McQuay Westinghouse. Centrifugal Chiller PE, PEH 126 PE Last Manufactured: Replacement Parts List No Revision AB 04/2016

Transcription

1 Replacement Parts List No Revision AB 04/2016 McQuay Westinghouse Centrifugal Chiller PE, PEH 126 PE Last Manufactured: 2002 To find your Daikin Applied parts distributor, call or visit

2 Contents Parts List Revision History... 3 Nomenclature Unit Assembly Components Vessel Insulation Unit Assembly Components End View- Vessel Connection End End View- Vessel Return End Expansion Valve Piping- Units With Hot Gas Bypass Expansion Valve Piping- Units Without Hot Gas Bypass Front View- Main Components Unit Assembly Components : Shell & Tube Oil Cooler Components Unit Assembly Components : Motor Cooling Filter Drier Assembly- Parts Detail Unit Assembly Components : Front View- Part Two; Insulation, Brackets, Hardware Unit Assembly Components : Oil Pump Piping Unit Assembly Components : Refrig Cooled Oil Circuit Piping; Shell & Tube Oil Cooler Unit Assembly Components : Refrig Cooled Oil Circuit Piping; Plate to Plate Oil Cooler Unit Assembly Components : Water Cooled Oil Cooler Piping- Shell & Tube Oil Cooler Unit Assembly Components Water Cooled Oil Cooler Piping- Plate to Plate Oil Cooler Unit Assembly Components : Hot Gas Bypass- Units with Shell & Tube Oil Cooler Unit Assembly Components : Hot Gas Bypass- Units with Plate- To- Plate Oil Cooler Unit Assembly Components Liquid Injection Assembly Components Expansion Valve- Parts Detail Unit Assembly Components : Side Mounted Compressor Factory Mounted Starter Surge Capacitor, Power Correction Capacitor, 50 Hz Capacitor Modification, Flow Switch Option Mounting Brackets Control Box- Model 180 ( ) Control Box- Series Lube Box-Used With MicroTech Series 200 Panels Lube Box Control Box- Electromechanical Controls Control Box- Electromechanical Controls Evaporator Condenser Differential Water Pressure Switch Compressor Gears Inlet Guide Vane Assy Front End Components- Impeller Assembly Front End High Speed Assembly Gear Train Assembly Terminals and Terminal Boxes Motor Housing Components Motor Replacement Notes Motors Oil Pump to Valve Caps Paint Oil Centrifugal Chiller; PE126, PEH126, PE Rev. AB 04/2016 RPL /Page 2

3 Parts List Revision History Revision Date Description A thru Y Revision history details archived. Z 05/12 Page 4 - Added page for information on "Other Centrifugal Model Numbers". Page 90 - Added part number for Victaulic Coupling, 14" to Ref Page Corrected part number for Ref. 461 Valve, was Page Added page for "Compressor- Motor Replacement Notes". Pages 102 thru Updated notes to "See Compressor-Motor Replacement Notes" page. AA 02/2016 Page 59 - Corrected description and part # for T.D. Adjustable OTD, was Label ; and T.D. Adjustable PLT, was Label Pages Removed all Evaporator Heads (4 pages). Added note to contact Daikin Applied. Pages Removed all Condenser Heads (4 pages). Added note to contact Daikin Applied. Page Added part #s for O-Ring Kit and Gerotor Assy Kit. AB 04/2016 Pages 8-11: Added 4 pages for Complete Model Nomenclature- McQuay Units. Daikin Applied, Industrial Park Blvd., P.O. Box 1551, Minneapolis, MN (763) Centrifugal Chiller; PE126, PEH126, PE Rev. AB 04/2016 RPL /Page 3

4 Other Centrifugal Models This Replacement Parts List can be used to identify components for the Compressor, Control Panel, Oil Pump, Condenser, and Evaporator on the following unit models: Open Drive Chillers: PG, PEA*, PEL, PLA Heat Recovery Chillers: PH, PHH, PJ, PJH, PHA, PLH Condensing Units: SE, SEH, SEA* Templifiers: TPE, TEH, TEA, TFH, TPF, THH, TPH, THA, TPJ, TJH * For models PEA/SEA also see RPL Consult Daikin Applied for identification of other components on these models. Centrifugal Chiller; PE126, PEH126, PE Rev. AB 04/2016 RPL /Page 4

