McQuay Westinghouse. Centrifugal Chiller PEH 087. Last Manufactured: Replacement Parts List No Revision AA 04/2016

Transcription

1 Replacement Parts List No Revision AA 04/2016 McQuay Westinghouse Centrifugal Chiller PEH 087 Last Manufactured: 2002 To find your Daikin Applied parts distributor, call or visit

2 Table of Contents Parts List Revision History...3 Other Centrifugal Models...4 Nomenclature: Serial Number, Model Number Unit Assembly Components Unit Labels...10 Evaporator Inlet O-Rings Discharge Check Valve, Suction & Discharge Piping, Pilot TXV, Unit Piping Condenser Relief Valve, Evaporator Relief Valve, Motor Cooling Flange Oil Pump Bracket, King Valve and Miscellaneous...15 Oil Circuit Piping - Water Cooled Oil Cooler (Until 9/96) Oil Circuit Piping - Plate to Plate Heat Exchanger (9/ ) Oil Circuit Piping - Refrigerant Cooled Oil Cooler...20 Oil Cooler Heads and Gaskets...21 Hot Gas Bypass Liquid Injection Expansion Valve Piping, Liquid Line Sight Glass...26 Main Expansion Valve...27 Factory Mounted Starter Vessel Insulation and Vessel Head Insulation...30 Surge Capacitor, Power Correction Capacitor, 50 Hz Capacitor Modification, Flow Switch Option MicroTech Control Box- Model 180 ( ) MicroTech Control Box- Series 200 ( ) Lube Box Used With MicroTech Series 200 Panels Used With MicroTech Series 180 Panels Evaporator Heads...50 Evaporator Gaskets...50 Evaporator Tubes, Evaporator Tube Counts...51 Condenser Heads...52 Condenser Gaskets...52 Condenser Tubes, Condenser Tube Counts...53 Differential Water Pressure Switch Mounting Brackets: Compressor, Lube Box, Oil Pump, Control Box, Starter & Oil Cooler Compressor Gear Table...57 Inlet Guide Vane Assembly Gear Housing...60 High Speed Assembly...61 External Valves, Electrical, Connections Motor Housing Parts, Terminal Boxes Oil Filter, Spindown, Surgeguard...66 Motor Replacment Notes Frame Motors Frame Motors...69 Oil Pump Internal Parts / Mist Eliminator...70 Cover, Tubing, Valves, Electrical Valve Caps...73 Oil...73 Centrifugal Chiller; PEH087 Rev. AA 04/2016 RPL / Page 2

3 Parts List Revision History Revision Date Description A-Q Archived R 8/2006 Page 58 - Bub #201 pn was changed to S 12/08 Page 50 - Change Victaulic Connection Head p/n from to T 5/09 Page 61- Change Bubble # 201 location. Page 62- Ref # 832 Add Screws p/n U 5/09 Page 71- Remove "Maximum Net Operating Oil Pressure R134a= Net PSI". V 2/10 Page 8 - Changed Ref.# 242 Sealant from to W 5/12 Page 4 - Added page for information on "Other Centrifugal Models". Page 60 - Updated note for Low Speed Shaft replacement. Page 64 - Removed Bubble 690 from diagram. Page 67 - Added page for "Compressor- Motor Replacement Notes". Pages Revised all notes to refer to new page "Compressor- Motor Replacement Notes". Y 2/13 Page 5 - Added Code "L" to Unit Model and Compressor Model nomenclature. Page 43 - Added "vane close" to Ref 005 description. Page 59 - Added part number for Ref. 120 "Inlet Assy- CE087L". Page 60 - Added part numbers for Ref. 100 "Impeller L". Page 72 - Added description info for Ref. 415 (used with 16" Oil Pump). Added additional part number for Ref. 415 (used with 14" & 18" Oil Pump.) Z 2/2016 Page 15 - Corrected heading to correct dates. Pages Removed all Evaporator Heads (2 pages). Added note to contact Daikin Applied. Pages Removed all Condenser Heads (2 pages). Added note to contact Daikin Applied. Page 57 - Added footnotes to designate components of HSA O-Ring Kit. Page 69 - Corrected part number for Oil, was EAL AA 4/2016 Pages 6-9: Added 4 pages for Complete Model Nomenclature. Daikin Applied, Industrial Park Blvd., P.O. Box 1551, Minneapolis, MN (763) Centrifugal Chiller; PEH087 Rev. AA 04/2016 RPL / Page 3

