TON KW 60HZ

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Terence West
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73-RP (4) MODELS YLUA0078, 0088, 0098, 008, 030, 048 YLUA058 STYLES

1 AIR-COOLED CONDENSING UNIT HERMETIC SCROLL RENEWAL PARTS Supersedes: RP (009) Form RP (4) MODELS YLUA0078, 0088, 0098, 008, 030, 048 YLUA058 STYLES "A & B" MODELS ONLY TON KW 60HZ Issue Date: January 7, 204

2 TABLE OF CONTENTS. PAGE UNIT NOMENCLATURE NAMEPLATE ENGINEERING DATA...3 CONDENSER COILS CONDENSER COIL COMPONENTS...4 FAN FAN COMPONENTS...8 PIPING REFRIGERANT PIPING COMPONENTS...9 COMPRESSOR COMPRESSOR...2. CONTROL AND POWER PANELS CONTROL PANEL AND POWER PANEL CONFIGURATIONS...6 POWER PANEL COMPONENTS...7 LUG KITS AND FUSES...28 CONTROL PANEL COMPONENTS...30 SENSOR HARNESSES...32 TRANSDUCERS AND TEMP SENSORS...35 TRANSDUCER AND THERMISTOR WIRE HARNESS CONNECTORS...36 CHILLER OPTIONS VIBRATION ISOLATORS...37 YLUA CHILLER OPTIONS - KITS...38 ENCLOSURE KIT OPTIONS...39 REMOTE CONTROL CENTER...42 RECOMMENDED SPARE PARTS...43 WARNING HIGH VOLTAGE Is used in the operation of this equipment. DEATH OR SERIOUS INJURY may result if personnel fail to observe safety precautions. Work on electronic equipment should not be undertaken unless the individual(s) have been trained in the proper maintenance of equipment and is (are) familiar with its potential hazards. Shut off power supply to the equipment before beginning work and follow lockout procedures. When working inside equipment with power off, take care to discharge every capacitor likely to hold dangerous potential. Be careful not to contact high voltage connections when installing or operating this equipment. LOW VOLTAGE DO NOT be misled by the term low voltage. Voltages as low as 50 volts may cause death. 2 JOHNSON CONTROLS

3 BASIC PART NUMBER UNIT NOMENCLATURE NAMEPLATE ENGINEERING DATA YLUA0098SE46XAA BASE PRODUCT TYPE NOMINAL CAPACITY UNIT DESIGNATOR REFRIGERANT VOLTAGE/STARTER DESIGN/DEVELOPMENT LEVEL : YORK Tons Y # # # # S Standard Efficiency E :R-40A 7 :200/3/60 A : Chiller 0078 L H High Efficiency 2 8 :230/3/60 B U : Air Cooled 0088 Z Standard Efficiency 4 0 :380/3/60 A A : Scroll 0095 (Round Tube) 4 6 :460/3/60 Condensing 0098 Y High Efficiency 5 0 :380-45/3/50 Unit 008 (Round Tube) 5 8 :575/3/ X :Across the Line :Design Series A :Design Series B :Engineering Change or PIN Level PART NUMBER LETTER CODES POWER FIELD CONTROLS FIELD COMPRESSOR / PIPING FIELD X S X X : MP Terminal Block : SP Terminal Block X H : No Ambient Kit : High Ambient Kit (factory) # # S D : SP NF Disconnect Switch A : High & Low Ambient Kit (factory) C B X : SP Circuit Breaker T : BAS/EMS Temp. Reset / Offset S D B : SP NF Disc Sw w/ Ind. Sys. CB X : English LCD & Keypad Display B X : No Transformer Required R : Discharge Transducer Readout T : Transformer 5/24V (factory) L : N. American Safety Code (cul/cetl) T : Suction Transducer Readout X : No Power Factor Capacitor C : Motor Current Module C : Power Factor Capacitor :Low Temp. Brine (LBrT) :Chicago Relief Code :Service Isolation Valve :Both Chicago & Isolat. :Hot Gas By-Pass (# circuits) H :Heater (Standard) MP = Multiple Point SP = Single Point NF = Non-Fused TB = Terminal Block CB = Circuit Breaker EVAP. FIELD CONDENSER FIELD CABINET FIELD X C B P : Aluminum : Copper : Black Fin : Phenolic X : TEAO Fan Motors B : Wire (Full Unit) Encl. Panels (factory) : Wire/Louvered Encl. Panels (factory) : Louvered (Cond. Only) Encl. Panels (factory) : Louvered (Full Unit) Encl. Panels (factory) : End Louver (Hail Guard) Enc. Panels (factory) : Acoustic Sound Blanket L : Ultra Quiet Fans X : No Vessel Req'd 6 PLANT OF MANUFACTURE S N : " Deflection : Seismic : Neoprene Pads NOTES:. Q :DENOTES SPECIAL / S.Q. 2. # :DENOTES STANDARD R S CUR MEX MTY SAT : Monterrey : Sabadell : Curitiba, Brazil : Mexico, ES : Monterrey. BE : San Antonio, Texas 3. X :w/in OPTIONS FIELD, DENOTES NO OPTION SELECTED 4. Agency Files (i.e. U.L. / ETL; CE; ARI; ETC.) will contain info. based on the first 4 characters only. 5. Plant of manufacture to include PIN 56 upon entering the chiller order. JOHNSON CONTROLS 3

4 Condenser CONDENSER COIL COMPONENTS CHILLER MODEL YLUA DESIGN SERIES "A" (MICROCHANNEL) = W/ RECEIVER (RIGHT PIPES) FIG. A MICROCHANNEL CONDENSER COIL COMPONENTS - DESIGN SERIES "A" (REF. TABLE A, PAGE 5) 4 JOHNSON CONTROLS

5 CONDENSER COIL COMPONENTS (CONT'D) CHILLER MODEL YLUA DESIGN SERIES "A" (MICROCHANNEL) -003 ONLY ONLY 4 Condenser 7 7 *Note: Not all Microchannel Condenser Coil Modules include receivers. BACK a ONLY FIG. B MICROCHANNEL CONDENSER COIL COMPONENTS - DESIGN SERIES "A" (REF. TABLE A) TABLE A MICROCHANNEL CONDENSER COIL COMPONENTS - DESIGN SERIES "A" (SEE FIGS. A AND B, PAGES 4 AND 5) ITEM NUMBER -003 ONLY DESCRIPTION QTY PER CONDENSER SECTION "V" YORK PART NUMBER RECEIVER, 6" DIAMETER COIL PIPE, COIL TO RECEIVER PIPE, COIL TO RECEIVER PIPE, COIL TO RECEIVER PIPE, COIL TO RECEIVER CLAMP, HEADER BUSHING JOHNSON CONTROLS 5