5 Nomenclature Westinghouse Units: Serial Numbers AU 1234 Serial Number Year and Month of Manufacture: Month Year A= Jan. M= 1968 Y=1980 B= Feb. N= 1969 Z=1981 C= Mar. O= 1970 A=1982 D= Apr. P= 1971 E= May Q= 1972 F= Jun R= 1973 G= Jul S= 1974 H= Aug T= 1975 I= Sep. U= 1976 J= Oct. V= 1977 K= Nov. W= 1978 L= Dec. X= 1979 Unit Shop Order Number ex. PE4023 The Shop Order Number (called the "style number" in earlier years) was a 6 digit number that appeared on the unit data plate of all units built during the Westinghouse era. This number is the one number that allows Daikin Applied access to the original job file and Bill-of-Material. It is crucial that the field supply this number when inquiring about parts identification or when original unit data information is required. The Shop Order number is also key when requesting R134a retrofit information. Unit Style Number ex. 359A777G10 The Style Number was a 10 digit number that appeared on the unit data plate of units built in the Westinghouse era's later years. This number is the highest level bill-of material number for the specific unit. Unit Model Number PE 460 Nominal Tonnage Unit Type: PE- Centrifugal Chiller, Single Compressor Condenser Model Number KB870 Model Number See Condenser Tube Count Table Evaporator Model Number TC742 Model Number See Evaporator Tube Count Table Compressor Model Number CE 126 J BK 18 R Motor HP (X10) Gear Ratio (see Compressor Gear Tables) Impeller Type: J or K Impeller Size: 126= 12.6" Compressor Type: CE= Centrifugal Hermetic Unit Voltage N=200/60/3 B=208/60/3 P=220/60/3 V=230/60/3 W=240/60/3 U=380/60/3 A=440/60/3 R=460/60/3 S=480/60/3 D=575/60/3 M=2400/60/3 C=3300/60/3 L=4160/60/3 E=220/50/3 Y=346/50/3 F=380/50/3 G=400/50/3 K=415/50/3 H=440/50/3 J=3300/50/3 Centrifugal Chiller; PE126, PEH126, PE Rev. AB 04/2016 RPL /Page 5

6 Nomenclature Serial Number and Style Number- McQuay Units Serial Numbers (on all data plates) ZA Serial Numbers (on all data plates) February, A Factory 5= Staunton,VA Engineering Revision Serial Number Year and Month of Manufacture: Year Month S= 1987 A= Jan. J= Sep. T= 1988 B= Feb. K= Oct. U= 1989 C= Mar. L= Nov. V= 1990 D= Apr. M= Dec. W= 1991 E= May X= 1992 F= Jun Y= 1993 G= Jul Z= 1994 H= Aug Factory 5= Staunton,VA Engineering Revision Serial Number Year and Month of Manufacture: Year Month 5= 1995 A= Jan. G= Jul 6= 1996 B= Feb. H= Aug 7= 1997 C= Mar. D= Apr. E= May F= Jun J= Sep. K= Oct. L= Nov. M= Dec. Serial Numbers (on all data plates) February, 1999 and later STN C Plant Identification Abbreviation STN = Staunton C= Compressor Year of Manufacture 99= = = 2001 etc. Serial Number (build sequence) Month of Manufacture 01= January 02= February 03= March 04= April 05= May 06= June 07= July 08= August 09= September 10= October 11= November 12= December Unit Style Number (On all Unit Data Plates): Unit Style Number PE6655G01 G. O. Item Number 6 digit G. O. Number Shop Order Number Centrifugal Chiller; PE126, PEH126, PE Rev. AB 04/2016 RPL /Page 6

7 Nomenclature Unit, Compressor, Condenser and Evaporator Model Number Unit Model Number PEH 126 J BK 18 R Motor HP (X10) Gear Ratio (See Compressor Gear Tables) Impeller Type: J, K,L,M Compressor Size: 126= 12.6" Impeller Dia. Unit Type: PEH= Water Cooled Centrifugal Chiller-Single Compressor- Hermetic Unit Voltage N=200/60/3 B=208/60/3 P=220/60/3 V=230/60/3 W=240/60/3 U=380/60/3 A=440/60/3 R=460/60/3 S=480/60/3 D=575/60/3 M=2400/60/3 C=3300/60/3 L=4160/60/3 E=220/50/3 Y=346/50/3 F=380/50/3 G=400/50/3 K=415/50/3 H=440/50/3 J=3300/50/3 4= 400/60/3 Q= 416/60/3 3= 2300/60/3 T= 4600/60/3 2= 6600/60/3 Z= 500/50/3 6= 3000/50/3 8= 6000/50/3 9= 6600/50/3 Compressor Model Number CE 126 J BK 18 R Motor HP (X10) Gear Ratio (See Compressor Gear Tables) Impeller Type: J,K,L,M Impeller Size: 126= 12.6" Compressor Type: CE= Centrifugal Hermetic Unit Voltage N=200/60/3 B=208/60/3 P=220/60/3 V=230/60/3 W=240/60/3 U=380/60/3 A=440/60/3 R=460/60/3 S=480/60/3 D=575/60/3 M=2400/60/3 C=3300/60/3 L=4160/60/3 E=220/50/3 Y=346/50/3 F=380/50/3 G=400/50/3 K=415/50/3 H=440/50/3 J=3300/50/3 4= 400/60/3 Q= 416/60/3 3= 2300/60/3 T= 4600/60/3 2= 6600/60/3 Z= 500/50/3 6= 3000/50/3 8= 6000/50/3 9= 6600/50/3 Evaporator Model Number E C 2RA Nozzle Configuration A= Victaulic B= Flanged C/D= Water Boxes- Victaulic E/F= Water Boxes- Flanged Water Connection End Head Passes Tube Type Tube Count Length (in feet) Diameter (in inches) Vessel Type:E= Evaporator Condenser Model Number C CYY 2RA Tube Type-HR Condenser Tube Count-HR Condenser Tube Type-Tower Condenser Tube Count-Tower Condenser Length (in feet) Diameter (in inches) Vessel Type: C= Condenser Nozzle Configuration A= Victaulic B= Flanged C/D= Water Boxes- Victaulic E/F= Water Boxes- Flanged Water Connection End Head Passes Centrifugal Chiller; PE126, PEH126, PE Rev. AB 04/2016 RPL /Page 7

