New Product PLUG-IN BLOCK MANIFOLD. Protective structure IP65 W4G2 SERIES CC-654A 2

Transcription

1 Protective structure IP New Product PLUG BLOCK MANIFOLD WG SERIES CC

2 Advanced "ecological" and Incorporating high endurance and environment friendly concept, pneumatic port valve plugin block manifold WG having outstanding ease of use, such as, high performance of new age for maintenance and installation Wide product lineup with New function Serial transmission How to install manifold Compatible with ASi and DeviceNet D rail mount added Environmental friendly Upgraded endurance Protective structure Electric connection (Dust/jetproof type) Compatible with various working environment Manual override MWGBT*D D subconnector and flat cable are newly added. MWGBT*Y* Type with OFF function and of nonlocking are available. Nonlocking/locking common type (Standard) With OFF function Upgraded environmental friendly concept Serial transmission + input/output block Halogen free lead wire friendly to environment is used for inside wiring. Material name specified Considering recycle, etc., material name is stamped on the main items. WGB Nonlocking "human" protection WG Easy operation Upgraded ease of maintenance/installation D rail mount added D rail mount added for easy installation. Change of specification from direct mount is possible. Easy valve change Plugin method is used. Wiring work reduced when expanding manifold Connector joint type is used between manifold blocks. (Excluding an AC specification). Upgraded flexibility Wide electric connection Common gland Multi connector Serial transmission Reliability ASi Device Net Network controlled peripheral devices Network control of valve and sensors around manifold is achieved by expansion input/output block. (Serial transmission) Selective piping direction Upward, sideways and rear direction * available Compatible with use of multipressure Response time ms or less (CKD data values: position single) Safety Manual override is types. () With OFF function CCLink (*Excluding D rail mount) D subconnector Flat cable Easy startup of equipment and maintenance is achieved since changeover to OFF is allowed individually even when the valve power supply is turned on. Normal manual operation possible. (Push/nonlocking). () Nonlocking () Nonlocking/locking common type (standard) (Equivalent to IP0) (Equivalent to IP0) Service life 0 million cycles and over (At 0. MPa with clean air) WG Series WG series variation Precautions Intro Specifications/model no./dimensions, etc. Discrete Subbase porting WGB Series Reduced wiring manifold Block configurations Structure Block model no. Always read precautions on Intro to use this product properly and safely. Intro Body porting MW GAT//// Series Subbase side porting MWGBT//// Series Subbase back porting MWGZT//// Series Related products Tag plate/tie rod/silencer/ blanking plug, etc. Block manifold internal structure NWGA Series NWGA Series NWGB Series NWGZ Series Technical data () How to expand reduced wiring manifold Manifold specifications 7 9 () Pneumatic system selection guide () Notes on wiring 9 () Check valve How to fill out manifold specifications 9 How to fill out wiring specifications 90 Manifold specifications 9 Wiring specifications 9 MWGAT0 Common gland MWGBT0 Multi connector Wrong operation of manual override prevented by protective cover Cylinder malfunction caused by leading back pressure prevented by check valve integrated Air supplying port filter equipped (discrete type is an option.)

3 / /R P /R P / P P /R P / /R P /R P MW GA/GB/GZ Series variation Discrete Series variation/appearance Body porting Subbase porting WGB*0 MW GA*0 Common gland (T0) D subconnector (T0) R P R Multi connector (T0) /R MWGA MWGA (NWGA) (NWGA) Model no. Common gland (T0) Multi connector (T0) D subconnector (T0) Flat cable Connector (T*) Effective sectional area pos. mm WGB 9 Page Protective structure IP IP IP IP 0 IP 0 Normally closed Normally open Solenoid position Standard Option ( position) position Single Double All ports closed ABR connection PAB connection Mix Nonlocking/locking common manual override Protective cover of manual override Check valve H Note P port filter Surge suppressor/light Nonlocking manual override (Note ) M With OFF function Manual override (Note ) M7 External pilot Option Mount type Related products Port A/B Port P/R Electric connection Voltage Pushin joint Female Female Pushin joint Radial (upward) thread Pushin joint thread AC DC DC 00 dia. dia. dia. dia. dia. Rc Rc dia. 0 dia. Rc V V V / / / Ozone/coolant proof Port A/B Filter integrated I/O block K A F Y** Note Direct mount D rail mount Tag plate Note : It is optional. Note : It is also integrated in port P. Note : Option M and M7 can not be selected together. Gland I/O connector Common gland Multi connector C C C CL CL 0 0 C C0 0 Blank R T0 T0 T0 T* T* D subconnector Flat cable connector Serial transmission Series variation Serial transmission (T*) Serial transmission (T*) IP Reduced wiring manifold Sub base back porting Sub base side porting MWGB*0 Common gland (T0) D subconnector (T0) MWGZ*0 Common gland (T0) D subconnector (T0) /R Multi connector (T0) Serial transmission (T*) Multi connector (T0) Serial transmission (T*) MWGB (NWGB) MWGZ (NWGZ) Common gland (T0) Multi connector (T0) D subconnector (T0) Flat cable Connector (T*) Serial transmission (T*) Common gland (T0) Multi connector (T0) D subconnector (T0) Flat cable Connector (T*) Serial transmission (T*) 9 9 IP IP IP 0 IP 0 IP IP IP IP 0 IP 0 IP Intro Intro

