QTC2015T, 020T, 025T, 030T, 035T, 040T, and 045T

Transcription

1 AIR-COOLED LIQUID CHILLERS HERMETIC SCROLL Renewal Parts New Release Form: QTC-RP (5) QTC05T, 00T, 05T, 030T, 035T, 040T, and 045T STYLE E (60 Hz) 5-46 TON LD8973a Dual Circuit LD897a single circuit r-40a Issue Date: February 6, 05

2 FORM QTC-RP (5) ISSUE DATE /6/05 IMPORTANT! READ BEFORE PROCEEDING! GENERAL SAFETY GUIDELINES This equipment is a relatively complicated apparatus. During rigging, installation, operation, maintenance, or service, individuals may be exposed to certain components or conditions including, but not limited to: heavy objects, refrigerants, materials under pressure, rotating components, and both high and low voltage. Each of these items has the potential, if misused or handled improperly, to cause bodily injury or death. It is the obligation and responsibility of rigging, installation, and operating/service personnel to identify and recognize these inherent hazards, protect themselves, and proceed safely in completing their tasks. Failure to comply with any of these requirements could result in serious damage to the equipment and the property in which it is situated, as well as severe personal injury or death to themselves and people at the site. This document is intended for use by owner-authorized rigging, installation, and operating/service personnel. It is expected that these individuals possess independent training that will enable them to perform their assigned tasks properly and safely. It is essential that, prior to performing any task on this equipment, this individual shall have read and understood the on-product labels, this document and any referenced materials. This individual shall also be familiar with and comply with all applicable industry and governmental standards and regulations pertaining to the task in question. SAFETY SYMBOLS The following symbols are used in this document to alert the reader to specific situations: Indicates a possible hazardous situation which will result in death or serious injury if proper care is not taken. Identifies a hazard which could lead to damage to the machine, damage to other equipment and/or environmental pollution if proper care is not taken or instructions and are not followed. Indicates a potentially hazardous situation which will result in possible injuries or damage to equipment if proper care is not taken. Highlights additional information useful to the technician in completing the work being performed properly. External wiring, unless specified as an optional connection in the manufacturer s product line, is not to be connected inside the control cabinet. Devices such as relays, switches, transducers and controls and any external wiring must not be installed inside the micro panel. All wiring must be in accordance with Quantech s published specifications and must be performed only by a qualified electrician. Quantech will NOT be responsible for damage/problems resulting from improper connections to the controls or application of improper control signals. Failure to follow this warning will void the manufacturer s warranty and cause serious damage to property or personal injury. QUANTECH

3 FORM RP (5) ISSUE DATE /6/05 CHANGEABILITY OF THIS DOCUMENT In complying with Quantech's policy for continuous product improvement, the information contained in this document is subject to change without notice. Quantech makes no commitment to update or provide current information automatically to the manual or product owner. Updated manuals, if applicable, can be obtained by contacting the nearest Quantech sales office. It is the responsibility of rigging, lifting, and operating/ service personnel to verify the applicability of these documents to the equipment. If there is any question regarding the applicability of these documents, rigging, lifting, and operating/service personnel should verify whether the equipment has been modified and if current literature is available from the owner of the equipment prior to performing any work on the chiller. Change Bars Revisions made to this document are indicated with a line along the left or right hand column in the area the revision was made. These revisions are to technical information and any other changes in spelling, grammar or formatting are not included. How to use Renewal Parts Manuals Quantech offers an assortment of replacements parts for Quantech units. Each replacement part is manufactured and fitted for a specific model. This Replacement Parts Manual is for standard Quantech units. Chiller units built with special options, modifications, or conversions are not covered in this manual. This Replacement Parts Manual provides Quantech chiller replacement parts by part numbers, descriptions, quantities and drawing figures. To determine the correct replacement part, locate the item on drawing figure and refer to the parts list for the part number, description and quantity. NOTE: Provide a unit model number, unit serial number and part number when requesting a quotation or placing an order. Failure to include this information may delay processing of your request. Model and Serial Number Locations: Unit - Namplate on side of Control Panel Compressor - Namplate on Compressor Housing VSD - Namplate on VSD Panel Contact the following sources to order parts. NORTH AMERICA Baltimore Parts Center Contrators within USA Telephone: (800) Equipment Owners within USA who maintain their own equipment Telephone: (800) cg-baltimore-parts-customer@jci.com For parts availability and ordering Quantech HVAC Parts within the USA please use the following link: EUROPE HVAC Parts Centre (Europe) Telephone: +44 (0) ALLParts@jci.com QUANTECH 3

