TON KW 60HZ

Transcription

1 AIR-COOLED CONDENSING UNIT HERMETIC SCROLL RENEWAL PARTS New Release Form QCC3-RP (57) MODELS QCC3080C, 085C, 090C, 00C, 0C, 30C, 45C QCC360C STYLES A and B MODELS ONLY TON KW 60HZ Issue Date: May 9, 207

2 IMPORTANT! READ BEFORE PROCEEDING! GENERAL SAFETY GUIDELINES This equipment is a relatively complicated apparatus. During rigging, installation, operation, maintenance, or service, individuals may be exposed to certain components or conditions including, but not limited to: heavy objects, refrigerants, materials under pressure, rotating components, and both high and low voltage. Each of these items has the potential, if misused or handled improperly, to cause bodily injury or death. It is the obligation and responsibility of rigging, installation, and operating/service personnel to identify and recognize these inherent hazards, protect themselves, and proceed safely in completing their tasks. Failure to comply with any of these requirements could result in serious damage to the equipment and the property in which it is situated, as well as severe personal injury or death to themselves and people at the site. This document is intended for use by owner-authorized rigging, installation, and operating/service personnel. It is expected that these individuals possess independent training that will enable them to perform their assigned tasks properly and safely. It is essential that, prior to performing any task on this equipment, this individual shall have read and understood the on-product labels, this document and any referenced materials. This individual shall also be familiar with and comply with all applicable industry and governmental standards and regulations pertaining to the task in question. SAFETY SYMBOLS The following symbols are used in this document to alert the reader to specific situations: Indicates a possible hazardous situation which will result in death or serious injury if proper care is not taken. Identifies a hazard which could lead to damage to the machine, damage to other equipment and/or environmental pollution if proper care is not taken or instructions and are not followed. Indicates a potentially hazardous situation which will result in possible injuries or damage to equipment if proper care is not taken. Highlights additional information useful to the technician in completing the work being performed properly. External wiring, unless specified as an optional connection in the manufacturer s product line, is not to be connected inside the control cabinet. Devices such as relays, switches, transducers and controls and any external wiring must not be installed inside the micro panel. All wiring must be in accordance with Quantech published specifications and must be performed only by a qualified electrician. Quantech will NOT be responsible for damage/problems resulting from improper connections to the controls or application of improper control signals. Failure to follow this warning will void the manufacturer s warranty and cause serious damage to property or personal injury. 2 QUANTECH

3 CHANGEABILITY OF THIS DOCUMENT In complying with Quantech policy for continuous product improvement, the information contained in this document is subject to change without notice. Quantech makes no commitment to update or provide current information automatically to the manual or product owner. Updated manuals, if applicable, can be obtained by contacting your Quantech Sales Representative. It is the responsibility of rigging, lifting, and operating/ service personnel to verify the applicability of these documents to the equipment. If there is any question regarding the applicability of these documents, rigging, lifting, and operating/service personnel should verify whether the equipment has been modified and if current literature is available from the owner of the equipment prior to performing any work on the chiller. CHANGE BARS Revisions made to this document are indicated with a line along the left or right hand column in the area the revision was made. These revisions are to technical information and any other changes in spelling, grammar or formatting are not included. HOW TO USE RENEWAL PARTS MANUALS Quantech offers an assortment of replacements parts for Quantech units. Each replacement part is manufactured and fitted for a specific model. This Replacement Parts Manual is for standard Quantech units. Chiller units built with special options, modifications, or conversions are not covered in this manual. This Replacement Parts Manual provides Quantech chiller replacement parts by part numbers, descriptions, quantities and drawing figures. To determine the correct replacement part, locate the item on drawing figure and refer to the parts list for the part number, description and quantity. NOTE: Provide a unit model number, unit serial number and part number when requesting a quotation or placing an order. Failure to include this information may delay processing of your request. Model and Serial Number Locations: Unit - Namplate on side of Control Panel Compressor - Namplate on Compressor Housing VSD - Namplate on VSD Panel Contact the following sources to order parts. NORTH AMERICA Baltimore Parts Center Contrators within USA Telephone: (800) Equipment Owners within USA who maintain their own equipment Telephone: (800) cg-baltimore-parts-customer@jci.com For parts availability and ordering Quantech HVAC Parts within the USA please use the following link: EUROPE HVAC Parts Centre (Europe) Telephone: +44 (0) ALLParts@jci.com QUANTECH 3