4 /R P / / / P P Electric connection circuit diagram (solenoid valve inside) Electric connection Light/surge suppressor (standard) Blank Discrete Gland Reduced wiring manifold T0 Common gland Manual override Nonlocking Locking common (Standard) M Other options Nonlocking manual override H Check valve Single AC DC COM A COM A SOLa SOLa B SOLb R I/O connector Lead wire length 00mm T0 T0 Multi connector D subconnector () As nonlocking ON when pushed OFF when released () As locking PUSH + turn 90 deg. clockwise to maintain ON state Turn counterclockwise to release lock () PUSH to turn ON, while release to turn M7 Manual override with OFF function Pilot exhaust is provided as standard. K A External pilot Individual circuit specifications of main pressure and pilot pressure Ozone/coolant proof Double AC COM A B DC COM A Zener diode is used for surge suppressor. SOLa SOLb SOLa /R Select this to prevent coolant from entraining into or to protect from ozone effect, etc. T* Flat cable connector () Normal manual operation (Nonlocking) ON when pushed OFF when released F AB port filter Integrated /R () OFF function operation (Locking at energized) PUSH + turn 90 deg. clockwise to maintain stop state of pilot air supply. Turn counterclockwise to unlock and to supply pilot air. A/B port filter T* Serial transmission D D rail mount Intro

5 Pneumatic components Safety precautions Always read this section before starting use. When designing and/or manufacturing equipment using pneumatic components, it is the duty that the designers must ensure and check the safety of the system driven by mechanisms, pneumatic control circuits and electric controls that control these pieces of equipment, then the safe equipment must be manufactured. It is important that the selection, use, handling and maintenance of the product will be made appropriately to ensure that CKD products be used safely Always observe warning and cautions to ensure the safety of equipment. Therefore, we are strongly asking you to ensure and check the safety of equipment, then manufacture the safe equipment. Use the product in accordance of specifications. If the product is used other than the specifications or under the conditions below, please consult with CKD for its availability. Warning Use for special applications requiring safety including nuclear energy, railroad, aviation, vehicle, medical equipment, components directly contacting to beverage, food, etc., amusement equipment, emergency shutoff circuit, press machine, brake circuit, safeguard, etc. Use for applications where life or asset could be adversely affected, and special safety measures be required. Warning and cautions on the pages below must be observed to prevent accidents. Modification and machining of the product must not be done. The product is designed and manufactured as a part for general industrial machines. Therefore, the person whom had sufficient knowledge and experiences must handle these products. For the safety on equipment design, corporate standards and regulation, etc., must be observed. ISO, JIS B 70 (pneumatic system rules) JIS B (pneumatic cylinder), JPAS 00 (principles of use, selections of pneumatic cylinder), high pressure gas security law, Occupational Safety and Sanitation Laws and other safety rules Do not remove components before confirming safety. Inspection and preparation of machine/equipment must be done after confirming position locking measures of object driven and prevention of uncontrolled motion, etc. When dismounting a component, check if the safety measures above be taken, turn off power sources such as air and power supplies of the equipment, and evacuate compressed air in the system, then perform the work. When restarting machine/equipment, check if popping out prevention measures be taken, then perform the work. The catalog/instruction manual must be read very well to sufficiently understand the contents before using the product. The catalog/instruction manual must be kept at the place where an operator can read them anytime. * Safety cautions are ranked as [DANGER], [WARNG] and [CAUTION] in this section. DANGER: When a dangerous situation may occur, if handling is mistaken, leading to fatal or serious injuries, or when there is high degree of emergency to a warning. WARNG: When a dangerous situation may occur, if handling is mistaken, leading to fatal or serious injuries. CAUTION: When a dangerous situation may occur, if handling is mistaken, leading to minor injuries or physical damage. Note that some items described as [CAUTION] may lead to serious results depending on the situation. In any case, the important description that must be observed is listed. Intro