4 Other Centrifugal Models This Replacement Parts List can be used to identify components for the Compressor, Control Panel, Oil Pump, Condenser, and Evaporator on the following unit models: Open Drive Chillers: PG, PEA*, PEL, PLA Heat Recovery Chillers: PH, PHH, PJ, PJH, PHA, PLH Condensing Units: SE, SEH, SEA* Templifiers: TPE, TEH, TEA, TFH, TPF, THH, TPH, THA, TPJ, TJH * For models PEA/SEA also see RPL Consult Daikin Applied for identification of other components on these models. Centrifugal Chiller; PEH087 Rev. AA 04/2016 RPL / Page 4

5 Serial Numbers (on all data plates) ZA Nomenclature Serial Number Serial Numbers (on all data plates) Current 5 5A Factory 5= Staunton,VA Engineering Revision Serial Number Year and Month of Manufacture: Year Month S= 1987 A= Jan. J= Sep. T= 1988 B= Feb. K= Oct. U= 1989 C= Mar. L= Nov. V= 1990 D= Apr. M= Dec. W= 1991 E= May X= 1992 F= Jun Y= 1993 G= Jul Z= 1994 H= Aug Factory 5= Staunton,VA Unit Style Number (On all Unit Data Plates): Engineering Revision Serial Number Year and Month of Manufacture: Year Month 5= 1995 A= Jan. 6= 1996 B= Feb. 7= 1997 C= Mar. D= Apr. E= May F= Jun G= Jul H= Aug J= Sep. K= Oct. L= Nov. M= Dec. G. O. Item Number 6 digit G. O. Number Unit Model Number PEH 087 J BA 51 R Motor HP (X10) Gear Ratio (see Gear Table) Impeller Type: J, K or L Compressor Size: 087= 8.7" Impeller Diameter Unit Type: PEH= Water Cooled Centrifugal Chiller- Single Compressor- Hermetic PHH= Water Cooled Heat Recovery Centrifugal Chiller- Single Compressor- Hermetic Compressor Model Number CE 087 J BA 51 R Model Number Condenser Model Number Unit Voltage N=200/60/3 B=208/60/3 P=220/60/3 V=230/60/3 W=240/60/3 U=380/60/3 A=440/60/3 R=460/60/3 S=480/60/3 D=575/60/3 M=2400/60/3 C=3300/60/3 L=4160/60/3 E=220/50/3 Y=346/50/3 F=380/50/3 G=400/50/3 K=415/50/3 H=440/50/3 J=3300/50/3 C CYY 2RA Nozzle Configuration A= Victaulic B= Flanged C/D= Water Boxes- Victaulic E/F= Water Boxes- Flanged Water Connection End Head Passes Tube Type-HR Cond. (see Cond.Sect.) Tube Count-HR Cond. (see Cond.Sect.) Tube Type-Tower Cond. (see Cond.Sect.) Tube Count-Tower Cond. (see Cond.Sect.) Length (in feet) Diameter (in inches) Vessel Type: C= Condenser Evaporator Model Number E C 2RA Motor HP (X10) Gear Ratio (see Gear Table) Impeller Type: J, K or L Impeller Size: 087= 8.7" Impeller Dia. Compressor Type: CE= Centrifugal Hermetic Unit Voltage N=200/60/3 B=208/60/3 P=220/60/3 V=230/60/3 W=240/60/3 U=380/60/3 A=440/60/3 R=460/60/3 S=480/60/3 D=575/60/3 M=2400/60/3 C=3300/60/3 L=4160/60/3 E=220/50/3 Y=346/50/3 F=380/50/3 G=400/50/3 K=415/50/3 H=440/50/3 J=3300/50/3 Nozzle Configuration A= Victaulic B= Flanged C/D= Water Boxes- Victaulic E/F= Water Boxes- Flanged Water Connection End Head Passes Tube Type (see Evaporator Section) Tube Count (see Evaporator Section) Length (in feet) Diameter (in inches) Vessel Type:E= Evaporator Centrifugal Chiller; PEH087 Rev. AA 04/2016 RPL / Page 5