4 UNIT NOMENCLATURE NAMEPLATE ENGINEERING DATA BASIC PART NUMBER QCC300CZE46XAA BASE PRODUCT TYPE NOMINAL CAPACITY UNIT DESIGNATOR REFRIGERANT VOLTAGE/STARTER DESIGN/DEVELOPMENT LEVEL : Quantech Tons Q # # # # S Standard Efficiency E :R-40A 7 :200/3/60 A : Chiller 080C C H High Efficiency 2 8 :230/3/60 B C : Air Cooled 085C Z Standard Efficiency 4 0 :380/3/60 A 3 : Scroll 090C (Round Tube) 4 6 :460/3/60 Condensing 00C Y High Efficiency 5 0 :380-45/3/50 Unit 0C (Round Tube) 5 8 :575/3/60 30C X :Across the Line 45C 60C :Design Series A :Design Series B :Engineering Change or PIN Level PART NUMBER LETTER CODES POWER FIELD CONTROLS FIELD COMPRESSOR / PIPING FIELD X S X X : MP Terminal Block : SP Terminal Block X H : No Ambient Kit : High Ambient Kit (factory) # # S D : SP NF Disconnect Switch A : High & Low Ambient Kit (factory) C B X : SP Circuit Breaker T : BAS/EMS Temp. Reset / Offset S D B : SP NF Disc Sw w/ Ind. Sys. CB X : English LCD & Keypad Display B X : No Transformer Required R : Discharge Transducer Readout T : Transformer 5/24V (factory) L : N. American Safety Code (cul/cetl) T : Suction Transducer Readout X : No Power Factor Capacitor C : Motor Current Module C : Power Factor Capacitor :Low Temp. Brine (LBrT) :Chicago Relief Code :Service Isolation Valve :Both Chicago & Isolat. :Hot Gas By-Pass (# circuits) H :Heater (Standard) MP = Multiple Point SP = Single Point NF = Non-Fused TB = Terminal Block CB = Circuit Breaker EVAP. FIELD CONDENSER FIELD CABINET FIELD X C B P : Aluminum : Copper : Black Fin : Phenolic X : TEAO Fan Motors B : Wire (Full Unit) Encl. Panels (factory) : Wire/Louvered Encl. Panels (factory) : Louvered (Cond. Only) Encl. Panels (factory) : Louvered (Full Unit) Encl. Panels (factory) : End Louver (Hail Guard) Enc. Panels (factory) : Acoustic Sound Blanket L : Ultra Quiet Fans X : No Vessel Req'd 6 PLANT OF MANUFACTURE S N : " Deflection : Seismic : Neoprene Pads NOTES:. Q :DENOTES SPECIAL / S.Q. 2. # :DENOTES STANDARD R S CUR MEX MTY SAT : Monterrey : Sabadell : Curitiba, Brazil : Mexico, ES : Monterrey. BE : San Antonio, Texas 3. X :w/in OPTIONS FIELD, DENOTES NO OPTION SELECTED 4. Agency Files (i.e. U.L. / ETL; CE; ARI; ETC.) will contain info. based on the first 4 characters only. 5. Plant of manufacture to include PIN 56 upon entering the chiller order. 4 QUANTECH

5 LIST OF TABLES TABLE - Microchannel Condenser Coil Components - Design Series "A"...7 TABLE 2 - Condenser Coil Components - Design Series "B"...9 TABLE 3 - Fan Components...0 TABLE 4 - Refrigerant Piping Components...2 TABLE 5 - Hot Gas By-Pass Components...3 TABLE 6 - Compressor Part Numbers - R-40A...5 TABLE 7 - Recommended Compressor Oil Type...7 TABLE 8 - Compressor Heater and Sound Blanket Part Numbers...7 TABLE 9 - Compressor Components...7 TABLE 0 - Control Panel and Power Panel Identifiers...9 TABLE - Power Panel Components - QCC3080C...23 TABLE 2 - Power Panel Components - QCC3085C...24 TABLE 3 - Power Panel Components - QCC3090C...25 TABLE 4 - Power Panel Components - QCC300C...26 TABLE 5 - Power Panel Components - QCC330C...27 TABLE 6 - Power Panel Components - QCC345C...28 TABLE 7 - Power Panel Components - QCC360C...29 TABLE 8 - Control Panel Components...33 TABLE 9 - Sensor Harness Wiring - QCC3080C, 085C, 090C, 0C, 45C and QCC360C...36 TABLE 20 - Sensor Harness Wiring - QCC300C and QCC330C...36 TABLE 2 - Transducers, Pressure Cutouts and Temp Sensors...37 TABLE 22 - Transducer And Thermistor Wire Harness Connectors - Field Replacement Part Numbers TABLE 23 - Vibration Isolators Part Numbers...39 TABLE 24 - Field Installed Options Part Numbers...40 TABLE 25 - Control Transformer Kit...40 TABLE 26 - Enclosure Kit Options...4 TABLE 27 - Wire Enclosure...42 TABLE 28 - Louvered Enclosure...43 TABLE 29 - Remote Control Center Parts (60Hz)...44 TABLE 30 - Recommended Spare Parts - QCC3080C-QCC360C Chillers...45 WARNING HIGH VOLTAGE Is used in the operation of this equipment. DEATH OR SERIOUS INJURY may result if personnel fail to observe safety precautions. Work on electronic equipment should not be undertaken unless the individual(s) have been trained in the proper maintenance of equipment and is (are) familiar with its potential hazards. Shut off power supply to the equipment before beginning work and follow lockout procedures. When working inside equipment with power off, take care to discharge every capacitor likely to hold dangerous potential. Be careful not to contact high voltage connections when installing or operating this equipment. LOW VOLTAGE DO NOT be misled by the term low voltage. Voltages as low as 50 volts may cause death. QUANTECH 5

6 CONDENSER COIL COMPONENTS CHILLER MODEL QCC3 DESIGN SERIES "A" (MICROCHANNEL) = W/ RECEIVER (RIGHT PIPES) Figure - MICROCHANNEL CONDENSER COIL COMPONENTS - DESIGN SERIES "A" (REFER TO TABLE ON PAGE 7) 6 QUANTECH

7 CONDENSER COIL COMPONENTS (CONT'D) CHILLER MODEL QCC3 DESIGN SERIES "A" (MICROCHANNEL) -003 ONLY ONLY *NOTE: Not all Microchannel Condenser Coil Modules include receivers. BACK ONLY -000 ONLY a Figure 2 - MICROCHANNEL CONDENSER COIL COMPONENTS - DESIGN SERIES "A" Table - MICROCHANNEL CONDENSER COIL COMPONENTS - DESIGN SERIES "A" ITEM NUMBER DESCRIPTION QTY PER CONDENSER SECTION "V" PART NUMBER Receiver, 6" Diameter Coil Pipe, Coil to Receiver Pipe, Coil to Receiver Pipe, Coil to Receiver Pipe, Coil to Receiver Clamp, Header Bushing QUANTECH 7

8 CONDENSER COIL COMPONENTS (CONT'D) CHILLER MODEL QCC3 DESIGN SERIES "B" (TUBE AND FIN) a Figure 3 - CONDENSER COIL COMPONENTS DESIGN SERIES "B" - QCC3080CZE, QCC3085CZE AND QCC3090CZE SHOWN (REFER TO TABLE 2 ON PAGE 9) 8 QUANTECH