6 Condenser CONDENSER COIL COMPONENTS (CONT'D) CHILLER MODEL YLUA DESIGN SERIES "B" (TUBE AND FIN) a FIG. C CONDENSER COIL COMPONENTS DESIGN SERIES "B" - YLUA0078, YLUA0088 & YLUA0095 SHOWN (REF. TABLE B, PAGE 7) 6 JOHNSON CONTROLS

7 CONDENSER COIL COMPONENTS (CONT D) CHILLER MODEL YLUA DESIGN SERIES "B" (TUBE AND FIN) TABLE B CONDENSER COIL COMPONENTS - DESIGN SERIES "B" (SEE FIG. C, PAGE 6) Condenser ITEM NUMBER DESCRIPTION YLUA0078, YLUA0088 AND YLUA0095 YLUA0098 AND YLUA030 YLUA008 YLUA048 AND YLUA058 ALUMINUM FIN COILS - 'PIN 45 = X' 2 3 Coil* (Qty 2) (Qty 2) (Qty 3) (Qty 3) (Qty 3) (Qty 3) (Qty 4) (Qty 4) BLACK FIN COILS - 'PIN 45 = B' 2 3 Coil* (Qty 2) (Qty 2) (Qty 3) (Qty 3) (Qty 3) (Qty 3) (Qty 4) (Qty 4) PHENOLIC COILS - 'PIN 45 = P' 2 3 Coil* (Qty 2) (Qty 2) (Qty 3) (Qty 3) (Qty 3) (Qty 3) (Qty 4) (Qty 4) COPPER COILS - 'PIN 45 = C' 2 3 Coil* (Qty 2) (Qty 2) (Qty 3) (Qty 3) (Qty 3) (Qty 3) (Qty 4) (Qty 4) *Note: Coils include coil and headers. JOHNSON CONTROLS 7

8 FAN COMPONENTS Service Note: Fan Hub to Shaft Joint should be sealed with protective coating - use RUST VETO a solvent type, rust preventative coating Fans FIG. 2 FAN COMPONENTS Service Note: Pin Location 52 in Model Number will be X for Standard Fan, or L for Low Noise Fan. See page 3. TABLE 2 FAN COMPONENTS ITEM NUMBER DESCRIPTION s Motor, Fan 2 HP (YLUA0078-YLUA058) VOLTAGE CODE STANDARD 7/8", 60 RPM FAN TYPE LOW NOISE 7/8", 850 RPM s Blade All Guard All Orifice All Support All Support, Ring All Screw, Cap (M8x25) All Spacer All Hub, Square All S = Recommended Spare Parts 8 JOHNSON CONTROLS

9 REFRIGERANT PIPING COMPONENTS CHILLER MODEL YLUA DESIGN SERIES "A & B" a Piping FIG. 3 REFRIGERANT PIPING COMPONENTS - MODELS YLUA048 & YLUA058 SHOWN (REF. TABLE 3, PAGE 0) JOHNSON CONTROLS 9

10 REFRIGERANT PIPING COMPONENTS (CONT D) CHILLER MODEL YLUA DESIGN SERIES "A & B" TABLE 3 REFRIGERANT PIPING COMPONENTS (SEE FIG. 3, PAGE 9) Piping ITEM NO. SYS. DESCRIPTION YLUA0078 YLUA0088 YLUA Valve, Ball (Discharge) Valve, Liquid Stop Both Valve, Charging Valve, Ball (Discharge) Valve, Ball (Suction) Both Valve, Transducer All Valve, Relief (650 psi) All Tube, Relief ITEM NO. SYS. DESCRIPTION YLUA0098 YLUA008 YLUA Valve, Ball (Discharge) Valve, Liquid Stop Both Valve, Charging Valve, Ball (Discharge) Valve, Ball (Suction) Both Valve, Transducer All Valve, Relief (650 psi) All Tube, Relief ITEM NO. SYS. DESCRIPTION YLUA048 YLUA Valve, Ball (Discharge) Valve, Liquid Stop Both Valve, Charging Valve, Ball (Discharge) Valve, Ball (Suction) Both Valve, Transducer All Valve, Relief (650 psi) All Tube, Relief JOHNSON CONTROLS

11 REFRIGERANT PIPING COMPONENTS (CONT D) CHILLER MODEL YLUA DESIGN SERIES "A & B" Piping e FIG. 3A HOT GAS BY-PASS COMPONENTS TABLE 3A HOT GAS BY-PASS COMPONENTS ITEM NUMBER MODEL NUMBERS QTY DESCRIPTION PART NUMBER 5 Valve, Hot Gas ALL Valve, Solenoid Valve, Ball JOHNSON CONTROLS

12 FORM RP (4) COMPRESSOR Compressor FIG. 4 COMPRESSOR LAYOUTS (REF. TABLE 4, PAGES 3 AND 4) 2 JOHNSON CONTROLS

13 COMPRESSOR (CONT D) TABLE 4 COMPRESSOR PART NUMBERS - R-40A (SEE FIG. 4, PAGE 2) MODEL YLUA0078 YLUA0088 YLUA0095 YLUA0098 VOLTAGE CODE SYSTEM # COMPRESSOR SYSTEM #2 COMPRESSOR PART # MODEL # QTY PART # MODEL # QTY PART # MODEL # QTY ZP54KCE ZP54KCE ZP80KCE ZP54KCE N/A N/A N/A N/A N/A N/A ZP80KCE ZP385KCE ZP80KCE ZP385KCE ZP80KCE N/A N/A N/A Compressor JOHNSON CONTROLS 3

14 COMPRESSOR (CONT D) Compressor TABLE 4 (CONT'D) COMPRESSOR PART NUMBERS - R-40A (SEE FIG. 4, PAGE 2) MODEL YLUA008 YLUA030 YLUA048 YLUA058 VOLTAGE CODE SYSTEM # COMPRESSOR SYSTEM #2 COMPRESSOR PART # MODEL # QTY PART # MODEL # QTY PART # MODEL # QTY ZP80KCE ZP385KCE ZP385KCE ZP385KCE N/A N/A N/A N/A N/A N/A ZP385KCE ZP385KCE ZP80KCE ZP385KCE ZP385KCE N/A N/A N/A 4 JOHNSON CONTROLS