8 Nomenclature Complete Model Number- McQuay Units PEH 126K BH 95R YY Y B E2612 3B 2RA A CC Y A C2212 3CYY Code: Model Type PEH= Water Cooled Single Compressor Centrifugal Chiller PFH= Water Cooled Dual Compressor Centrifugal Chiller 2. Compressor Size/Impeller Type first 3 digits= Impeller Diameter 126 (12.6" impeller) fourth digit= Impeller Width G=.112"; H=.143"; J=.179"; K=.224"; M=.242" 3. Gear Ratio Code (speed code) BB, BC, BD, BE, BF, BG, BH, BJ, BK, BL, BM, BN, BP, BQ, BR, BS, BT, BU, BV 4. Motor Horsepower/Voltage first 2 digits= horsepower 60 Hz. Codes 61= 610HP 72= 720HP 84= 840HP 95= 950HP N0= 990HP N1= 1090HP N2= 1190HP N3= 1290HP M4= 1400HP 50 Hz. Codes 71= 710HP 83= 830HP N0= 990HP N1= 1090HP N2= 1190HP third digit= voltage 60 Hz. Codes N= 200V B= 208V P= 220V V= 230V W= 240V U= 380V A= 440V R= 460V R= 460V S= 480V D= 575V Q= 416V M= 2400V C= 3300V L= 4160V 50 Hz. Codes E= 220V Y= 346V F= 380V G= 400V K= 415V H= 440V J= 3300V 5. Open Drive Motor Description YY= Hermetic Motor or no motor provided 6. Sound Control L= Liquid Injection Y= None 2RAYYY B CCYY YY A A HA MYEYSA 2FYY2YYY 0191 H 11 Y A Y W 1 1 U A 0250 U B C Y Y Y Y Y Y Compressor Revision Level A= Rev. Level A B= Rev. Level B C= Rev. Level C 8. Evaporator Description E= Standard Evaporator digits 2 and 3= Diameter (inches); digits 4 and 5= Length (feet) 1608, 1612, 1808, 1812, 1816, 2008, 2012, 2014, 2016, 2208, 2212, 2214, 2216, 2412, 2416, 2612, 2614, 2616, 3012, 3014, 3016, 3616, 4216, 4220, 4224, 4820, 4824 Example: E2008= Standard Evaporator, 20" Diameter, 8' Long 9. Evaporator Tube Description first digit= Tube Count- Contact Daikin Applied second digit= Tube Type- Tubes have changed over the years. Listed below are the most recent and common tubes. E= Turbo EFP.025 Wall; F= Turbo EFP.028 Wall; Q= Turbo EFP.035 Wall 10. Evaporator Head Description first digit= Number of Water Passes: 1, 2, 3 second digit= Inlet Nozzle Location: L= Left R= Right third digit= Nozzle Type: A= Victaulic (std.); B= Flanged; C= Marine Box- Front Victaulic; D= Marine Box- Rear Victaulic; E= Marine Box- Front Flanged; F= Marine Box- Rear Flanged Centrifugal Chiller; PE126, PEH126, PE Rev. AB 04/2016 RPL /Page 8

