nufacturing Company, L.P San Felipe, Suite 500

Transcription

1 REPAIR PARTS Commercial 10 Ton Package Cooling Units DCC BHXBAA DCC120XXX3BXXXAA DCC120XXX4BXXXAA DCC120XXX4BXXXAB DCC120XXX7BXXXAA nufacturing Company, L.P San Felipe, Suite This manual is to be used by qualified technicians only. This manual replaces RP-D Daikin Company, L.P San Felipe St., Suite 500 Houston, TX September 2013

2 Important Information Index Functional s List Illustration and s Views shown are for parts illustrations only, not servicing procedures. Text Codes: AR - As Required NA - Not Available NS - Not Shown See Note QTY - Quantity Example (QTY 3) (If Quantity not shown, Quantity = 1) M - Model Example (M1) (If M Code not shown, then part is used on all Models) Expanded Model Nomenclature: Example M1 - Model#1 M2 - Model#2 M3 - Model#3 Daikin Company, L.P. is not responsible for personal injury or property damage resulting from improper service. Review all service information before beginning repairs. Warranty service must be performed by an authorized technician, using authorized factory parts. If service is required after the warranty expires, Daikin Company, L.P. also recommends contacting an authorized technician and using authorized factory parts. Daikin Company, L.P. reserves the right to discontinue, or change at any time, specifications or designs without notice or without incurring obligations. For assistance within the U.S.A. contact: Consumer Affairs Department Daikin North America, LLC 7401 Security Way Houston, Texas Telephone Facsimile For assistance outside the U.S.A. contact: International Division Daikin Goodman North Company, America, L.P. LLC 7401 Security Way Houston, Texas Telephone Facsimile 2

3 Functional s B BELT DRIVE MOTOR 2 HP (M1, M2, M3, M5) 0131L00005 BELT DRIVE MOTOR 2 HP 575 V (M4) BLOWER WHEEL CAP VAP CAP, 10 MFD/370V/OVAL (M1, M3) CAP LA CAP, 5 MFD/370V/OVAL (M2, M4, M5) ZP51K5ETF5130 COMPRESSOR 51000, 208/230/60/3 (M1) ZP51K5ETFD130 COMPRESSOR 51000, 460/60/3 (M2, M3, M5) ZP51K5ETFE130 COMPRESSOR 51000, 575/60/3 (M4) B COND MOTOR 1/3 HP, 460V (M2, M5) 0131M00179 COND MOTOR 1/3 HP, 6 PL, 575V (M4) 0131M00430 COND MOTOR, 1/3 HP, 1 SP, 6 PL (M1) 0131M00433 COND MOTOR, 460,60,1/3 HP (M3) CONT3P025024V CONTACTOR 25 AMP, 3P, 24V (QTY 3) 0130M00030 CUT-OUT SWITCH, HIGH PRESSURE 0130M00031 CUT-OUT SWITCH, HIGH PRESSURE 0130L00003 CUT-OUT SWITCH, LOW PRESSURE 0130L00002 CUT-OUT SWITCH, LOW PRESSURE FAN BLADE 22" ALUM CCW (QTY 2) 0164L00000 NOTCHED FAN BELT AX51 PCBFM103 PCB, TIME DELAY, EBTDR POWER BLOCK 0130M00038 TERMINAL BOARD 0130M00144 TRANSFORMER (M1) 0130M00145 Transformer, 75VA, 480V to 24V (M2, M3, M5) 0130M00148 Transformer, 75VA, 575V to 24V (M4) Expanded Model Nomenclature M1 - DCC120XXX3BXXXAA M2 - DCC120XXX4BXXXAA M3 - DCC120XXX4BXXXAB M4 - DCC120XXX7BXXXAA M5 - DCC BHXBAA 3