15 COMPRESSOR (CONT D) TABLE 4A RECOMMENDED COMPRESSOR OIL TYPE ITEM REF. DESCRIPTION (6) GALLON 5 GALLON OIL s R-40A Oil, Compressor (Type 'V') S = Recommended Spare Parts TABLE 4B COMPRESSOR HEATER AND SOUND BLANKET PART NUMBERS COMPRESSOR PART NUMBER HEATER PART NUMBER QUANTITY PER COMPRESSOR SOUND BLANKET PART NUMBER QUANTITY PER COMPRESSOR xxx xxx xxx TABLE 4C COMPRESSOR COMPONENTS ITEM REF. NO. DESCRIPTION YORK NO. A Module Protector B Cover, T-Box Compressor Discharge Connection Pressure Equalization Suction Connection Oil Line FIG. 4A COMPRESSOR (REF. TABLE 4) JOHNSON CONTROLS 5

16 CONTROL PANEL AND POWER PANEL CONFIGURATIONS Power panels and option panels are offered in several different configurations using three (3) major components:. TERMINAL BLOCKS 2. CIRCUIT BREAKERS 3. NON-FUSED DISCONNECT SWITCHES The most basic chiller power wiring configuration uses TERMINAL BLOCKS in the power panels, and an options panel with no power wire termination hardware. The model pin number locations 6 and 7 would be X and X to reflect this basic combination. Identify model pin number locations 6 and 7 to identify the chiller power wiring connections and hardware listed below. PIN 6 & 7 LETTER CODE OPTION PANEL AND POWER PANEL CONFIGURATIONS IDENTIFIERS S X Single Point Supply Terminal Block S D Single Point Supply Non-Fused Disconnect Switch B X Single Point Supply Circuit Breaker Control & Power Panel ITEM NUMBER DESCRIPTION YORK NO. 7 Door Lock Key (Not Shown) FIG. 5 CONTROL AND POWER PANEL DOOR LOCK COMPONENTS 6 JOHNSON CONTROLS

17 CONTROL PANEL AND POWER PANEL COMPONENTS TABLE 5 CONTROL PANEL AND POWER PANEL IDENTIFIERS (TO IDENTIFY REPLACEMENT PART NUMBERS, SELECT PANEL IDENTIFIER NUMBER FROM THE TABLES BELOW OR FROM THE PANEL IDENTIFIER LABEL SHOWN ON FIG. 6, PAGE 9, THEN REFER TO THE CONTROL AND POWER PANEL COMPONENTS INFORMATION (TABLE 6, PAGES 2-27, SEE ALSO FIG. 6A, PAGE 20) MODEL YLUA0078 YLUA0088 YLUA0095 YLUA0098 YLUA008 VOLTAGE CODE SINGLE POINT TERMINAL BLOCK (SX) SINGLE POINT NON-FUSED DISCONNECT SWITCH (SD) SINGLE POINT CIRCUIT BREAKER (BX) SINGLE POINT NON-FUSED DISCONNECT SWITCH w/ IND. SYS. CIRCUIT BREAKERS (DB) Control & Power Panel JOHNSON CONTROLS 7

18 CONTROL PANEL AND POWER PANEL COMPONENTS TABLE 5 (CONT'D) CONTROL PANEL AND POWER PANEL IDENTIFIERS (TO IDENTIFY REPLACEMENT PART NUMBERS, SELECT PANEL IDENTIFIER NUMBER FROM THE TABLES BELOW OR FROM THE PANEL IDENTIFIER LABEL SHOWN ON FIG. 6, PAGE 9, THEN REFER TO THE CONTROL AND POWER PANEL COMPONENTS INFORMATION (TABLE 6, PAGES 2-27, SEE ALSO FIG. 6A, PAGE 20) Control & Power Panel MODEL YLUA030 YLUA048 YLUA058 VOLTAGE CODE SINGLE POINT TERMINAL BLOCK (SX) SINGLE POINT NON-FUSED DISCONNECT SWITCH (SD) SINGLE POINT CIRCUIT BREAKER (BX) SINGLE POINT NON-FUSED DISCONNECT SWITCH w/ IND. SYS. CIRCUIT BREAKERS (DB) JOHNSON CONTROLS

19 POWER PANEL COMPONENTS Control & Power Panel FIG. 6 PANEL PART NUMBER STICKER - (REF. TABLE 6, PAGES 2-27) *Service Note: Locate the PANEL NUMBER sticker on the bottom, center of the power panel, see Figure 6, then refer to the appropriate parts list on Table 6 for the panel components. Note #: Lug Kits for Circuit Breakers or Non-Fused Disconnect Switches - See LUG KIT TABLE on Page 28. JOHNSON CONTROLS 9

20 POWER PANEL COMPONENTS (CONT D) Control & Power Panel 2B A B 4A 4B 4C 2A 2C 5A 3A 9A 3B 4D FIG. 6A PANEL PART NUMBER STICKER - (REF. TABLE 6, PAGES 2-27) DSCN0003 2B A B 2A 2C 5A 3A 9A 3B 20 JOHNSON CONTROLS