4 FORM QTC-RP (5) ISSUE DATE /6/05 UNIT NOMENCLATURE NAMEPLATE ENGINEERING DATA Basic Part Number QTC035TEE46XEA Base product type nominal capacity unit designator refrigerant voltage/starter design/development level qtc : Quantech : Air Cooled # # # # Tons/Kw 035T E High Efficiency E :R-40A 7 8 :00/3/60 :30/3/60 E : Scroll Chiller to 4 0 :380/3/60 B 045T 4 6 :460/3/ :575/3/ X :Across the Line :Design Series E :Engineering Change or PIN Level PART NUMBER letter codes POWER FIELD CONTROLS FIELD COMPRESSOR / PIPING FIELD S S B X D X T C : SP Terminal Block : SP NF Disconnect Switch : SP Circuit Breaker : Transformer 5/4V (factory) : Power Factor Capacitor MP = Multiple Point SP = Single Point NFDS = Non-Fused Disconnect Switch TB = Terminal Block Ser. = Service CB = Circuit Breaker L H A M T S F G R L C O : Low Ambient Kit (factory) : High Ambient Kit (factory) : Both Low / High Ambient (factory) : ISN E-Link Microgateway Gateway : BAS/EMS Temp. Reset / Offset : Spanish LCD & Keypad Display : French LCD & Keypad Display : German LCD & Keypad Display : Disch Press Transducers / Readout : N. American Safety Code (cu.l./cetl) : Motor Current Module : OptiView Remote Control Panel S : Special Kit Required # # T S C S B :Leaving Water Temp :Thermal Storage :Chicago Relief Code :Serv Isolation Valves :Both Chicago Code & Serv Isolation :Hot Gas By-Pass - Ckt :Hot Gas By-Pass - Ckt X :Comp. Heater (R-40A) EVAP. FIELD CONDENSER FIELD CABINET FIELD 3 : 300 PSIG DWP Waterside X : Aluminum D : Double Thick Insulation C : Copper 7 X : Standard Weld Flange Victaulic Kit B : Pre-coated Black Fin Fin B V : Victaulic to Flange Flange KitAdapter P : Post-coated Phenolic Dipped L S T : One Flow Switch : Two Flow Switch X : TEAO Fan Motors : " Deflection S : Seismic U : Three Flow Switch N : Neoprene Pads D : One Diff. Press. Switch E : Two Diff. Press. Switch REFRIGERANT PUMP PACKAGE OPTIONS F : Three Diff. Press. Switch WARRANTY A : ASME Pressure Vessel Code 55 EXTENDED FIELD WARRANTY X B C D E F G H R : Remote DX Cooler : st Year Parts Only : st Year Parts & Labor : nd Year Parts Only : nd Year Parts & Labor : 5 Year Compressor Parts Only : 5 Year Compressor Parts & Labor Only : 5 Year Units Parts Only : 5 Year Unit Parts & Labor : Year Refrigerant : Year Refrigerant 5 :5 Year Refrigerant A :-Pump B :-Pumps C : Pump with Expansion Tank D : -Pumps with Expansion Tank E : -Pump with Buffer Tank F : -Pumps with Buffer Tank G : -Pump with Expansion Tank and Buffer Tank H : -Pumps with Expansion Tank and Buffer Tank : Wire Enclosure Panels (factory) : Louvered Enclosure Panels (factory) : Acoustic Sound Blanket : Ultra Low Sound Fans 6 PLANT OF MANUFACTURE R : Plant Of Manufacture - Monterrey CUR :Curitiba, Brazil MEX :Mexico, ES MTY :Monterrey, BE SAT :San Antonio, Texas NOTES:. Q :DENOTES SPECIAL / S.Q.. # :DENOTES STANDARD 3. X :w/in OPTIONS FIELD, DENOTES NO OPTION SELECTED 4. Agency Files (i.e. U.L. / ETL; CE; ARI; ETC.) will contain info. based on the first 4 characters only. 5. Plant of manufacture to include PIN 56 upon entering the chiller order. 4 QUANTECH

5 TABLE OF CONTENTS FORM RP (5) ISSUE DATE /6/05 Table - Swep Heat Exchanger - Standard Insulation...6 Table - Swep Heat Exchanger - Double Insulation...8 Table 3 - Swep Heat Exchanger Parts (Standard and Double Insulation) QTC05T - QTC030T...0 Table 4 - Swep Heat Exchanger and TXV Parts (Standard and Double Insulation) QTC035T - QTC045T... Table 5 - Condenser Coil Components (QTC05-QTC030T)...4 Table 6 - Condenser Coil Components (QTC035T - QTC045T)...5 Table 7 - Fan Components - Models QTC05T and QTC00T...6 Table 8 - Fan Components - QTC05T QTC045T...7 Table 9 - Refrigerant Piping Components (Single System)...8 Table 0 - Refrigerant Piping Components (Dual System)...8 Table - Recommended Oil Type... Table - R-40A Compressor Part Numbers... Table 3 - Compressor Heater and Compressor Sound Blanket Part Numbers...3 Table 4 - Optional Panel and Power Panel Configurations...5 Table 5 - Control Panel and Power Panel Identifiers...6 Table 6 - Control and Power Panel Components...7 Table 7 - Control Wiring Harnesses...4 Table 8 - Sensor Harness Wiring...4 Table 9 - Temperature Sensors and Transducers...43 Table 0 - Wire Kit Options...44 Table - Wire Enclosure Parts (QTC05T - QTC030T)...44 Table - Louvered Enclosure Parts (QTC05T - QTC030T)...45 Table 3 - Enclosure Kit Options (QTC035T - QTC045T)...46 Table 4 - Wire Enclosure Parts (QTC035T - QTC045T)...46 Table 5 - Louvered Enclosure Parts (QTC035T - QTC045T)...47 Table 6 - Vibration Isolators Part Numbers...48 Table 7 - Field Installed Options Kit Numbers...49 Table 8 - Control Transformer Kit...49 Table 9 - Optiview Remote Control Center Parts...50 Table 30 - Recommended Spare Parts...5 Table 3 - SI Metric Conversion...5 QUANTECH 5

6 FORM QTC-RP (5) ISSUE DATE /6/05 Table - Swep Heat Exchanger - Standard Insulation ITEM DESCRIPTION Heat Exchanger 5 Heater, 0 Volts, 00 Watts 6 Cover Water Side 7 Cover Refrigerant Side 8 Cover, (Standard Insulation) HEAT EXCHANGER STANDARD REMOTE PART NUMBER* MODELS QUANTITY FIGURE X X QTC05T X X QTC00T - QTC030T X N/A QTC035T N/A X QTC035T & QTC045T X N/A QTC040T N/A X QTC040T X N/A QTC045T X N/A ALL X X X X X X QTC05T - QTC030T QTC035T - QTC045T QTC05T - QTC030T X X QTC035T - QTC045T X X QTC05T X X QTC00T - QTC030T X X QTC035T & QTC045T X X QTC040T * Part numbers for heat exchangers include mounting bracket, wells and rails. See Figure 4 - Swep Heat Exchanger - (Standard and Double Insulation) QTC035T - QTC045T on page 3 and related component part numbers. The TXV's are not included with the heat exchanger. 6 QUANTECH

7 FORM RP (5) ISSUE DATE /6/ Refrigerant # Out 7 Refrigerant # Out Refrigerant # In Refrigerant # In IN 5 OUT LD578 QTC040T SHOWN Figure - Swep Heat Exchanger - Standard Insulation QUANTECH 7

8 FORM QTC-RP (5) ISSUE DATE /6/05 Table - Swep Heat Exchanger - Double Insulation ITEM DESCRIPTION Heat Exchanger 5 Heater, 0 Volts, 00 Watts 6 Cover Water Side Cover Refrigerant Side Cover Inside, (Double Insulation) Cover Outside (Double Insulation) HEAT EXCHANGER STANDARD REMOTE PART NUMBER* MODELS QUANTITY FIGURE X X QTC05T X X QTC00T - QTC030T X N/A QTC035T N/A X QTC035T & QTC045T X N/A QTC040T N/A X QTC040T X N/A QTC045T X N/A ALL X X QTC05T - QTC030T X X QTC035T - QTC045T X X QTC05T - QTC030T X X QTC035T - QTC045T X X QTC05T X X QTC00T - QTC030T X X QTC035T & QTC045T X X QTC040T X X QTC05T X X QTC00T X X QTC05T & QTC030T X X QTC035T & QTC045T X X QTC040T * Part numbers for heat exchangers include mounting bracket, wells and rails. See Figure 4 - Swep Heat Exchanger - (Standard and Double Insulation) QTC035T - QTC045T on page 3 and related component part numbers. The TXV's are not included with the heat exchanger. 8 QUANTECH