4 Cabinet Assy 4

5 Cabinet Assy Image 1: L00065RFNG CORNER POST (QTY 4) L00511NG LOUVERED SIDE PANEL (QTY 2) L00738RFNG ROLL FORM SIDE POST (QTY 2) L00737NG FILTER DOOR L00739RFNG FILTER DOOR POST L00510NG ECONOMIZER DOOR L01000NG DUCT PANEL L00099NG RETURN DUCT COVER L00082NG SUPPLY DUCT COVER L00974NG DOOR, CONTROL L00762RFNG POST, CONTROL BOX L00767NG ELECTRIC HEAT DOOR L00763NG BLOWER DOOR L00765RFNG POST, BURNER BOX L00828NG PNT, DOOR, BURNER AREA NS 0164L00009 GASKET-RUBBER, CPOST (QTY 3) NS 0164L00011 GASKET-RUBBER, SIDE POST (QTY 4) Expanded Model Nomenclature M1 - DCC120XXX3BXXXAA M2 - DCC120XXX4BXXXAA M3 - DCC120XXX4BXXXAB M4 - DCC120XXX7BXXXAA M5 - DCC BHXBAA 5

6 Top Panel / Tubing Assy 6

7 Top Panel / Tubing Assy Image 1: L00000 VENTURI RING 22" (QTY 2) FAN BLADE 22" ALUM CCW (QTY 2) G00002 FAN GRILLE (QTY 2) M00006P ACORN NUT 5/16 HEX BLACK (QTY 8) 51 B COND MOTOR 1/3 HP, 460V (M2, M5) M00179 COND MOTOR 1/3 HP, 6 PL, 575V (M4) M00430 COND MOTOR, 1/3 HP, 1 SP, 6 PL (M1) M00433 COND MOTOR, 460,60,1/3 HP (M3) F PVC CONDUIT 8.25" (QTY 2) L00497NG PAINTED TOP INDOOR SPLICE GASKET.50 X.25 (QTY 4) L01014NG PAINTED TOP OUTDOOR NS 0259L00025 COND MOTOR HARNESS 230V (M1, M4) NS 0259L00027 COND MOTOR HARNESS 230V (M1, M4) NS 0259L00026 COND MOTOR HARNESS 460V (M2, M3, M5) NS 0259L00028 COND MOTOR HARNESS 460V (M2, M3, M5) NS 0163M00004 SCREW #10X3/4", BLACK (QTY 22) NS 0163M00005P WASHER, BLACK (.50 OD.218ID) (QTY 8) Image 2: M00031 CUT-OUT SWITCH, HIGH PRESSURE L00003 CUT-OUT SWITCH, LOW PRESSURE BI-FLOW FILTER DRIER L00002 CUT-OUT SWITCH, LOW PRESSURE M00030 CUT-OUT SWITCH, HIGH PRESSURE NS B ACCESS FITTING (QTY 4) NS 0163M00175 CAP WITH O-RING (QTY 4) Expanded Model Nomenclature M1 - DCC120XXX3BXXXAA M2 - DCC120XXX4BXXXAA M3 - DCC120XXX4BXXXAB M4 - DCC120XXX7BXXXAA M5 - DCC BHXBAA 7

8 ition / Evaporator Assembly 8

9 ition / Evaporator Assembly Image 1: L00650 FILTER ANGLE-VERTICAL (RETURN SIDE) L00210 EVAP EXTENSION-RETURN SIDE L00843 EVAP EXTENSION-HAIRPIN SIDE L00649 FILTER ANGLE - HORIZONTAL (QTY 2) L00648 FILTER ANGLE - HORIZONTAL (CENTER) L00358 FILTER ANGLE-VERTICAL (HAIRPIN SIDE) L00007 TUBING ASSY, EVAP COIL (M1, M2, M3, M5) L00508 DRAIN PAN SUPPORT L00002 DRAIN PAN L00374 DECK SIDE CHANNEL L00365 ELECTRIC HEAT PANEL NS 0160L00021 FILTER (QTY 4) Expanded Model Nomenclature M1 - DCC120XXX3BXXXAA M2 - DCC120XXX4BXXXAA M3 - DCC120XXX4BXXXAB M4 - DCC120XXX7BXXXAA M5 - DCC BHXBAA 9

