R-410A 50Hz & 60Hz. Renewal parts /3/ MODELS ONLY. Issue Date: September 07, 2011

Transcription

1 WATER-COOLED LIQUID CHILLERS HERMETIC SCROLL Renewal parts Supercedes: RP (20) Form: RP (9) MODELS YCWL0056, 0064, 0074, 0084, 0094, 0096, 004, 08, 026, 032, 056, 077, 098, 0200, 0230, 0240, 0260, 0290, 0300, 0345, 0385, 0395, 0425, 0445, 0530, 0532, 060 and YCWL06 STYLE "A" GS4S0594 R-40A 50Hz & 60Hz Issue Date: September 07, 20 Products are produced at a f a c i l i t y wh o s e qualitymanagement systems are ISO900 certified /3/ MODELS ONLY

2 FORM RP (9) CHANGEABILITY OF THIS DOCUMENT In complying with YORK's policy for continuous improvement, the information contained in this document is subjected to change without notice. While YORK makes no commitment to update or provide current information automatically to the manual user, that information, if applicable, can be obtained by contacting the nearest YORK Engineered Systems Service office. It is the responsibility of operating/service personnel as to the applicability of these documents to the equipment in question. If there is any question in the mind of operating/ service personnel as to the applicability of these documents, then, prior to working on the equipment, they should verify with the owner, whether the equipment has been modified and if the current literature is available. SUPERCESSION DATE ITEM AFFECTED PAGE Table 2 (Item 5) 3 20 Table 4B (Item OIL) 29 WARNING HIGH VOLTAGE Is used in the operation of this equipment. DEATH OR SERIOUS INJURY may result if personnel fail to observe safety precautions. Work on electronic equipment should not be undertaken unless the individual(s) have been trained in the proper maintenance of equipment and is (are) familiar with its potential hazards. Shut off power supply to the equipment before beginning work and follow lockout procedures. When working inside equipment with power off, take care to discharge every capacitor likely to hold dangerous potential. Be careful not to contact high voltage connections when installing or operating this equipment. LOW VOLTAGE DO NOT be misled by the term low voltage. Voltages as low as 50 volts may cause death. 2 JOHNSON CONTROLS

3 FORM RP (9) TABLE OF CONTENTS. page Unit nomenclature nameplate engineering data...4 EVAPORATOR COMPONENTS CONDENSER COMPONENTS... 3 REFRIGERANT PIPING COMPONENTS COMPRESSOR CONTROL PANEL AND POWER panel CONFIGURATIONS...30 CONTROL PANEL AND POWER PANEL COMPONENTS SENSOR WIRING HARNESSES...60 temperature sensors AND Transducers...64 TRANUCER AND THERMISTOR wire harness connectors VIBRATOR ISOLATORs...68 YCWL CHILLER OPTIONS...69 Recommended spare parts...70 JOHNSON CONTROLS 3

4 FORM RP (9) UNIT NOMENCLATURE NAMEPLATE ENGINEERING DATA Basic Part Number YCWL08SE40XAA Base product type nominal capacity unit designator refrigerant VOLTAGE/starter design/development level y : YORK # # # # Tons S Standard E :R-40A 7 :200/3/60 A c : Chiller 0056,0064,0074 H High Efficiency 2 8 :230/3/60 A W : Water Cooled 0084,0094, L : Scroll 08,026, ,077, ,0230, ,0290, ,0385, ,0445, ,060,06 X T :380/3/60 :460/3/60 :380-45/3/50 :575/3/60 :Across the Line Start :Soft Start :Design Series A :Development Level A PART NUMBER letter codes POWER FIELD CONTROLS FIELD COMPRESSOR / PIPING FIELD X X : SP TB X : # # B X : SP CB X : BAS/EMS Temp. Reset / Offset T S S D : SP NF Disc. Sw. X : English Language Kit (Standard) B M D M X : MP NF Disc. Sw. : MP TB F G : French LCD & Keypad Display : German LCD & Keypad Display C 6 5 : SP High Fault Current 65Ka H I N : Hungarian LCD & Keypad Display : Italian LCD & Keypad Display : Dutch LCD & Keypad Display F G F T : Control Transformer (Field) : Control Transformer (Factory) L P : Polish LCD & Keypad Display : Portuguese LCD & Keypad Display P C : Power Factor Capacitor R : Russian LCD & Keypad Display S : Spanish Language Kit R X : Discharge & Suction Press. Transducers S MP = Multiple Point L : N. American Safety Code (cu.l./cetl) E sp = C : European Safety Code (CE) NF = Non-Fused H : Heat Pump TB = Terminal Block S : Sequence Control & Automatic Lead Transfer Ser. = Service # Ind. Sys. Brkr. & L. Ext. Handles = Individual System Breaker & Lockable External Handle : Leaving Supply Temp. : Thermal Storage : Both Chicago Relief Code & Isolation Valve : Chicago Relief Code : Both Suction Isolation & Pressure Relief Kit : Both Suction Isolation & Dual Relief Valves : Pressure Relief Valve Kit : Dual Relief Valves : Service Isolation Valve : Electronic Exp.Valve : Hot Gas By-Pass EVAP. FIELD CONDENSER FIELD CABINET FIELD E : Comp. Ext. Ooverloads S : Flow Sw. X H : Head Pressure Control D : Diff. Press. Sw. 9 I : Comp. Anti-Sweat Insul. A : ASME Pressure D X 3 :50# PSI DWP :300# PSI DWP E Vessel : PED Pressure H T D :Double Thick Insulation Vessel W :Weld Flange V :Victaulic Flange 57 SHIPPING INSTRUCTIONS A C B : Buy American Act Compliance : Container Shipping Kit : Buy American Act Compliance & Container Shipping Kit 6 PLANT OF MANUFACTURE R : Monterrey : Copper Tubes : Cu/Ni 90/0 Tubes : Desuperheaters : Heat Recovery : High Temp. Condenser : Acoustic Sound Blanket : Compressor Sound Enclosure : Fork Lift Kit : Form Ship (Full Charge) : Form 2 Ship (Holding Charge) : Final Overspray Paint S : " Deflection : Seismic : Neoprene Pads NOTES:. Q :DENOTES SPECIAL / S.Q. 2. # :DENOTES STANDARD 3. X :w/in OPTIONS FIELD, DENOTES NO OPTION SELECTED 4. Agency Files (i.e. U.L. / ETL; CE; ARI; ETC.) will contain info. based on the first 4 characters only. 5. Plant of manufacture to include PIN 6 upon entering the chiller order. B E F X 2 S N 4 JOHNSON CONTROLS

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6 Evaporator FORM RP (9) SECTION - evaporator COMPONENTS Service Note: Pin location 38 in Model Number will be "X" for 50# DWP Cooler. Pin location 38 in Model Number will be "3" for 300# DWP Cooler LIQUID OUT LIQUID IN 3 /4" PURGE /4" DRAIN Service Note: Standard 50# DWP Cooler Flow Switch Optional 300# DWP Cooler Flow Switch Differential Pressure Switch FIG. evaporator COMPONENTS (ref. TABLES AND A, pages 7-0) 6 JOHNSON CONTROLS

7 FORM RP (9) table evaporator COMPONENTS - PIN #9 = 'S' (see fig., page 6) ITEM # QTY PER UNIT DESCRIPTION Evaporator, Fully Insulated with Heater Evaporator, less Heater & Insulation UNIT MODELS YCWL0056, 0064, 0074 AND YCWL0084 UNIT MODEL YCWL0094 UNIT MODELS YCWL004 AND YCWL Head, Connection End Head, Back End Baffle, Connection End Baffle, Back End Gasket, Baffle and Head Insulation (3/4"x49"x65") Insulation ( /2"x49"x65") qt. Adhesive (Use with #6) Sensor, Water Temp (EWT) Sensor, Water Temp (LWT) Well, Thermo table (CONTINUED) evaporator COMPONENTS - PIN #9 = 'S' (see fig., page 6) ITEM # QTY PER UNIT DESCRIPTION Evaporator, Fully Insulated with Heater Evaporator, less Heater & Insulation UNIT MODEL YCWL032 UNIT MODEL YCWL056 UNIT MODELS YCWL077 and YCWL Head, Connection End Head, Back End Baffle, Connection End Baffle, Back End Gasket, Baffle and Head Insulation (3/4"x49"x65") Insulation ( /2"x49"x65") qt. Adhesive (Use with #6) Sensor, Water Temp (EWT) Sensor, Water Temp (LWT) Well, Thermo JOHNSON CONTROLS 7

8 Evaporator FORM RP (9) table (CONTINUED) evaporator COMPONENTS - PIN #9 = 'S' (see fig., page 6) ITEM # QTY PER UNIT DESCRIPTION Evaporator, Fully Insulated with Heater Evaporator, less Heater & Insulation UNIT MODEL YCWL0240 UNIT MODEL YCWL0290 UNIT MODELS YCWL0345 AND YCWL Head, Connection End Head, Back End Baffle, Connection End Baffle, Back End Gasket, Baffle and Head Insulation (3/4"x49"x65") Insulation ( /2"x49"x65") qt. Adhesive (Use with #6) Sensor, Water Temp (EWT) Sensor, Water Temp (LWT) Well, Thermo JOHNSON CONTROLS