21 POWER PANEL COMPONENTS (CONT D) TABLE 6 POWER PANEL COMPONENTS - YLUA0078 (SEE FIG. 6, PAGE 9) Single Point Non-Fused Single Point Terminal Single Point Non-Fused Single Point Circuit Disconnect Switch w/ Item Qty. Description Block (SX) Disconnect Switch (SD) Breaker (BX) Ind. System Circuit No. Breakers (DB) x x x x 2A s 3 Fan Control Relay B s 4 Fan Contactor (-7, -28 & -40) (2A)** (2A)** (2A)** (2A)** Fan Contactor (-46 & -58) (9A)** (9A)** (9A)** (9A)** 2C 3 Surge Supressor Compressor Contactor (-7) (80A)** (80A)** (80A)** (80A)** 3A (80A)** (80A)** (80A)** (80A)** Compressor Contactor (-28) (65A)** (65A)** (65A)** (65A)** 6 Compressor Contactor (-40, -46 & -58) (50A)** (50A)** (50A)** (50A)** 3B 6 Ground Lug A Terminal Block N/A N/A N/A Circuit Breaker (-7 & -28) N/A N/A N/A Circuit Breaker (-40, -46 & -58) N/A N/A N/A Non-Fused Disc. Sw. (-7 & -28) N/A N/A Non-Fused Disc. Sw. (-40, -46 & -58) N/A N/A B 3 Safety Cover (use w/ TB) N /A N/A N /A 4C Oper. Mech. (use w/ CB or NFDS) N/A D Ground Lug A Ind. Sys. Circuit Breaker (Sys. ) N/A N/A N/A Ind. Sys. Circuit Breaker (Sys. 2) N/A N/A N/A A 2 Fuse Holder B 6 Fuse See Fuse Table on Page 33 9A 4 Ground Bar s Recommended Spare Part *Service Note: Locate the PANEL PART NUMBER sticker on the upper right hand corner of the power panel, see Figure 6, Page 9, then refer to the appropriate parts list for that number. **Service Note: Make a visual inspection of the contactors in order to select the correct replacement part (9A) RI-D090-G (2A) RI-D20-G (8A) RI-D80-G (25A) RI-D250-G (50A) RI-D50-G (65A) RI-D65-G (80A) RI-D80-G (95A) RI-D95-G (50A) TE-LCD50-F7 Control & Power Panel JOHNSON CONTROLS 2

22 POWER PANEL COMPONENTS (CONT D) Control & Power Panel TABLE 6 POWER PANEL COMPONENTS - YLUA0088 (SEE FIG. 6, PAGE 9) Single Point Non-Fused Single Point Terminal Single Point Non-Fused Single Point Circuit Disconnect Switch w/ Item Qty. Description Block (SX) Disconnect Switch (SD) Breaker (BX) Ind. System Circuit No. Breakers (DB) x x x x 2A s 3 Fan Control Relay B s 4 Fan Contactor (-7, -28 & -40) (2A)** (2A)** (2A)** (2A)** Fan Contactor (-46 & -58) (9A)** (9A)** (9A)** (9A)** 2C 3 Surge Supressor Compressor Contactor (-7) (80A)** (80A)** (80A)** (80A)** 3A (80A)** (80A)** (80A)** (80A)** Compressor Contactor (-28) (65A)** (65A)** (65A)** (65A)** (65A)** (65A)** (65A)** (65A)** Compressor Contactor (-40) (50A)** (50A)** (50A)** (50A)** 6 Compressor Contactor (-46 & -58) (50A)** (50A)** (50A)** (50A)** 3B 6 Ground Lug A Terminal Block N/A N/A N/A Circuit Breaker (-7 & -28) N/A N/A N/A Circuit Breaker (-40, -46 & -58) N/A N/A N/A Non-Fused Disc. Sw. (-7 & -28) N/A N/A Non-Fused Disc. Sw. (-40) N/A N/A Non-Fused Disc. Sw. (-46 & -58) N/A N/A B 3 Safety Cover (use w/ TB) N /A N/A N /A 4C Oper. Mech. (use w/ CB or NFDS) N/A D Ground Lug A Ind. Sys. Circuit Breaker (Sys. ) N/A N/A N/A Ind. Sys. Circuit Breaker (Sys. 2) N/A N/A N/A A 2 Fuse Holder B 6 Fuse See Fuse Table on Page 33 9A 4 Ground Bar s Recommended Spare Part *Service Note: Locate the PANEL PART NUMBER sticker on the upper right hand corner of the power panel, see Figure 6, Page 9, then refer to the appropriate parts list for that number. **Service Note: Make a visual inspection of the contactors in order to select the correct replacement part (9A) RI-D090-G (65A) RI-D65-G (2A) RI-D20-G (80A) RI-D80-G (8A) RI-D80-G (95A) RI-D95-G (25A) RI-D250-G (50A) TE-LCD50-F (50A) RI-D50-G7 22 JOHNSON CONTROLS

23 POWER PANEL COMPONENTS (CONT D) TABLE 6 POWER PANEL COMPONENTS - YLUA0095 (SEE FIG. 6, PAGE 9) Single Point Non-Fused Single Point Terminal Single Point Non-Fused Single Point Circuit Disconnect Switch w/ Item Qty. Description Block (SX) Disconnect Switch (SD) Breaker (BX) Ind. System Circuit No. Breakers (DB) x x x x 2A s 3 Fan Control Relay B s Fan Contactor (-7, -28 & -40) (2A)** (2A)** (2A)** (2A)** 4 Fan Contactor (-46 & -58) (9A)** (9A)** (9A)** (9A)** 2C 4 Surge Supressor (80A)** (80A)** (80A)** (80A)** Compressor Contactor (-7) (50A)** (50A)** (50A)** (50A)** (80A)** (80A)** (80A)** (80A)** Compressor Contactor (-28) (95A)** (95A)** (65A)** (65A)** 3A (65A)** (65A)** (65A)** (65A)** Compressor Contactor (-40) (95A)** (95A)** (50A)** (50A)** (50A)** (50A)** (50A)** (50A)** Compressor Contactor (-46 & -58) (80A)** (80A)** (80A)** (80A)** 3B 5 Ground Lug A 4B 3 Terminal Block (-7 & -28) N/A N/A N/A Terminal Block (-40, -46 & -58) N/A N/A Circuit Breaker (-7 & -28) N/A N/A N/A Circuit Breaker (-40, -46 & -58) N/A N/A N/A Non-Fused Disc. Sw. (-7 & -28) N/A N/A Non-Fused Disc. Sw. (-40) N/A N/A Non-Fused Disc. Sw. (-46 & -58) N/A N/A Safety Cover (use w/ TB -7 & -28) N /A N/A N /A Safety Cover (use w/ TB -40, -46 & -58) C Oper. Mech. (use w/ CB or NFDS) N/A D Ground Lug A Ind. Sys. Circuit Breaker (Sys. ) N/A N/A N/A Ind. Sys. Circuit Breaker (Sys. 2) N/A N/A N/A A 2 Fuse Holder B 6 Fuse See Fuse Table on Page 33 9A 4 Ground Bar s Recommended Spare Part *Service Note: Locate the PANEL PART NUMBER sticker on the upper right hand corner of the power panel, see Figure 6, Page 9, then refer to the appropriate parts list for that number. **Service Note: Make a visual inspection of the contactors in order to select the correct replacement part (9A) RI-D090-G (65A) RI-D65-G (2A) RI-D20-G (80A) RI-D80-G (8A) RI-D80-G (95A) RI-D95-G (25A) RI-D250-G (50A) TE-LCD50-F (50A) RI-D50-G7 Control & Power Panel JOHNSON CONTROLS 23