9 Nomenclature Complete Model Number- McQuay Units 11. Evaporator Design Pressures first digit= Refrigerant Side Pressure: B= 180 PSIG second digit= Waterside Pressure: 1= 150 PSIG ASME; 2= 250 PSIG ASME; 3= 350 PSIG ASME; 4= 150 PSIG Non-ASME 12. Evaporator Leaving Water Temperature Code is listed in tenths of F (example 0450= 45.0 F) 13. Evaporator Tube Sheet & Head Material first digit= Tube Sheet Material: C= Carbon Steel second digit= Head Material: C= Carbon Steel 14. Evaporator Tube Cleaning System Y= None 15. Evaporator Model Revision A= Rev. Level A B= Rev. Level B C= Rev. Level C 16. Condenser Description E= Standard Condenser digits 2 and 3= Diameter (inches); digits 4 and 5= Length (feet) 1608, 1612, 1808, 1812, 1814, 1816, 2008, 2012, 2016, 2208, 2212, 2214, 2216, 2412, 2416, 2612, 2614, 2616, 3012, 3014, 3016, 3616, 4216, 4220, 4224, 4816, 4820, 4824 Example: C2008= Standard Condenser, 20 Diameter, 8 Long 17. Condenser Tube Description first digit= Tube Count- Contact Daikin Applied second digit= Tube Type- Tubes have changed over the years. Listed below are the most recent and common tubes. E= Turbo EFP.025 Wall; F= Turbo EFP.028 Wall; Q= Turbo EFP.035 Wall 18. Condenser Head Description first digit= Number of Water Passes: 1, 2, 3 second digit= Inlet Nozzle Location: L= Left R= Right third digit= Nozzle Type: A= Victaulic (std.); B= Flanged; C= Marine Box- Front Victaulic; D= Marine Box- Rear Victaulic; E= Marine Box- Front Flanged; F= Marine Box- Rear Flanged If there is no Heat Recovery Condenser digits 4, 5 & 6= YYY 19. Condenser Design Pressures first digit= Refrigerant Side Pressure: D= 225 PSIG; E= 250 PSIG; F= 275 PSIG; G= 300 PSIG second digit= Waterside Pressure: 1= 150 PSIG ASME; 2= 250 PSIG ASME; 3= 350 PSIG ASME; 4= 150 PSIG Non-ASME (std.) 20. Maximum Condenser Leaving Water Temperature Code is listed in tenths of F (example 1370= F) 21. Condenser Tube Sheet & Head Material first digit= Tube Sheet Material: C= Carbon Steel (std.) second digit= Head Material: C= Carbon Steel (std.) If there is no Heat Recovery Condenser digits 3 & 4= YY 22. Condenser Tube Cleaning System YY= None 23. Condenser Model Revision A= Rev. Level A B= Rev. Level B C= Rev. Level C 24. Pressure Vessel Code A= ASME (standard) 25. Refrigerant Type 134= Refrigerant 134a Centrifugal Chiller; PE126, PEH126, PE Rev. AB 04/2016 RPL /Page 9

10 Nomenclature Complete Model Number- McQuay Units 26. Refrigerant Weight Total weight divided by 10 rounded to next whole number (example: 1712/10= 172) 27. Main Expansion Valve/ Pilot Valve first digit= Main Expansion Valve: F= 125 ton; G= 150 ton; H= 180 ton; I= 250 ton; J= 300 ton; K= 350 ton; L= 375 ton; O= 1400 ton; P= 800 ton; Q= 550 ton; R=1100 ton second digit= Pilot Valve: A= 4 ton; B= 9 ton; C= 10 ton 28. Controller Options M= MicroTech 200 second digit= Sensor Functions: A= Outdoor Air (OA) Thermistor S20; B= OA and HR; H= Heat Recovery (HR) Thermistors S21/S22 third digit= Language: E= English Language/English Units; M= English Language/Metric Units fourth digit= Instruments: M= Modem; Y= None fifth digit= Special Functions: A= Analog Outputs; B= Analog Outputs & Signal Converter; S= Signal Converter; Y= None sixth digit= Enclosure: A= NEMA Starter Options first digit= Starter Type: 1= Star-Delta Open; 2= Star-Delta Closed; 3= Across-The-Line; 4= Auto Transformer; 5= Primary Reactor; 6= Solid State second digit= Enclosure: C= NEMA 1 Compact; D= NEMA 1 Double Door Compact; F= NEMA 1 Full Size; K= Evap brackets only; S= NEMA 1 Shelf-Mounted; Y= None third digit= Meters: 1= Voltmeter; Y= None fourth digit= Disconnect: A= Circuit Breaker; B= MCP Motor Circuit Protector; C= Non-fused Disconnect Switch; Y= None fifth digit= Surge Protection Capacitor: 1= P.F. Correction; 2= Surge Protection; 3= P.F. and Surge Protection; Y= None sixth digit= Phase Loss/Rotation Protection: A= PVR Relay Under; B= PVR Relay Over and Under; Y= None seventh digit= Ground Fault Protection: 1= with Groundgard; Y= None eighth digit= Load Balance: 2= 2 Machine load balance; 3= 3 Machine load balance; 4= 4 Machine load balance; Y= None 30. Rated Load Amps Actual RLA 31. Hot Gas Bypass H= Hot Gas Bypass Y= None 32. Insulation first digit= Condenser & Evaporator Shell Insulation: H= 3/4" Closed Cell Foam Insulation on Evaporator Shell, Suction Piping, Compressor Inlet, Motor Barrel + High Humidity 2= 3/4" Closed Cell Foam Insulation on Condenser Shell Only 3= 1-½" Closed Cell Foam Insulation on Evap. Shell, ¾" Insulation on Suction Piping, Comp. Inlet, Motor Barrel + High Humidity 5= Code H + Code 2 6= Sound Insulation on Condenser & Discharge Line 7= Sound Insulation on Discharge Line Only M= Code H + Code 7 N= Code 3 + Code 7 S= Code H + Code 6 T= Code 3 + Code 6 Y= None second digit= Condenser & Evaporator Head Insulation: 1= Return Heads Only; 2= Return & Connection Heads; Y= None 33. Water Pressure Differential Switch E= Evaporator C= Condenser B= Both Evaporator & Condenser Y= None 34. Paint 1= Standard Painting 35. Packaging 1= Standard Wood Skid; 2= Open Export Crate; 3= Totally Enclosed Export Crate; 4= Shipping Bag w/wood Skid 5= Shipping Bag Only; 6= Shipping Bag w/ Totally Enclosed Export Crate; 7= Shipping Bag w/open Export Crate; Y= None 36. Refrigerant Tag A= Full Factory Charge B= Holding Charge 37. Miscellaneous Y= None X= Special (specials not covered in the normal code string) Centrifugal Chiller; PE126, PEH126, PE Rev. AB 04/2016 RPL /Page 10