9 CONDENSER COIL COMPONENTS (CONT D) CHILLER MODEL QCC3 DESIGN SERIES "B" (TUBE AND FIN) Table 2 - CONDENSER COIL COMPONENTS - DESIGN SERIES "B" ITEM NUMBER DESCRIPTION ALUMINUM FIN COILS - 'PIN 45 = X' 2 3 Coil* BLACK FIN COILS - 'PIN 45 = B' 2 3 Coil* PHENOLIC COILS - 'PIN 45 = P' 2 3 Coil* COPPER COILS - 'PIN 45 = C' 2 3 Coil* *NOTE: Coils include coil and headers. QCC3080C, QCC3085C AND QCC3090C (Qty 2) (Qty 2) (Qty 2) (Qty 2) (Qty 2) (Qty 2) (Qty 2) (Qty 2) QCC300C AND QCC330C (Qty 3) (Qty 3) (Qty 3) (Qty 3) (Qty 3) (Qty 3) (Qty 3) (Qty 3) QCC30C (Qty 3) (Qty 3) (Qty 3) (Qty 3) (Qty 3) (Qty 3) (Qty 3) (Qty 3) QCC345CZE AND QCC360C (Qty 4) (Qty 4) (Qty 4) (Qty 4) (Qty 4) (Qty 4) (Qty 4) (Qty 4) QUANTECH 9

10 FAN COMPONENTS SERVICE NOTE: Fan Hub to Shaft Joint should be sealed with protective coating - use RUST VETO a solvent type, rust preventative coating Figure 4 - FAN COMPONENTS SERVICE NOTE: Pin Location 52 in Model Number will be X for Standard Fan, or L for Low Noise Fan. See page 4. Table 3 - FAN COMPONENTS ITEM NUMBER DESCRIPTION s Motor, Fan 2 HP (QCC3080C-QCC360C) VOLTAGE CODE STANDARD 7/8", 60 RPM FAN TYPE LOW NOISE 7/8", 850 RPM s Blade All Guard All Orifice All Support All Support, Ring All Screw, Cap (M8x25) All Spacer All Hub, Square All S = Recommended Spare Parts 0 QUANTECH

11 REFRIGERANT PIPING COMPONENTS CHILLER MODEL QCC3 DESIGN SERIES "A AND B" FORM QCC3-RP a Figure 5 - REFRIGERANT PIPING COMPONENTS - MODELS QCC345C AND QCC360C SHOWN (REFER TO TABLE 4 ON PAGE 24) QUANTECH

12 REFRIGERANT PIPING COMPONENTS (CONT D) CHILLER MODEL QCC3 DESIGN SERIES "A AND B" Table 4 - REFRIGERANT PIPING COMPONENTS ITEM SYS. DESCRIPTION QCC3080C QCC3085C QCC3090C 05 Valve, Ball (Discharge) Valve, Liquid Stop Both Valve, Charging Valve, Ball (Discharge) Valve, Ball (Suction) Both Valve, Transducer All Valve, Relief (650 psi) All Tube, Relief ITEM SYS. DESCRIPTION QCC300C QCC30C QCC330C 05 Valve, Ball (Discharge) Valve, Liquid Stop Both Valve, Charging Valve, Ball (Discharge) Valve, Ball (Suction) Both Valve, Transducer All Valve, Relief (650 psi) All Tube, Relief ITEM SYS. DESCRIPTION QCC345C QCC360C 05 Valve, Ball (Discharge) Valve, Liquid Stop Both Valve, Charging Valve, Ball (Discharge) Valve, Ball (Suction) Both Valve, Transducer All Valve, Relief (650 psi) All Tube, Relief QUANTECH

13 REFRIGERANT PIPING COMPONENTS (CONT D) CHILLER MODEL QCC3 DESIGN SERIES "A AND B" FORM QCC3-RP e Figure 6 - HOT GAS BY-PASS COMPONENTS Table 5 - HOT GAS BY-PASS COMPONENTS ITEM MODEL NUMBERS QTY DESCRIPTION PART NUMBER 5 Valve, Hot Gas ALL Valve, Solenoid Valve, Ball QUANTECH 3

14 FORM QCC3-RP COMPRESSOR LD22320 QCC3080C LD2232 QCC345C Figure 7 - COMPRESSOR LAYOUTS (REFER TO TABLE 6 ON PAGES 5 AND 6) 4 QUANTECH

15 COMPRESSOR (CONT D) Table 6 - COMPRESSOR PART NUMBERS - R-40A MODEL QCC3080C QCC3085C QCC3090C QCC300C VOLTAGE CODE SYSTEM # COMPRESSOR SYSTEM #2 COMPRESSOR PART # MODEL # QTY PART # MODEL # QTY PART # MODEL # QTY ZP54KCE ZP54KCE ZP80KCE ZP54KCE N/A N/A N/A N/A N/A N/A ZP80KCE ZP385KCE ZP80KCE ZP385KCE ZP80KCE N/A N/A N/A NOTE: See Figure 7 on Page 4. QUANTECH 5

16 COMPRESSOR (CONT D) TABLE 6 COMPRESSOR PART NUMBERS - R-40A (SEE FIGURE 7 ON PAGE 4) (CONT'D) MODEL QCC30C QCC330C QCC345C QCC360C VOLTAGE CODE SYSTEM # COMPRESSOR SYSTEM #2 COMPRESSOR PART # MODEL # QTY PART # MODEL # QTY PART # MODEL # QTY ZP80KCE ZP385KCE ZP385KCE ZP385KCE N/A N/A N/A N/A N/A N/A ZP385KCE ZP385KCE ZP80KCE ZP385KCE ZP385KCE N/A N/A N/A 6 QUANTECH