24 POWER PANEL COMPONENTS (CONT D) Control & Power Panel TABLE 6 POWER PANEL COMPONENTS - YLUA0098 (SEE FIG. 6, PAGE 9) Single Point Non-Fused Single Point Terminal Single Point Non-Fused Single Point Circuit Disconnect Switch w/ Item Qty. Description Block (SX) Disconnect Switch (SD) Breaker (BX) Ind. System Circuit No. Breakers (DB) x x x x 2A s 3 Fan Control Relay B s Fan Contactor (-7, -28 & -40) (2A)** (2A)** (2A)** (2A)** 6 Fan Contactor (-46 & -58) (9A)** (9A)** (9A)** (9A)** 2C 3 Surge Supressor (50A)** (50A)** (50A)** (50A)** Compressor Contactor (-7 & -28) (80A)** (80A)** (80A)** (80A)** (65A)** (65A)** (65A)** (65A)** 3A Compressor Contactor (-40) (D95)** (95A)** (50A)** (50A)** (50A)** (50A)** (50A)** (50A)** Compressor Contactor (-46 & -58) (80A)** (80A)** (80A)** (80A)** 3B 4 Ground Lug A 4B 3 Terminal Block (-7 & -28) N/A N/A N/A Terminal Block (-40, -46 & -58) N/A N/A N/A Circuit Breaker (-7 & -28) N/A N/A N/A Circuit Breaker (-40, -46 & -58) N/A N/A N/A Non-Fused Disc. Sw. (-7 & -28) N/A N/A Non-Fused Disc. Sw. (-40) N/A N/A Non-Fused Disc. Sw. (-46 & -58) N/A N/A Safety Cover (use w/ TB -7 & -28) N /A N/A N /A Safety Cover (use w/ TB -40, -46 & -58) N /A N /A N /A 4C Oper. Mech. (use w/ CB or NFDS) N/A D Ground Lug A Ind. Sys. Circuit Breaker (Sys. ) N/A N/A N/A Ind. Sys. Circuit Breaker (Sys. 2) N/A N/A N/A A 2 Fuse Holder B 6 Fuse See Fuse Table on Page 33 9A 4 Ground Bar s Recommended Spare Part *Service Note: Locate the PANEL PART NUMBER sticker on the upper right hand corner of the power panel, see Figure 6, Page 9, then refer to the appropriate parts list for that number. **Service Note: Make a visual inspection of the contactors in order to select the correct replacement part (9A) RI-D090-G (65A) RI-D65-G (2A) RI-D20-G (80A) RI-D80-G (8A) RI-D80-G (95A) RI-D95-G (25A) RI-D250-G (50A) TE-LCD50-F (50A) RI-D50-G7 24 JOHNSON CONTROLS

25 POWER PANEL COMPONENTS (CONT D) TABLE 6 POWER PANEL COMPONENTS - YLUA030 (SEE FIG. 6, PAGE 9) Single Point Non-Fused Single Point Terminal Single Point Non-Fused Single Point Circuit Disconnect Switch w/ Item Qty. Description Block (SX) Disconnect Switch (SD) Breaker (BX) Ind. System Circuit No. Breakers (DB) x x x x 2A s 3 Fan Control Relay B s (2A)** (2A)** (2A)** (2A)** Fan Contactor (-7 & -28) (8A)** (8A)** (8A)** (8A)** 6 Fan Contactor (-40) (2A)** (2A)** (2A)** (2A)** 6 Fan Contactor (-46 & -58) (9A)** (9A)** (9A)** (9A)** 2C 3 Surge Supressor A 4 Compressor Contactor (-7 & -28) (50A)** (50A)** (50A)** (50A)** 4 Compressor Contactor (-40) (95A)** (95A)** (95A)** (95A)** 4 Compressor Contactor (-46 & -58) (80A)** (80A)** (80A)** (80A)** 3B 4 Ground Lug A 4B 3 Terminal Block (-7 & -28) N/A N/A N/A Terminal Block (-40, -46 & -58) N/A N/A N/A Circuit Breaker (-7 & -28) N/A N/A N/A Circuit Breaker (-40, -46 & -58) N/A N/A N/A Non-Fused Disc. Sw. (-7 & -28) N/A N/A Non-Fused Disc. Sw. (-40, -46 & -58) N/A N/A Safety Cover (use w/ TB -7 & -28) N /A N/A N /A Safety Cover (use w/ TB -40, -46 & -58) N/A N/A N/A 4C Oper. Mech. (use w/ CB or NFDS) N/A D Ground Lug A 2 Ind. Sys. Circuit Breaker (-7 & -28) N/A N/A N/A Ind. Sys. Circuit Breaker (-40, -46 & -58) N/A N/A N/A A 2 Fuse Holder B 6 Fuse See Fuse Table on Page 33 9A 4 Ground Bar s Recommended Spare Part *Service Note: Locate the PANEL PART NUMBER sticker on the upper right hand corner of the power panel, see Figure 6, Page 9, then refer to the appropriate parts list for that number. **Service Note: Make a visual inspection of the contactors in order to select the correct replacement part (9A) RI-D090-G (65A) RI-D65-G (2A) RI-D20-G (80A) RI-D80-G (8A) RI-D80-G (95A) RI-D95-G (25A) RI-D250-G (50A) TE-LCD50-F (50A) RI-D50-G7 Control & Power Panel JOHNSON CONTROLS 25