6 Nomenclature Model Number- Complete PEH 087K AR 26R YY Y B E2612 3B 2RA A CC Y A C2212 3CYY Code: RAYYY B CCYY YY A A HA MYEYSA 2FYY2YYY 0191 H 11 Y A Y W 1 1 U A 0250 U B C Y Y Y Y Y Y Model Type PEH= Water Cooled Single Compressor Centrifugal Chiller PFH= Water Cooled Dual Compressor Centrifugal Chiller 2. Compressor Size/Impeller Type first 3 digits= Impeller Diameter 087 (8.7" impeller) fourth digit= Impeller Width G=.112"; H=.143"; J=.179"; K=.224"; M=.242" 3. Gear Ratio Code (speed code) AQ, AR, AS, AT, AU, AV, AW, A2, AY, AZ, BA, BB, BC, BD, BE, BF, BG, BH 4. Motor Horsepower/Voltage first 2 digits= horsepower 60 Hz. Codes 18= 180HP 21= 210HP 23= 230HP 26= 260HP 29= 290HP 30= 300HP 35= 350HP 36= 360HP 39= 390HP 40= 400HP 44= 440HP 54= 540HP 59= 590HP 50 Hz. Codes 18= 180HP 19= 190HP 21= 210HP 23= 230HP 26= 260HP 29= 290HP 32= 320HP 35= 350HP 36= 360HP 39= 390HP 46= 460HP 51= 510HP third digit= voltage 60 Hz. Codes N= 200V B= 208V P= 220V V= 230V W= 240V U= 380V A= 440V R= 460V S= 480V D= 575V M= 2400V C= 3300V L= 4160V 50 Hz. Codes E= 220V Y= 346V F= 380V G= 400V K= 415V H= 440V J= 3300V 5. Open Drive Motor Description YY= Hermetic Motor or no motor provided 6. Sound Control L= Liquid Injection Y= None 7. Compressor Revision Level A= Rev. Level A B= Rev. Level B C= Rev. Level C 8. Evaporator Description E= Standard Evaporator digits 2 and 3= Diameter (inches); digits 4 and 5= Length (feet) 1608, 1612, 1808, 1812, 1816, 2008, 2012, 2014, 2016, 2208, 2212, 2214, 2216, 2412, 2416, 2612, 2614, 2616, 3012, 3014, 3016, 3616, 4216, 4220, 4224, 4820, 4824 Example: E2008= Standard Evaporator, 20" Diameter, 8' Long 9. Evaporator Tube Description first digit= Tube Count- See Evaporator Section second digit= Tube Type- Tubes have changed over the years. Listed below are the most recent and common tubes. E= Turbo EFP.025 Wall; F= Turbo EFP.028 Wall; Q= Turbo EFP.035 Wall 10. Evaporator Head Description first digit= Number of Water Passes: 1, 2, 3 second digit= Inlet Nozzle Location: L= Left R= Right third digit= Nozzle Type: A= Victaulic (std.); B= Flanged; C= Marine Box- Front Victaulic; D= Marine Box- Rear Victaulic; E= Marine Box- Front Flanged; F= Marine Box- Rear Flanged Centrifugal Chiller; PEH087 Rev. AA 04/2016 RPL / Page 6

7 Nomenclature Model Number- Complete 11. Evaporator Design Pressures first digit= Refrigerant Side Pressure: B= 180 PSIG second digit= Waterside Pressure: 1= 150 PSIG ASME; 2= 250 PSIG ASME; 3= 350 PSIG ASME; 4= 150 PSIG Non-ASME 12. Evaporator Leaving Water Temperature Code is listed in tenths of F (example 0450= 45.0 F) 13. Evaporator Tube Sheet & Head Material first digit= Tube Sheet Material: C= Carbon Steel second digit= Head Material: C= Carbon Steel 14. Evaporator Tube Cleaning System Y= None 15. Evaporator Model Revision A= Rev. Level A B= Rev. Level B C= Rev. Level C 16. Condenser Description E= Standard Condenser digits 2 and 3= Diameter (inches); digits 4 and 5= Length (feet) 1608, 1612, 1808, 1812, 1814, 1816, 2008, 2012, 2016, 2208, 2212, 2214, 2216, 2412, 2416, 2612, 2614, 2616, 3012, 3014, 3016, 3616, 4216, 4220, 4224, 4816, 4820, 4824 Example: C2008= Standard Condenser, 20 Diameter, 8 Long 17. Condenser Tube Description first digit= Tube Count- See Condenser Section second digit= Tube Type- Tubes have changed over the years. Listed below are the most recent and common tubes. E= Turbo EFP.025 Wall; F= Turbo EFP.028 Wall; Q= Turbo EFP.035 Wall 18. Condenser Head Description first digit= Number of Water Passes: 1, 2, 3 second digit= Inlet Nozzle Location: L= Left R= Right third digit= Nozzle Type: A= Victaulic (std.); B= Flanged; C= Marine Box- Front Victaulic; D= Marine Box- Rear Victaulic; E= Marine Box- Front Flanged; F= Marine Box- Rear Flanged If there is no Heat Recovery Condenser digits 4, 5 & 6= YYY 19. Condenser Design Pressures first digit= Refrigerant Side Pressure: D= 225 PSIG; E= 250 PSIG; F= 275 PSIG; G= 300 PSIG second digit= Waterside Pressure: 1= 150 PSIG ASME; 2= 250 PSIG ASME; 3= 350 PSIG ASME; 4= 150 PSIG Non-ASME (std.) 20. Maximum Condenser Leaving Water Temperature Code is listed in tenths of F (example 1370= F) 21. Condenser Tube Sheet & Head Material first digit= Tube Sheet Material: C= Carbon Steel (std.) second digit= Head Material: C= Carbon Steel (std.) If there is no Heat Recovery Condenser digits 3 & 4= YY 22. Condenser Tube Cleaning System YY= None 23. Condenser Model Revision A= Rev. Level A B= Rev. Level B C= Rev. Level C 24. Pressure Vessel Code A= ASME (standard) 25. Refrigerant Type 134= Refrigerant 134a Centrifugal Chiller; PEH087 Rev. AA 04/2016 RPL / Page 7