17 COMPRESSOR (CONT D) Table 7 - RECOMMENDED COMPRESSOR OIL TYPE ITEM REF. DESCRIPTION (6) GALLON 5 GALLON OILs R-40A Oil, Compressor (Type 'V') S = Recommended Spare Parts Table 8 - COMPRESSOR HEATER AND SOUND BLANKET PART NUMBERS COMPRESSOR PART NUMBER HEATER PART NUMBER QUANTITY PER COMPRESSOR SOUND BLANKET PART NUMBER QUANTITY PER COMPRESSOR xxx xxx xxx Table 9 - COMPRESSOR COMPONENTS ITEM REF. NO. DESCRIPTION PART NUMBER A Module Protector B Cover, T-Box Discharge Connection Pressure Equalization Suction Connection Oil Line Figure 8 - COMPRESSOR (REFER TO TABLE 6 ON PAGE 5) QUANTECH 7

18 CONTROL PANEL AND POWER PANEL CONFIGURATIONS Power panels and option panels are offered in several different configurations using three (3) major components:. TERMINAL BLOCKS 2. CIRCUIT BREAKERS 3. NON-FUSED DISCONNECT SWITCHES The most basic chiller power wiring configuration uses TERMINAL BLOCKS in the power panels, and an options panel with no power wire termination hardware. The model pin number locations 6 and 7 would be X and X to reflect this basic combination. Identify model pin number locations 6 and 7 to identify the chiller power wiring connections and hardware listed below. PIN 6 AND 7 LETTER CODE IDENTIFIERS S X Single Point Supply Terminal Block OPTION PANEL AND POWER PANEL CONFIGURATIONS S D Single Point Supply Non-Fused Disconnect Switch B X Single Point Supply Circuit Breaker ITEM DESCRIPTION PART NUMBER 7 Door Lock Key (Not Shown) Figure 9 - CONTROL AND POWER PANEL DOOR LOCK COMPONENTS 8 QUANTECH

19 CONTROL PANEL AND POWER PANEL COMPONENTS FORM QCC3-RP Table 0 - CONTROL PANEL AND POWER PANEL IDENTIFIERS (TO IDENTIFY replacement part numbers, SELECT PANEL IDENTIFIER number FROM THE TABLES below OR FROM THE PANEL IDENTIFIER LABEL SHOWN ON Figure 0 on page 2, then refer to the control and power panel components INFORMATION (Table on pages 23-29, see ALSO Figure on page 22) MODEL QCC3080C QCC3085C QCC3090C QCC300C QCC30C VOLTAGE CODE SINGLE POINT TERMINAL BLOCK (SX) SINGLE POINT NON-FUSED DISCONNECT SWITCH (SD) SINGLE POINT CIRCUIT BREAKER (BX) SINGLE POINT NON-FUSED DISCONNECT SWITCH W/ IND. SYS. CIRCUIT BREAKERS (DB) QUANTECH 9

20 CONTROL PANEL AND POWER PANEL COMPONENTS TABLE 0 - CONTROL PANEL AND POWER PANEL IDENTIFIERS (CONT'D) (TO IDENTIFY replacement part numbers, SELECT PANEL IDENTIFIER number FROM THE TABLES below OR FROM THE PANEL IDENTIFIER LABEL SHOWN ON Figure 0 on page 2, then refer to the control and power panel components INFORMATION (Table on pages 23-29, see ALSO Figure on page 22) MODEL QCC330C QCC345C QCC360C VOLTAGE CODE SINGLE POINT TERMINAL BLOCK (SX) SINGLE POINT NON-FUSED DISCONNECT SWITCH (SD) SINGLE POINT CIRCUIT BREAKER (BX) SINGLE POINT NON-FUSED DISCONNECT SWITCH W/ IND. SYS. CIRCUIT BREAKERS (DB) QUANTECH

21 POWER PANEL COMPONENTS *SERVICE NOTE: Locate the PANEL NUMBER sticker on the bottom, center of the power panel, see Figure 0 on page 2, then refer to the appropriate parts list on Table on page 23 for the panel components. NOTE #: Lug Kits for Circuit Breakers or Non-Fused Disconnect Switches - See LUG KIT TABLE on Page 30. Figure 0 - PANEL PART NUMBER STICKER - (REFER TO TABLE ON PAGES 23-29) QUANTECH 2

22 POWER PANEL COMPONENTS (CONT D) 2B A B 4A 4B 4C 2A 2C 5A 3A 9A 3B 4D Figure - PANEL PART NUMBER STICKER - (REFER TO TABLE ON PAGES 23-29) DSCN0003 2B A B 2A 2C 5A 3A 9A 3B 22 QUANTECH

23 POWER PANEL COMPONENTS (CONT D) Table - POWER PANEL COMPONENTS - QCC3080C Item No. Qty. Description Single Point Terminal Block (SX) Single Point Non-Fused Disconnect Switch (SD) Single Point Circuit Breaker (BX) Single Point Non-Fused Disconnect Switch w/ Ind. System Circuit Breakers (DB) x x x x 2A s 3 Fan Control Relay B s 4 Fan Contactor (-7, -28 & -40) (2A)** (2A)** (2A)** (2A)** Fan Contactor (-46 & -58) (9A)** (9A)** (9A)** (9A)** 2C 3 Surge Supressor Compressor Contactor (-7) (80A)** (80A)** (80A)** (80A)** 3A (80A)** (80A)** (80A)** (80A)** Compressor Contactor (-28) (65A)** (65A)** (65A)** (65A)** 6 Compressor Contactor (-40, -46 & -58) (50A)** (50A)** (50A)** (50A)** 3B 6 Ground Lug Terminal Block N/A N/A N/A Circuit Breaker (-7 & -28) N/A N/A N/A 4A Circuit Breaker (-40, -46 & -58) N/A N/A N/A Non-Fused Disc. Sw. (-7 & -28) N/A N/A Non-Fused Disc. Sw. (-40, -46 & -58) N/A N/A B 3 Safety Cover (use w/ TB) N /A N/A N /A 4C Oper. Mech. (use w/ CB or NFDS) N/A D Ground Lug A Ind. Sys. Circuit Breaker (Sys. ) N/A N/A N/A Ind. Sys. Circuit Breaker (Sys. 2) N/A N/A N/A A 2 Fuse Holder B 6 Fuse See Fuse Table on Page 33 9A 4 Ground Bar s Recommended Spare Part NOTE: See Figure 0 on Page 2 *Service Note: Locate the PANEL PART NUMBER sticker on the upper right hand corner of the power panel, see Figure 0, Page 2, then refer to the appropriate parts list for that number. **Service Note: Make a visual inspection of the contactors in order to select the correct replacement part (9A) RI-D090-G (2A) RI-D20-G (8A) RI-D80-G (25A) RI-D250-G (50A) RI-D50-G (65A) RI-D65-G (80A) RI-D80-G (95A) RI-D95-G (50A) TE-LCD50-F7 QUANTECH 23