26 POWER PANEL COMPONENTS (CONT D) Control & Power Panel TABLE 6 POWER PANEL COMPONENTS - YLUA048 (SEE FIG. 6, PAGE 9) Single Point Non-Fused Single Point Terminal Single Point Non-Fused Single Point Circuit Disconnect Switch w/ Item Qty. Description Block (SX) Disconnect Switch (SD) Breaker (BX) Ind. System Circuit No. Breakers (DB) x x x x 2A s 3 Fan Control Relay B s (2A)** (2A)** (2A)** (2A)** Fan Contactor (-7 & -28) (8A)** (8A)** (8A)** (8A)** (2A)** (2A)** (2A)** (2A)** Fan Contactor (-40) (8A)** (8A)** (8A)** (8A)** 6 Fan Contactor (-46 & -58) (2A)** (2A)** (2A)** (2A)** 2C 4 Surge Supressor (50A)** (50A)** (50A)** (50A)** Compressor Contactor (-7 & -28) (80A)** (80A)** (80A)** (80A)** (95A)** (95A)** (95A)** (95A)** 3A Compressor Contactor (-40) (65A)** (65A)** (65A)** (65A)** (80A)** (80A)** (80A)** (80A)** Compressor Contactor (-46 & -58) (50A)** (50A)** (50A)** (50A)** 3B 5 Ground Lug A 4B 3 Terminal Block (-7 & -28) N/A N/A N/A Terminal Block (-40, -46 & -58) N/A N/A N/A Circuit Breaker (-7 & -28) N/A N/A N/A Circuit Breaker (-40, -46 & -58) N/A N/A N/A Non-Fused Disc. Sw. (-7 & -28) N/A N/A Non-Fused Disc. Sw. (-40) N/A N/A Non-Fused Disc. Sw. (-46 & -58) N/A N/A Safety Cover (use w/ TB -7 & -28) N/A N/A N/A Safety Cover (use w/ TB -40, -46 & -58) N/A N/A N/A 4C Oper. Mech. (use w/ CB or NFDS) N/A D Ground Lug A 2 Ind. Sys. Circuit Breaker (-7 & -28) N/A N/A N/A Ind. Sys. Circuit Breaker (-40, -46 & -58) N/A N/A N/A A 2 Fuse Holder B 6 Fuse See Fuse Table on Page 33 9A 4 Ground Bar s Recommended Spare Part *Service Note: Locate the PANEL PART NUMBER sticker on the upper right hand corner of the power panel, see Figure 6, Page 9, then refer to the appropriate parts list for that number. **Service Note: Make a visual inspection of the contactors in order to select the correct replacement part (9A) RI-D090-G (65A) RI-D65-G (2A) RI-D20-G (80A) RI-D80-G (8A) RI-D80-G (95A) RI-D95-G (25A) RI-D250-G (50A) TE-LCD50-F (50A) RI-D50-G7 26 JOHNSON CONTROLS

27 POWER PANEL COMPONENTS (CONT D) TABLE 6 POWER PANEL COMPONENTS - YLUA058 (SEE FIG. 6, PAGE 9) Single Point Non-Fused Single Point Terminal Single Point Non-Fused Single Point Circuit Disconnect Switch w/ Item Qty. Description Block (SX) Disconnect Switch (SD) Breaker (BX) Ind. System Circuit No. Breakers (DB) x x x x 2A s 3 Fan Control Relay B s (8A)** (2A)** (2A)** (2A)** Fan Contactor (-7 & -28) (25A)** (8A)** (8A)** (8A)** (2A)** (2A)** (2A)** (2A)** Fan Contactor (-40) (8A)** (8A)** (8A)** (8A)** 6 Fan Contactor (-46 & -58) (2A)** (2A)** (2A)** (2A)** 2C 4 Surge Supressor A 5 Compressor Contactor (-7 & -28) (50A)** (50A)** (50A)** (50A)** 5 Compressor Contactor (-40) (95A)** (95A)** (95A)** (95A)** 5 Compressor Contactor (-46 & -58) (80A)** (80A)** (80A)** (80A)** 3B 5 Ground Lug A 4B 3 Terminal Block (-7 & -28) N/A N/A N/A Terminal Block (-40, -46 & -58) N/A N/A N/A Circuit Breaker (-7 & -28) N/A N/A N/A Circuit Breaker (-40, -46 & -58) N/A N/A N/A Non-Fused Disc. Sw. (-7 & -28) N/A N/A Non-Fused Disc. Sw. (-40, -46 & -58) N/A N/A Safety Cover (use w/ TB -7 & -28) N/A N/A N/A Safety Cover (use w/ TB -40, -46 & -58) N/A N/A N/A 4C Oper. Mech. (use w/ CB or NFDS) N/A D Ground Lug A 2 Ind. Sys. Circuit Breaker (-7 & -28) N/A N/A N/A N/A N/A N/A Ind. Sys. Circuit Breaker (-40, -46 & -58) N/A N/A N/A A 2 Fuse Holder B 6 Fuse See Fuse Table on Page 33 9A 4 Ground Bar s Recommended Spare Part *Service Note: Locate the PANEL PART NUMBER sticker on the upper right hand corner of the power panel, see Figure 6, Page 9, then refer to the appropriate parts list for that number. **Service Note: Make a visual inspection of the contactors in order to select the correct replacement part (9A) RI-D090-G (65A) RI-D65-G (2A) RI-D20-G (80A) RI-D80-G (8A) RI-D80-G (95A) RI-D95-G (25A) RI-D250-G (50A) TE-LCD50-F (50A) RI-D50-G7 Control & Power Panel JOHNSON CONTROLS 27

28 LUG KITS AND FUSES LUG KITS TABLE Lug Kits Lugs Fits CB York Part Amp Wire Size per Kit Frame Number CB-0294 ABB-K4TE S4 250A #6-350 kcmil CB-0295 ABB-K5TF S5 300A kcmil CB-0296 ABB-K5TG 3 S5 400A #3/0-250 kcmil CB-0297 ABB-K6TH S6 600A kcmil CB-0298 ABB-K6TJ S6 800A #2/0-400 kcmil FUSE TABLE Control & Power Panel Fuse Size YORK Lug Kit Part Number FU V 5A Time Delay FU V 30A Time Delay FU V 20A Time Delay FU V 8A Time Delay FU V 2A Time Delay FU V 25A JOHNSON CONTROLS

29 This page intentionally left blank Control & Power Panel JOHNSON CONTROLS 29

30 CONTROL PANEL COMPONENTS CONTROL PANEL PANEL DIVIDER (PARTIAL VIEW) 4A 4B FU MICROPROCESSOR BOARD Control & Power Panel LOAD 4T LINE CTB 2A 2B b FIG. 7 CONTROL PANEL COMPONENTS (REF. TABLE 7, PAGE 3) 30 JOHNSON CONTROLS

