughter Board (Little Fuse # ) Jumper, Daughter Board (Watchdog) Modem (Optional) Cord Set, Modem N/S Pouch, Modem N/S Modem Kit (Modem, Cord Set and Pouch) N/S Pneumatic Pressure Transducer (Optional) N/S ** Thermal Sensor w/20 ft. Cable and Thermistor N/S ** Plastic Conduit, Thermal Sensor Cable N/S Fitting, Conduit Termination N/S Sensor Well for Water Nozzles 2 Must supply Software Version Number Code when ordering. ** Quantity as required. N/S = Not Shown Centrifugal Chiller; PEH063, PE063, PE , TEH063 Rev. JJ 06/2017 RPL / Page 69

70 Control Box- Model 180 ( ) Display Enginn Diagrams SIDE VIEW BACK VIEW FRONT VIEW Centrifugal Chiller; PEH063, PE063, PE , TEH063 Rev. JJ 06/2017 RPL / Page 70

71 Control Box- Model 180 ( ) Display Enginn Components Ref # Part No. Qty. Description Comm. Cable w/ Nylon Socket Hsg. and Socket Contacts 30A Nylon Socket Housing Only, Communication Cable 30B Socket Contacts Only, Communication Cable Toggle Switch (SW1) Door Assembly Control Membrane Power Cable w/ Nylon Socket Hsg. and Socket Contacts 404A Nylon Socket Housing Only, Power Cable 404B Socket Contacts Only, Power Cable Display Enginn with 20 Character Display LED Lamp, Green (Micro Status) LED Lamp, Yellow (Load) LED Lamp, Red (Unload) Lamp Power Cable w/ Nylon Socket Hsg and Contacts 409A Nylon Socket Housing (Plug) Only, Lamp Power Cable 409B Socket Contacts Only, Lamp Power Cable Nylon Pin Housing Bracket, Light Pin Contacts Character Display Only Clock Battery, Lithium 2 Must supply Software Version Number Code when ordering. Centrifugal Chiller; PEH063, PE063, PE , TEH063 Rev. JJ 06/2017 RPL / Page 71

72 Control Box- Series Complete Panels Listed below are the part numbers for a complete panel (as described), for use in retrofitting Electromechanical or earlier version MicroTech Panels. Each includes a fully assembled Series 200 control panel, all temperature sensors, all pressure transducers, and all transducer cables. ENGLISH Includes software and Signal Converter Includes software, Signal Converter and Modem option Includes software, Signal Converter and AOX option Includes software, Signal Converter, Modem and AOX option. METRIC Includes software and Signal Converter Includes software, Signal Converter and Modem option Includes software, Signal Converter and AOX option Includes software, Signal Converter, Modem and AOX option. Centrifugal Chiller; PEH063, PE063, PE , TEH063 Rev. JJ 06/2017 RPL / Page 72

73 Control Box- Series Front Panel Ref # Description Part Number Qty. 412 Toggle Switch Keyboard: English Keyboard: Japanese Lock/Latch * Power Door Control Door * Magnetic Latch Bracket Magnetic Fastener Magnetic Catch Bracket N/S = Not Shown N/S Key * The door Latch has been changed. The new Latch is 1/2" shorter horizontally than the original. On units built before 3/99, if you need to replace either the Latch or the Control Door, you will need to replace both. Centrifugal Chiller; PEH063, PE063, PE , TEH063 Rev. JJ 06/2017 RPL / Page 73

74 Control Box- Series Control Panel Components Centrifugal Chiller; PEH063, PE063, PE , TEH063 Rev. JJ 06/2017 RPL / Page 74

75 Control Box- Series Control Panel Components, Continued Ref# Description Part Number Qty. 102 MicroTech Controller N/S Controller power fuses, 2A N/S Contr. Communication fuses,.25a ADI Board Circuit Board Mount Cable Ribbon, 34 Conductor, 39" Cable Ribbon, 50 Conductor, 18" Cable Ribbon, 50 Conductor, 3" Terminal Block, Euro (T3) Transformer, 24-18V Output Board N/S Output board line fuses, 5A N/S Output board logic supply fuses, 1A Guardistor Control Board N/S Guardistor fuses,.125a Circuit Breaker, 3 Amp (T2) Transformer, V Terminal Block Circuit Board Mount Relay Socket Relay, 2PDT 24V Relay, Output Board Keypad Display Door Circuit Board Standoff KDI Control N/S Terminal Block N/S Terminal Block Cover N/S Varistor, 30VAC Optional Signal Converter 142 Signal Converter Board Circuit Board Spacer Optional AOX Control Board 182 Control, AOX Board Circuit Board Mount Ribbon Cable, 18", 26C Screw Optional Modem 970 Modem, 14.4K Baud, 9-pin Cable, Modem Interface Gasket,.25 x Screw Bracket, Modem Mounting Bracket, Modem Vert N/S = Not Shown Centrifugal Chiller; PEH063, PE063, PE , TEH063 Rev. JJ 06/2017 RPL / Page 75

76 Control Box- Series Sensor Location Diagram Centrifugal Chiller; PEH063, PE063, PE , TEH063 Rev. JJ 06/2017 RPL / Page 76