8 Nomenclature Model Number- Complete 26. Refrigerant Weight Total weight divided by 10 rounded to next whole number (example: 1712/10= 172) 27. Main Expansion Valve/ Pilot Valve first digit= Main Expansion Valve: F= 125 ton; G= 150 ton; H= 180 ton; I= 250 ton; J= 300 ton; K= 350 ton; L= 375 ton; O= 1400 ton; P= 800 ton; Q= 550 ton; R=1100 ton second digit= Pilot Valve: A= 4 ton; B= 9 ton; C= 10 ton 28. Controller Options M= MicroTech 200 second digit= Sensor Functions: A= Outdoor Air (OA) Thermistor S20; B= OA and HR; H= Heat Recovery (HR) Thermistors S21/S22 third digit= Language: E= English Language/English Units; M= English Language/Metric Units fourth digit= Instruments: M= Modem; Y= None fifth digit= Special Functions: A= Analog Outputs; B= Analog Outputs & Signal Converter; S= Signal Converter; Y= None sixth digit= Enclosure: A= NEMA Starter Options first digit= Starter Type: 1= Star-Delta Open; 2= Star-Delta Closed; 3= Across-The-Line; 4= Auto Transformer; 5= Primary Reactor; 6= Solid State second digit= Enclosure: C= NEMA 1 Compact; D= NEMA 1 Double Door Compact; F= NEMA 1 Full Size; K= Evap brackets only; S= NEMA 1 Shelf-Mounted; Y= None third digit= Meters: 1= Voltmeter; Y= None fourth digit= Disconnect: A= Circuit Breaker; B= MCP Motor Circuit Protector; C= Non-fused Disconnect Switch; Y= None fifth digit= Surge Protection Capacitor: 1= P.F. Correction; 2= Surge Protection; 3= P.F. and Surge Protection; Y= None sixth digit= Phase Loss/Rotation Protection: A= PVR Relay Under; B= PVR Relay Over and Under; Y= None seventh digit= Ground Fault Protection: 1= with Groundgard; Y= None eighth digit= Load Balance: 2= 2 Machine load balance; 3= 3 Machine load balance; 4= 4 Machine load balance; Y= None 30. Rated Load Amps Actual RLA 31. Hot Gas Bypass H= Hot Gas Bypass Y= None 32. Insulation first digit= Condenser & Evaporator Shell Insulation: H= 3/4" Closed Cell Foam Insulation on Evaporator Shell, Suction Piping, Compressor Inlet, Motor Barrel + High Humidity 2= 3/4" Closed Cell Foam Insulation on Condenser Shell Only 3= 1-½" Closed Cell Foam Insulation on Evap. Shell, ¾" Insulation on Suction Piping, Comp. Inlet, Motor Barrel + High Humidity 5= Code H + Code 2 6= Sound Insulation on Condenser & Discharge Line 7= Sound Insulation on Discharge Line Only M= Code H + Code 7 N= Code 3 + Code 7 S= Code H + Code 6 T= Code 3 + Code 6 Y= None second digit= Condenser & Evaporator Head Insulation: 1= Return Heads Only; 2= Return & Connection Heads; Y= None 33. Water Pressure Differential Switch E= Evaporator C= Condenser B= Both Evaporator & Condenser Y= None 34. Paint 1= Standard Painting 35. Packaging 1= Standard Wood Skid; 2= Open Export Crate; 3= Totally Enclosed Export Crate; 4= Shipping Bag w/wood Skid 5= Shipping Bag Only; 6= Shipping Bag w/ Totally Enclosed Export Crate; 7= Shipping Bag w/open Export Crate; Y= None 36. Refrigerant Tag A= Full Factory Charge B= Holding Charge 37. Miscellaneous Y= None X= Special (specials not covered in the normal code string) Centrifugal Chiller; PEH087 Rev. AA 04/2016 RPL / Page 8