9 FORM RP (5) ISSUE DATE /6/ Refrigerant # Out 7 Refrigerant # Out Refrigerant # In Refrigerant # In IN 5 OUT LD579 QTC040T SHOWN Figure - Swep Heat Exchanger - Double Insulation QUANTECH 9

10 FORM QTC-RP (5) ISSUE DATE /6/05 Table 3 - Swep Heat Exchanger Parts (Standard and Double Insulation) QTC05T - QTC030T ITEM DESCRIPTION PART NUMBER MODELS QUANTITY FIGURE Bracket, Heat Exchanger QTC05T QTC00T - QTC030T 3 HHCS, X.000 Gr 5 Emp QTC05T - QTC030T 4 4 Washer, Plain, 3/8 ID X 7/8 OD QTC05T - QTC030T 8 5 Lockwasher, Spg Hel, 3/8 Reg QTC05T - QTC030T 6 Nut, Hex, 3/8-6unc-b QTC05T - QTC030T 8 7 Bracket, Heat Exchanger QTC05T - QTC030T 9 Screw, Cap Hex, 5/6-8unc QTC05T - QTC030T 4 Well Thermo QTC05T - QTC030T 3 Washer, Plain, 7/6 ID X OD QTC05T - QTC030T 4 3 IN 4, 5, 9 3 OUT 5, 6, 7 WATER SIDE Refrigerant # Out Refrigerant # Out 3 3, 4, 5, 6 Refrigerant # In 4, 5, 6, 7 Refrigerant # In LD5730 QTC05T SHOWN REFRIGERANT SIDE Figure 3 - Swep Heat Exchanger - (Standard And Double Insulation) QTC05T - QTC030T 0 QUANTECH

11 FORM RP (5) ISSUE DATE /6/05 THIS PAGE INTENTIONALY LEFT BLANK QUANTECH

12 FORM QTC-RP (5) ISSUE DATE /6/05 Table 4 - Swep Heat Exchanger and TXV Parts (Standard and Double Insulation) QTC035T - QTC045T ITEM DESCRIPTION PART NUMBER MODELS QUANTITY FIGURE Bracket, Heat Exchanger QTC035T - QTC045T 3 Rail, Heat Exchanger QTC035T & QTC045T QTC040T 4 HHCS, X.000 Gr 5 Emp QTC035T - QTC045T 4 5 Washer, Plain, 3/8 ID X 7/8 OD X QTC035T - QTC045T 4 6 Lockwasher, Spg Hel, 3/8 Reg QTC035T - QTC045T 4 7 Nut, Hex, 3/8-6unc-b QTC035T - QTC045T 4 8 Rod, Tie, Continuous Thread, 3/ QTC040T QTC035T & QTC045T Valve, TXV, Tgel QTC035T & QTC040T Valve, TXV, Tgel QTC045T 0 Pipe, Liquid QTC035T - QTC045T 4 Tee, Sld C X C X C 5/8 X QTC035T - QTC045T Valve, Charging, Brass QTC035T - QTC045T 3 Red Sld Ftg X C -/8 X QTC035T - QTC045T 0 Well Thermo QTC035T - QTC045T 4 Valve, TXV, Tgel QTC035T & QTC040T Valve, TXV, Tgel QTC045T 5 Washer, Plain, 7/6 ID X OD X QTC035T - QTC045T 8 4 QUANTECH

13 FORM RP (5) ISSUE DATE /6/05 9 IN 9 OUT 4 6, 7 8 6, 7 Refrigerant # Out Refrigerant # Out Refrigerant # In 0,, 3, 4 0 Refrigerant # In 9, 0,,, , 7 WATER SIDE 4, 5, 6, 7 REFRIGERANT SIDE LD573 QTC035T SHOWN Figure 4 - Swep Heat Exchanger - (Standard and Double Insulation) QTC035T - QTC045T QUANTECH 3

14 FORM QTC-RP (5) ISSUE DATE /6/05 Table 5 - Condenser Coil Components (QTC05-QTC030T) ITEM DESCRIPTION QUANTITY QTC05T QTC00T QTC05T and QTC030T FIGURE ALUMINUM FIN COILS Coil Module* COPPER COILS Coil Module* BLACK FIN COILS Coil Module* PHENOLIC COILS Coil Module* *Note: Coil Module includes coil and headers Front End of Unit Back End of Unit *Note: Single Circuit Model Shown. Figure 5 - Condenser Coil Layout 4 QUANTECH

15 FORM RP (5) ISSUE DATE /6/05 Table 6 - Condenser Coil Components (QTC035T - QTC045T) ITEM DESCRIPTION QUANTITY QTC035T and QTC040T QTC045T FIGURE ALUMINUM FIN COILS Coil Module* COPPER COILS Coil Module* BLACK FIN COILS Coil Module* PHENOLIC COILS Coil Module* *Note: Coil Module includes coil and headers *Note: Dual Circuit Model Shown. 3 4 LD477b Figure 6 - Condenser Coil Layout QUANTECH 5

16 FORM QTC-RP (5) ISSUE DATE /6/05 Table 7 - Fan Components - Models QTC05T and QTC00T ITEM DESCRIPTION s Motor, Fan,.5 HP VOLTAGE CODE -7 & -8 PIN 0= PART NUMBER FIGURE A, H A H s Blade All All Guard All All Orifice All All Support, Fan All All Support, Ring All All Hub, Square All All S = Recommended Spare Parts 7 6 Service Note: Fan Hub to Shaft Joint should be sealed with protective coating - factory uses RUST VETO a solvent type, rust preventative coating. Service Note: Pin Location 5 in Model Number will be X for Standard Fan, or L for Ultra Low Noise Fan. See UNIT NOMENCLATURE NAMEPLATE ENGINEERING DATA on page Figure 7 - Fan Components - Models QTC05t and qtc00t 6 QUANTECH