9 FORM RP (9) table A evaporator COMPONENTS - PIN #9 = 'H' (see fig., page 6) ITEM # QTY PER UNIT DESCRIPTION Evaporator, Fully Insulated with Heater Evaporator, less Heater & Insulation UNIT MODEL YCWL0064 UNIT MODELS YCWL0074, 0084, 0094 AND YCWL08 UNIT MODEL YCWL Head, Connection End Head, Back End Baffle, Connection End Baffle, Back End Gasket, Baffle and Head Insulation (3/4"x49"x65") Insulation ( /2"x49"x65") qt. Adhesive (Use with #6) Sensor, Water Temp (EWT) Sensor, Water Temp (LWT) Well, Thermo table A (CONTINUED) evaporator COMPONENTS - PIN #9 = 'H' (see fig., page 6) ITEM # QTY PER UNIT DESCRIPTION Evaporator, Fully Insulated with Heater Evaporator, less Heater & Insulation UNIT MODELS YCWL026 AND YCWL056 UNIT MODEL YCWL0200 UNIT MODELS YCWL0230, 0345 and YCWL Head, Connection End Head, Back End Baffle, Connection End Baffle, Back End Gasket, Baffle and Head Insulation (3/4"x49"x65") Insulation ( /2"x49"x65") qt. Adhesive (Use with #6) Sensor, Water Temp (EWT) Sensor, Water Temp (LWT) Well, Thermo JOHNSON CONTROLS 9

10 Evaporator FORM RP (9) table A (CONTINUED) evaporator COMPONENTS - PIN #9 = 'H' (see fig., page 6) ITEM # QTY PER UNIT DESCRIPTION Evaporator, Fully Insulated with Heater Evaporator, less Heater & Insulation UNIT MODEL YCWL0260 AND YCWL0300 UNIT MODEL YCWL0385 UNIT MODELS YCWL0445, 0530, 0532, 060 AND YCWL Head, Connection End Head, Back End Baffle, Connection End Baffle, Back End Gasket, Baffle and Head Insulation (3/4"x49"x65") Insulation ( /2"x49"x65") qt. Adhesive (Use with #6) Sensor, Water Temp (EWT) Sensor, Water Temp (LWT) Well, Thermo JOHNSON CONTROLS

11 FORM RP (9) SECTION 2 - condenser COMPONENTs 5 6 WATERSIDE VENT REFRIGERANT INLET (TYPICAL) 3 WATERSIDE DRAIN DATA NAMEPLATE FIG. 2 CONDENSER COMPONENTS (ref. TABLE 2, page 2) REFRIGERANT OUTLET (TYPICAL) WATER OUT WATER IN 2 2 JOHNSON CONTROLS

12 Condenser FORM RP (9) TABLE 2 CONDENSEr COMPONENTS - PIN #9 = 'S' (see fig. 2, page ) ITEM QTY DESCRIPTION DWP NUMBER MODELS YCWL0056, 0064, 0074 AND YCWL0240 MODELS YCWL0084, 0094, 004, 08, 0290 AND YCWL0345 MODELS YCWL032 AND YCWL0395 MODEL YCWL056 MODELS YCWL077 AND YCWL098 CONDENSER (INCLUDES ITEMS 2 THRU 6) HEAD, CONDENSER - FRONT HEAD, CONDENSER - REAR TUBE, COPPER 4 - All (# OF TUBES PER CONDENSER) AR 5* GASKET, CHANNEL (# OF FEET NEEDED) (08) (7 ft.) (69) (7.5 ft.) (26) (8.25 ft.) (27) (9.5 ft.) (3) (9.5 ft.) 4 GASKET, FLAT TYPE ADHESIVE (USED WITH ITEM 5) TABLE 2A CONDENSEr COMPONENTS - PIN #9 = 'H' (see fig. 2, page ) ITEM QTY DESCRIPTION DWP NUMBER MODELS YCWL0064, 0074, 0084, 0200, 0230, 0260 AND YCWL0300 MODELS YCWL0094, 08 AND YCWL0345 MODELS YCWL0096, 026 AND YCWL0385 MODEL YCWL0425 MODELS YCWL056, 0445, 0530, 0532, 060 AND YCWL06 CONDENSER (INCLUDES ITEMS 2 THRU 6) HEAD, CONDENSER - FRONT HEAD, CONDENSER - REAR TUBE, COPPER 4 - All (# OF TUBES PER CONDENSER) AR 5* GASKET, CHANNEL (# OF FEET NEEDED) (69) (7.5 ft.) (27) (9.5 ft.) (27) (9.5 ft.) (26) (8.25 ft.) (3) (9.5 ft.) 4 GASKET, FLAT TYPE ADHESIVE (USED WITH ITEM 5) *Service Note: Channel Gaskets are used on units built before 06/23/2008. Flat Type Gaskets are used on units built after 06/23/ JOHNSON CONTROLS

13 FORM RP (9) SUCTION FIG. 3 SUCTION PIPING COMPONENTS - 4 COMPRESSOR model shown (REF. TABLES 3 AND 3A, pages 8 THRU 24) JOHNSON CONTROLS 3

14 Refrigerant Piping FORM RP (9) SECTION 3 - REFRIGERANT PIPING COMPONENTS CHILLER MODEL YCWL 4 RELIEF VALVE DISCHARGE FIG. 3A DISCHARGE PIPING COMPONENTS - 4 COMPRESSOR model shown (REF. TABLES 3 AND 3A, pages 8 THRU 24) 4 JOHNSON CONTROLS

15 FORM RP (9) 3 8 SUCTION B FIG. 3B SUCTION PIPING COMPONENTS - 4 COMPRESSOR model shown (REF. TABLES 3 AND 3A, pages 8 THRU 24) JOHNSON CONTROLS 5

16 Refrigerant Piping FORM RP (9) 9 9 LIQUID FIG. 3C LIQUID PIPING COMPONENTS - 4 COMPRESSOR model shown (REF. TABLES 3 AND 3A, pages 8 THRU 24) 6 JOHNSON CONTROLS

17 FORM RP (9) LIQUID FIG. 3D LIQUID PIPING COMPONENTS - 4 COMPRESSOR model shown (REF. TABLES 3 AND 3A, pages 8 THRU 24) JOHNSON CONTROLS 7

18 Refrigerant Piping FORM RP (9) TABLE 3 REFRIGERANT PIPINg components - PIN #9 = 'S' (see figs. 3, 3A, 3B, 3C AND 3D, pages 3 THRU 7) ITEM NO. QTY. SYS. DESCRIPTION YCWL xxx YCWL xxx YCWL xxx YCWL xxx YCWL xxx s Valve, Thermal Expansion Both Dehydrator, Body (Replacable Core) s 4 Both Core, Dehydrator Valve, Liquid Line Solenoid* Moisture Indicator Ball Valve, Discharge Both Valve, Transducer Both Compressor See Pages 27, 28 and Both Valve, Charging Valve, Liquid Line Service Both Valve, Suction Relief (400 PSIG) Ball Valve, Suction Both Valve, Discharge Relief (560 PSIG) S = Recommended Spare Parts *Service Note: Solenoid coil only (with DIN connector) replacement part number is Use only with Sporlan liquid line solenoids. 8 JOHNSON CONTROLS

19 FORM RP (9) TABLE 3 (CONT'D) REFRIGERANT PIPINg components - PIN #9 = 'S' (see figs. 3, 3A, 3B, 3C AND 3D, pages 3 THRU 7) ITEM NO. QTY. SYS. DESCRIPTION YCWL xxx YCWL xxx YCWL xxx YCWL xxx YCWL xxx s Valve, Thermal Expansion Dehydrator, Body (Replacable Core) s 4 Both Core, Dehydrator Valve, Liquid Line Solenoid* Moisture Indicator Ball Valve, Discharge Both Valve, Transducer Both Compressor See Pages 27, 28 and Both Valve, Charging Valve, Liquid Line Service Both Valve, Relief (400 PSIG) Ball Valve, Suction Both Valve, Discharge Relief (560 PSIG) S = Recommended Spare Parts *Service Note: Solenoid coil only (with DIN connector) replacement part number is Use only with Sporlan liquid line solenoids. 3 JOHNSON CONTROLS 9

20 Refrigerant Piping FORM RP (9) TABLE 3 (CONT'D) REFRIGERANT PIPINg components - PIN #9 = 'S' (see figs. 3, 3A, 3B, 3C AND 3D, pages 3 THRU 7) ITEM NO. QTY. SYS. DESCRIPTION YCWL xxx YCWL xxx YCWL0290 & YCWL xxx YCWL0345 & YCWL xxx YCWL xxx s Valve, Thermal Expansion Dehydrator, Body (Replacable Core) s 4 Both Core, Dehydrator Valve, Liquid Line Solenoid* Moisture Indicator Ball Valve, Discharge Both Valve, Transducer Both Compressor See Pages 27, 28 and Both Valve, Charging Valve, Liquid Line Service Both Valve, Relief (400 PSIG) Ball Valve, Suction Both Valve, Discharge Relief (560 PSIG) S = Recommended Spare Parts *Service Note: Solenoid coil only (with DIN connector) replacement part number is Use only with Sporlan liquid line solenoids. 20 JOHNSON CONTROLS