10 Compressor / Condenser / ition Assy 10

11 Compressor / Condenser / ition Assy Image 1: L00130 COND COIL ASSY, 5MM L00168 BLOWER TRANSITION, RH END L00092 BLOWER TRANSITION, FRONT L00975 DECK-BLOWER L00169 BLOWER TRANSITION, LH END L00094 BLOWER TRANSITION, BACK 241 ZP51K5ETF5130 COMPRESSOR 51000, 208/230/60/3 (M1) 241 ZP51K5ETFD130 COMPRESSOR 51000, 460/60/3 (M2, M3, M5) 241 ZP51K5ETFE130 COMPRESSOR 51000, 575/60/3 (M4) L00004 COMPRESSOR SCROLL HARNESS 261 M TF SHOULDER SCREW (QTY 8) 271 B COMPRESSOR GROMMET (QTY 8) L00408 COMPRESSOR MOUNTING PLATE (QTY 2) L00005 COMPRESSOR SCROLL HARNESS L00136 COND COIL ASSY, 5MM C2 Expanded Model Nomenclature M1 - DCC120XXX3BXXXAA M2 - DCC120XXX4BXXXAA M3 - DCC120XXX4BXXXAB M4 - DCC120XXX7BXXXAA M5 - DCC BHXBAA 11

12 Belt Drive Blower and Control Box Assy 12

13 Belt Drive Blower and Control Box Assy Image 1: BLOWER HOUSING L00011 FIXED SHEAVE AK74 31 B STEEL KEY ( ) 2.0" L00000 NOTCHED FAN BELT AX L00012 VARIABLE PITCH SHEAVE VL L00015 MOTOR BASE ASSY M00045 BOLT 1/4-20 X 4" F BELT TIGHTENER ANGLE 91 B SCREW 5/16-18 X 1" (QTY 4) 101 B ELECT. CONNECTING BUSHING 111 B BELT DRIVE MOTOR 2 HP (M1, M2, M3, M5) L00005 BELT DRIVE MOTOR 2 HP 575 V (M4) 121 B BOLT 1/4-20 X 3/4" (M5) BLOWER WHEEL BLOWER SHAFT NS BEARING & FRAME ASSY Image 2: M00144 TRANSFORMER (M1) M00145 Transformer, 75VA, 480V to 24V (M2, M3, M5) M00148 Transformer, 75VA, 575V to 24V (M4) 62 CAP VAP CAP, 10 MFD/370V/OVAL (M1, M3) 62 CAP LA CAP, 5 MFD/370V/OVAL (M2, M4, M5) CAPACITOR STRAP (QTY 2) POWER BLOCK M00038 TERMINAL BOARD 162 PCBFM103 PCB, TIME DELAY, EBTDR 182 CONT3P025024V CONTACTOR 25 AMP, 3P, 24V (QTY 3) NS 0259L00165 ECONOMIZER HARNESS NS 0259L00032 LCM HARNESS, ELECTRIC HEAT NS 0259L00146 POWER HARNESS NS 0259L00148 WIRE HARNESS ASSY NS 0259L00158 WIRE HARNESS ASSY Expanded Model Nomenclature M1 - DCC120XXX3BXXXAA M2 - DCC120XXX4BXXXAA M3 - DCC120XXX4BXXXAB M4 - DCC120XXX7BXXXAA M5 - DCC BHXBAA 13

14 Accessory s List 14

15 Accessory s List Image 1: NS 0130M00065 CIRCUIT BREAKER, CONVENIENCE OUTLET (M5) NS 0270L00548 CONVENIENCE OUTLET ASSEMBLY (M5) NS DSC060B53YD01FI DISCONNECT MODULE ASSY (M5) NS 0130M00061 TRANSFORMER, CONVENIENCE OUTLET (M5) Expanded Model Nomenclature M1 - DCC120XXX3BXXXAA M2 - DCC120XXX4BXXXAA M3 - DCC120XXX4BXXXAB M4 - DCC120XXX7BXXXAA M5 - DCC BHXBAA 15