9 Nomenclature Model Number- Complete 38. Oil Cooler R= Refrigerant; W= Water; S= Water Cooled w/factory Solenoid; Y-None 39. Rebate Y= None; R= Rebate 40. Testing 1= Standard Factory Performance Test 2, 9, A, B, C, D, E, F, G, H, J, Q, S= Various Witness Tests 3, 4, 5, 6, 7, 8, K, L, M, N, P, R, T= Various Certified Performance Tests Y= None 41. Approval Listing A= ARI Approval U= UL C= Canadian UL V= ARI + UL D= Canadian ARI + UL Y= None 42. Latest Unit Model Revision A= Rev. Level A B= Rev. Level B C= Rev. Level C 43. Tons Actual Tons 44. Startup Y= Export- No Startup U= Domestic Startup 7= Canadian Startup 45. Labor Warranty Y= Export Order, no labor warranty B= Domestic Order, 1st year labor warranty 7= Canadian Order, 1st year labor warranty 46. Extended Warranties Y= None C= Extended 1 year parts; D= Extended 1 year parts + labor; E= Extended 2 year parts; F= Extended 2 year parts + labor; G= Extended 3 year parts; H= Extended 3 year parts + labor; J= Extended 4 year parts; K= Extended 4 year parts + labor 47, 48, 49, 50, 51, 52 Always Y Centrifugal Chiller; PEH087 Rev. AA 04/2016 RPL / Page 9

10 Unit Assembly Components Unit Labels Motor End Cover Inside of Control Box Control Box End Ref # Qty. Description Part Number Label- R134a Label- R Label- R Label- Relief Valve Oil Label- R134a Oil Label- R12/ Oil Level Label Caution Label Rotation Arrow Draining Instr. Label Dataplate w/factory mtd. starter w/field mtd. starter Caution Label Label- R134a Label- R Label- R Centrifugal Chiller; PEH087 Rev. AA 04/2016 RPL / Page 10

11 Unit Assembly Components Evaporator Inlet O-Rings End View- Vessel Return End 247 Ref # Qty. Description Part Number Shut-off Valve O-Ring- Stack 2222/2226/2622/ O-Ring- Stack 3026/ Screw- Stack 2222/2622/ Screw- Stack Screw- Stack 3026/ Oil Supply Tube- Stack 2222/ Oil Supply Tube- Stack 2622/ Oil Supply Tube- Stack 3026/ Tube Centrifugal Chiller; PEH087 Rev. AA 04/2016 RPL / Page 11

12 Unit Assembly Components Discharge Check Valve, Suction & Discharge Piping, Pilot TXV, Unit Piping Ref # Qty. Description Part Number Nut Screw- Discharge Check Valve Standard Refrigerant Pressure (225 PSI) High Refrigerant Pressure (250, 275, 300 PSI) Discharge Check Valve Standard Refrigerant Pressure (225 PSI) High Refrigerant Pressure (250, 275, 300 PSI) Discharge Check Valve Gasket Discharge Flange Discharge Line Pipe- Stack P073REAAAA Discharge Line Pipe- Stack P112REAAAA Discharge Line Pipe- Stack P116REAAAA Discharge Line Pipe- Stack P168REAAAA Discharge Line Pipe- Stack P180REAAAA 65 1 Suction Line Pipe- Stack P047RAEEAM Suction Line Pipe- Stack 2622/ P128SBBEAM Suction Line Pipe- Stack 3026/ P078SBBEAM 66 2 Weld Ring- Stack Weld Ring- Stack 2622/2626/3026/ Suction Elbow Pipe- Stack Suction Elbow Pipe- Stack 2622/2626/3026/ Suction Line Pipe- Stack Suction Line Pipe- Stack 2622/ P034SBBEAA Suction Line Pipe- Stack 3026/ Suction Line Pipe- Stack Suction Line Pipe- Stack 2622/ P034SBBEAA Suction Line Pipe- Stack 3026/ " Victaulic Coupling- Evap- Stack Victaulic Gasket- 8" " Victaulic Coupling- Evap- Stack 2622/ " Victaulic Gasket- 10" Victaulic Coupling- Evap- Stack 3026/ " Victaulic Gasket- 12" Suction Ring- Stacks 3026/3030 Only Centrifugal Chiller; PEH087 Rev. AA 04/2016 RPL / Page 12