11 Nomenclature Complete Model Number- McQuay Units 38. Oil Cooler R= Refrigerant; W= Water; S= Water Cooled w/factory Solenoid; Y-None 39. Rebate Y= None; R= Rebate 40. Testing 1= Standard Factory Performance Test 2, 9, A, B, C, D, E, F, G, H, J, Q, S= Various Witness Tests 3, 4, 5, 6, 7, 8, K, L, M, N, P, R, T= Various Certified Performance Tests Y= None 41. Approval Listing A= ARI Approval U= UL C= Canadian UL V= ARI + UL D= Canadian ARI + UL Y= None 42. Latest Unit Model Revision A= Rev. Level A B= Rev. Level B C= Rev. Level C 43. Tons Actual Tons 44. Startup Y= Export- No Startup U= Domestic Startup 7= Canadian Startup 45. Labor Warranty Y= Export Order, no labor warranty B= Domestic Order, 1st year labor warranty 7= Canadian Order, 1st year labor warranty 46. Extended Warranties Y= None C= Extended 1 year parts; D= Extended 1 year parts + labor; E= Extended 2 year parts; F= Extended 2 year parts + labor; G= Extended 3 year parts; H= Extended 3 year parts + labor; J= Extended 4 year parts; K= Extended 4 year parts + labor 47, 48, 49, 50, 51, 52 Always Y Centrifugal Chiller; PE126, PEH126, PE Rev. AB 04/2016 RPL /Page 11

12 Unit Assembly Components Vessel Insulation Evaporator The Evaporator may be ordered with 3/4" or 1 1/2" insulation on the vessel and piping. The part numbers are the same and the 3/4" insulation is double-layered on units using the 1 1/2" application. The Evaporator Vessel nomenclature is as follows: 3616 Vessel Diameter Vessel Length Vessel Application Quantity Part Number /4" 148 square feet /4" 172 square feet /4" 198 square feet /2" 290 square feet /2" 341 square feet /2" 392 square feet Condenser The Condenser may be ordered with standard 3/4" foam insulation, or with a Sound Insulation package for the Condenser Vessel and Discharge Line. The Condenser Vessel nomenclature is as follows: 3616 Vessel Diameter Vessel Length Vessel Application Quantity Part Number 3016 No Sound 128 square feet No Sound 153 square feet No Sound 178 square feet Sound 205 square feet square feet Sound 200 square feet square feet Sound 235 square feet square feet Evaporator/Condenser Heads The Insulation used on the Evaporator and Condenser Heads is the same. As with the Evaporator Vessel each head may have 3/4" or 1 1/2" insulation. Diameter Application Quantity Part Number 30 3/4" 12 square feet /4" 15 square feet /4" 21 square feet /2" 25 square feet /2" 33 square feet /2" 44 square feet Centrifugal Chiller; PE126, PEH126, PE Rev. AB 04/2016 RPL /Page 12

13 Unit Assembly Components End View- Vessel Connection End 30" Condenser Common Parts Ref # Qty. Description Part Number Washer Lock Washer Screw Screw Oil Pump Bracket Thru 12/ /97 and later- Right /97 and later- Left Screw Washer Lock Washer Bracket Screw Nut " & 42" Condenser Centrifugal Chiller; PE126, PEH126, PE Rev. AB 04/2016 RPL /Page 13