16 REPAIR PARTS Commercial 10 Ton Package Cooling Units with 2-speed Evaporator Motor DCC120XXX3VXXXAA DCC120XXX4VXXXAA DCC120XXX4VXXXAB DCC120XXX7VXXXAA nufacturing Company, L.P San Felipe, Suite This manual is to be used by qualified technicians only. This manual replaces RP-D1024. RP-D1024A 2013 Daikin Company, L.P San Felipe St., Suite 500 Houston, TX September 2013

17 Important Information Index Functional s List Illustration and s Views shown are for parts illustrations only, not servicing procedures. Text Codes: AR - As Required NA - Not Available NS - Not Shown See Note QTY - Quantity Example (QTY 3) (If Quantity not shown, Quantity = 1) M - Model Example (M1) (If M Code not shown, then part is used on all Models) Expanded Model Nomenclature: Example M1 - Model#1 M2 - Model#2 M3 - Model#3 Daikin Company, L.P. is not responsible for personal injury or property damage resulting from improper service. Review all service information before beginning repairs. Warranty service must be performed by an authorized technician, using authorized factory parts. If service is required after the warranty expires, Daikin Company, L.P. also recommends contacting an authorized technician and using authorized factory parts. Daikin Company, L.P. reserves the right to discontinue, or change at any time, specifications or designs without notice or without incurring obligations. For assistance within the U.S.A. contact: Consumer Affairs Department Daikin North America, LLC 7401 Security Way Houston, Texas Telephone Facsimile For assistance outside the U.S.A. contact: International Division Daikin Goodman North Company, America, L.P. LLC 7401 Security Way Houston, Texas Telephone Facsimile 2 RP-D1024A

18 Functional s 0130M V RELAY (QTY 2) BLOWER WHEEL CAP VAP CAP, 10 MFD/370V/OVAL (M1, M3) CAP LA CAP, 5 MFD/370V/OVAL (M2, M4) ZP51K5ETF5130 COMP,51000,208/230/60/3 (M1) ZP51K5ETFD130 COMPRESSOR 51000, 460/60/3 (M2, M3) ZP51K5ETFE130 COMPRESSOR 51000, 575/60/3 (M4) B COND MOTOR 1/3 HP, 460V (M2) 0131M00179 COND MOTOR 1/3 HP, 6 PL, 575V (M4) 0131M00430 COND MOTOR, 1/3 HP, 1 SP, 6 PL (M1) 0131M00433 COND MOTOR, 460,60,1/3 HP (M3) CONT3P025024V CONTACTOR 25 AMP, 3P, 24V (QTY 4) 0130M00030 CUT-OUT SWITCH, HIGH PRESSURE 0130M00031 CUT-OUT SWITCH, HIGH PRESSURE 0130L00002 CUT-OUT SWITCH, LOW PRESSURE 0130L00003 CUT-OUT SWITCH, LOW PRESSURE 0164L00017 FAN BELT, NOTCHED FAN BLADE 22" ALUM CCW (QTY 2) 0131L00023 MOTOR, 2 HP BELT DRIVE 230V (M1) 0131L00029 MOTOR, 2 HP BELT DRIVE 460 V (M2, M3) 0131L00026 MOTOR, 2 HP BELT DRIVE 575 V (M4) PCBFM103 PCB, TIME DELAY, EBTDR RELAY (QTY 2) 0130M00038 TERMINAL STRIP 0130M00144 TRANSFORMER (M1) 0130M00145 Transformer, 75VA, 480V to 24V (M2, M3) 0130M00148 Transformer, 75VA, 575V to 24V (M4) Expanded Model Nomenclature M1 - DCC120XXX3VXXXAA M2 - DCC120XXX4VXXXAA M3 - DCC120XXX4VXXXAB M4 - DCC120XXX7VXXXAA RP-D1024A 3