13 Unit Assembly Components Discharge Check Valve, Suction & Discharge Piping, Pilot TXV, Unit Piping Ref # Qty. Description Part Number 175 Evaporator Relief Valve See Chart next page Evaporator Relief Valve Elbow- Stack 2222/2612/2626/ Evaporator Relief Valve Elbow- Stack Condenser Shut Off Valve Pipe Nipple- Units w/o Sound Insulation Pipe Nipple- Units w/ Sound Insulation Condenser Relief Valve See Chart next page Condenser Relief Valve Elbow Cleaner Sealant Tube Assembly Pilot Expansion Valve Pilot Expansion Valve Tube Strainer Pilot Valve Tube- Stack Pilot Valve Tube- Stack Pilot Valve Tube- Stack Pilot Valve Tube- Stack Pilot Valve Tube- Stack Strainer Tube Ass'y- Stack Strainer Tube Ass'y- Stack 2622/2626/ Strainer Tube Ass'y- Stack Shut Off Valve- Strainer Tube T Assembly Tube- Oil Cooler Elbow Adapter Sensor Well- Standard Water Pressure/Water-Cooled Oil Cooler Sensor Well- High Water Pressure/Water Cooled Oil Cooler Sensor Well- Refrigerant Cooled Oil Cooler Adapter- Stack 2622/2626/3026/ Tube: Thrust Pump- Stack Tube: Thrust Pump- Stack 2622/ Tube: Thrust Pump- Stack 3026/ Screw- Compressor Oil Drain Flange Compressor Oil Drain Flange w/ O-Ring Flange O-Ring Screw- Gear Case Refrigerant Drain Flange Flange- Gear Case Refrigerant Drain Ball Valve- Stack 2626/3026/ Motor Cooling Flange Gasket Motor Cooling Flange See Chart next page Screw Tube- Motor Cooling- Stack 2622/2626/3026/ Tube- Motor Cooling- Stack Tube- Motor Cooling- Stack 2622/2626/3026/ Tube- Motor Cooling- Stack Tube- Motor Cooling- Stack 2622/ Tube- Motor Cooling- Stack 3026/ Tube- Motor Cooling- Stack Tube- Motor Cooling- Stack Tube- Motor Cooling- Stack Filter Drier Tube- Motor Cooling- Stack 2222/ Tube- Motor Cooling- Stack Tube- Motor Cooling- Stack Tube- Motor Cooling- Stack Motor Cooling Check Valve Tube- Motor Drain Tube- Motor Drain Tube- Motor Drain Tube- Motor Drain- 3026/ O-Ring- Gear Case Refrigerant Drain Centrifugal Chiller; PEH087 Rev. AA 04/2016 RPL / Page 13

14 Unit Assembly Components Condenser Relief Valve Cond Size Ref. Press. Relief Valve Qty 2212, PSI (Std) , PSI (Std) , PSI (Std) All 250 PSI All 275 PSI All 300 PSI Evaporator Relief Valve Evap Size Ref. Pressure Water Press. Relief Valve PSI (Std) 150 PSI (Std.) (1) PSI (Std) 150 PSI (Std.) (1) PSI (Std) 150 PSI (Std.) (1) PSI (Std) 150 PSI (Std.) (1) PSI (Std) 150 PSI (Std.) (1) PSI (Std) 150 PSI (Std.) (2) All 150 PSI 150 PSI (1) All 225 PSI 250 PSI (1) Motor Cooling Flange Motor HP Voltage Flange PN 160 All All All All All All All All All All All All All (except 4160) All All All All Centrifugal Chiller; PEH087 Rev. AA 04/2016 RPL / Page 14

15 Unit Assembly Components Oil Pump Bracket, King Valve and Miscellaneous Ref # Qty. Description Part Number Washer Washer Screw Oil Pump Bracket Oil Pump Bracket Washer Oil Cooler- until 9/ * Oil Cooler- 9/96 and later * *The shell and tube oil cooler used before 9/96 will be discontinued and the plate to plate heat exchanger will be as a retrofit. The retrofit may be accomplished by ordering a retrofit kit (that includes the heat exchanger) pn: Strap- Oil Cooler Screw Nut Washer Insulation- Oil Cooler Line Clamp Bracket Insulation Adhesive sq.ft. Insulation sq. ft. Insulation Lube Box: Complete Screw Nut Washer Insulation Adhesive Ref. Only sq. ft. Insulation- Oil Pump sq. ft. Insulation- Suction Line/ Compressor Motor Housing sq. ft. Insulation- Evap Discharge Line Main Liquid Valve (King Valve)- 22" Condenser Main Liquid Valve (King Valve)- 26", 30" Condenser King Valve Gasket- 22" Condenser King Valve Gasket- 26", 30" Condenser Motor Cooling Shutoff Valve Not Shown 4 Rubber Isolation Pads for unit mounting Centrifugal Chiller; PEH087 Rev. AA 04/2016 RPL / Page 15