17 FORM RP (5) ISSUE DATE /6/05 Table 8 - Fan Components - QTC05T QTC045T ITEM DESCRIPTION MODELS s Motor, Fan, HP All s Blade 3 Guard 4 Orifice 5 Support, Fan VOLTAGE CODE -7 PIN 0= PART NUMBER FIGURE A, H A H QTC05T, QTC030T, QTC045T All A, H QTC035T, QTC040T QTC05T, QTC030T, QTC045T All A, H QTC035T, QTC040T QTC05T, QTC030T, QTC045T All A, H QTC035T, QTC040T QTC05T - QTC040T All A, H QTC045T 7, 8, 40 A, H QTC045T 58 H QTC045T 46 A, H QTC045T 58 A Support, Ring All All A, H Spacer (.375 I.D.) All All A, H Screw, Cap (M8x5) All All A, H Spacer (.406 I.D.) All All A, H Hub, Square S = Recommended Spare Parts QTC05T, QTC030T, QTC045T QTC05T, QTC030T QTC045T 7, 8, 40 A, H H A, H A A, H A QTC035T, QTC040T All A, H Service Note: Pin Location 5 in Model Number will be X for Standard Fan, or L for Ultra Low Noise Fan. See UNIT NOMENCLATURE NAMEPLATE ENGINEERING DATA on page 4. Figure 8 - FAN COMPONENTS - QTC05T QTC045T Service Note: Fan Hub to Shaft Joint should be sealed with protective coating - factory uses RUST VETO a solvent type, rust preventative coating. QUANTECH 7

18 FORM QTC-RP (5) ISSUE DATE /6/05 Table 9 - Refrigerant Piping Components (Single System) ITEM QUANTITY DESCRIPTION MODEL COOLER PART NUMBER FIGURE QTC05T s Valve, Thermal Expansion QTC00T Standard QTC05T QTC030T Valve, Charging (Liquid Line) All Standard Valve, Solenoid (Liquid Line) QTC05T & QTC00T Standard QTC05T & QTC030T s Valve, Stop (Liquid Line) QTC05T & QTC00T All QTC05T & QTC030T Drier QTC05T & QTC00T Standard QTC05T & QTC030T A Moisture Indicator All Standard Valve, Access (Suction) All All Valve, Relief (Suction) All Standard A Valve, Ball (Suction) QTC05T & QTC00T All QTC05T & QTC030T Valve, Access (Discharge) All All A Valve, Ball (Discharge) All All Compressor See Tables and 3 4 Valve, Relief (Discharge) All Standard S = Recommended Spare Part 9 0 Table 0 - Refrigerant Piping Components (Dual System) ITEM QUANTITY DESCRIPTION MODEL COOLER SYSTEM YCAL005 FIGURE 3 Valve, Solenoid (Liquid Line) All Standard s Valve, Stop (Liquid Line) All All Drier All Standard A Moisture Indicator, Body QTC035T & QTC040T All QTC045T Standard B Moisture Indicator, Sight QTC035T & QTC040T All Glass Cap QTC045T Standard Both Valve, Access (Suction) All All Valve, Relief (Suction) All Standard A All All Valve, Ball (Suction) 0B All All Valve, Access (Discharge) All All A All All Valve, Ball (Discharge) B All All Compressor All See Tables and 3 S = Recommended Spare Part QUANTECH

19 FORM RP (5) ISSUE DATE /6/ SYSTEM SYSTEM 5 6A 6B 6A 3 6B SUCTION & LIGUID PIPING LD905 Figure 9 - Refrigerant Piping Components (Suction and Liquid) QUANTECH 9

20 FORM QTC-RP (5) ISSUE DATE /6/05 SYSTEM 0A 0B SYSTEM SUCTION PIPING Figure 0 - Refrigerant Piping Components (Suction) 0 QUANTECH

21 FORM RP (5) ISSUE DATE /6/05 B SYSTEM DISCHARGE PIPING SYSTEM A Figure - Refrigerant Piping Components (Discharge) QUANTECH

22 FORM QTC-RP (5) ISSUE DATE /6/05 Table - Recommended Oil Type ITEM COOLANT DESCRIPTION (6) GALLON 5 GALLON OIL s OIL, COMPRESSOR R-40A (TYPE 'V') S = Recommended Spare Part Table - R-40A Compressor Part Numbers MODEL SYSTEM SYSTEM VOLTAGE # COMPRESSOR # COMPRESSOR CODE PART # MODEL # PART # MODEL # FIGURE 7 & QTC05T ZP03KCE ZP03KCE & QTC00T ZP0KCE ZP0KCE & QTC05T ZP8KCE ZP54KCE & QTC030T ZP8KCE ZP8KCE & QTC035T ZP0KCE ZP0KCE & QTC040T ZP0KCE ZP0KCE & QTC045T ZP54KCE ZP54KCE * Compressors are not interchangeable. The correct compressor must be used; substitutions are not possible. Select the proper compressor Part Number based on the compressor model on the unit. QUANTECH

23 FORM RP (5) ISSUE DATE /6/05 TABLE - R-40A COMPRESSOR PART NUMBERS (CONT'D) MODEL SYSTEM SYSTEM VOLTAGE #4 COMPRESSOR #5 COMPRESSOR CODE PART # MODEL # PART # MODEL # FIGURE 7 & 8 QTC05T N/A N/A N/A N/A 58 7 & 8 QTC00T N/A N/A N/A N/A 7 & 8 QTC05T N/A N/A N/A N/A 7 & 8 QTC030T N/A N/A N/A N/A 7 & QTC035T ZP0KCE ZP0KCE & QTC040T ZP0KCE ZP0KCE & QTC045T ZP54KCE ZP54KCE * Compressors are not interchangeable. The correct compressor must be used; substitutions are not possible. Select the proper compressor Part Number based on the compressor model on the unit. Table 3 - Compressor Heater and Compressor Sound Blanket Part Numbers COMPRESSOR PART NUMBER HEATER PART NUMBER QUANTITY PER COMPRESSOR SOUND BLANKET PART NUMBER QUANTITY PER COMPRESSOR xxx xxx xxx xxx xxx FIGURE QUANTECH 3

24 FORM QTC-RP (5) ISSUE DATE /6/05 COMPRESSOR #4 COMPRESSOR # SYSTEM # SYSTEM # COMPRESSOR # COMPRESSOR #5 HEATER A Figure - Compressor - Typical Layout 4 QUANTECH