24 POWER PANEL COMPONENTS (CONT D) Table 2 - POWER PANEL COMPONENTS - QCC3085C Item No. Qty. Description Single Point Terminal Block (SX) Single Point Non-Fused Disconnect Switch (SD) Single Point Circuit Breaker (BX) Single Point Non-Fused Disconnect Switch w/ Ind. System Circuit Breakers (DB) x x x x 2A s 3 Fan Control Relay B s 4 Fan Contactor (-7, -28 & -40) (2A)** (2A)** (2A)** (2A)** Fan Contactor (-46 & -58) (9A)** (9A)** (9A)** (9A)** 2C 3 Surge Supressor Compressor Contactor (-7) (80A)** (80A)** (80A)** (80A)** 3A (80A)** (80A)** (80A)** (80A)** Compressor Contactor (-28) (65A)** (65A)** (65A)** (65A)** (65A)** (65A)** (65A)** (65A)** Compressor Contactor (-40) (50A)** (50A)** (50A)** (50A)** 6 Compressor Contactor (-46 & -58) (50A)** (50A)** (50A)** (50A)** 3B 6 Ground Lug A Terminal Block N/A N/A N/A Circuit Breaker (-7 & -28) N/A N/A N/A Circuit Breaker (-40, -46 & -58) N/A N/A N/A Non-Fused Disc. Sw. (-7 & -28) N/A N/A Non-Fused Disc. Sw. (-40) N/A N/A Non-Fused Disc. Sw. (-46 & -58) N/A N/A B 3 Safety Cover (use w/ TB) N /A N/A N /A 4C Oper. Mech. (use w/ CB or NFDS) N/A D Ground Lug A Ind. Sys. Circuit Breaker (Sys. ) N/A N/A N/A Ind. Sys. Circuit Breaker (Sys. 2) N/A N/A N/A A 2 Fuse Holder B 6 Fuse See Fuse Table on Page 33 9A 4 Ground Bar s Recommended Spare Part NOTE: See Figure 0 on Page 2 *Service Note: Locate the PANEL PART NUMBER sticker on the upper right hand corner of the power panel, see Figure 0 on Page 2, then refer to the appropriate parts list for that number. **Service Note: Make a visual inspection of the contactors in order to select the correct replacement part (9A) RI-D090-G (65A) RI-D65-G (2A) RI-D20-G (80A) RI-D80-G (8A) RI-D80-G (95A) RI-D95-G (25A) RI-D250-G (50A) TE-LCD50-F (50A) RI-D50-G7 24 QUANTECH

25 POWER PANEL COMPONENTS (CONT D) Table 3 - POWER PANEL COMPONENTS - QCC3090C Item No. Qty. Description Single Point Terminal Block (SX) Single Point Non-Fused Disconnect Switch (SD) Single Point Circuit Breaker (BX) Single Point Non-Fused Disconnect Switch w/ Ind. System Circuit Breakers (DB) x x x x 2A s 3 Fan Control Relay B s 4 Fan Contactor (-7, -28 & -40) (2A)** (2A)** (2A)** (2A)** Fan Contactor (-46 & -58) (9A)** (9A)** (9A)** (9A)** 2C 4 Surge Supressor (80A)** (80A)** (80A)** (80A)** Compressor Contactor (-7) (50A)** (50A)** (50A)** (50A)** 3A (80A)** (80A)** (80A)** (80A)** Compressor Contactor (-28) (95A)** (95A)** (65A)** (65A)** (65A)** (65A)** (65A)** (65A)** Compressor Contactor (-40) (95A)** (95A)** (50A)** (50A)** (50A)** (50A)** (50A)** (50A)** Compressor Contactor (-46 & -58) (80A)** (80A)** (80A)** (80A)** 3B 5 Ground Lug Terminal Block (-7 & -28) N/A N/A N/A Terminal Block (-40, -46 & -58) N/A N/A Circuit Breaker (-7 & -28) N/A N/A N/A 4A Circuit Breaker (-40, -46 & -58) N/A N/A N/A Non-Fused Disc. Sw. (-7 & -28) N/A N/A Non-Fused Disc. Sw. (-40) N/A N/A Non-Fused Disc. Sw. (-46 & -58) N/A N/A B 3 Safety Cover (use w/ TB -7 & -28) N /A N/A N /A Safety Cover (use w/ TB -40, -46 & -58) C Oper. Mech. (use w/ CB or NFDS) N/A D Ground Lug A Ind. Sys. Circuit Breaker (Sys. ) N/A N/A N/A Ind. Sys. Circuit Breaker (Sys. 2) N/A N/A N/A A 2 Fuse Holder B 6 Fuse See Fuse Table on Page 33 9A 4 Ground Bar s Recommended Spare Part NOTE: See Figure 0 on Page 2 *Service Note: Locate the PANEL PART NUMBER sticker on the upper right hand corner of the power panel, see Figure 0, Page 2, then refer to the appropriate parts list for that number. **Service Note: Make a visual inspection of the contactors in order to select the correct replacement part (9A) RI-D090-G (65A) RI-D65-G (2A) RI-D20-G (80A) RI-D80-G (8A) RI-D80-G (95A) RI-D95-G (25A) RI-D250-G (50A) TE-LCD50-F (50A) RI-D50-G7 QUANTECH 25