6 Pneumatic components: Warning/cautions to secure safety Always read this section before starting use. Warning Circuit design Properties of compressed air must be understood before designing a pneumatic circuit. If instantaneous stop and holding its position are required at emergency shutdown, performance as well as mechanical, hydraulic and electric systems is not achieved. Popping out, spring out and leakage will be caused by compressibility and expansibility as pneumatic properties. Air supply and exhaust from/to valve must be operated simultaneously. Earlier air supply will create delay of switching an actuator, while earlier exhaust will prevent speed control of an actuator to create popping out. Check if the product withstands working environment before starting use. The product can not be used in the environment containing corrosive gas, chemical liquids, solvent, steam or ozone. If the product is subjected to oil and metal powder (spatter and swarf, etc.), the product must be protect. These products can not be used in the environment containing flammable gas except explosion proof valves. Simultaneous energizing must be avoided for switchover signal of, position double solenoid type. position valve must not be used for braking and pressure holding. Air leakage may result in change in stop position and pressure drop. Design & selection 7 If holding the stop position for long time is required, consult with CKD. When a valve is energized continuously for long term except a model of a long term continuous energizing type, or when energizing time is longer than deenergizing time, consult with CKD. Care must be taken for electric circuit at emergency shutdown and cylinder operation at service interruption. Once position double solenoid model is operated, if the valve is switched, unless electric signals of reverse operation are not inputted, the current status is held. Install " pressure switch " and " shutoff valve " on compressed air inlet of equipment. If the set pressure of pressure switch is not reached, operation must be disabled. Shutoff valve exhausts compressed air remaining in a pneumatic circuit to prevent an accident caused by an action of pneumatic components by residual pressure. Compressor Valve Cylinder Caution Design & selection A lubrication method to pneumatic components must be decided to perform proper maintenance. G series is prelubricated. If lubrication is required, use additivefree turbine oil Class (ISOVG). Do not use spindle oil, nor machine oil since malfunction by expansion of rubber part is caused. When lubricating, do not stop lubrication since prelubricated lubricant may flow out. Insufficient lubrication will very significantly reduce operation performance to cause malfunction. If lubrication is too much, or if pressure is very low, the response time may delay. The response time on the catalog is the time when prelubricated, 0. MPa and ON. Write down maintenance conditions on the instruction manual of equipment. Performance of the product will be very significantly reduced depending on operating conditions, working environment and maintenance, and in some cases, the safety may not be secured. Proper maintenance is necessary to maintain the product in the proper conditions. Leakage current must be checked to prevent malfunction caused by leakage current from other controls. When a programmable controller, etc., is used, leakage current may adversely affect to a valve to malfunction. Care must be taken since a value affected by leakage current may vary per the valve property. Programmable controller When AC00 V When DC V When DC V.0mA or less.ma or less.ma or less Avoid the use such as restricting air supplying port and atmospheric release. Air supplying port must not be restricted! If of an internal pilot operated type, supply pressure will drop below than usage range, and the valve may malfunction. In this case, use an external pilot operated type. Intro

7 Caution Design & selection Cautions Working environment If the use other than the specifications or special applications, consult with CKD for the specifications. Air supply * When cutting lubricant is subjected to a cylinder rod. (Cutting lubricant will intrude in inside of pipe connecting to a valve through a cylinder to cause malfunction.) * When a special oil is used in the compressor. * When ozone is forming in the supplied air. Ambient temperature * When the product is used at high temperature more than or low temperature less than. Lubrication The product is usually used without lubrication, however, if lubrication is required, once lubricated, the lubrication must not be interrupted during operation, and continue to lubricate. If lubrication is more than necessary, or if pressure is very low, the response time may delay. The response time may vary depending on a change in ambient temperature. Working environment * When cutting lubricant, etc., is subjected to a valve directly. (This may result in leakage of electricity, coil burning, crack of resin, and malfunction, etc. Protect the product to be installed in a cover or a panel, etc.) Vibration & impact * The use with more than vibration 9m/s and impact 9m/s must be avoided. Low pressure use * When using the product below than the minimum working pressure, external pilot type must be used. Also, the use with low vacuum or pressurizing other than (P) must be avoided. Warning Installation Installation & adjustment When installing a valve, do not support it with pipe. Fix the valve body to install. Cleaning and/or painting with water or solvent must not be done after installation, or some resin parts may break. A paint agent may close the pilot exhaust port to cause malfunction. If a valve is installed in a control panel, or if energizing time is long, take countermeasures for radiation of heat as ambient temperature of the valve is always maintained within the specified temperature range. Impress voltage Apply the specified voltage to the valve properly. Applying wrong voltage prevents to achieve the specified function, causing damage/damage by burning of the product. Intro