14 Unit Assembly Components End View- Vessel Return End 30" Condenser Ref # Qty. Description Part Number Screw Flange Pipe Cond. Ref. Press= 225 (std) Cond. Ref. Press.= Reducer Flange High Pressure Units Only O'Ring- all units Pipe Nut Screw- Discharge Check Valve Cond. Ref. Press.= 225 (std) Cond. Ref. Press.= Discharge Check Valve Cond. Ref. Press.= 225 (std) Cond. Ref. Press.= Gasket- Disch. Check Valve Flange- Evap. Inlet O'Ring Tube- Shell & Tube Oil Cooler 30" Evaporator " Evaporator Tube- Plate to Plate Oil Cooler All Sizes Tube- Shell & Tube Oil Cooler 30" Evaporator " Evaporator Tube- Plate to Plate Oil Cooler All Sizes " Condenser (illustration is of older style Shell & Tube Oil Cooler unit) 36" & 42" Condenser Ref # Qty. Description Part Number Screw Flange Pipe Cond. Ref. Press= 225 (std) Cond. Ref. Press.= Reducer Flange High Pressure Units Only O'Ring- all units Pipe- 36" Condenser " Condenser Nut Screw- Discharge Check Valve Cond. Ref. Press= 225 (std) Cond. Ref. Press.= Discharge Check Valve Cond. Ref. Press= 225 (std) Cond. Ref. Press = Gasket- Disch. Check Valve Flange- Evap. Inlet O'Ring Tube- Shell & Tube Oil Cooler 30" Evaporator " Evaporator Tube- Plate to Plate Oil Cooler All Sizes Tube- Shell & Tube Oil Cooler 30" Evaporator " Evaporator Tube- Plate to Plate Oil Cooler All Sizes " & 42" Condenser (illustration is of older style Shell & Tube Oil Cooler unit) Centrifugal Chiller; PE126, PEH126, PE Rev. AB 04/2016 RPL /Page 14

15 Unit Assembly Components Expansion Valve Piping- Units With Hot Gas Bypass Diagrams 30" Condenser " & 42" Condenser These components only pertain to units with Shell & Tube Oil Coolers 269 Centrifugal Chiller; PE126, PEH126, PE Rev. AB 04/2016 RPL /Page 15

16 Unit Assembly Components Expansion Valve Piping- Units With Hot Gas Bypass Components Expansion Valve Piping Ref # Qty. Description Part Number Screw Shut Off Valve Flare Cap- after 3/ Flare Nut- before 3/ Flange- Evaporator Inlet Weld Ring Coupling Adapter Main TXV 1400 Ton (C27-1= O) Ton (C27-1= R) Strainer Assembly Liquid Tube Ass'y Stack * Stack * Stack * Stack * Stack * Pilot Expansion Valve Tube- Pilot Valve Stack 3030/ Stack 3636/4236/ Ball Valve Tube- Pilot Valve Stack 3030/ Stack 3636/4236/ Tube- Pilot Valve Reducer Tube- Pilot Valve Stack Stack Stack Stack 4236/ Strainer Bushing T Tube Flange- 4" Coupling Adapter Screw Flange O'Ring Gasket O'Ring Coupling Adapter The following parts pertain only to units with shell & tube oil coolers) Hot Gas Bypass Expansion Valve Coupling T Reducer T T Assembly Gasket Flange Weld Ring- 4" Screw *Liquid Tube Components- Detail Ref # Qty. Description Part Number 2 1 Sight Glass Saddle Sight Glass Valve Core Valve Cap Centrifugal Chiller; PE126, PEH126, PE Rev. AB 04/2016 RPL /Page 16

17 Unit Assembly Components Expansion Valve Piping- Units Without Hot Gas Bypass Diagrams 30" Condenser " & 42" Condenser Centrifugal Chiller; PE126, PEH126, PE Rev. AB 04/2016 RPL /Page 17

18 Unit Assembly Components Expansion Valve Piping- Units With Out Hot Gas Bypass Components Expansion Valve Piping Ref # Qty. Description Part Number Screw Shut Off Valve Flare Cap- after 3/ Flare Nut- before 3/ Flange- Evaporator Inlet Weld Ring Elbow Coupling Adapter Main TXV 1400 Ton (C27-1= O) Ton (C27-1= R) Strainer Assembly Liquid Tube Ass'y Stack * Stack * Stack * Stack * Stack * Pilot Expansion Valve Tube- Pilot Valve Stack 3030/ Stack 3636/4236/ Ball Valve Tube- Pilot Valve Stack 3030/ Stack 3636/4236/ Tube- Pilot Valve Reducer Tube- Pilot Valve Stack Stack Stack Stack 4236/ Strainer Bushing Tee Tube Flange- 4" Coupling Adapter Screw Flange O'Ring Gasket Coupling Adapter *Liquid Tube Components- Detail Ref # Qty. Description Part Number 2 1 Sight Glass Saddle Sight Glass Valve Core Valve Cap Centrifugal Chiller; PE126, PEH126, PE Rev. AB 04/2016 RPL /Page 18

19 Unit Assembly Components Front View- Main Components 30" Condenser Expansion Valve Piping Ref # Qty. Description Part Number 17 8 Screw Nut Lock Washer Condenser 3- Way Valve Condenser Pipe Nipple with Sound Insulation without Sound Insulation Evaporator Relief Valve See Relief Valve Tables Condenser Relief Valve See Relief Valve Tables Pipe P028UDBEAA Pipe 30" Evaporator P028UDBEAA 36" Evaporator P032UDBEAA Elbow Weld Ring Coupling- 12" Coupling Gasket- 12" Drier Strap- through 9/ Drier Clamp- 10/96 to Tube- Motor Cooling 18" Motors (HP: 280, 350, 400, 450, 500, 550, 600, 650) " Motors (HP: 600, 650, 700, 750, 800, 950, 1300) " Motors (HP: 850, 1000, 1100, 1200, 1400) Tube- Motor Cooling 18" Motors (HP: 280, 350, 400, 450, 500, 550, 600, 650) " Motors (HP: 600, 650, 700, 750, 800, 950, 1300) " Motors (HP: 850, 1000, 1100, 1200, 1400) Centrifugal Chiller; PE126, PEH126, PE Rev. AB 04/2016 RPL /Page 19