21 FORM RP (9) TABLE 3A REFRIGERANT PIPINg components - PIN #9 = 'H' (see figs. 3, 3A, 3B, 3C AND 3D, pages 3 THRU 7) ITEM NO. QTY. SYS. DESCRIPTION YCWL xxx YCWL xxx YCWL xxx YCWL xxx YCWL xxx YCWL xxx s Valve, Thermal Expansion Dehydrator, Body (Replacable Core) s 4 Both Core, Dehydrator Valve, Liquid Line Solenoid* Moisture Indicator Ball Valve, Discharge Ball Valve, Discharge Both Valve, Transducer Both Compressor See Pages 27, 28 and Both Valve, Charging Valve, Liquid Line Service Both 3 Valve, Suction Relief (400 PSIG) Ball Valve, Suction Ball Valve, Suction Both Valve, Discharge Relief (560 PSIG) S = Recommended Spare Parts *Service Note: Solenoid coil only (with DIN connector) replacement part number is Use only with Sporlan liquid line solenoids. 3 JOHNSON CONTROLS 2

22 Refrigerant Piping FORM RP (9) TABLE 3A (CONT'D) REFRIGERANT PIPINg components - PIN #9 = 'H' (see figs. 3, 3A, 3B, 3C AND 3D, pages 3 THRU 7) ITEM NO. QTY. SYS. DESCRIPTION YCWL xxx YCWL xxx YCWL xxx YCWL xxx YCWL xxx YCWL0300 & YCWL xxx s Valve, Thermal Expansion Both Dehydrator, Body (Replacable Core) s 4 Both Core, Dehydrator Valve, Liquid Line Solenoid* Moisture Indicator Ball Valve, Discharge Ball Valve, Discharge Both Valve, Transducer Both Compressor See Pages 27, 28 and Both Valve, Charging Valve, Liquid Line Service Both 3 Valve, Relief (400 PSIG) Ball Valve, Suction Ball Valve, Suction Both Valve, Discharge Relief (560 PSIG) S = Recommended Spare Parts *Service Note: Solenoid coil only (with DIN connector) replacement part number is Use only with Sporlan liquid line solenoids. 22 JOHNSON CONTROLS

23 FORM RP (9) TABLE 3A (CONT'D) REFRIGERANT PIPINg components - PIN #9 = 'H' (see figs. 3, 3A, 3B, 3C AND 3D, pages 3 THRU 7) ITEM NO. QTY. SYS. DESCRIPTION YCWL0345 & YCWL xxx YCWL xxx YCWL xxx YCWL xxx YCWL xxx YCWL xxx s Valve, Thermal Expansion Dehydrator, Body (Replacable Core) s 4 Both Core, Dehydrator Valve, Liquid Line Solenoid* Both Moisture Indicator Ball Valve, Discharge Ball Valve, Discharge Both Valve, Transducer Both Compressor See Pages 27, 28 and Both Valve, Charging Valve, Liquid Line Service Both 3 Valve, Relief (400 PSIG) Ball Valve, Suction Ball Valve, Suction Both Valve, Discharge Relief (560 PSIG) S = Recommended Spare Parts *Service Note: Solenoid coil only (with DIN connector) replacement part number is Use only with Sporlan liquid line solenoids. 3 JOHNSON CONTROLS 23

24 Refrigerant Piping FORM RP (9) TABLE 3A (CONT'D) REFRIGERANT PIPINg components - PIN #9 = 'H' (see figs. 3, 3A, 3B, 3C AND 3D, pages 4 THRU 8) ITEM NO. QTY. SYS. DESCRIPTION YCWL xxx YCWL xxx YCWL xxx YCWL xxx s Valve, Thermal Expansion Dehydrator, Body (Replacable Core) s 4 Both Core, Dehydrator Valve, Liquid Line Solenoid* Both Moisture Indicator Ball Valve, Discharge Ball Valve, Discharge Both Valve, Transducer Both Compressor See Pages 27, 28 and Both Valve, Charging Valve, Liquid Line Service Both 3 Valve, Relief (400 PSIG) Ball Valve, Suction Ball Valve, Suction Both Valve, Discharge Relief (560 PSIG) S = Recommended Spare Parts *Service Note: Solenoid coil only (with DIN connector) replacement part number is Use only with Sporlan liquid line solenoids. 24 JOHNSON CONTROLS

25 FORM RP (9) SECTION 4 - COMPRESSOR Note: System Compressor #3 and System 2 Compressor #6 are omitted on the 4 compressor units. SY ST E M # 4 COMPR. # COMPR. #2 SY ST E M #2 COMPR. #5 COMPR. #4 COMPR. #3 Compressor COMPR. # COMPR SUB A SSY FIG. 4 COMPRESSOR PART NUMBERS (REF. TABLE 4, pages 26 THRU 28) JOHNSON CONTROLS 25

26 Compressor FORM RP (9) TABLE 4 compressor part numbers - S or H CHILLER MODEL YCWL0056 YCWL0064 YCWL0074 YCWL0084 YCWL0094 YCWL0096 YCWL004 VOLTAGE SYSTEM SYSTEM 2 COMP. COMPRESSOR COMPRESSOR COMPRESSOR COMP. COMPRESSOR COMPRESSOR COMPRESSOR CODE MODEL # # #2 #3 MODEL # #4 #5 #6-7 & N/A N/A N/A N/A ZP54KCE ZP54KCE N/A N/A N/A N/A -7 & N/A N/A N/A N/A ZP80KCE ZP80KCE N/A N/A N/A N/A -7 & N/A N/A N/A N/A ZP235KCE ZP80KCE N/A N/A N/A N/A -7 & N/A N/A N/A N/A ZP235KCE ZP235KCE N/A N/A N/A N/A -7 & N/A N/A N/A N/A ZP285KCE ZP235KCE N/A N/A N/A N/A -7 & ZP80KCE ZP80KCE & N/A N/A N/A N/A ZP285KCE ZP285KCE N/A N/A N/A N/A 26 JOHNSON CONTROLS

27 FORM RP (9) TABLE 4 (CONT'D) compressor part numbers - S or H CHILLER MODEL YCWL08 YCWL026 YCWL032 YCWL056 YCWL077 YCWL098 VOLTAGE SYSTEM SYSTEM 2 COMP. COMPRESSOR COMPRESSOR COMPRESSOR COMP. COMPRESSOR COMPRESSOR COMPRESSOR CODE MODEL # # #2 #3 MODEL # #4 #5 #6-7 & N/A N/A N/A N/A ZP385KCE ZP285KCE N/A N/A N/A N/A -7 & ZP235KCE ZP235KCE & N/A N/A N/A N/A ZP385KCE ZP385KCE N/A N/A N/A N/A -7 & ZP285KCE ZP285KCE N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A G80385 G N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A G80385 G JOHNSON CONTROLS 27

28 Compressor FORM RP (9) TABLE 4 (CONT'D) compressor part numbers - S or H CHILLER MODEL VOLTAGE CODE COMP. MODEL # SYSTEM SYSTEM 2 COMPRESSOR COMPRESSOR COMPRESSOR COMP. COMPRESSOR COMPRESSOR # #2 #3 MODEL # #4 #5 COMPRESSOR YCWL ZP80KCE N/A ZP80KCE N/A YCWL ZP235KCE N/A ZP80KCE N/A YCWL ZP235KCE N/A ZP235KCE N/A YCWL ZP235KCE N/A ZP235KCE N/A YCWL ZP285KCE N/A ZP285KCE N/A YCWL ZP295KCE N/A ZP295KCE N/A YCWL ZP285KCE N/A ZP285KCE N/A YCWL ZP295KCE N/A ZP295KCE N/A YCWL ZP385KCE N/A ZP285KCE N/A YCWL ZP385KCE N/A ZP295KCE N/A YCWL ZP235KCE ZP235KCE YCWL ZP385KCE N/A ZP385KCE N/A YCWL ZP385KCE N/A ZP385KCE N/A YCWL ZP285KCE ZP285KCE YCWL ZP295KCE ZP295KCE YCWL ZP385KCE N/A ZP285KCE YCWL ZP385KCE ZP385KCE YCWL G G N/A YCWL ZP385KCE ZP385KCE YCWL06-50 G G #6 28 JOHNSON CONTROLS