25 FORM RP (5) ISSUE DATE /6/05 Power panels and option panels are offered in several different configurations using three (3) major components:. Terminal Blocks. Circuit Breakers 3. Non-Fused Disconnect Switches The most basic chiller power wiring configuration uses Terminal Blocks in the power panels, and an options panel with no power wire termination hardware. The model pin number locations 6 and 7 would be as shown in the table below to reflect this basic combination. Identify model pin number locations 6 and 7 to identify the chiller power wiring connections and hardware listed below. See UNIT NOMENCLATURE NAMEPLATE EN- GINEERING DATA on Page 4. Table 4 - Optional Panel and Power Panel Configurations PIN 6 & 7 LETTER CODE CONFIGURATIONS IDENTIFIERS S X Single Point Supply Terminal Block S D Single Point Supply Non-Fused Disconnect Switch B X Single Point Supply Circuit Breaker NAMEPLATE aa Figure 3 - CONTROL AND POWER PANEL IDENTIFIER LOCATION QUANTECH 5

26 FORM QTC-RP (5) ISSUE DATE /6/05 To identify replacement part numbers, select Panel Identifier Number from the table below or from the panel nameplate shown on Figure 5 on page 5, then refer to the Control and Power Panel Components information (Table 6 on page 7; see also Figure 4 on page 39 and Figure 5 on page 40). Table 5 - Control Panel and Power Panel Identifiers MODEL QTC05T & QTC00T QTC05T QTC030T QTC035T & QTC040T QTC045T VOLTAGE CODE SINGLE POINT TERMINAL BLOCK (SX) SINGLE POINT NON-FUSED DISCONNECT SWITCH (SD) SINGLE POINT CIRCUIT BREAKER (BX) 7 & , 46 & & & & , 46 & & , 46 & , 8 & , & QUANTECH

27 FORM RP (5) ISSUE DATE /6/05 Table 6 - Control and Power Panel Components ITEM QUANITY DESCRIPTION QTC05T-7 & QTC05T-8 QTC00T-7 & QTC00T SX** SD** BX** Control Transformer Single Point Terminal Block N/A N/A A Single Point Circuit Breaker N/A N/A Single Point NF Disconnect Switch N/A N/A B Lugs N/A C Ground Lug A Control Board, IPU * * * 3B Flash Card A 4 Compressor Contactor B 4 Surge Suppressor D 4 Auxiliary Contact N/A N/A 5 Control Relay A Surge Suppressor B Display D Switch F Ribbon Cable C 4 Fan Contactor D 4 Surge Suppressor E Fuse Block F 6 Fuse Ground Bar Fuse Block A Fuse FIGURE SX** SD** BX** SINGLE POINT TERMINAL BLOCK SINGLE POINT NON-FUSED DISCONNECT SWITCH SINGLE POINT CIRCUIT BREAKER Service Note: Locate the PANEL NUMBER sticker on the upper right hand corner of the power panel, then refer to the appropriate parts list for that number. Or, identify PIN number positions 6 and 7 on unit identification plate (see example on page 4) then compare to table directly above for power configuration options. *Note: Replacement Control Board (Item 3A) should be ordered as kit # (Kit contains assembled I/O Board and Control Board, as well as a Flash Card. The dual system Control Board can be used in both single and dual system QTC units.) QUANTECH 7

28 FORM QTC-RP (5) ISSUE DATE /6/05 TABLE 6 - CONTROL AND POWER PANEL COMPONENTS (CONT'D) ITEM QUANITY DESCRIPTION QTC05T-40 & QTC05T-46 QTC00T-40 & QTC00T SX** SD** BX** Control Transformer Single Point Terminal Block N/A N/A A Single Point Circuit Breaker N/A N/A Single Point NF Disconnect Switch N/A N/A B Lugs N/A C Ground Lug A Control Board, IPU * * * 3B Flash Card A 4 Compressor Contactor B 4 Surge Suppressor D 4 Auxiliary Contact N/A N/A 5 Control Relay A Surge Suppressor B Display D Switch F Ribbon Cable C 4 Fan Contactor D 4 Surge Suppressor E Fuse Block F 6 Fuse Ground Bar Fuse Block A Fuse FIGURE SX** SD** BX** SINGLE POINT TERMINAL BLOCK SINGLE POINT NON-FUSED DISCONNECT SWITCH SINGLE POINT CIRCUIT BREAKER Service Note: Locate the PANEL NUMBER sticker on the upper right hand corner of the power panel, then refer to the appropriate parts list for that number. Or, identify PIN number positions 6 and 7 on unit identification plate (see example on page 4) then compare to table directly above for power configuration options. *Note: Replacement Control Board (Item 3A) should be ordered as kit # (Kit contains assembled I/O Board and Control Board, as well as a Flash Card. The dual system Control Board can be used in both single and dual system QTC units.) 8 QUANTECH

29 FORM RP (5) ISSUE DATE /6/05 TABLE 6 - CONTROL AND POWER PANEL COMPONENTS (CONT'D) ITEM QUANITY DESCRIPTION QTC05T-58 QTC00T SX** SD** BX** Control Transformer Single Point Terminal Block N/A N/A A Single Point Circuit Breaker N/A N/A Single Point NF Disconnect Switch N/A N/A B Lugs N/A C Ground Lug A Control Board, IPU * * * 3B Flash Card A 4 Compressor Contactor B 4 Surge Suppressor D 4 Auxiliary Contact N/A N/A 5 Control Relay A Surge Suppressor B Display D Switch F Ribbon Cable C 4 Fan Contactor D 4 Surge Suppressor E Fuse Block F 6 Fuse Ground Bar Fuse Block A Fuse FIGURE SX** SD** BX** SINGLE POINT TERMINAL BLOCK SINGLE POINT NON-FUSED DISCONNECT SWITCH SINGLE POINT CIRCUIT BREAKER Service Note: Locate the PANEL NUMBER sticker on the upper right hand corner of the power panel, then refer to the appropriate parts list for that number. Or, identify PIN number positions 6 and 7 on unit identification plate (see example on page 4) then compare to table directly above for power configuration options. *Note: Replacement Control Board (Item 3A) should be ordered as kit # (Kit contains assembled I/O Board and Control Board, as well as a Flash Card. The dual system Control Board can be used in both single and dual system QTC units.) QUANTECH 9