20 Unit Assembly Components Front View- Main Components 30" Condenser, Continued Flange- thru 6/ Flange- 7/97 to O'Ring Screw Tube- Motor Cooling 18" Motors (HP: 280, 350, 400, 450, 500, 550, 600, 650) " Motors (HP: 600, 650, 700, 750, 800, 950, 1300) " Motors (HP: 850, 1000, 1100, 1200, 1400) Tube 30" Condenser " Condenser " Condenser Filter Drier Assembly 18" Motors (HP: 280, 350, 400, 450, 500, 550, 600, 650) * 22" Motors (HP: 600, 650, 700, 750, 800, 950, 1300) * 27" Motors (HP: 850, 1000, 1100, 1200, 1400) * Motor Cooling Flange 18" Motors (HP: 280, 350, 400, 450, 500, 550, 600, 650) " Motors (HP: 600, 650, 700, 750, 800, 950, 1300) " Motors (HP: 850, 1000, 1100, 1200, 1400) Gasket Screw Tube Units with Shell & Tube Oil Cooler Units with Plate to Plate Oil Cooler Liquid Injection Assembly (for components see Liquid Injection Detail) Screw Tube- 30" Evaporator " Evaporator Tube- Motor Cooling 18" Motors (HP: 280, 350, 400, 450, 500, 550, 600, 650) " Motors (HP: 600, 650, 700, 750, 800, 950, 1300) " Motors (HP: 850, 1000, 1100, 1200, 1400) Check Valve Tube- w/hot gas only Tube Tube Tube Elbow Tube- Pilot Valve Reducer Line- Motor Drain T Assembly Screw Nut Relief Valve Elbow- Condenser & Evaporator Main Liquid (King) Valve King Valve Gasket Motor Cooling Shut Off Valve *For Filter Drier Assembly Components see Motor Cooling Filter Drier Assembly Components Section Centrifugal Chiller; PE126, PEH126, PE Rev. AB 04/2016 RPL /Page 20

21 Unit Assembly Components Front View- Main Components 36" & 42" Condenser Expansion Valve Piping Ref # Qty. Description Part Number 17 8 Screw Nut Lock Washer Condenser 3- Way Valve Condenser Pipe Nipple with Sound Insulation without Sound Insulation Evaporator Relief Valve See Relief Valve Tables Condenser Relief Valve See Relief Valve Tables Pipe P028UDBEAA Pipe- 36" Evaporator P032UDBEAA Pipe- 42" Evaporator P036UDBEAA Elbow Weld Ring Coupling- 12" Coupling Gasket- 12" Strap Tube- Motor Cooling- 36" Evaporator 18" Motors (HP: 280, 350, 400, 450, 500, 550, 600, 650) " Motors (HP: 600, 650, 700, 750, 800, 950, 1300) " Motors (HP: 850, 1000, 1100, 1200, 1400) Tube- Motor Cooling- 42" Evaporator 18" Motors (HP: 280, 350, 400, 450, 500, 550, 600, 650) " Motors (HP: 600, 650, 700, 750, 800, 950, 1300) " Motors (HP: 850, 1000, 1100, 1200, 1400) Centrifugal Chiller; PE126, PEH126, PE Rev. AB 04/2016 RPL /Page 21