77 Control Box- Series Sensor Location Diagram, Continued Ref# Description Part No. Qty. S00 Evaporator Leaving Water Temperature Sensor S01 Evaporator Entering Water Temperature Sensor S02 Compressor Suction Temperature Sensor S08 Condenser Liquid Line Temperature Sensor S09 Condenser Entering Water Temperature Sensor S10 Condenser Leaving Water Temperature Sensor S12 Compressor Discharge Temperature Sensor S13 Oil Feed Temperature Sensor S14 Oil Sump Temperature Sensor S15 Oil Vent Pressure Transducer, 150# S16 Evaporator Refrigerant Pressure Transducer, 150# S17 Condenser Refrigerant Pressure transducer, 450# S18 Oil Feed Gauge Pressure Transducer, 450# S20 Optional Outdoor Air Temperature Sensor S21 Optional Entering Heat Recovery Temperature Sensor S22 Optional Leaving Heat Recovery Temperature Sensor N/S Boot, Transducer Protection N/S Pressure Transducer Cable, 10 ft N/S Pressure Transducer Cable, 15 ft N/S High Pressure Switch, 195# N/S = Not Shown Centrifugal Chiller; PEH063, PE063, PE , TEH063 Rev. JJ 06/2017 RPL / Page 77

78 Lube Box Used With MicroTech Series 200 Panels Centrifugal Chiller; PEH063, PE063, PE , TEH063 Rev. JJ 06/2017 RPL / Page 78

79 Lube Box Used With MicroTech Series 200 Panels Continued Ref # Description Part Number Qty. 001 Lube Box Weldment Pressure Switch Soldenoid Valve N/S Solenoid Valve O-Ring Kit Tube Coupling Channel Mount Terminal Block Clamp Terminal Block End Terminal Block Section Capacitor Strap Capacitor, 35MFD, 250V Overload Contactor Heater Terminal Block Jumper Lube Box Line Assembly Lube Box Line Assembly Lube Box Line Assembly Lube Box Line Assembly Power Terminal N/S Lube Box Cover N/S = Not Shown Centrifugal Chiller; PEH063, PE063, PE , TEH063 Rev. JJ 06/2017 RPL / Page 79

80 Lube Box Diagrams Centrifugal Chiller; PEH063, PE063, PE , TEH063 Rev. JJ 06/2017 RPL / Page 80

81 Lube Box Components Ref # Qty. Description Part Number 1 Complete Lube Box Cover- Lube Box Button Plug Pressure Switch SA/SB 4- Way Solenoid Valve Mounting Channel Channel Clamp End Terminal Section/Terminal Cover Clip Overload- Oil Pump Motor Capacitor- Oil Pump Motor Overload Heater Hz. Capacitor Lube Line Lube Line Lube Line Lube Line N/S Service Kit for 9/90 update * N/S Service Kit for replacement of old lube box * *Note: The picture illustrates the original lube box designed in In September of 1990 the box was modified slightly and a seventh control tubing connection was added to the box. Service Bulletin B illustrates this change. N/S = Not Shown Centrifugal Chiller; PEH063, PE063, PE , TEH063 Rev. JJ 06/2017 RPL / Page 81

82 Control Box Electromechanical Controls Front Panel Ref # Qty. Description Part Number 2 1 Hour Meter Starts Counter Reset Button Amber Pilot Light White Pilot Light Red Pilot Light Toggle Switch Pressure Gauge- Suction Pressure Gauge- Discharge Pressure Gauge- Oil Latch Door Hinge Door Button Plug Centrifugal Chiller; PEH063, PE063, PE , TEH063 Rev. JJ 06/2017 RPL / Page 82

83 Control Box Electromechanical Controls Relay Panel Ref # Qty. Description Part Number 1 10 Relay Relay Time Delay- Non-Adjustable (std.) T.D.- Adjustable OTD (optional) T.D.- Adjustable PLT (optional) Time Delay (Anti-Recycle) Time Delay (OPT and SM standard) Time Delay FSTD (optional): FSTD Retrofit Kit * 6 1 Relay Control Transformer Diode Relay Socket Channel Mount Channel Clamp Terminal Section Terminal End Capacitor Assembly * To retrofit a panel to include a Flow Switch Time Delay. See Service Bulletin I for retrofit information. L1 In 1987 the original Flow Switch Time Delay (FSTD) was replaced by a new TD There is a slight wiring modification required when the new style FSTD is installed. The wiring is as follows: Old Way L Pump Interlocks FSTD 3 Sec. CWI CHWI New Way R R L2 L2 Centrifugal Chiller; PEH063, PE063, PE , TEH063 Rev. JJ 06/2017 RPL / Page 83

84 Control Box Electromechanical Controls Temperature Control Section Ref # Qty. Description Part Number 1 1 Control Module CP Control Module Sensor Control Module Sensor Well Thermostat LOT Thermostat LRT (non adjustable- before 1986) Thermostat LRT (adjustable- after 1986) Resistor 2 OHM Circuit Breaker N/S 1 Thermostat Cover N/S = Not Shown Centrifugal Chiller; PEH063, PE063, PE , TEH063 Rev. JJ 06/2017 RPL / Page 84