31 CONTROL PANEL COMPONENTS (CONT D) LD0567b FIG. 7A CONTROL PANEL COMPONENTS (REF. TABLE 7, PAGE 3) TABLE 7 CONTROL PANEL COMPONENTS (SEE FIGS. 7 AND 7A, PAGES 30 AND 3) Item No. Qty. Description Common Parts Transformer A s Micro / IO Board Kit B s Flashcard A Fuse Holder B Fuse Display Keypad Switch, On/Off Ribbon Cable, Display Control & Power Panel s Recommended Spare Part JOHNSON CONTROLS 3

32 SENSOR HARNESSES G *02 6 *03 7 -BDP 2-BDP Control & Power Panel SENSOR WIRING FIG. 8 HARNESS LAYOUT (REF. TABLES 8 AND 8A, PAGE 34) 32 JOHNSON CONTROLS

33 SENSOR HARNESSES (CONT'D) *0 5 *04 2 BAMB -BSP 2-BSP 4 *00 SENSOR WIRING FIG. 8A HARNESS LAYOUT (REF. TABLES 8 AND 8A, PAGE 34) PLUG = PIN = HOUSING - PLUG WIRING END LOCKING TAB PLUG = PIN = PLUG = PIN = LOCKING TAB HOUSING - PLUG WIRING END H LOCKING TAB Control & Power Panel PLUG = PIN = cB HOUSING - PLUG WIRING END LOCKING TAB HOUSING - PLUG WIRING END FIG. 8B SENSOR HOUSING & PIN SOCKET PART NUMBERS (REF. TABLES 8 AND 8A, PAGE 34) JOHNSON CONTROLS 33

34 SENSOR HARNESSES (CONT D) TABLE 8 SENSOR HARNESS WIRING - YLUA0078, 0088, 0095, 008, 048 & YLUA058 (SEE FIGS. 8, 8A AND 8B, PAGES 32 AND 33) Board Location MICRO P7 MICRO P6 MICRO P6 MICRO P9 MICRO P8 Cable Item No. Cable No Wire Color Plug Pin No. Red 5 White 0 Black 9 Drain Red White 2 Black 3 Drain 4 Black 8 Red 5 Drain 2 Black 9 Red 6 Drain 3 Red 5 White 0 Black 9 Drain Red White 2 Black 3 Drain 4 Function System # Suction Pressure System # Discharge Pressure Discharge Air Temperature Outside Air Temperature System #2 Suction Pressure System #2 Discharge Pressure Harness Assembly Part Number Control & Power Panel TABLE 8A SENSOR HARNESS WIRING - YLUA0098 & YLUA030 (SEE FIGS. 8, 8A AND 8B, PAGES 32 AND 33) Board Location MICRO P7 MICRO P6 MICRO P6 MICRO P9 MICRO P8 Cable Item No. Cable No Wire Color Plug Pin No. Red 5 White 0 Black 9 Drain Red White 2 Black 3 Drain 4 Black 7 Red 4 Drain Black 9 Red 6 Drain 3 Red 5 White 0 Black 9 Drain Red White 2 Black 3 Drain 4 Function System # Suction Pressure System # Discharge Pressure Discharge Air Temperature Outside Air Temperature System #2 Suction Pressure System #2 Discharge Pressure Harness Assembly Part Number JOHNSON CONTROLS

TRANSDUCERS AND TEMP SENSORS 9 2 2 BAMB -BSP -BDP 2-BSP 2-BDP 22 22 83057-00H sensors FIG. 9 TRANSDUCERS, PRESSURE CUTOUTS AND TEMP SENSORS (REF.

35 TRANSDUCERS AND TEMP SENSORS BAMB -BSP -BDP 2-BSP 2-BDP H sensors FIG. 9 TRANSDUCERS, PRESSURE CUTOUTS AND TEMP SENSORS (REF. TABLE 9) Control & Power Panel TABLE 9 TRANSDUCERS, PRESSURE CUTOUTS AND TEMP SENSORS (SEE FIG. 9) Item Number Qty Description Models Part Number s Sensor, Outside Air Temperature All s 2 Transducer, Suction Pressure (0-400psi) All s 2 Transducer, Discharge Pressure (0-650psi) All s 2 Sensor, Discharge Temperature (Not Shown) All s Recommended Spare Part JOHNSON CONTROLS 35

TRANSDUCER AND THERMISTOR WIRE HARNESS CONNECTORS - FIELD REPLACEMENT PART NUMBERS C 2 BLK - PIN A (GND) RED - PIN B (SUPPLY) WHT - PIN C (OUTPUT) A B A B 3 C END VIEW OF PLUG END VIEW OF SOCKET 8 7

36 TRANSDUCER AND THERMISTOR WIRE HARNESS CONNECTORS - FIELD REPLACEMENT PART NUMBERS C 2 BLK - PIN A (GND) RED - PIN B (SUPPLY) WHT - PIN C (OUTPUT) A B A B 3 C END VIEW OF PLUG END VIEW OF SOCKET END VIEW OF PLUG c Control & Power Panel FIG. 0 TRANSDUCER AND THERMISTOR WIRE HARNESS CONNECTORS - FIELD REPLACEMENT PART NUMBERS (REF. TABLE 0) TABLE 0 TRANSDUCER AND THERMISTOR WIRE HARNESS CONNECTORS - FIELD REPLACEMENT PART NUMBERS (SEE FIG. 0) Item No. Location Description Pins Part Number Transducer (0-400 psis) 3 Pin (0-650 psis) End Plug Connector 3 Pin Wire Harness 3 Contact Pins End Plug Connector Temperature 2 Pin 5 Contact Pins Sensor End 6 Rubber Collar Plug Connector Pin 8 Wire Harness Contact Pins End 9 Rubber Collar JOHNSON CONTROLS