30 FORM QTC-RP (5) ISSUE DATE /6/05 TABLE 6 - CONTROL AND POWER PANEL COMPONENTS (CONT'D) ITEM QUANITY DESCRIPTION QTC05T-7 & QTC05T-8 QTC030T-7 & QTC030T SX** SD** BX** Control Transformer Single Point Terminal Block N/A N/A A Single Point Circuit Breaker N/A N/A Single Point NF Disconnect Switch N/A N/A B Lugs N/A C Ground Lug A Control Board, IPU * * * 3B Flash Card A 4 Compressor Contactor B 4 Surge Suppressor D 4 Auxiliary Contact N/A N/A 5 Control Relay A Surge Suppressor B Display D Switch F Ribbon Cable C 4 Fan Contactor D 4 Surge Suppressor E Fuse Block F 6 Fuse Ground Bar Fuse Block A Fuse FIGURE SX** SD** BX** SINGLE POINT TERMINAL BLOCK SINGLE POINT NON-FUSED DISCONNECT SWITCH SINGLE POINT CIRCUIT BREAKER Service Note: Locate the PANEL NUMBER sticker on the upper right hand corner of the power panel, then refer to the appropriate parts list for that number. Or, identify PIN number positions 6 and 7 on unit identification plate (see example on page 4) then compare to table directly above for power configuration options. *Note: Replacement Control Board (Item 3A) should be ordered as kit # (Kit contains assembled I/O Board and Control Board, as well as a Flash Card. The dual system Control Board can be used in both single and dual system QTC units.) 30 QUANTECH

31 FORM RP (5) ISSUE DATE /6/05 TABLE 6 - CONTROL AND POWER PANEL COMPONENTS (CONT'D) ITEM QUANITY DESCRIPTION QTC05T-40 & QTC05T-46 QTC030T-40 & QTC030T SX** SD** BX** Control Transformer Single Point Terminal Block N/A N/A A Single Point Circuit Breaker N/A N/A Single Point NF Disconnect Switch N/A N/A B Lugs N/A C Ground Lug A Control Board, IPU * * * 3B Flash Card A 4 Compressor Contactor B 4 Surge Suppressor D 4 Auxiliary Contact N/A N/A N/A 5 Control Relay A Surge Suppressor B Display D Switch F Ribbon Cable C 4 Fan Contactor D 4 Surge Suppressor E Fuse Block F 6 Fuse Ground Bar Fuse Block A Fuse FIGURE SX** SD** BX** SINGLE POINT TERMINAL BLOCK SINGLE POINT NON-FUSED DISCONNECT SWITCH SINGLE POINT CIRCUIT BREAKER Service Note: Locate the PANEL NUMBER sticker on the upper right hand corner of the power panel, then refer to the appropriate parts list for that number. Or, identify PIN number positions 6 and 7 on unit identification plate (see example on page 4) then compare to table directly above for power configuration options. *Note: Replacement Control Board (Item 3A) should be ordered as kit # (Kit contains assembled I/O Board and Control Board, as well as a Flash Card. The dual system Control Board can be used in both single and dual system QTC units.) QUANTECH 3

32 FORM QTC-RP (5) ISSUE DATE /6/05 TABLE 6 - CONTROL AND POWER PANEL COMPONENTS (CONT'D) ITEM QUANITY DESCRIPTION QTC05T-58 QTC030T SX** SD** BX** Control Transformer Single Point Terminal Block N/A N/A A Single Point Circuit Breaker N/A N/A Single Point NF Disconnect Switch N/A N/A B Lugs N/A C Ground Lug A Control Board, IPU * * * 3B Flash Card A 4 Compressor Contactor B 4 Surge Suppressor D 4 Auxiliary Contact N/A N/A N/A 5 Control Relay A Surge Suppressor B Display D Switch F Ribbon Cable C 4 Fan Contactor D 4 Surge Suppressor E Fuse Block F 6 Fuse Ground Bar Fuse Block A Fuse FIGURE SX** SD** BX** SINGLE POINT TERMINAL BLOCK SINGLE POINT NON-FUSED DISCONNECT SWITCH SINGLE POINT CIRCUIT BREAKER Service Note: Locate the PANEL NUMBER sticker on the upper right hand corner of the power panel, then refer to the appropriate parts list for that number. Or, identify PIN number positions 6 and 7 on unit identification plate (see example on page 4) then compare to table directly above for power configuration options. *Note: Replacement Control Board (Item 3A) should be ordered as kit # (Kit contains assembled I/O Board and Control Board, as well as a Flash Card. The dual system Control Board can be used in both single and dual system QTC units.) 3 QUANTECH

33 FORM RP (5) ISSUE DATE /6/05 TABLE 6 - CONTROL AND POWER PANEL COMPONENTS (CONT'D) ITEM QUANITY DESCRIPTION QTC035T-7 & QTC035T-8 QTC040T-7 & QTC040T SX** SD** BX** Control Transformer Single Point Terminal Block N/A N/A A Single Point Circuit Breaker N/A N/A Single Point NF Disconnect Switch N/A N/A B Lugs N/A C Ground Lug A Control Board, IPU * * * 3B Flash Card A 4 Compressor Contactor B 4 Surge Suppressor D 4 Auxiliary Contact N/A N/A 5 Control Relay A Surge Suppressor B Display D Switch F Ribbon Cable C 4 Fan Contactor D 4 Surge Suppressor E Fuse Block F 6 Fuse Ground Bar Fuse Block A Fuse FIGURE SX** SD** BX** SINGLE POINT TERMINAL BLOCK SINGLE POINT NON-FUSED DISCONNECT SWITCH SINGLE POINT CIRCUIT BREAKER Service Note: Locate the PANEL NUMBER sticker on the upper right hand corner of the power panel, then refer to the appropriate parts list for that number. Or, identify PIN number positions 6 and 7 on unit identification plate (see example on page 4) then compare to table directly above for power configuration options. *Note: Replacement Control Board (Item 3A) should be ordered as kit # (Kit contains assembled I/O Board and Control Board, as well as a Flash Card. The dual system Control Board can be used in both single and dual system QTC units.) QUANTECH 33