16 Unit Assembly Components Oil Circuit Piping - Water Cooled Oil Cooler (Until 9/96) Oil Circuit (Top View) w/ Water Cooled Oil Cooler (If factory installed- Optional) NOTES: The oil cooler piping is contingent on several factors: 1. Oil Cooler Cooling Method:Water Cooled w/o factory mounted solenoid (Std.) or Water-Cooled w/factory mounted solenoid or Refrigerant Cooled 2. Shell Stack (Evap Diameter/Condenser Diameter) 3. Vessel Length (12' or 16') 4. Waterside Design Pressure: 150 PSI (std.) 250, 350 PSI (optional) Ref # Qty. Description Part Number Tube Tube- Thrust Pump- Stack Tube- Thrust Pump- Stack 2622/ Tube- Thrust Pump- Stack 3026/ Elbow Tube Tube- Stack Tube- Stack 2622/ Tube- Stack 3026/ Adapter- Stack Adapter- Stack 2622/2626/ Elbow Check Valve Tube Tube- Thrust Pump- Stack 2222/2622/ Tube- Thrust Pump- Stack 3026/ Flare Nut Flange w/ O'Ring Elbow Tube- Oil Return Ass'y- Stack 2222/2622/ Tube- Oil Return Ass'y- Stack 3026/ Tube- Oil Cooler Tube- Oil Pump Check Valve Tube- Drain Tube Ass'y- Motor Centrifugal Chiller; PEH087 Rev. AA 04/2016 RPL / Page 16

17 Unit Assembly Components Oil Circuit Piping - Water Cooled Oil Cooler (Until 9/96) Water- Cooled Oil Cooler 12' Length Vessels Ref # Qty. Description Part Number Flange- Evap. Inlet-Stack 2222/2622/ Flange- Evap. Inlet- Stack 3026/ Tube- Return- Stack 2222(pre 6/95)/2622/ Tube- Return- Stack 2222(post 6/95) Tube- Return- Stack 3026/ Tube (150 PSI- Std.) Tube ( PSI) Tube- Water Water Regulating Valve (150 PSI- Std.) Water Regulating Valve ( PSI) Tube Connector Tube- Supply- Stack 2222(pre 6/95)/2622/ Tube- Supply- Stack 2222(post 6/ Tube- Supply- Stack 3026/ Note: if unit has a factory mounted oil cooler solenoid valve, the following parts are added/different from the above list Solenoid Valve Tube Solenoid Valve Cable Water- Cooled Oil Cooler 16' Length Vessels Ref # Qty. Description Part Number Flange- Evap. Inlet-Stack 2222/2622/ Flange- Evap. Inlet- Stack 3026/ Tube- Return- Stack 2222(pre 6/95)/2622/ Tube- Return- Stack 2222(post 6/95) Tube- Return- Stack 3026/ Tube (150 PSI- Std.) Tube ( PSI) Tube- Water Water Regulating Valve (150 PSI- Std.) Water Regulating Valve ( PSI) Tube Connector Tube- Supply- Stack 2222(pre 6/95)/2622/ Tube- Supply- Stack 2222(post 6/95) Tube- Supply- Stack 3026/ Note: If unit has a factory mounted oil cooler solenoid valve, the following parts are added/different from the above list: Tube Solenoid Valve Solenoid Valve Cable Centrifugal Chiller; PEH087 Rev. AA 04/2016 RPL / Page 17

18 Unit Assembly Components Oil Circuit Piping - Plate to Plate Heat Exchanger (9/ ) 552 Centrifugal Chiller; PEH087 Rev. AA 04/2016 RPL / Page 18

19 Unit Assembly Components Oil Circuit Piping - Plate to Plate Heat Exchanger (9/ ) Plate-To-Plate Heat Exchanger (9/ ) Ref # Qty. Description Part Number Tube- Heat Exch Tube Tube- Heat Exch Elbow Tube Vibration Pad Washer Lock Washer Nut Heat Exchanger Centrifugal Chiller; PEH087 Rev. AA 04/2016 RPL / Page 19

20 Unit Assembly Components Oil Circuit Piping - Refrigerant Cooled Oil Cooler Refrigerant-Cooled Oil Cooler Refrigerant- Cooled Oil Cooler 2222 Shell Stack Ref # Qty. Description Part Number Flange- Evap. Inlet Tube Refrigerant Strainer Tube- Ref. Supply Oil Cooler Exp. Valve 12T Tube- Ref. Return Tube- Oil Cooler Ball Valve Tube ft. Insulation Tube- Ref. Supply Reducer T- Ass'y Refrigerant- Cooled Oil Cooler 2622 or 2626 Shell Stack Ref # Qty. Description Part Number Flange- Evap. Inlet Tube Refrigerant Strainer Tube- Ref. Supply Oil Cooler Exp. Valve 12T Tube- Ref. Return Tube- Oil Cooler Adapter Ball Valve Tube ft. Insulation Elbow Reducer T- Ass'y Ref # Qty. Description Part Number Flange- Evap. Inlet Tube Refrigerant Strainer Tube- Ref. Supply Oil Cooler Exp. Valve 12T Tube- Ref. Return Tube- Oil Cooler Refrigerant- Cooled Oil Cooler 3026 or 3030 Shell Stack Ref # Qty. Description Part Number Adapter Ball Valve Tube ft. Insulation Elbow Reducer T- Ass'y Centrifugal Chiller; PEH087 Rev. AA 04/2016 RPL / Page 20