29 FORM RP (9) table 4A compressor HEATER AND COMPRESSOR SOUND BLANKET part numbers COMPRESSOR PART NUMBER HEATER PART NUMBER QUANTITY PER COMPRESSOR SOUND BLANKET part NUMBER QUANTITY PER COMPRESSOR xxx xxx xxx xxx xxx table 4B recommended MOTOR PROTECTOR ITEM DESCRIPTION PART NUMBER Copeland MOTOR PROTECTOR Bitzer TBD TABLE 4C recommended oil type ITEM REF. DESCRIPTION QUART CAN (6) GALLON 5 GALLON OIL s R-40A Oil, Copeland Compressor (Type 'V') Oil, Bitzer Compressor (Type 'YORK PVE')* n/a n/a S = Recommended Spare Parts *Note: Type 'YORK PVE' synthetic oil used on models YCWL077, YCWL098, YCWL0532 and YCWL06 only. JOHNSON CONTROLS 29

30 Control and Power Panels FORM RP (9) SECTION 5 - control panel and power Panel configurations Power panels and option panels are offered in several different configurations using three (3) major components:. TERMINAL BLOCKS 2. CIRCUIT BREAKERS 3. NON-FUSED DISCONNECT SWITCHES The most basic chiller power wiring configuration uses TERMINAL BLOCKS in the power panels, and an options panel with no power wire termination hardware. See figures on previous page. The model pin number locations 6 and 7 would be X and X to reflect this basic combination. Identify model pin number locations 6 and 7 to identify the chiller power wiring connections and hardware listed below. PIN 6 & 7 LETTER CODE OPTION PANEL AND POWER PANEL CONFIGURATIONS IDENTIFIERS S X Supply Terminal Block S D Supply Non-Fused Disconnect Switch B X Supply Circuit Breaker MODEL 60Hz required TRANSFORMER CONTROL POWER VOLTAGE TRANSFORMER KIT CODE PART NUMBER KVA JOHNSON CONTROLS

31 FORM RP (9) SECTION 5 - control panel and power Panel COMPONENTS X JR-X TESTED BY-X Panel Identifier Label 5 I / O IPU CTB YORK CTB CONTROL PANEL FIG. 5 CONTROL AND POWER PANEL IDENTIFIER LOCATION JOHNSON CONTROLS 3

32 Control and Power Panels FORM RP (9) TABLE 5 CONTROL PANEL AND POWER PANEL IDENTIFIERS (TO IDENTIFY REPLACEMENT PART NUMBERS, SELECT PANEL IDENTIFIER NUMBER FROM THE TABLES BELOW OR FROM THE PANEL IDENTIFIER LABEL SHOWN ON PAGE 3, THEN REFER TO THE 'CONTROL AND POWER PANEL COMPONENTS' TABLES, PAGES AND FIGS. 6, 6a & 6b ON PAGES 35, 36 & 37) Model YCWL0056 YCWL0064 YCWL0074 YCWL0084 YCWL0094 YCWL0096 YCWL004 YCWL08 Voltage Code Terminal Block () Non-Fused Disconnect () Circuit Breaker () 7 & & & & & & & & JOHNSON CONTROLS

33 FORM RP (9) TABLE 5 CONTROL PANEL AND POWER PANEL IDENTIFIERS (TO IDENTIFY REPLACEMENT PART NUMBERS, SELECT PANEL IDENTIFIER NUMBER FROM THE TABLES BELOW OR FROM THE PANEL IDENTIFIER LABEL SHOWN ON PAGE 3, THEN REFER TO THE 'CONTROL AND POWER PANEL COMPONENTS' TABLES, PAGES AND FIGS. 6, 6a & 6b ON PAGES 35, 36 & 37) Model YCWL026 YCWL032 YCWL056 YCWL077 YCWL098 Voltage Code Terminal Block () Non-Fused Disconnect () Circuit Breaker () 7 & & & & & JOHNSON CONTROLS 33

34 Control and Power Panels FORM RP (9) TABLE 5 CONTROL PANEL AND POWER PANEL IDENTIFIERS (TO IDENTIFY REPLACEMENT PART NUMBERS, SELECT PANEL IDENTIFIER NUMBER FROM THE TABLES BELOW OR FROM THE PANEL IDENTIFIER LABEL SHOWN ON PAGE 3, THEN REFER TO THE 'CONTROL AND POWER PANEL COMPONENTS' TABLES, PAGES AND FIGS. 6, 6a & 6b ON PAGES 35, 36 & 37) Model Voltage Code Efficiency (PIN 9 = S or H) Across the Line Start Non-Fused Disconnect () Soft Start YCWL H YCWL H YCWL S YCWL H YCWL S YCWL S YCWL H YCWL H YCWL S YCWL H YCWL S & H YCWL H YCWL S YCWL H YCWL H YCWL H YCWL H YCWL H YCWL H YCWL H YCWL06 50 H JOHNSON CONTROLS

35 FORM RP (9) X JR-X TESTED BY-X 9 8 J5 TB TB2 TB3 TB4 I / O IPU FU 20 V 2A J J2 CTB IPU X J6 J7 J8 J9 IPU I/O X J0 T J4 J3 J2 J 3A LOAD (75 VA) T LINE 5 YORK 23 CTB FIG. 6 CONTROL PANEL components (ref. TABLE 6, PAGES 38-59) JOHNSON CONTROLS 35

36 Control and Power Panels FORM RP (9) 3Y DISPLAY KEYPAD ON OFF 3S FRONT VIEW ITEM DESCRIPTION PART NUMBER Key, Control Panel Door Lock FIG. 6A CONTROL PANEL components (ref. TABLE 6, PAGES 38-59) 36 JOHNSON CONTROLS

37 FORM RP (9) M 2C 7 6 2T CAUTION OPTIONAL 6 8FU 9FU CR CR2 4A L/U L2/V L3/W 4A PE OL 2OL 3OL OL 2OL 3OL -K 2-K NFDS or CB 4B 4B F F L/U L2/V L3/W PTB A A M 2M 3M 4M 5M 6M E A E A E 2A POWER OPTION PTB or NFDS or CB E A E A E 2L DOOR PLATE (CB / NFDS) ON I O OFF 5 FIG. 6B POWER PANEL components (ref. TABLE 6, PAGES 38-59) JOHNSON CONTROLS 37

38 Control and Power Panels FORM RP (9) TABLE 6 CONTROL AND POWER PANEL components (SEE FIGS. 6, 6a AND 6b, PAGES 35, 36 AND 37) Item Qty Description * YCWL & YCWL YCWL YCWL * * * * * * * * Comp. Contactor (L) A Comp. Contactor (R) E 4 Ground Lug F 2 Surge Suppressor Terminal Block N/A N/A N/A N/A N/A N/A 2A Circuit Breaker N/A N/A N/A N/A N/A N/A NF Disconnect Switch N/A N/A N/A N/A N/A N/A 2B Lug Kit N/A N/A N/A C Ground Lug L Handle N/A N/A N/A M Shaft N/A SW-0688 SW-0688 N/A SW-0688 SW-0688 N/A SW-0688 SW A I/O IPU2 Board Kit Q s Flash Card S Switch Y Display A 4 Overload N/A N/A N/A B 4 Auxiliary Contact N/A N/A N/A Control Relay Surge Suppressor Fuse Block Fuse Control Transformer Ground Bar s = Recommended Spare Part * SINGLE POINT TERMINAL BLOCK * SINGLE POINT NON-FUSED DISCONNECT SWITCH * SINGLE POINT CIRCUIT BREAKER *Service Note: Locate the PANEL NUMBER sticker on the enclosure sheet metal above the back panel in the Micro Panel section (Fig. #5), then refer to the appropriate parts list for that number. Or, identify PIN number positions 6 and 7 on unit identification plate (See example on Page 4) then compare to table at left for power configuration options. 38 JOHNSON CONTROLS

39 FORM RP (9) TABLE 6 CONTROL AND POWER PANEL components (SEE FIGS. 6, 6a AND 6b, PAGES 35, 36 AND 37) Item Qty Description * YCWL YCWL & YCWL YCWL * * * * * * * * Comp. Contactor (L) A Comp. Contactor (R) E 4 Ground Lug F 2 Surge Suppressor Terminal Block N/A N/A N/A N/A N/A N/A 2A Circuit Breaker N/A N/A N/A N/A N/A N/A NF Disconnect Switch N/A N/A N/A N/A N/A N/A 2B Lug Kit N/A N/A N/A C Ground Lug L Handle N/A N/A N/A M Shaft (8.86") N/A SW-0688 SW-0688 N/A SW-0688 SW-0688 N/A SW-0688 SW A I/O IPU2 Board Kit Q s Flash Card S Switch Y Display A 4 Manual Starter N/A N/A N/A B 4 Auxiliary Contact N/A N/A N/A Control Relay Surge Suppressor Fuse Block Fuse Control Transformer Ground Bar s = Recommended Spare Part * SINGLE POINT TERMINAL BLOCK * SINGLE POINT NON-FUSED DISCONNECT SWITCH * SINGLE POINT CIRCUIT BREAKER *Service Note: Locate the PANEL NUMBER sticker on the enclosure sheet metal above the back panel in the Micro Panel section (Fig. #5), then refer to the appropriate parts list for that number. Or, identify PIN number positions 6 and 7 on unit identification plate (See example on Page 4) then compare to table at left for power configuration options. 5 JOHNSON CONTROLS 39