37 VIBRATION ISOLATORS TABLE VIBRATION ISOLATORS PART NUMBERS WEIGHT RANGE (lbs.) ONE INCH DEFLECTION SPRING ISOLATOR CROSS REFERENCE* WEIGHT RANGE (kg.) VENDOR PART NUMBER COLOR YORK PART NUMBER Up to 435 lbs. Up to 97 kg. CP-D-50 BLACK to 766 lbs. 97 to 347 kg. CP-D-900 DARK GREEN to 02 lbs. 347 to 463 kg. CP-D-200 GRAY to 57 lbs. 463 to 525 kg. CP-D-360 WHITE to 785 lbs. 525 to 80 kg. CP-D-785N GRAY/RED WEIGHT RANGE (lbs.) WEIGHT RANGE (kg.) VENDOR PART NUMBER COLOR YORK PART NUMBER Up to 49 lbs. Up to 52 kg. C2P-D-350 DARK PURPLE to 53 lbs. 52 to 694 kg. C2P-D-800 DARK GREEN to 204 lbs. 694 to 926 kg. C2P-D-2400 GRAY to 233 lbs. 926 to 049 kg. C2P-D-2720 WHITE to 3570 lbs. 049 to 69 kg. C2P-D-3570N GRAY/ RED WEIGHT RANGE (lbs.) NEOPRENE ISOLATOR CROSS REFERENCE WEIGHT RANGE (kg.) VENDOR PART NUMBER COLOR YORK PART NUMBER Up to 826 lbs. Up to 375 kg. RD-3 CHARCOAL to 689 lbs. 375 to 766 kg. RD-4 BRICK RED to 4000 lbs. 766 to 84 kg. RD-4 CHARCOAL WEIGHT RANGE (lbs.) TWO INCH DEFLECTION, SEISMIC SPRING ISOLATOR CROSS REFERENCE WEIGHT RANGE (kg.) VENDOR PART NUMBER COLOR YORK PART NUMBER Up to 392 lbs. Up to 78 kg. Y2RSI-2D-460 GREEN to 605 lbs. 78 to 274 kg. Y2RSI-2D-70 DARK BROWN to 74 lbs. 274 to 336 kg. Y2RSI-2D-870 RED to 02 lbs. 336 to 463 kg. Y2RSI-2D-200N RED/BLACK to 438 lbs. 463 to 652 kg. Y2RSI-2D-690 PINK to 2245 lbs. 652 to 08 kg. Y2RSI-2D-2640N PINK/GRAY to 269 lbs. 08 to 88 kg. Y2RSI-2D-2870N PINK/GRAY/ORANGE to 3740 lbs. 88 to 697 kg. Y2RSI-2D-3280N PINK/GRAY/DARK BROWN Chiller Options * Note: One Inch Deflection Spring Isolators must all be of the same class for the entire unit. Must use C2P's at all locations on a selected unit, or all CP's. JOHNSON CONTROLS 37

38 YLUA CHILLER OPTIONS - KITS TABLE 2 FIELD INSTALLED OPTIONS PART NUMBERS MODEL NUMBER YLUA CHICAGO RELIEF CODE KIT* DEHYDRATOR KIT LOW AMBIENT KIT** ACOUSTIC SOUND BLANKET KIT*** HOTGAS BY-PASS SOLENOID KIT MODEL # N/R (-7 &-28 Voltage Codes) (-46 Voltage Codes) N/R * Note: Chicago Relief Valve Only: ** Note: Low Ambient Kit VFD Only: 208 Volt = Volt = *** Note: One Kit Per Chiller. TABLE 2A CONTROL TRANSFORMER KIT Chiller Options MODEL NUMBERS VOLTAGE DESCRIPTION KIT PART NUMBER XFMR ONLY YLUA0078-YLUA KIT, CONTROL TRANSFORMER 2.0 KVA JOHNSON CONTROLS

39 ENCLOSURE KIT OPTIONS TABLE 3 ENCLOSURE KIT OPTIONS (SEE FIGS. -2, PAGES 40-4) MODEL NUMBER YLUA WIRE ENCLOSURE LOUVERED ENCLOSURE WIRE / LOUVERED ENCLOSURE LOUVERED ENCLOSURE CONDENSER ONLY LOUVERED ENCLOSURE HAIL GUARD ONLY Chiller Options JOHNSON CONTROLS 39

40 ENCLOSURE KIT OPTIONS (CONT D) FRONT 3 RIGHT REAR 5 LEFT FIG. WIRE ENCLOSURE - MODELS YLUA0078, YLUA0088 & YLUA0095 SHOWN (REF. TABLE 4) Chiller Options TABLE 4 WIRE ENCLOSURE (SEE FIG. ) WIRE ENCLOSURE YLUA0078, 0088 & YLUA0095 YLUA0098, 008 & YLUA030 YLUA048 & YLUA058 ITEM # DESCRIPTION x QTY x QTY x QTY WIRE GRILLE WIRE GRILLE WIRE GRILLE WIRE GRILLE WIRE GRILLE N/A - N/A - 22 WIRE GRILLE N/A - N/A - 40 JOHNSON CONTROLS

41 ENCLOSURE KIT OPTIONS (CONT D) FRONT 28 RIGHT REAR 5 LEFT FIG. 2 LOUVERED ENCLOSURE (REF. TABLE 5) TABLE 5 LOUVERED ENCLOSURE (SEE FIG. 2) WIRE ENCLOSURE YLUA0078, 0088 & YLUA0095 YLUA0098, 008 & YLUA030 YLUA048 & YLUA058 ITEM # DESCRIPTION x QTY x QTY x QTY LOUVERED PANEL LOUVERED PANEL LOUVERED PANEL LOUVERED PANEL LOUVERED PANEL N/A - N/A - 26 LOUVERED PANEL N/A - N/A - 27 LOUVERED PANEL LOUVERED PANEL PANEL PANEL Chiller Options JOHNSON CONTROLS 4

42 REMOTE CONTROL CENTER LD05855 FIG. 3 REMOTE CONTROL CENTER TABLE 6 REMOTE CONTROL CENTER PARTS (60HZ) Chiller Options ITEM NUMBER QTY DESCRIPTION PART NUMBER CONTROL, MICROBOARD COVER, REMOTE CONTROL BASE, REMOTE CONTROL DISPLAY, LCD SWITCH, KEYPAD RIBBON CABLE WIRE CABLE SPACER, NYLON /4 OD X 7/6 LONG TRANSFORMER CABLE TIE EPROM CABLE FITTING INSULATOR, RECIPAK ROOFTOP MODULE, LAN TRANSIENT PROTECTION (LTP) INSTALLATION INSTRUCTIONS NUT, LOCKING, HEYCO OPERATOR'S MANUAL NM 42 JOHNSON CONTROLS

TON KW 60HZ

TON KW 60HZ AIR-COOLED CONDENSING UNIT HERMETIC SCROLL RENEWAL PARTS New Release Form QCC3-RP (57) MODELS QCC3080C, 085C, 090C, 00C, 0C, 30C, 45C QCC360C STYLES A and B 200-3-60 230-3-60 35-3-60 460-3-60 575-3-60