19 Cabinet Assy 4 RP-D1024A

20 Cabinet Assy Image 1: L00065RFNG CORNER POST (QTY 4) L00511NG LOUVERED SIDE PANEL (QTY 2) L00738RFNG ROLL FORM SIDE POST (QTY 2) L00737NG FILTER DOOR L00739RFNG FILTER DOOR POST L00510NG ECONOMIZER DOOR L01000NG DUCT PANEL L00099NG RETURN DUCT COVER L00082NG SUPPLY DUCT COVER L00974NG DOOR, CONTROL L00762RFNG POST, CONTROL BOX L00767NG HEAT EXCHANGE DOOR L00763NG BLOWER DOOR L00765RFNG POST, BURNER BOX L00828NG DOOR, BURNER AREA NS 0164L00009 GASKET-RUBBER, CPOST (QTY 3) NS 0164L00011 GASKET-RUBBER, SIDE POST (QTY 4) Expanded Model Nomenclature M1 - DCC120XXX3VXXXAA M2 - DCC120XXX4VXXXAA M3 - DCC120XXX4VXXXAB M4 - DCC120XXX7VXXXAA RP-D1024A 5

21 Top Panel / Tubing Assy 6 RP-D1024A

22 Top Panel / Tubing Assy Image 1: L00000 VENTURI RING 22" (QTY 2) FAN BLADE 22" ALUM CCW (QTY 2) G00002 FAN GRILLE (QTY 2) M00006P ACORN NUT 5/16 HEX BLACK (QTY 8) 51 B COND MOTOR 1/3 HP, 460V (M2) M00179 COND MOTOR 1/3 HP, 6 PL, 575V (M4) M00430 COND MOTOR, 1/3 HP, 1 SP, 6 PL (M1) M00433 COND MOTOR, 460,60,1/3 HP (M3) F PVC CONDUIT 8.25" (QTY 2) L00497NG EVAP TOP PANEL SPLICE GASKET.50 X.25 (QTY 5) L01014NG TOP PANEL (COND) NS 0259L00025 COND MOTOR HARNESS 230V (M1, M4) NS 0259L00027 COND MOTOR HARNESS 230V (M1, M4) NS 0163M00004 SCREW #10X3/4", BLACK (QTY 20) NS 0163M00005P WASHER, BLACK (.50 OD.218ID) (QTY 8) Image 2: M00031 CUT-OUT SWITCH, HIGH PRESSURE L00003 CUT-OUT SWITCH, LOW PRESSURE BI-FLOW FILTER DRIER L00002 CUT-OUT SWITCH, LOW PRESSURE M00030 CUT-OUT SWITCH, HIGH PRESSURE NS B ACCESS FITTING (QTY 4) NS 0163M00175 CAP WITH O-RING (QTY 4) NS 0121L00359 SHIELD-EVAPORATOR DRIP Expanded Model Nomenclature M1 - DCC120XXX3VXXXAA M2 - DCC120XXX4VXXXAA M3 - DCC120XXX4VXXXAB M4 - DCC120XXX7VXXXAA RP-D1024A 7

23 ition / Evaporator Assembly 8 RP-D1024A

24 ition / Evaporator Assembly Image 1: L00650 FILTER ANGLE-VERTICAL (RETURN SIDE) L00210 EVAP EXTENSION-RETURN SIDE L00843 EXTENSION-EVAP HPIN L00649 FILTER ANGLE - HORIZONTAL (QTY 2) L00648 FILTER ANGLE - HORIZONTAL (CENTER) L00358 FILTER ANGLE-VERTICAL (HAIRPIN SIDE) L00007 TUBING ASSY, EVAP COIL L00508 DRAIN PAN SUPPORT L00002 DRAIN PAN L00374 DECK SIDE CHANNEL L00365 ELECTRIC HEAT PANEL NS 0160L00021 FILTER (QTY 4) Expanded Model Nomenclature M1 - DCC120XXX3VXXXAA M2 - DCC120XXX4VXXXAA M3 - DCC120XXX4VXXXAB M4 - DCC120XXX7VXXXAA RP-D1024A 9