26 POWER PANEL COMPONENTS (CONT D) Table 4 - POWER PANEL COMPONENTS - QCC300C 26 Single Point Non-Fused Disconnect Switch w/ Ind. System Circuit Breakers (DB) Single Point Circuit Breaker (BX) Single Point Non-Fused Disconnect Switch (SD) Single Point Terminal Block (SX) Qty. Description Item No x x x x 2A s 3 Fan Control Relay B s 6 Fan Contactor (-7, -28 & -40) (2A)** (2A)** (2A)** (2A)** Fan Contactor (-46 & -58) (9A)** (9A)** (9A)** (9A)** 2C 3 Surge Supressor (50A)** (50A)** (50A)** (50A)** Compressor Contactor (-7 & -28) (80A)** (80A)** (80A)** (80A)** 3A (65A)** (65A)** (65A)** (65A)** Compressor Contactor (-40) (D95)** (95A)** (50A)** (50A)** (50A)** (50A)** (50A)** (50A)** Compressor Contactor (-46 & -58) (80A)** (80A)** (80A)** (80A)** 3B 4 Ground Lug Terminal Block (-7 & -28) N/A N/A N/A Terminal Block (-40, -46 & -58) N/A N/A N/A Circuit Breaker (-7 & -28) N/A N/A N/A 4A Circuit Breaker (-40, -46 & -58) N/A N/A N/A Non-Fused Disc. Sw. (-7 & -28) N/A N/A Non-Fused Disc. Sw. (-40) N/A N/A Non-Fused Disc. Sw. (-46 & -58) N/A N/A B 3 Safety Cover (use w/ TB -7 & -28) N /A N/A N /A Safety Cover (use w/ TB -40, -46 & -58) N /A N /A N /A 4C Oper. Mech. (use w/ CB or NFDS) N/A D Ground Lug Ind. Sys. Circuit Breaker (Sys. ) N/A N/A N/A Ind. Sys. Circuit Breaker (Sys. 2) N/A N/A N/A A 8A 2 Fuse Holder B 6 Fuse See Fuse Table on Page 33 9A 4 Ground Bar **Service Note: Make a visual inspection of the contactors in order to select the correct replacement part (9A) RI-D090-G (65A) RI-D65-G (2A) RI-D20-G (80A) RI-D80-G (8A) RI-D80-G (95A) RI-D95-G (25A) RI-D250-G (50A) TE-LCD50-F (50A) RI-D50-G7 s Recommended Spare Part NOTE: See Figure 0 on Page 2 *Service Note: Locate the PANEL PART NUMBER sticker on the upper right hand corner of the power panel, see Figure 0 on Page 2, then refer to the appropriate parts list for that number. QUANTECH

27 POWER PANEL COMPONENTS (CONT D) Table 5 - POWER PANEL COMPONENTS - QCC330C Item No. Qty. Description Single Point Terminal Block (SX) Single Point Non-Fused Disconnect Switch (SD) Single Point Circuit Breaker (BX) Single Point Non-Fused Disconnect Switch w/ Ind. System Circuit Breakers (DB) x x x x 2A s 3 Fan Control Relay B s (2A)** (2A)** (2A)** (2A)** Fan Contactor (-7 & -28) (8A)** (8A)** (8A)** (8A)** 6 Fan Contactor (-40) (2A)** (2A)** (2A)** (2A)** 6 Fan Contactor (-46 & -58) (9A)** (9A)** (9A)** (9A)** 2C 3 Surge Supressor A 4 Compressor Contactor (-7 & -28) (50A)** (50A)** (50A)** (50A)** 4 Compressor Contactor (-40) (95A)** (95A)** (95A)** (95A)** 4 Compressor Contactor (-46 & -58) (80A)** (80A)** (80A)** (80A)** 3B 4 Ground Lug Terminal Block (-7 & -28) N/A N/A N/A Terminal Block (-40, -46 & -58) N/A N/A N/A 4A Circuit Breaker (-7 & -28) N/A N/A N/A Circuit Breaker (-40, -46 & -58) N/A N/A N/A Non-Fused Disc. Sw. (-7 & -28) N/A N/A Non-Fused Disc. Sw. (-40, -46 & -58) N/A N/A B 3 Safety Cover (use w/ TB -7 & -28) N /A N/A N /A Safety Cover (use w/ TB -40, -46 & -58) N/A N/A N/A 4C Oper. Mech. (use w/ CB or NFDS) N/A D Ground Lug A 2 Ind. Sys. Circuit Breaker (-7 & -28) N/A N/A N/A Ind. Sys. Circuit Breaker (-40, -46 & -58) N/A N/A N/A A 2 Fuse Holder B 6 Fuse See Fuse Table on Page 33 9A 4 Ground Bar s Recommended Spare Part NOTE: See Figure 0 on Page 2 *Service Note: Locate the PANEL PART NUMBER sticker on the upper right hand corner of the power panel, see Figure 0, Page 2, then refer to the appropriate parts list for that number. **Service Note: Make a visual inspection of the contactors in order to select the correct replacement part (9A) RI-D090-G (65A) RI-D65-G (2A) RI-D20-G (80A) RI-D80-G (8A) RI-D80-G (95A) RI-D95-G (25A) RI-D250-G (50A) TE-LCD50-F (50A) RI-D50-G7 QUANTECH 27