40 Control and Power Panels FORM RP (9) TABLE 6 CONTROL AND POWER PANEL components (SEE FIGS. 6, 6a AND 6b, PAGES 35, 36 AND 37) Item Qty Description * YCWL YCWL YCWL & YCWL * * * * * * * * Comp. Contactor (L) A Comp. Contactor (R) Ground Lug (L) E Ground Lug (R) F 2 Surge Suppressor Terminal Block N/A N/A N/A N/A N/A N/A 2A Circuit Breaker N/A N/A N/A N/A N/A N/A NF Disconnect Switch N/A N/A N/A N/A N/A N/A 2B Lug Kit N/A N/A N/A C Ground Lug L Handle N/A N/A N/A M Shaft (8.86") N/A SW-0688 SW-0688 N/A SW-0688 SW-0688 N/A SW-0688 SW A I/O IPU2 Board Kit Q s Flash Card S Switch Y Display A 4 Manual Starter N/A N/A N/A B 4 Auxiliary Contact N/A N/A N/A Control Relay Surge Suppressor Fuse Block Fuse Control Transformer Ground Bar s = Recommended Spare Part * SINGLE POINT TERMINAL BLOCK * SINGLE POINT NON-FUSED DISCONNECT SWITCH * SINGLE POINT CIRCUIT BREAKER *Service Note: Locate the PANEL NUMBER sticker on the enclosure sheet metal above the back panel in the Micro Panel section (Fig. #5), then refer to the appropriate parts list for that number. Or, identify PIN number positions 6 and 7 on unit identification plate (See example on Page 4) then compare to table at left for power configuration options. 40 JOHNSON CONTROLS

41 FORM RP (9) TABLE 6 CONTROL AND POWER PANEL components (SEE FIGS. 6, 6a AND 6b, PAGES 35, 36 AND 37) Item Qty Description * YCWL YCWL YCWL * * * * * * * * Comp. Contactor (L) A Comp. Contactor (R) E 4 Ground Lug F 2 Surge Suppressor Terminal Block N/A N/A N/A N/A N/A N/A 2A Circuit Breaker N/A N/A N/A N/A N/A N/A NF Disconnect Switch N/A N/A N/A N/A N/A N/A 2B Lug Kit N/A N/A N/A C Ground Lug L Handle N/A N/A N/A M Shaft (8.86") N/A SW-0688 SW-0688 N/A SW-0688 SW-0688 N/A SW-0688 SW A I/O IPU2 Board Kit Q s Flash Card S Switch Y Display A 4 Manual Starter (L) N/A N/A N/A Manual Starter (R) B 4 Auxiliary Contact (L) N/A N/A N/A Auxiliary Contact (R) Control Relay Surge Suppressor Fuse Block Fuse Control Transformer Ground Bar s = Recommended Spare Part * SINGLE POINT TERMINAL BLOCK * SINGLE POINT NON-FUSED DISCONNECT SWITCH * SINGLE POINT CIRCUIT BREAKER *Service Note: Locate the PANEL NUMBER sticker on the enclosure sheet metal above the back panel in the Micro Panel section (Fig. #5), then refer to the appropriate parts list for that number. Or, identify PIN number positions 6 and 7 on unit identification plate (See example on Page 4) then compare to table at left for power configuration options. 5 JOHNSON CONTROLS 4

42 Control and Power Panels FORM RP (9) TABLE 6 CONTROL AND POWER PANEL components (SEE FIGS. 6, 6a AND 6b, PAGES 35, 36 AND 37) Item Qty Description * YCWL & YCWL YCWL YCWL * * * * * * * * Comp. Contactor (L) A Comp. Contactor (R) E 4 Ground Lug F 2 Surge Suppressor Terminal Block N/A N/A N/A N/A N/A N/A 2A Circuit Breaker N/A N/A N/A N/A N/A N/A NF Disconnect Switch N/A N/A N/A N/A N/A N/A 2B Lug Kit N/A N/A N/A C Ground Lug L Handle N/A N/A N/A M Shaft (8.86") N/A SW-0688 SW-0688 N/A SW-0688 SW-0688 N/A SW-0688 SW A I/O IPU2 Board Kit Q s Flash Card S Switch Y Display A 4 Manual Starter N/A N/A N/A B 4 Auxiliary Contact N/A N/A N/A Control Relay Surge Suppressor Fuse Block Fuse Control Transformer Ground Bar s = Recommended Spare Part * SINGLE POINT TERMINAL BLOCK * SINGLE POINT NON-FUSED DISCONNECT SWITCH * SINGLE POINT CIRCUIT BREAKER *Service Note: Locate the PANEL NUMBER sticker on the enclosure sheet metal above the back panel in the Micro Panel section (Fig. #5), then refer to the appropriate parts list for that number. Or, identify PIN number positions 6 and 7 on unit identification plate (See example on Page 4) then compare to table at left for power configuration options. 42 JOHNSON CONTROLS

43 FORM RP (9) TABLE 6 CONTROL AND POWER PANEL components (SEE FIGS. 6, 6a AND 6b, PAGES 35, 36 AND 37) Item Qty Description * YCWL YCWL & YCWL YCWL * * * * * * * * Comp. Contactor (L) A Comp. Contactor (R) Ground Lug (L) E Ground Lug (R) F 2 Surge Suppressor Terminal Block N/A N/A N/A N/A N/A N/A 2A Circuit Breaker N/A N/A N/A N/A N/A N/A NF Disconnect Switch N/A N/A N/A N/A N/A N/A 2B Lug Kit N/A N/A N/A C Ground Lug L Handle N/A N/A N/A M Shaft (8.86") N/A SW-0688 SW-0688 N/A SW-0688 SW-0688 N/A SW-0688 SW A I/O IPU2 Board Kit Q s Flash Card S Switch Y Display A 4 Manual Starter N/A N/A N/A B 4 Auxiliary Contact N/A N/A N/A Control Relay Surge Suppressor Fuse Block Fuse Control Transformer Ground Bar s = Recommended Spare Part * SINGLE POINT TERMINAL BLOCK * SINGLE POINT NON-FUSED DISCONNECT SWITCH * SINGLE POINT CIRCUIT BREAKER *Service Note: Locate the PANEL NUMBER sticker on the enclosure sheet metal above the back panel in the Micro Panel section (Fig. #5), then refer to the appropriate parts list for that number. Or, identify PIN number positions 6 and 7 on unit identification plate (See example on Page 4) then compare to table at left for power configuration options. 5 JOHNSON CONTROLS 43

44 Control and Power Panels FORM RP (9) TABLE 6 CONTROL AND POWER PANEL components (SEE FIGS. 6, 6a AND 6b, PAGES 35, 36 AND 37) Item Qty Description * YCWL YCWL YCWL & YCWL * * * * * * * * Comp. Contactor (L) A Comp. Contactor (R) Ground Lug (L) E Ground Lug (R) F 2 Surge Suppressor Terminal Block N/A N/A N/A N/A N/A N/A N/A 2A Circuit Breaker N/A N/A N/A N/A N/A N/A NF Disconnect Switch N/A N/A N/A N/A N/A 2B Lug Kit N/A N/A C Ground Lug L Handle N/A N/A M Shaft (8.86") N/A SW-0688 SW-0688 N/A SW-0688 SW-0688 SW-0688 SW-0688 SW A I/O IPU2 Board Kit Q s Flash Card S Switch Y Display A 4 Manual Starter N/A N/A B 4 Auxiliary Contact N/A N/A Control Relay Surge Suppressor Fuse Block Fuse Control Transformer Ground Bar s = Recommended Spare Part * SINGLE POINT TERMINAL BLOCK * SINGLE POINT NON-FUSED DISCONNECT SWITCH * SINGLE POINT CIRCUIT BREAKER *Service Note: Locate the PANEL NUMBER sticker on the enclosure sheet metal above the back panel in the Micro Panel section (Fig. #5), then refer to the appropriate parts list for that number. Or, identify PIN number positions 6 and 7 on unit identification plate (See example on Page 4) then compare to table at left for power configuration options. 44 JOHNSON CONTROLS

45 FORM RP (9) TABLE 6 CONTROL AND POWER PANEL components (SEE FIGS. 6, 6a AND 6b, PAGES 35, 36 AND 37) Item Qty Description * YCWL YCWL YCWL * * * * * * * * Comp. Contactor (L) A Comp. Contactor (R) E 4 Ground Lug F 2 Surge Suppressor Terminal Block N/A N/A N/A N/A N/A N/A 2A Circuit Breaker N/A N/A N/A N/A N/A N/A NF Disconnect Switch N/A N/A N/A N/A N/A N/A 2B Lug Kit N/A N/A N/A C Ground Lug L Handle N/A N/A N/A M Shaft (8.86") N/A SW-0688 SW-0688 N/A SW-0688 SW-0688 N/A SW-0688 SW A I/O IPU2 Board Kit Q s Flash Card S Switch Y Display A 4 Manual Starter N/A N/A N/A B 4 Auxiliary Contact N/A N/A N/A Control Relay Surge Suppressor Fuse Block Fuse Control Transformer Ground Bar s = Recommended Spare Part * SINGLE POINT TERMINAL BLOCK * SINGLE POINT NON-FUSED DISCONNECT SWITCH * SINGLE POINT CIRCUIT BREAKER *Service Note: Locate the PANEL NUMBER sticker on the enclosure sheet metal above the back panel in the Micro Panel section (Fig. #5), then refer to the appropriate parts list for that number. Or, identify PIN number positions 6 and 7 on unit identification plate (See example on Page 4) then compare to table at left for power configuration options. 5 JOHNSON CONTROLS 45