85 Control Box Electromechanical Controls Lower Switch Section Ref # Qty. Description Part Number 1 1 High Pressure Switch Thermostat HOT Pushbutton Switch Thermostat HT Low Pressure Switch LP Low Oil Pressure Switch Switch Bracket Reset Plate * 9 4 Bolt * 10a 4 Nut * 10b 4 Spring * 1 Reset Retrofit Kit (used to retrofit panels built prior to 11/82) * 11 8 Cover Nylon Grommet Support Tube Assembly Tube Assembly T Union Washer * Used after serial number 5MM (11/82). If panel was built prior to 11/82, entire retrofit kit must be ordered. Centrifugal Chiller; PEH063, PE063, PE , TEH063 Rev. JJ 06/2017 RPL / Page 85

86 Control Box Electromechanical Controls Centrifugal Chiller; PEH063, PE063, PE , TEH063 Rev. JJ 06/2017 RPL / Page 86

87 Control Box Electromechanical Controls Main Controller Ref # Qty. Description Part Number 1 Barber Coleman Control Module CP Control Module Sensor Control Module Sensor Well Honeywell Control Module Control Module Sensor Westinghouse Control Module No Longer Available If a Westinghouse module is installed and replacement is required, it must be converted to the Barber Coleman control ( ). The following parts are required for this conversion: Module: Sensor: Well: Front Cover Plate: Adapter: Instructions: PE-Z-104 Centrifugal Chiller; PEH063, PE063, PE , TEH063 Rev. JJ 06/2017 RPL / Page 87

88 Control Box Electromechanical Controls Main Panel Before Serial Number JM **** After Serial Number JM **** Centrifugal Chiller; PEH063, PE063, PE , TEH063 Rev. JJ 06/2017 RPL / Page 88

89 Control Box Electromechanical Controls Main Panel, Continued Ref # Qty. Description Part Number 1 1 Time Delay Relay- Compressor TDR * 2 1 Time Delay Relay- Oil Pump OTD * *Note: Neither of these parts are available. If one fails they must both be replaced by kit The kit contains the new solid state timers an R8 relay and the relay bases. If the retrofit has already been performed and replacement is required the following are the part numbers: 1 1 Time Delay Relay- Compressor TDR Time Delay Relay- Oil Pump OTD Transformer Oil Pump Contactor- Prior to sn: JM**** Oil Pump Contactor- After to sn: JM**** Run Capacitor- 20MFD/440V Run Capacitor- 25MFD/370V Run Capacitor- 35MFD/370V Start Capacitor- Prior to sn: JM**** only Guardistor Relay GR ** 1 Surgeguard Relay SGR ** 8 1 Guardistor Capacitor ** 1 Surgeguard Capacitor ** **Note: The Relay & Capacitor may be ordered as a kit. PN Voltage Relay- Prior to sn: JM**** only Oil Pump Time Delay OPT Non-UL Panels Oil Pump Time Delay OPT UL Panels A *** Relay R1- R B *** Relay Base System Monitor Timer SM Resistor 50W *** Terminal Block 15 Connections *** Terminal Block 17 Connections Resistor W Diode ***Note: Quantity Varies Centrifugal Chiller; PEH063, PE063, PE , TEH063 Rev. JJ 06/2017 RPL / Page 89

90 Control Box Electromechanical Controls Switches and Gauges Before Serial Number JM **** After Serial Number JM **** Centrifugal Chiller; PEH063, PE063, PE , TEH063 Rev. JJ 06/2017 RPL / Page 90

91 Control Box Electromechanical Controls Switches and Gauges, Continued Ref # Qty. Description Part Number N/S 1 Switch- ON/OFF/RESET Switch- ON/OFF * Reset Switch *Note: Some panels require 2 of these reset switches 3 ** Panel Lights **Note: Check panel for quantity required 4 1 Low Pressure Switch LP Oil Temp. Thermostat OT Prior to SN JM**** A19ADN-1 1 Oil Temp. Thermostat OT After SN JM**** Discharge Temperature Switch HT Low Pressure Override LPO Before SN JM**** Cycling Thermostat CT Prior to SN JM**** Cycling Thermostat CT After SN JM**** High Pressure Switch HP Oil Pump Motor Overload *** ***Note: Older panels had a Westinghouse overload pn:46a8100g67. If this overload requires replacement the following parts are also required: Heater Bracket Shield Bracket Insulator Suction Gauge Low Oil Temperature Thermostat LOT Discharge Gauge Oil Pressure Gauge N/S = Not Shown Centrifugal Chiller; PEH063, PE063, PE , TEH063 Rev. JJ 06/2017 RPL / Page 91

92 Control Box Electromechanical Controls Lube Section Ref # Qty. Description Part Number Way Solenoid Valve SA/SB Solenoid Valve SC Vane Control Switch VC Oil Pressure Differential Switch OD Centrifugal Chiller; PEH063, PE063, PE , TEH063 Rev. JJ 06/2017 RPL / Page 92