28 POWER PANEL COMPONENTS (CONT D) Table 6 - POWER PANEL COMPONENTS - QCC345C Item No. Qty. Description Single Point Terminal Block (SX) Single Point Non-Fused Disconnect Switch (SD) Single Point Circuit Breaker (BX) Single Point Non-Fused Disconnect Switch w/ Ind. System Circuit Breakers (DB) x x x x 2A s 3 Fan Control Relay B s (2A)** (2A)** (2A)** (2A)** Fan Contactor (-7 & -28) (8A)** (8A)** (8A)** (8A)** (2A)** (2A)** (2A)** (2A)** Fan Contactor (-40) (8A)** (8A)** (8A)** (8A)** 6 Fan Contactor (-46 & -58) (2A)** (2A)** (2A)** (2A)** 2C 4 Surge Supressor (50A)** (50A)** (50A)** (50A)** Compressor Contactor (-7 & -28) (80A)** (80A)** (80A)** (80A)** 3A (95A)** (95A)** (95A)** (95A)** Compressor Contactor (-40) (65A)** (65A)** (65A)** (65A)** (80A)** (80A)** (80A)** (80A)** Compressor Contactor (-46 & -58) (50A)** (50A)** (50A)** (50A)** 3B 5 Ground Lug Terminal Block (-7 & -28) N/A N/A N/A Terminal Block (-40, -46 & -58) N/A N/A N/A Circuit Breaker (-7 & -28) N/A N/A N/A 4A Circuit Breaker (-40, -46 & -58) N/A N/A N/A Non-Fused Disc. Sw. (-7 & -28) N/A N/A Non-Fused Disc. Sw. (-40) N/A N/A Non-Fused Disc. Sw. (-46 & -58) N/A N/A B 3 Safety Cover (use w/ TB -7 & -28) N/A N/A N/A Safety Cover (use w/ TB -40, -46 & -58) N/A N/A N/A 4C Oper. Mech. (use w/ CB or NFDS) N/A D Ground Lug A 2 Ind. Sys. Circuit Breaker (-7 & -28) N/A N/A N/A Ind. Sys. Circuit Breaker (-40, -46 & -58) N/A N/A N/A A 2 Fuse Holder B 6 Fuse See Fuse Table on Page 33 9A 4 Ground Bar s Recommended Spare Part NOTE: See Figure 0 on Page 2 *Service Note: Locate the PANEL PART NUMBER sticker on the upper right hand corner of the power panel, see Figure 0 on Page 2, then refer to the appropriate parts list for that number. **Service Note: Make a visual inspection of the contactors in order to select the correct replacement part (9A) RI-D090-G (65A) RI-D65-G (2A) RI-D20-G (80A) RI-D80-G (8A) RI-D80-G (95A) RI-D95-G (25A) RI-D250-G (50A) TE-LCD50-F (50A) RI-D50-G7 28 QUANTECH

29 POWER PANEL COMPONENTS (CONT D) Table 7 - POWER PANEL COMPONENTS - QCC360C Item No. Qty. Description Single Point Terminal Block (SX) Single Point Non-Fused Disconnect Switch (SD) Single Point Circuit Breaker (BX) Single Point Non-Fused Disconnect Switch w/ Ind. System Circuit Breakers (DB) x x x x 2A s 3 Fan Control Relay B s (8A)** (2A)** (2A)** (2A)** Fan Contactor (-7 & -28) (25A)** (8A)** (8A)** (8A)** (2A)** (2A)** (2A)** (2A)** Fan Contactor (-40) (8A)** (8A)** (8A)** (8A)** 6 Fan Contactor (-46 & -58) (2A)** (2A)** (2A)** (2A)** 2C 4 Surge Supressor A 5 Compressor Contactor (-7 & -28) (50A)** (50A)** (50A)** (50A)** 5 Compressor Contactor (-40) (95A)** (95A)** (95A)** (95A)** 5 Compressor Contactor (-46 & -58) (80A)** (80A)** (80A)** (80A)** 3B 5 Ground Lug Terminal Block (-7 & -28) N/A N/A N/A Terminal Block (-40, -46 & -58) N/A N/A N/A 4A Circuit Breaker (-7 & -28) N/A N/A N/A Circuit Breaker (-40, -46 & -58) N/A N/A N/A Non-Fused Disc. Sw. (-7 & -28) N/A N/A Non-Fused Disc. Sw. (-40, -46 & -58) N/A N/A B 3 Safety Cover (use w/ TB -7 & -28) N/A N/A N/A Safety Cover (use w/ TB -40, -46 & -58) N/A N/A N/A 4C Oper. Mech. (use w/ CB or NFDS) N/A D Ground Lug A 2 Ind. Sys. Circuit Breaker (-7 & -28) N/A N/A N/A N/A N/A N/A Ind. Sys. Circuit Breaker (-40, -46 & -58) N/A N/A N/A A 2 Fuse Holder B 6 Fuse See Fuse Table on Page 33 9A 4 Ground Bar s Recommended Spare Part NOTE: See Figure 0 on Page 2 *Service Note: Locate the PANEL PART NUMBER sticker on the upper right hand corner of the power panel, see Figure 0, Page 2, then refer to the appropriate parts list for that number. **Service Note: Make a visual inspection of the contactors in order to select the correct replacement part (9A) RI-D090-G (65A) RI-D65-G (2A) RI-D20-G (80A) RI-D80-G (8A) RI-D80-G (95A) RI-D95-G (25A) RI-D250-G (50A) TE-LCD50-F (50A) RI-D50-G7 QUANTECH 29