46 Control and Power Panels FORM RP (9) TABLE 6 CONTROL AND POWER PANEL components (SEE FIGS. 6, 6a AND 6b, PAGES 35, 36 AND 37) Item Qty Description * YCWL004-7 & YCWL YCWL YCWL * * * * * * * * Comp. Contactor (L) A Comp. Contactor (R) E 4 Ground Lug F 2 Surge Suppressor Terminal Block N/A N/A N/A N/A N/A N/A 2A Circuit Breaker N/A N/A N/A N/A N/A N/A NF Disconnect Switch N/A N/A N/A N/A N/A N/A 2B Lug Kit N/A N/A N/A C Ground Lug L Handle N/A N/A N/A M Shaft (8.86") N/A SW-0688 SW-0688 N/A SW-0688 SW-0688 N/A SW-0688 SW A I/O IPU2 Board Kit Q s Flash Card S Switch Y Display A 4 Manual Starter N/A N/A N/A B 4 Auxiliary Contact N/A N/A N/A Control Relay Surge Suppressor Fuse Block Fuse Control Transformer Ground Bar s = Recommended Spare Part * SINGLE POINT TERMINAL BLOCK * SINGLE POINT NON-FUSED DISCONNECT SWITCH * SINGLE POINT CIRCUIT BREAKER *Service Note: Locate the PANEL NUMBER sticker on the enclosure sheet metal above the back panel in the Micro Panel section (Fig. #5), then refer to the appropriate parts list for that number. Or, identify PIN number positions 6 and 7 on unit identification plate (See example on Page 4) then compare to table at left for power configuration options. 46 JOHNSON CONTROLS

47 FORM RP (9) TABLE 6 CONTROL AND POWER PANEL components (SEE FIGS. 6, 6a AND 6b, PAGES 35, 36 AND 37) Item Qty Description * YCWL YCWL08-7 & YCWL08-28 YCWL * * * * * * * * Comp. Contactor (L) A Comp. Contactor (R) E 4 Ground Lug F 2 Surge Suppressor Terminal Block N/A N/A N/A N/A N/A N/A 2A Circuit Breaker N/A N/A N/A N/A N/A N/A NF Disconnect Switch N/A N/A N/A N/A N/A N/A 2B Lug Kit N/A N/A N/A C Ground Lug L Handle N/A N/A N/A M Shaft (8.86") N/A SW-0688 SW-0688 N/A SW-0688 SW-0688 N/A SW-0688 SW A I/O IPU2 Board Kit Q s Flash Card S Switch Y Display Manual Starter (L) A 4 N/A N/A N/A Manual Starter (R) Auxiliary Contact (L) N/A B 4 N/A N/A Auxiliary Contact (R) Control Relay Surge Suppressor Fuse Block Fuse Control Transformer Ground Bar s = Recommended Spare Part * SINGLE POINT TERMINAL BLOCK * SINGLE POINT NON-FUSED DISCONNECT SWITCH * SINGLE POINT CIRCUIT BREAKER *Service Note: Locate the PANEL NUMBER sticker on the enclosure sheet metal above the back panel in the Micro Panel section (Fig. #5), then refer to the appropriate parts list for that number. Or, identify PIN number positions 6 and 7 on unit identification plate (See example on Page 4) then compare to table at left for power configuration options. 5 JOHNSON CONTROLS 47

48 Control and Power Panels FORM RP (9) TABLE 6 CONTROL AND POWER PANEL components (SEE FIGS. 6, 6a AND 6b, PAGES 35, 36 AND 37) Item Qty Description * YCWL08-46 YCWL08-58 YCWL026-7 & YCWL * * * * * * * * Comp. Contactor (L) A Comp. Contactor (R) E 4 Ground Lug F 2 Surge Suppressor Terminal Block N/A N/A N/A N/A N/A N/A 2A Circuit Breaker N/A N/A N/A N/A N/A N/A NF Disconnect Switch N/A N/A N/A N/A N/A N/A 2B Lug Kit N/A N/A N/A C Ground Lug L Handle N/A N/A N/A M Shaft (8.86") N/A SW-0688 SW-0688 N/A SW-0688 SW-0688 N/A SW-0688 SW A I/O IPU2 Board Kit Q s Flash Card S Switch Y Display A 4 Manual Starter N/A N/A N/A B 4 Auxiliary Contact N/A N/A N/A Control Relay Surge Suppressor Fuse Block Fuse Control Transformer Ground Bar s = Recommended Spare Part * SINGLE POINT TERMINAL BLOCK * SINGLE POINT NON-FUSED DISCONNECT SWITCH * SINGLE POINT CIRCUIT BREAKER *Service Note: Locate the PANEL NUMBER sticker on the enclosure sheet metal above the back panel in the Micro Panel section (Fig. #5), then refer to the appropriate parts list for that number. Or, identify PIN number positions 6 and 7 on unit identification plate (See example on Page 4) then compare to table at left for power configuration options. 48 JOHNSON CONTROLS

49 FORM RP (9) TABLE 6 CONTROL AND POWER PANEL components (SEE FIGS. 6, 6a AND 6b, PAGES 35, 36 AND 37) Item Qty Description * YCWL YCWL YCWL * * * * * * * * Comp. Contactor (L) A Comp. Contactor (R) E 4 Ground Lug F 2 Surge Suppressor Terminal Block N/A N/A N/A N/A N/A N/A 2A Circuit Breaker N/A N/A N/A N/A N/A N/A NF Disconnect Switch N/A N/A N/A N/A N/A N/A 2B Lug Kit N/A N/A N/A C Ground Lug L Handle N/A N/A N/A M Shaft (8.86") N/A SW-0688 SW-0688 N/A SW-0688 SW-0688 N/A SW-0688 SW A I/O IPU2 Board Kit Q s Flash Card S Switch Y Display A 4 Manual Starter N/A N/A N/A B 4 Auxiliary Contact N/A N/A N/A Control Relay Surge Suppressor Fuse Block Fuse Control Transformer Ground Bar s = Recommended Spare Part * SINGLE POINT TERMINAL BLOCK * SINGLE POINT NON-FUSED DISCONNECT SWITCH * SINGLE POINT CIRCUIT BREAKER *Service Note: Locate the PANEL NUMBER sticker on the enclosure sheet metal above the back panel in the Micro Panel section (Fig. #5), then refer to the appropriate parts list for that number. Or, identify PIN number positions 6 and 7 on unit identification plate (See example on Page 4) then compare to table at left for power configuration options. 5 JOHNSON CONTROLS 49

50 Control and Power Panels FORM RP (9) TABLE 6 CONTROL AND POWER PANEL components (SEE FIGS. 6, 6a AND 6b, PAGES 35, 36 AND 37) YCWL032-7 & YCWL YCWL YCWL Item Qty Description * * * * * * * * * Comp. Contactor (L) A 2 Comp. Contactor (R) E 4 Ground Lug F 2 Surge Suppressor N/A N/A N/A N/A N/A N/A Terminal Block 3 N/A N/A N/A N/A N/A Circuit Breaker 2A N/A N/A N/A N/A N/A NF Disconnect Switch 2B Lug Kit N/A N/A C Ground Lug L Handle N/A N/A M Shaft (8.86") N/A SW-0688 SW-0688 SW-0688 SW-0688 N/A SW-0688 SW-0688 PANEL NOT AVAILABLE AT TIME OF PRINTING 3A I/O IPU2 Board Kit Q s Flash Card S Switch Y Display A 4 Manual Starter N/A N/A B 4 Auxiliary Contact N/A N/A Control Relay Surge Suppressor Fuse Block Fuse Control Transformer Ground Bar s = Recommended Spare Part *Service Note: Locate the PANEL NUMBER sticker on the enclosure sheet metal above the back panel in the Micro Panel section (Fig. #5), then refer to the appropriate parts list for that number. Or, identify PIN number positions 6 and 7 on unit identification plate (See example on Page 4) then compare to table at left for power configuration options. * SINGLE POINT TERMINAL BLOCK * SINGLE POINT NON-FUSED DISCONNECT SWITCH * SINGLE POINT CIRCUIT BREAKER 50 JOHNSON CONTROLS