21 Unit Assembly Components Oil Cooler Heads and Gaskets Ref # Qty. Description Part Number 14 2 Adapter Sealing Ring Complete Ass'y Connection Head Return Head Head Gasket (2) Centrifugal Chiller; PEH087 Rev. AA 04/2016 RPL / Page 21

22 Unit Assembly Components Hot Gas Bypass Discharge Components Centrifugal Chiller; PEH087 Rev. AA 04/2016 RPL / Page 22

23 Unit Assembly Components Hot Gas Bypass Evaporator Diameter Condenser Diameter Ref # Qty. Description Part Number T- Ass'y Tube- Stack Tube- Stack 2622/ Tube- Stack 3026/ HG Expansion Valve Tube Hot Gas Tube Solenoid Valve Tube HGBP Regulating Valve Tube T- Ass'y (after 4/95) T- Ass'y T- Ass'y Flange Kit Adapter Tube Flare Nut Tube- Stack Tube- Stack 2622/ Tube- Stack 3026/ T- Ass'y Tube- Stack 2222/2622/ Tube- Stack 3026/ Tube Adhesive- Insulation sq.ft. Insulation ft. Insulation Cleaner Sealant N/S 1 Solenoid Valve Cable Ass'y Centrifugal Chiller; PEH087 Rev. AA 04/2016 RPL / Page 23

24 Unit Assembly Components Liquid Injection Item 605 Detail Ref # Qty. Description Part Number 1 1 Flange Tube Strainer Solenoid Valve Reducer Tube Centrifugal Chiller; PEH087 Rev. AA 04/2016 RPL / Page 24

25 Unit Assembly Components Liquid Injection Shell Stack Nomenclature = 2222 Evaporator Diameter Condenser Diameter Stack 2222 Ref # Qty. Description Part Number Tube Tube Tube Strainer Ass'y O'Ring Clamp Screw Strap Stack 2622 Ref # Qty. Description Part Number Tube Tube Tube (after 6/95) Tube (before 6/95) Strainer Ass'y O'Ring Clamp Screw Elbow Strap Stack 3026 Ref # Qty. Description Part Number Tube Tube Tube (after 6/95) Tube (before 6/95) Strainer Ass'y O'Ring Clamp Screw Tube Strap Stack 3030 Ref # Qty. Description Part Number Tube Tube Tube (after 6/95) Tube (before 6/95) Strainer Ass'y O'Ring Clamp Screw Tube Strap Stack 2626 Ref # Qty. Description Part Number Tube Tube Tube (after 6/95) Tube (before 6/95) Strainer Ass'y O'Ring Clamp Screw Elbow Strap Centrifugal Chiller; PEH087 Rev. AA 04/2016 RPL / Page 25

26 Unit Assembly Components Expansion Valve Piping, Liquid Line Sight Glass Shell Stack Nomenclature= 2222 Evaporator Diameter Condenser Diameter *Liquid Tube Components- Detail & Ref # Qty. Description Part Number 2 1 Sight Glass Saddle Sight Glass Valve Core Valve Cap Ref # Qty. Description Part Number " Flange- Stack 2222/ " Flange- Stack 2626/3026/ Screw- Stack 2222/ Screw- Stack 2626/3026/ Screw- Stack 2222/ Screw- Stack 2626/3026/ Elbow- Stack 2222/ Elbow- Stack 2626/3026/ Liquid Tube Assy- Stack 2222/ * 1 Liquid Tube Assy- Stack 2626/3026/ * Tube- Stack Tube- Stack Tube- Stack Tube- Stack Tube- Stack Flange- Stack 2222/ Flange- Stack 2626/3026/ Gasket- Stack 2222/ Gasket- Stack 2626/3026/ Coupling Adapter- Stack 2626/3026/ Strainer Ass'y- Stack 2222/ Strainer Ass'y- Stack 2626/3026/ Coupling O'Ring O'Ring- Stack 2222/2622/ O'Ring- Stack 3026/ Tube- Stack 2222/ Tube- Stack 2626/3026/ Main Expansion Valve- 450 Ton Ton Centrifugal Chiller; PEH087 Rev. AA 04/2016 RPL / Page 26