22 Unit Assembly Components Front View- Main Components 36" & 42" Condenser, Continued Ref # Qty. Description Part No Tube- Motor Cooling- 36" Evaporator 18" Motors (HP: 280, 350, 400, 450, 500, 550, 600, 650) " Motors (HP: 600, 650, 700, 750, 800, 950, 1300) " Motors (HP: 850, 1000, 1100, 1200, 1400) Tube- Motor Cooling- 42" Evaporator 18" Motors (HP: 280, 350, 400, 450, 500, 550, 600, 650) " Motors (HP: 600, 650, 700, 750, 800, 950, 1300) " Motors (HP: 850, 1000, 1100, 1200, 1400) Flange thru 6/ /97 to O'Ring Screw Tube- Motor Cooling 18" Motors (HP: 280, 350, 400, 450, 500, 550, 600, 650) " Motors (HP: 600, 650, 700, 750, 800, 950, 1300) " Motors (HP: 850, 1000, 1100, 1200, 1400) Tube Filter Drier Assembly 18" Motors (HP: 280, 350, 400, 450, 500, 550, 600, 650) * 22" Motors (HP: 600, 650, 700, 750, 800, 950, 1300) * 27" Motors (HP: 850, 1000, 1100, 1200, 1400) * Motor Cooling Flange 18" Motors (HP: 280, 350, 400, 450, 500, 550, 600, 650) " Motors (HP: 600, 650, 700, 750, 800, 950, 1300) " Motors (HP: 850, 1000, 1100, 1200, 1400) Gasket Screw Tube- units with shell & tube oil cooler Tube- units with plate-to-plate oil cooler Liquid Injection Assembly (for components see Liquid Injection Detail) Screw Tube- 36" Evaporator " Evaporator Tube- Motor Cooling 18" Motors (HP: 280, 350, 400, 450, 500, 550, 600, 650) " Motors (HP: 600, 650, 700, 750, 800, 950, 1300) " Motors (HP: 850, 1000, 1100, 1200, 1400) Check Valve Tube- w/hot gas only Tube Tube- units with shell & tube oil cooler Tube- units w/plate-to-plate oil cooler Tube Elbow Tube- Pilot Valve Reducer Line- Motor Drain T Assembly Screw Nut Relief Valve Elbow- Cond. & Evap Main Liquid (King) Valve King Valve Gasket Motor Cooling Shut Off Valve *For Filter Drier Assembly Components see Motor Cooling Filter Drier Components Section Condenser Relief Valve Cond Size Ref. Press. Relief Valve All 225 PSI (Std) All 250 PSI All 275 PSI All 300 PSI Evaporator Relief Valve Size Ref. Pressure Water Press. Relief Valve All 180 PSI (Std) 150 PSI (Std.) All 225 PSI 250 PSI Centrifugal Chiller; PE126, PEH126, PE Rev. AB 04/2016 RPL /Page 22

23 Unit Assembly Components Shell & Tube Oil Cooler Components Ref # Qty. Description Part Number 14 2 Adapter Sealing Ring Complete Ass'y Connection Head Return Head Head Gasket (2) Centrifugal Chiller; PE126, PEH126, PE Rev. AB 04/2016 RPL /Page 23

24 Unit Assembly Components Ref# 241: Motor Cooling Filter Drier Assembly- Parts Detail 18" & 22" Motors HP: 280, 350, 400, 450, 500, 550, 600, 650, 700, 750, 800, 950, " Motors HP: 850, 1000, 1100, 1200, 1400 Ref # Qty. Description Part Number 1 1 Ball Valve Tube Tube through 9/ /99 to T Filter Drier Line Reducer Filter Drier through 9/ /99 to Check Valve through 9/ /99 to Ref # Qty. Description Part Number 9 1 Tube through 9/ /99 to Tee The following no longer used as of 9/99: 11 1 Valve Core Valve Fitting Valve Cap Centrifugal Chiller; PE126, PEH126, PE Rev. AB 04/2016 RPL /Page 24

25 Unit Assembly Components Front View- Part Two Shell & Tube Oil Cooler Units Insulation, Brackets, Hardware Ref # Qty. Description Part Number 4 1 Complete Oil Pump Assembly Oil Cooler Bracket Strap- Oil Cooler Oil Cooler Screw Nut Lockwasher Washer Washer Lock Washer Screw Clamp Screw Screw Washer Washer Nut Vibration Mount Washer Screw Lock Washer Nut Insulation Adhesive sq. ft. Insulation- Suction Line ft. Insulation- Tube ft. Insulation- Tube ft. Insulation- Tube Centrifugal Chiller; PE126, PEH126, PE Rev. AB 04/2016 RPL /Page 25

26 Unit Assembly Components Oil Pump Piping Top View 247 Front View Oil Pump Ref # Qty. Description Part Number Screw O'Ring Flange Tube Check Valve Tube Tube Until 5/ /98 and later Elbow Tube- Vent Drain Tube- Vent Drain Coupling Reducer Tube- Drain 30" Condenser " & 42" Condenser Centrifugal Chiller; PE126, PEH126, PE Rev. AB 04/2016 RPL /Page 26

27 Unit Assembly Components Refrigerant Cooled Oil Circuit Piping (optional) Shell & Tube Oil Cooler Diagrams 672 Centrifugal Chiller; PE126, PEH126, PE Rev. AB 04/2016 RPL /Page 27

28 Unit Assembly Components Refrigerant Cooled Oil Circuit Piping (optional) Shell & Tube Oil Cooler Components Refrigerant-Cooled Oil Cooler Ref # Qty. Description Part Number Pipe Assembly Tube- Refrigerant Return Ball Valve Tube- Refrigerant Return Strainer Tube Oil Temp. Control Ass'y * Adapter Elbow Tube Seal Ring Tube- Refrigerant Return Tube Tube T Tube- Refrigerant Supply * Oil Temperature Control Ass'y Detail Ref # Qty. Description Part Number 1 1 TXV- 12 Ton TXV Tube T Tube Orifice Reducer Tube Centrifugal Chiller; PE126, PEH126, PE Rev. AB 04/2016 RPL /Page 28