51 FORM RP (9) TABLE 6 CONTROL AND POWER PANEL components (SEE FIGS. 6, 6a AND 6b, PAGES 35, 36 AND 37) YCWL YCWL056-7 & YCWL YCWL Item Qty Description * * * * * * * * * Comp. Contactor (L) A 2 Comp. Contactor (R) E 4 Ground Lug F 2 Surge Suppressor N/A N/A N/A N/A N/A N/A Terminal Block 3 N/A N/A N/A N/A Circuit Breaker 2A N/A N/A N/A N/A NF Disconnect Switch 2B Lug Kit N/A C Ground Lug L Handle N/A M Shaft (8.86") N/A SW-0688 SW-0688 SW-0688 SW-0688 SW-0688 SW-0688 PANEL NOT AVAILABLE AT TIME OF PRINTING PANEL NOT AVAILABLE AT TIME OF PRINTING 3A I/O IPU2 Board Kit Q s Flash Card S Switch Y Display A 4 Manual Starter N/A B 4 Auxiliary Contact N/A Control Relay Surge Suppressor Fuse Block Fuse Control Transformer Ground Bar s = Recommended Spare Part *Service Note: Locate the PANEL NUMBER sticker on the enclosure sheet metal above the back panel in the Micro Panel section (Fig. #5), then refer to the appropriate parts list for that number. Or, identify PIN number positions 6 and 7 on unit identification plate (See example on Page 4) then compare to table at left for power configuration options. 5 * SINGLE POINT TERMINAL BLOCK * SINGLE POINT NON-FUSED DISCONNECT SWITCH * SINGLE POINT CIRCUIT BREAKER JOHNSON CONTROLS 5

52 Control and Power Panels FORM RP (9) TABLE 6 CONTROL AND POWER PANEL components (SEE FIGS. 6, 6a AND 6b, PAGES 35, 36 AND 37) YCWL YCWL YCWL077-7 & YCWL Item Qty Description * * * * * * * * * Comp. Contactor (L) Comp. Contactor (R) A 2 E 4 Ground Lug F 2 Surge Suppressor N/A N/A N/A N/A N/A Terminal Block 3 N/A N/A N/A N/A Circuit Breaker 2A N/A N/A N/A N/A N/A NF Disconnect Switch 2B Lug Kit N/A N/A C Ground Lug L Handle N/A N/A M Shaft (8.86") N/A SW-0688 SW-0688 N/A SW-0688 SW-0688 SW-0688 PANEL NOT AVAILABLE AT TIME OF PRINTING PANEL NOT AVAILABLE AT TIME OF PRINTING 3A I/O IPU2 Board Kit Q s Flash Card S Switch Y Display Manual Starter (L) N/A N/A A 4 Manual Starter (R) 4B 4 Auxiliary Contact N/A N/A Control Relay Surge Suppressor Fuse Block Fuse Control Transformer Ground Bar s = Recommended Spare Part *Service Note: Locate the PANEL NUMBER sticker on the enclosure sheet metal above the back panel in the Micro Panel section (Fig. #5), then refer to the appropriate parts list for that number. Or, identify PIN number positions 6 and 7 on unit identification plate (See example on Page 4) then compare to table at left for power configuration options. * SINGLE POINT TERMINAL BLOCK * SINGLE POINT NON-FUSED DISCONNECT SWITCH * SINGLE POINT CIRCUIT BREAKER 52 JOHNSON CONTROLS

53 FORM RP (9) TABLE 6 CONTROL AND POWER PANEL components (SEE FIGS. 6, 6a AND 6b, PAGES 35, 36 AND 37) YCWL YCWL YCWL Item Qty Description * * * * * * * * * Comp. Contactor (L) A 2 Comp. Contactor (R) E 4 Ground Lug F 2 Surge Suppressor N/A N/A N/A N/A N/A N/A Terminal Block 3 N/A N/A N/A Circuit Breaker 2A N/A N/A N/A NF Disconnect Switch 2B Lug Kit C Ground Lug L Handle M Shaft (8.86") SW-0688 SW-0688 SW-0688 SW-0688 SW-0688 SW A I/O IPU2 Board Kit Q s Flash Card S Switch Y Display Manual Starter (L) Manual Starter (R) PANEL NOT AVAILABLE AT TIME OF PRINTING PANEL NOT AVAILABLE AT TIME OF PRINTING PANEL NOT AVAILABLE AT TIME OF PRINTING 4A 4 4B 4 Auxiliary Contact Control Relay Surge Suppressor Fuse Block Fuse Control Transformer Ground Bar s = Recommended Spare Part *Service Note: Locate the PANEL NUMBER sticker on the enclosure sheet metal above the back panel in the Micro Panel section (Fig. #5), then refer to the appropriate parts list for that number. Or, identify PIN number positions 6 and 7 on unit identification plate (See example on Page 4) then compare to table at left for power configuration options. 5 * SINGLE POINT TERMINAL BLOCK * SINGLE POINT NON-FUSED DISCONNECT SWITCH * SINGLE POINT CIRCUIT BREAKER JOHNSON CONTROLS 53

54 Control and Power Panels FORM RP (9) TABLE 6 CONTROL AND POWER PANEL components (SEE FIGS. 6, 6a AND 6b, PAGES 35, 36 AND 37) YCWL098-7 & YCWL YCWL YCWL Item Qty Description * * * * * * * * * Comp. Contactor (L) A 2 Comp. Contactor (R) E 4 Ground Lug F 2 Surge Suppressor N/A N/A N/A N/A Terminal Block 3 N/A N/A Circuit Breaker 2A N/A N/A NF Disconnect Switch 2B Lug Kit C Ground Lug L Handle M Shaft (8.86") SW-0688 SW-0688 SW-0688 SW-0688 PANEL NOT AVAILABLE AT TIME OF PRINTING PANEL NOT AVAILABLE AT TIME OF PRINTING PANEL NOT AVAILABLE AT TIME OF PRINTING PANEL NOT AVAILABLE AT TIME OF PRINTING PANEL NOT AVAILABLE AT TIME OF PRINTING 3A I/O IPU2 Board Kit Q s Flash Card S Switch Y Display A 4 Manual Starter B 4 Auxiliary Contact Control Relay Surge Suppressor Fuse Block Fuse Control Transformer Ground Bar s = Recommended Spare Part *Service Note: Locate the PANEL NUMBER sticker on the enclosure sheet metal above the back panel in the Micro Panel section (Fig. #5), then refer to the appropriate parts list for that number. Or, identify PIN number positions 6 and 7 on unit identification plate (See example on Page 4) then compare to table at left for power configuration options. * SINGLE POINT TERMINAL BLOCK * SINGLE POINT NON-FUSED DISCONNECT SWITCH * SINGLE POINT CIRCUIT BREAKER 54 JOHNSON CONTROLS

55 FORM RP (9) TABLE 6 CONTROL AND POWER PANEL components (SEE FIGS. 6, 6a AND 6b, PAGES 35, 36 AND 37) YCWL Std. Efficiency & YCWL High Efficiency YCWL High Efficiency YCWL High Efficiency YCWL * Across The Line Start * Across The Line Start * Across The Line Start Item Qty Description * Soft Start * Soft Start * Soft Start * * * Comp. Contactor (L) A Comp. Contactor (R) E 4 Ground Lug F 2 Surge Suppressor N/A N/A N/A N/A N/A N/A N/A N/A Terminal Block 3 N/A N/A N/A N/A N/A N/A N/A Circuit Breaker 2A N/A NF Disconnect Switch 2B Lug Kit C Ground Lug L Handle M Shaft (8.86") SW-0688 SW-0688 SW-0688 SW-0688 SW-0688 SW-0688 SW-0688 SW A I/O IPU2 Board Kit Q s Flash Card S Switch Y Display Manual Starter (L) Manual Starter (R) A 4 Auxiliary Contact (L) Auxiliary Contact (R) PANEL NOT AVAILABLE AT TIME OF PRINTING B 4 5A Transformer N/A N/A G 2 Fuse N/A N/A F Fuse Block N/A N/A Control Relay Surge Suppressor Fuse Block Fuse Control Transformer Ground Bar *Service Note: Locate the PANEL NUMBER sticker on the enclosure sheet metal above the back panel in the Micro Panel section (Fig. #5), then refer to the appropriate parts list for that number. Or, identify PIN number positions 6 and 7 on unit identification plate (See example on Page 4) then compare to table at left for power configuration options. 5 s = Recommended Spare Part * SINGLE POINT TERMINAL BLOCK * SINGLE POINT NON-FUSED DISCONNECT SWITCH * SINGLE POINT CIRCUIT BREAKER JOHNSON CONTROLS 55