30 LUG KITS AND FUSES CB-0294 LUG KITS ABB-K4TE LUGS PER KIT LUG KITS TABLE FITS CB FRAME AMP WIRE SIZE PART NUMBER S4 250A #6-350 kcmil CB-0295 ABB-K5TF S5 300A kcmil CB-0296 ABB-K5TG 3 S5 400A #3/0-250 kcmil CB-0297 ABB-K6TH S6 600A kcmil CB-0298 ABB-K6TJ S6 800A #2/0-400 kcmil FUSE FUSE TABLE SIZE LUG KIT PART NUMBER FU V 5A Time Delay FU V 30A Time Delay FU V 20A Time Delay FU V 8A Time Delay FU V 2A Time Delay FU V 25A QUANTECH

31 THIS PAGE INTENTIONALLY LEFT BLANK. QUANTECH 3

32 CONTROL PANEL COMPONENTS CONTROL PANEL PANEL DIVIDER (PARTIAL VIEW) 4A 4B FU MICROPROCESSOR BOARD LOAD 4T LINE 2A 2B CTB b Figure 2 - CONTROL PANEL COMPONENTS (REFER TO TABLE 8 ON PAGE 33) 32 QUANTECH

33 CONTROL PANEL COMPONENTS (CONT D) LD0567b Figure 3 - CONTROL PANEL COMPONENTS (REFER TABLE 8 ON PAGE 33) Table 8 - CONTROL PANEL COMPONENTS ITEM QTY. DESCRIPTION COMMON PARTS Transformer A s Micro / IO Board Kit B s Flashcard A Fuse Holder B Fuse Display Keypad Switch, On/Off Ribbon Cable, Display s Recommended Spare Part QUANTECH 33

34 SENSOR HARNESSES *02 6 *03 7 -BDP 2-BDP SENSOR WIRING G Figure 4 - HARNESS LAYOUT (REFER TO TABLES 9 AND 20 ON PAGE 36) 34 QUANTECH

35 SENSOR HARNESSES (CONT'D) *0 5 *04 2 BAMB -BSP 2-BSP 4 *00 SENSOR WIRING Figure 5 - HARNESS LAYOUT (REFER TO TABLES 9 AND 20, PAGE 36) H PLUG = PIN = LOCKING TAB PLUG = PIN = LOCKING TAB HOUSING - PLUG WIRING END PLUG = PIN = LOCKING TAB HOUSING - PLUG WIRING END PLUG = PIN = HOUSING - PLUG WIRING END LOCKING TAB HOUSING - PLUG WIRING END cB Figure 6 - SENSOR HOUSING & PIN SOCKET PART NUMBERS (REFER TO TABLES 9 AND 20, PAGE 36) QUANTECH 35

36 SENSOR HARNESSES (CONT D) Table 9 - SENSOR HARNESS WIRING - QCC3080C, 085C, 090C, 0C, 45C AND QCC360C BOARD LOCATION MICRO P7 MICRO P6 MICRO P6 MICRO P9 MICRO P8 CABLE ITEM NO. CABLE NO WIRE COLOR PLUG PIN NO. Red 5 White 0 Black 9 Drain Red White 2 Black 3 Drain 4 Black 8 Red 5 Drain 2 Black 9 Red 6 Drain 3 Red 5 White 0 Black 9 Drain Red White 2 Black 3 Drain 4 FUNCTION System # Suction Pressure System # Discharge Pressure Discharge Air Temperature Outside Air Temperature System #2 Suction Pressure System #2 Discharge Pressure HARNESS ASSEMBLY PART NUMBER Table 20 - SENSOR HARNESS WIRING - QCC300C AND QCC330C BOARD LOCATION MICRO P7 MICRO P6 MICRO P6 MICRO P9 MICRO P8 CABLE ITEM NO. CABLE NO WIRE COLOR PLUG PIN NO. Red 5 White 0 Black 9 Drain Red White 2 Black 3 Drain 4 Black 7 Red 4 Drain Black 9 Red 6 Drain 3 Red 5 White 0 Black 9 Drain Red White 2 Black 3 Drain 4 FUNCTION System # Suction Pressure System # Discharge Pressure Discharge Air Temperature Outside Air Temperature System #2 Suction Pressure System #2 Discharge Pressure HARNESS ASSEMBLY PART NUMBER QUANTECH

37 TRANSDUCERS AND TEMP SENSORS BAMB -BSP -BDP 2-BSP 2-BDP H sensors Figure 7 - TRANSDUCERS, PRESSURE CUTOUTS AND TEMP SENSORS Table 2 - TRANSDUCERS, PRESSURE CUTOUTS AND TEMP SENSORS ITEM QTY DESCRIPTION MODELS PART NUMBER s Sensor, Outside Air Temperature All s 2 Transducer, Suction Pressure (0-400psi) All s 2 Transducer, Discharge Pressure (0-650psi) All s 2 Sensor, Discharge Temperature (Not Shown) All s Recommended Spare Part QUANTECH 37

38 TRANSDUCER AND THERMISTOR WIRE HARNESS CONNECTORS - FIELD REPLACEMENT PART NUMBERS C 2 BLK - PIN A (GND) RED - PIN B (SUPPLY) WHT - PIN C (OUTPUT) A B A B 3 C END VIEW OF PLUG END VIEW OF SOCKET END VIEW OF PLUG c Figure 8 - TRANSDUCER AND THERMISTOR WIRE HARNESS CONNECTORS - FIELD REPLACEMENT PART NUMBERS Table 22 - TRANSDUCER AND THERMISTOR WIRE HARNESS CONNECTORS - FIELD REPLACEMENT PART NUMBERS ITEM LOCATION DESCRIPTION PINS PART NUMBER TRANSDUCER (0-400 psis) Pin End (0-650 psis) Plug Connector WIRE HARNESS 3 Pin End 3 Contact Pins Plug Connector TEMPERATURE SENSOR Contact Pins 2 Pin End Rubber Collar Plug Connector WIRE HARNESS Contact Pins 2 Pin End Rubber Collar QUANTECH