34 FORM QTC-RP (5) ISSUE DATE /6/05 TABLE 6 - CONTROL AND POWER PANEL COMPONENTS (CONT'D) ITEM QUANITY DESCRIPTION QTC035T-40 & QTC035T-46 QTC040T-40 & QTC040T SX** SD** BX** Control Transformer Single Point Terminal Block N/A N/A A Single Point Circuit Breaker N/A N/A Single Point NF Disconnect Switch N/A N/A B Lugs N/A C Ground Lug A Control Board, IPU * * * 3B Flash Card A 4 Compressor Contactor B 4 Surge Suppressor D 4 Auxiliary Contact N/A N/A 5 Control Relay A Surge Suppressor B Display D Switch F Ribbon Cable C 4 Fan Contactor D 4 Surge Suppressor E Fuse Block F 6 Fuse Ground Bar Fuse Block A Fuse FIGURE SX** SD** BX** SINGLE POINT TERMINAL BLOCK SINGLE POINT NON-FUSED DISCONNECT SWITCH SINGLE POINT CIRCUIT BREAKER Service Note: Locate the PANEL NUMBER sticker on the upper right hand corner of the power panel, then refer to the appropriate parts list for that number. Or, identify PIN number positions 6 and 7 on unit identification plate (see example on page 4) then compare to table directly above for power configuration options. *Note: Replacement Control Board (Item 3A) should be ordered as kit # (Kit contains assembled I/O Board and Control Board, as well as a Flash Card. The dual system Control Board can be used in both single and dual system QTC units.) 34 QUANTECH

35 FORM RP (5) ISSUE DATE /6/05 TABLE 6 - CONTROL AND POWER PANEL COMPONENTS (CONT'D) ITEM QUANITY DESCRIPTION QTC035T-58 QTC040T SX** SD** BX** Control Transformer Single Point Terminal Block N/A N/A A Single Point Circuit Breaker N/A N/A Single Point NF Disconnect Switch N/A N/A B Lugs N/A C Ground Lug A Control Board, IPU * * * 3B Flash Card A 4 Compressor Contactor B 4 Surge Suppressor D 4 Auxiliary Contact N/A N/A 5 Control Relay A Surge Suppressor B Display D Switch F Ribbon Cable C 4 Fan Contactor D 4 Surge Suppressor E Fuse Block F 6 Fuse Ground Bar Fuse Block A Fuse FIGURE SX** SD** BX** SINGLE POINT TERMINAL BLOCK SINGLE POINT NON-FUSED DISCONNECT SWITCH SINGLE POINT CIRCUIT BREAKER Service Note: Locate the PANEL NUMBER sticker on the upper right hand corner of the power panel, then refer to the appropriate parts list for that number. Or, identify PIN number positions 6 and 7 on unit identification plate (see example on page 4) then compare to table directly above for power configuration options. *Note: Replacement Control Board (Item 3A) should be ordered as kit # (Kit contains assembled I/O Board and Control Board, as well as a Flash Card. The dual system Control Board can be used in both single and dual system QTC units.) QUANTECH 35

36 FORM QTC-RP (5) ISSUE DATE /6/05 TABLE 6 - CONTROL AND POWER PANEL COMPONENTS (CONT'D) ITEM QUANITY DESCRIPTION QTC045T-7 QTC045T SX** SD** BX** Control Transformer Single Point Terminal Block N/A N/A A Single Point Circuit Breaker N/A N/A Single Point NF Disconnect Switch N/A N/A B Lugs N/A C Ground Lug A Control Board, IPU * * * 3B Flash Card A 4 Compressor Contactor B 4 Surge Suppressor D 4 Auxiliary Contact N/A N/A 5 Control Relay A Surge Suppressor B Display D Switch F Ribbon Cable C 4 Fan Contactor D 4 Surge Suppressor E Fuse Block F 6 Fuse Ground Bar Fuse Block A Fuse FIGURE SX** SD** BX** SINGLE POINT TERMINAL BLOCK SINGLE POINT NON-FUSED DISCONNECT SWITCH SINGLE POINT CIRCUIT BREAKER Service Note:Locate the PANEL NUMBER sticker on the upper right hand corner of the power panel, then refer to the appropriate parts list for that number. Or, identify PIN number positions 6 and 7 on unit identification plate (see example on page 4) then compare to table directly above for power configuration options. *Note: Replacement Control Board (Item 3A) should be ordered as kit # (Kit contains assembled I/O Board and Control Board, as well as a Flash Card. The dual system Control Board can be used in both single and dual system QTC units.) 36 QUANTECH

37 FORM RP (5) ISSUE DATE /6/05 TABLE 6 - CONTROL AND POWER PANEL COMPONENTS (CONT'D) ITEM QUANITY DESCRIPTION QTC045T-40 QTC045T SX** SD** BX** Control Transformer Single Point Terminal Block N/A N/A A Single Point Circuit Breaker N/A N/A Single Point NF Disconnect Switch N/A N/A B Lugs N/A C Ground Lug A Control Board, IPU * * * 3B Flash Card A 4 Compressor Contactor B 4 Surge Suppressor D 4 Auxiliary Contact N/A N/A 5 Control Relay A Surge Suppressor B Display D Switch F Ribbon Cable C 4 Fan Contactor D 4 Surge Suppressor E Fuse Block F 6 Fuse Ground Bar Fuse Block A Fuse FIGURE SX** SD** BX** SINGLE POINT TERMINAL BLOCK SINGLE POINT NON-FUSED DISCONNECT SWITCH SINGLE POINT CIRCUIT BREAKER Service Note: Locate the PANEL NUMBER sticker on the upper right hand corner of the power panel, then refer to the appropriate parts list for that number. Or, identify PIN number positions 6 and 7 on unit identification plate (see example on page 4) then compare to table directly above for power configuration options. *Note: Replacement Control Board (Item 3A) should be ordered as kit # (Kit contains assembled I/O Board and Control Board, as well as a Flash Card. The dual system Control Board can be used in both single and dual system QTC units.) QUANTECH 37