56 Control and Power Panels FORM RP (9) TABLE 6 CONTROL AND POWER PANEL components (SEE FIGS. 6, 6a AND 6b, PAGES 35, 36 AND 37) YCWL Std. Efficiency YCWL High Efficiency YCWL Std.Efficiency & YCWL High Efficiency YCWL Std. Efficiency * Across The Line Start * Across The Line Start * Across The Line Start * Across The Line Start Item Qty Description * Soft Start * Soft Start * Soft Start * Soft Start Comp. Contactor (L) Comp. Contactor (R) A 2 E 4 Ground Lug F 2 Surge Suppressor SP Terminal Block N/A N/A SP Circuit Breaker N/A N/A N/A N/A N/A N/A 2A SP NF Disc Switch N/A N/A N/A N/A 2B Lug Kit C Ground Lug L Handle M Shaft (8.86") SW-0688 SW A I/O IPU2 Board Kit SW-0688 SW-0688 SW-0688 SW Q s Flash Card S Switch Y Display SW SW-0866 Manual Starter (L) Manual Starter (R) Auxiliary Contact (L) Auxiliary Contact (R) PANEL NOT AVAILABLE AT TIME OF PRINTING PANEL NOT AVAILABLE AT TIME OF PRINTING 4A 4 4B 4 5A Transformer G 2 Fuse F Fuse Block Control Relay Surge Suppressor Fuse Block Fuse Control Transformer Ground Bar *Service Note: Locate the PANEL NUMBER sticker on the enclosure sheet metal above the back panel in the Micro Panel section (Fig. #5), then refer to the appropriate parts list for that number. Or, identify PIN number positions 6 and 7 on unit identification plate (See example on Page 4) then compare to table at left for power configuration options. s = Recommended Spare Part * SINGLE POINT TERMINAL BLOCK * SINGLE POINT NON-FUSED DISCONNECT SWITCH * SINGLE POINT CIRCUIT BREAKER 56 JOHNSON CONTROLS

57 FORM RP (9) TABLE 6 CONTROL AND POWER PANEL components (SEE FIGS. 6, 6a AND 6b, PAGES 35, 36 AND 37) YCWL High Efficiency YCWL High Efficiency YCWL Std. Efficiency & YCWL High Efficiency YCWL High Efficiency Item Qty Description * Across The Line Start * Soft Start * Across The Line Start * Soft Start * Across The Line Start * Soft Start * Across The Line Start * Soft Start Comp. Contactor (L) A Comp. Contactor (R) Ground Lug (L) E Ground Lug (R) F 2 Surge Suppressor SP Terminal Block N/A N/A N/A N/A N/A N/A N/A N/A 2A SP Circuit Breaker N/A N/A N/A N/A N/A N/A N/A N/A SP NF Disc Switch B Lug Kit C Ground Lug L Handle M Shaft (8.86") SW-0688 SW-0688 SW-0688 SW-0688 SW-0688 SW-0688 SW-0688 SW A I/O IPU2 Board Kit Q s Flash Card S Switch SW SW SW SW Y Display A 4 Manual Starter B 4 Auxiliary Contact A Transformer G 2 Fuse F Fuse Block Control Relay Surge Suppressor Fuse Block Fuse Control Transformer Ground Bar s = Recommended Spare Part * SINGLE POINT TERMINAL BLOCK * SINGLE POINT NON-FUSED DISCONNECT SWITCH * SINGLE POINT CIRCUIT BREAKER *Service Note: Locate the PANEL NUMBER sticker on the enclosure sheet metal above the back panel in the Micro Panel section (Fig. #5), then refer to the appropriate parts list for that number. Or, identify PIN number positions 6 and 7 on unit identification plate (See example on Page 4) then compare to table at left for power configuration options. 5 JOHNSON CONTROLS 57

58 Control and Power Panels FORM RP (9) TABLE 6 CONTROL AND POWER PANEL components (SEE FIGS. 6, 6a AND 6b, PAGES 35, 36 AND 37) YCWL High Efficiency YCWL High Efficiency YCWL High Efficiency YCWL High Efficiency * Across The Line Start * Across The Line Start * Across The Line Start * Across The Line Start Item Qty Description * Soft Start * Soft Start * Soft Start * Soft Start PANEL NOT AVAILABLE AT TIME OF PRINTING PANEL NOT AVAILABLE AT TIME OF PRINTING PANEL NOT AVAILABLE AT TIME OF PRINTING PANEL NOT AVAILABLE AT TIME OF PRINTING Comp. Contactor (L) Comp. Contactor (R) Ground Lug (L) A 2 E 4 Ground Lug (R) F 2 Surge Suppressor SP Terminal Block N/A N/A SP Circuit Breaker N/A N/A 2A SP NF Disc Switch B Lug Kit C Ground Lug L Handle M Shaft (8.86") SW-0688 SW-0688 PANEL NOT AVAILABLE AT TIME OF PRINTING PANEL NOT AVAILABLE AT TIME OF PRINTING 3A I/O IPU2 Board Kit Q s Flash Card S Switch SW Y Display A 4 Manual Starter B 4 Auxiliary Contact A Transformer G 2 Fuse F Fuse Block Control Relay Surge Suppressor Fuse Block Fuse Control Transformer Ground Bar *Service Note: Locate the PANEL NUMBER sticker on the enclosure sheet metal above the back panel in the Micro Panel section (Fig. #5), then refer to the appropriate parts list for that number. Or, identify PIN number positions 6 and 7 on unit identification plate (See example on Page 4) then compare to table at left for power configuration options. * SINGLE POINT TERMINAL BLOCK s = Recommended Spare Part * SINGLE POINT NON-FUSED DISCONNECT SWITCH * SINGLE POINT CIRCUIT BREAKER 58 JOHNSON CONTROLS

59 FORM RP (9) TABLE 6 CONTROL AND POWER PANEL components (SEE FIGS. 6, 6a AND 6b, PAGES 35, 36 AND 37) YCWL06-50 High Efficiency YCWL High Efficiency * Across The Line Start * Across The Line Start Item Qty Description * Soft Start * Soft Start Comp. Contactor (L) Comp. Contactor (R) Ground Lug (L) Ground Lug (R) A 2 E 4 F 2 Surge Suppressor SP Terminal Block N/A N/A SP Circuit Breaker N/A N/A 2A SP NF Disc Switch B Lug Kit C Ground Lug L Handle M Shaft (8.86") SW-0688 SW-0688 PANEL NOT AVAILABLE AT TIME OF PRINTING PANEL NOT AVAILABLE AT TIME OF PRINTING 3A I/O IPU2 Board Kit Q s Flash Card S Switch SW Y Display A 4 Manual Starter B 4 Auxiliary Contact A Transformer G 2 Fuse F Fuse Block Control Relay Surge Suppressor Fuse Block Fuse Control Transformer Ground Bar *Service Note: Locate the PANEL NUMBER sticker on the enclosure sheet metal above the back panel in the Micro Panel section (Fig. #5), then refer to the appropriate parts list for that number. Or, identify PIN number positions 6 and 7 on unit identification plate (See example on Page 4) then compare to table at left for power configuration options. * SINGLE POINT TERMINAL BLOCK s = Recommended Spare Part * SINGLE POINT NON-FUSED DISCONNECT SWITCH * SINGLE POINT CIRCUIT BREAKER 5 JOHNSON CONTROLS 59

60 Wiring Harnesses FORM RP (9) SECTION 6 - SENSOR HARNESSes 0 0 FIG. 7 SENSOR HARNESSES (ref. TABLE 7, PAGE 63) SY ST E M # COMPR. #2/-M2 COMPR. #/-M dd 60 JOHNSON CONTROLS

61 FORM RP (9) SY ST E M #2 0 COMPR. #5/2-M2 COMPR. #4/2-M FIG. 7A SENSOR HARNESSES (ref. TABLE 7, PAGE 63) ee JOHNSON CONTROLS 6

62 Wiring Harnesses FORM RP (9) 2-Y L L SV (2L L SV ) FIG. 7B SENSOR HARNESSES (ref. TABLE 7, PAGE 63) 2 SY ST E M # ff 62 JOHNSON CONTROLS

63 FORM RP (9) TABLE 7 SENSOR harness WIRING (see figs. 7, 7A and 7B, pages 60-62) Plug Detail DIN CONNECTOR DIN CONNECTOR Plug and Pin P/N Plug = Pin = Plug = Pin = Plug = Pin = Plug "P" No. MICRO P6 MICRO P7 MICRO P9 Plug = SOLENOID Plug = SOLENOID UNIT SENSOR WIRING Plug Wire Pin Color No. 7 Black 4 Red Drain 8 Black 5 Red 2 Drain 5 Red 0 White 9 Black Drain 6 Red White 7 Black 2 Drain 5 Red 0 White 9 Black Drain 6 Red White 7 Black 2 Drain Red Blue Yellow/ Green Red Blue Yellow/ Green Cable # N/A N/A N/A 3 N/A N/A N/A Function Leaving Water Temperature LWT Entering Water Temperature EWT System # Suction Pressure System # Discharge Pressure System #2 Suction Pressure System #2 Discharge Pressure System # Liquid Line Solenoid Valve System #2 Liquid Line Solenoid Valve System # High Pressure Cut Out System #2 High Pressure Cut Out Harness Assembly Part Number JOHNSON CONTROLS 63

64 Wiring Harnesses FORM RP (9) SECTION 6 - transducers, CUT-OUTS and temp sensors SY ST E M # SY S. # SUCT ION PR E SS. -B SP (SSP) 4 COMPR. #2/-M2 COMPR. #/-M 2 B E CT (E WT ) fig. 8 TRANUCERS, CUT-OUTS AND temp sensors (ref. TABLE 8, PAGE 66) SY S. # -FHP (HPCO) 5 3 SY S. # -B DP (SDP) 2 B L CT (L W T ) 64 JOHNSON CONTROLS