25 Compressor / Condenser / ition Assy 10 RP-D1024A

26 Compressor / Condenser / ition Assy Image 1: L00130 COND COIL ASSY, 5MM C L00168 BLOWER TRANSITION, RH END L00092 BLOWER TRANSITION, FRONT L00975 BLOWER DECK L00169 BLOWER TRANSITION, LH END L00094 BLOWER TRANSITION, BACK 241 ZP51K5ETF5130 COMP,51000,208/230/60/3 (M1) 241 ZP51K5ETFD130 COMPRESSOR 51000, 460/60/3 (M2, M3) 241 ZP51K5ETFE130 COMPRESSOR 51000, 575/60/3 (M4) L00004 COMPRESSOR SCROLL HARNESS 261 M TF SHOULDER SCREW (QTY 8) 271 B COMPRESSOR GROMMET (QTY 8) L00408 COMPRESSOR MOUNTING PLATE (QTY 2) L00005 COMPRESSOR SCROLL HARNESS L00136 COND COIL ASSY, 5MM C2 Expanded Model Nomenclature M1 - DCC120XXX3VXXXAA M2 - DCC120XXX4VXXXAA M3 - DCC120XXX4VXXXAB M4 - DCC120XXX7VXXXAA RP-D1024A 11

27 Belt Drive Blower and Control Box Assy 12 RP-D1024A

28 Belt Drive Blower and Control Box Assy Image 1: NS Image 2: NS NS NS NS NS NS Image 3: L00011 B L L L M F B L L L00026 B BLOWER HOUSING FIXED SHEAVE AK74 STEEL KEY ( ) 2.0" FAN BELT, NOTCHED VARIABLE PITCH SHEAVE VL40 MOTOR BASE ASSY BOLT 1/4-20 X 4" BELT TIGHTENER ANGLE SCREW 5/16-18 X 1" (QTY 4) MOTOR, 2 HP BELT DRIVE 230V (M1) MOTOR, 2 HP BELT DRIVE 460 V (M2, M3) MOTOR, 2 HP BELT DRIVE 575 V (M4) BOLT 1/4-20 X 3/4" (QTY 5) BLOWER WHEEL BLOWER SHAFT BEARING & FRAME ASSY 0121G00491 VOLTAGE BARRIER 0130M00144 TRANSFORMER (M1) 0130M00145 Transformer, 75VA, 480V to 24V (M2, M3) 0130M00148 Transformer, 75VA, 575V to 24V (M4) CAP VAP CAP, 10 MFD/370V/OVAL (M1, M3) CAP LA CAP, 5 MFD/370V/OVAL (M2, M4) CAPACITOR STRAP (QTY 2) 0130M00038 TERMINAL STRIP PCBFM103 PCB, TIME DELAY, EBTDR POWER BLOCK CONT3P025024V CONTACTOR 25 AMP, 3P, 24V (QTY 4) RELAY (QTY 2) 0130M V RELAY (QTY 2) 0259L SPEED CONTROL HARNESS 0259L Speed Relay Harness 0259L00025 COND MOTOR HARNESS 230V (M1, M4) 0259L00027 COND MOTOR HARNESS 230V (M1, M4) 0259L00032 LCM HARNESS, ELECTRIC HEAT 0259L00146 POWER HARNESS 0130L00070 ROTARY MANUAL MOTOR PROTECTOR (M2, M3, M4) L L L00082 ROTARY MANUAL MOTOR PROTECTOR (M1) ROTARY MANUAL MOTOR PROTECTOR (M4) ROTARY MANUAL MOTOR PROTECTOR (M1, M2, M3) NS 0259L00161 CIRCUIT BREAKER HARNESS NS 0259L00160 HARNESS-BELT DRIVE 2 SP MOTOR Expanded Model Nomenclature M1 - DCC120XXX3VXXXAA M2 - DCC120XXX4VXXXAA M3 - DCC120XXX4VXXXAB M4 - DCC120XXX7VXXXAA RP-D1024A 13