38 FORM QTC-RP (5) ISSUE DATE /6/05 TABLE 6 - CONTROL AND POWER PANEL COMPONENTS (CONT'D) ITEM QUANITY DESCRIPTION QTC045T SX** SD** BX** Control Transformer Single Point Terminal Block N/A N/A A Single Point Circuit Breaker N/A N/A Single Point NF Disconnect Switch N/A N/A B Lugs N/A C Ground Lug A Control Board, IPU * * * 3B Flash Card A 4 Compressor Contactor B 4 Surge Suppressor D 4 Auxiliary Contact N/A N/A 5 Control Relay A Surge Suppressor B Display D Switch F Ribbon Cable C 4 Fan Contactor D 4 Surge Suppressor E Fuse Block F 6 Fuse Ground Bar Fuse Block A Fuse FIGURE SX** SD** BX** SINGLE POINT TERMINAL BLOCK SINGLE POINT NON-FUSED DISCONNECT SWITCH SINGLE POINT CIRCUIT BREAKER Service Note: Locate the PANEL NUMBER sticker on the upper right hand corner of the power panel, then refer to the appropriate parts list for that number. Or, identify PIN number positions 6 and 7 on unit identification plate (see example on page 4) then compare to table directly above for power configuration options. *Note: Replacement Control Board (Item 3A) should be ordered as kit # (Kit contains assembled I/O Board and Control Board, as well as a Flash Card. The dual system Control Board can be used in both single and dual system QTC units.) 38 QUANTECH

39 FORM RP (5) ISSUE DATE /6/05 A B C 4A 4D 7C 7D 7E 7F 4B A 5 5A 0 3A MICROPROCESSOR & I/O BOARD CONTROL BOARD IPU sht 3B Figure 4 - CONTROL AND POWER PANEL COMPONENTS (CONTROL BOARD) QUANTECH 39

40 FORM QTC-RP (5) ISSUE DATE /6/05 6B 6D 6B 6F D Figure 5 - CONTROL AND POWER PANEL COMPONENTS (FRONT AND REAR VIEW) 40 QUANTECH

41 Table 7 - Control Wiring Harnesses FORM RP (5) ISSUE DATE /6/05 ITEM DESCRIPTION SYSTEM MODEL PART NUMBER FIGURE QTC05T - QTC030T HARNESS, LIQUID LINE SOLENOID VALVE # QTC035T - QTC045T QTC05T - QTC030T N/A HARNESS, LIQUID LINE SOLENOID VALVE # QTC035T - QTC045T N/A 6 QTC05T - QTC030T HARNESS, HIGH PRESSURE CUT OUT* # QTC035T - QTC045T QTC05T - QTC030T N/A 4 HARNESS, HIGH PRESSURE CUT OUT* # QTC035T - QTC045T * Service Note: High Pressure Cut-Out Harness includes High Pressure Cut-Out Switch SYS. # HPCO SYS. # HPCO LLSV LLSV CONTROL WIRING a Figure 6 - CONTROL WIRING HARNESSES QUANTECH 4

42 FORM QTC-RP (5) ISSUE DATE /6/05 Table 8 - Sensor Harness Wiring PLUG DETAIL PLUG AND PIN PART NUMBER Plug = Pin = Plug = Pin = PLUG "P" NUMBER P7 P9 PLUG PIN NUMBER WIRE COLOR 5 Red 0 White 9 Black Drain 6 Red White 7 Black Drain 5 Red 0 White 9 Black Drain 6 Red White 7 Black Drain CABLE NUMBER SSP SDP SSP SDP FUNCTION System # Suction Pressure System # Discharge Pressure System # Suction Pressure System # Discharge Pressure HARNESS ASSEMBLY PART NUMBER FIGURE 7 OAT SSP SSP SYS. # SYS. # SDP EWT LWT SDP Figure 7 - SENSOR WIRING HARNESSES 4 QUANTECH

43 FORM RP (5) ISSUE DATE /6/05 Table 9 - Temperature Sensors and Transducers ITEM QUANTITY DESCRIPTION MODELS PART NUMBER FIGURE QTC05T-QTC030T s Sensor, Outside Air Temperature Not QTC035T & QTC040T (Cable Included) Shown QTC045T s Sensor, Entering Water Temperature (Cable Included) QTC05T-QTC030T, QTC045T QTC035T-QTC040T s Sensor, Leaving Water Temperature (Cable Included) QTC05T-QTC030T, QTC045T QTC035T-QTC040T Compound, Heat Conductive** All s Transducer, Suction Pressure (0-400psi) All s Transducer, Discharge Pressure (0-650psi) All s Recommended Spare Part * Note: Used with items and , SYS. # SYS. # 6 3, A Figure 8 - TEMPERATURE SENSORS AND TRANSDUCERS QUANTECH 43

44 FORM QTC-RP (5) ISSUE DATE /6/05 Table 0 - Wire Kit Options MODEL NUMBER WIRE ENCLOSURE (FACTORY INSTALLED) LOUVERED ENCLOSURE (FACTORY INSTALLED) LOUVERED ENCLOSURE (FIELD INSTALLED) QTC05T, QTC00T QTC05T, QTC030T Refer to Table and. Table - Wire Enclosure Parts (QTC05T - QTC030T) QTC05T & QTC00T QTC05T & QTC030T ITEM DESCRIPTION FIGURE QUANTITY QUANTITY WIRE PANEL, SIDES WIRE PANEL, REAR Figure 9 - WIRE ENCLOSURE PARTS 44 QUANTECH

45 FORM RP (5) ISSUE DATE /6/05 Table - Louvered Enclosure Parts (QTC05T - QTC030T) ITEM DESCRIPTION QTC05T & QTC00T / QUANTITY QTC05T & QTC030T / LOUVERED PANEL LOUVERED PANEL QUANTITY FIGURE Figure 0 - LOUVERED ENCLOSURE PARTS QUANTECH 45

46 FORM QTC-RP (5) ISSUE DATE /6/05 Table 3 - Enclosure Kit Options (QTC035T - QTC045T) MODEL NUMBER WIRE ENCLOSURE (FACTORY INSTALLED) LOUVERED ENCLOSURE (FACTORY INSTALLED) LOUVERED ENCLOSURE (FIELD INSTALLED) QTC035T & QTC040T QTC045T Refer to Tables 4 and 5 Table 4 - Wire Enclosure Parts (QTC035T - QTC045T) ITEM DESCRIPTION QTC035T & QTC040T QTC045T QUANTITY QUANTITY WIRE PANEL, SIDES WIRE PANEL, REAR FIGURE Figure - WIRE ENCLOSURE PARTS 46 QUANTECH

47 FORM RP (5) ISSUE DATE /6/05 Table 5 - Louvered Enclosure Parts (QTC035T - QTC045T) QTC035T & QTC040T ITEM DESCRIPTION QTC045T / QUANTITY / QUANTITY LOUVERED PANEL LOUVERED PANEL LOUVERED PANEL FIGURE Figure - LOUVERED ENCLOSURE PARTS QUANTECH 47