8 Pneumatic components: Warning/cautions to secure safety Always read this section before starting use. Caution Installation Secure spaces for installation, removing, wiring and plumbing around a valve. Install an air filter immediately before the circuit using pneumatic components. Check of wiring Check if wiring is correctly done after wiring. Piping Air filter ( µm or less) When piping, sealing tape should be applied to the position mm and over inside from the top of screw section of pipe in the opposite direction of screw. If sealing tape projects from the top in screw section of pipe, and sealing tape caught by screw will be separated, and the chips will enter into the valve inside, and may cause failure. Installation & adjustment When connecting port, tighten with adequate torque. Failure to observe this will lead to air leak and/or screw damage. To avoid scratches on the screw thread, tighten it with a hand at first, then use a tool. [Reference values] Set screw M M Rc / Rc / Rc / Tightening torque N m 0. to 0. to. to to to When piping, the connection section of port must not be removed by motion, vibration and stretch of equipment, etc. Dislocated pipe on the exhaust side of pneumatic circuit does not enable speed control of any actuator. If of chuck holding mechanism, a chuck will be released, creating a dangerous situation. Do not remove any valve packing bag until immediately before piping. If a packing bag is removed before piping, a foreign material will enter into the valve inside from a piping port, causing failure and malfunction, etc. When piping, always airflush the tube just before connecting to pneumatic components. Any entrained foreign material must not enter into the inside of pneumatic components during piping. Solid liquid sealant Solid liquid sealant Remove foreign matter 7 Any exhaust port of the valve must not be restricted less than the port size. Valving element operation causes respiration in an exhaust port of the valve, so a foreign material around exhaust port may be absorbed, or if the exhaust port is located upward, a foreign material enter. Install a silencer, or pipe exhaust port facing downward. If exhaust is not smooth, any actuator will not work properly. If manifold is used, exhaust of a valve may prevent normal operation of other valves. When compressed air is supplied after connecting pipe, supply the air without applying high pressure suddenly. Piping connection could be dislocated, and a piping tube could bounce, causing an accident. Caution: If compressed air is supplied too much slowly, in some sealing mechanism in the valve, air leak may be created since seal pressure is not produced. When compressed air is supplied after connecting pipe, always check if there are no air leak in all of connecting port sections. Apply liquid soap to connecting port section with a brush to check leakage of air. Intro 7

9 Caution Installation & adjustment Cautions 9 0 When nylon tube and urethane tube are used for piping material, care must be taken in the following. Use flame resistance tube or metal steel pipe in the environment that spatter will splash. For piping to be used for both hydraulics and pneumatics, hydraulics hose must be used. If a standard pushin joint is used with a spiral tube, connect the base of tube with a hose band, or revolution will be created, and holding performance decrease. Use joint fitting in the environment with high ambient temperature. Pushin joint is not available. Piping Applicable tube Use our specified tube for a valve with push in joint. Soft nylon (F00 series) Urethane rubber (U900 series) When using common tube, care must be taken for accuracy of external dimensions, wall thickness and hardness. Use urethane tube with hardness of 9 deg. and over (rubber hardness meter). If tube does not meet diameter accuracy and hardness, chuck force may be reduced, the tube may come off, or be difficult to insert. Tube dimension Inside diameter mm Outside diameter mm Nylon Urethane rubber dia.. dia. dia. dia. dia. dia.. dia.. dia.. dia. dia..7 dia. dia. 0 dia. 7. dia.. dia. dia..9 dia. dia. Tolerance of outer diameter Soft/hard nylon 0.mm Urethane rubber, and. dia. +0.mm 0.mm, 0 and dia. +0.mm 0.mm Tube connection Providing strait section as long as applicable tube outside diameter from the end of a joint, shape bending pipe must be avoided near to the port of joint to be inserted. Tube tension to sideways must not exceed 0N. Applicable blanking plug Use our specified blanking plug for a valve with push in joint. Blanking plug GWP*B series Port indication A piping port indication in accordance with ISO and JIS standards such as P and, etc., is exhibited on the piping port. Applications Supply port Output port Output port Exhaust port Exhaust port ISO standards JIS standards P A B R R Installation attitude of the valve is free. Check port symbol to pipe without producing reverse action of cylinder, etc., since in G series, port position of (A), (B)/ (R) and (R) are located in the opposite side of K series. Bending radius of tube Bending radius of tube applies the minimum bending radius and over. (or may result in leakage.) Bore size dia. dia. dia. 0 dia. dia. Minimum bending radius mm Nylon Urethane rubber Cut of tube Use a tube knife(az00) to cut the tube vertically to axial direction. Inserting tube diagonally cut may result in air leak. Intro

10 Pneumatic components: Warning/cautions to secure safety Always read this section before starting use. Air quality Warning Do not supply any fluid other than compressed air. For compressed air, clean air that contains no corrosive gas must be used. Usage & maintenance Usage & maintenance When performing maintenance service, turn off the power before starting the work, and stop air supply, check if there is no residual pressure. These are the requirements to secure safety. Power Caution Air quality Use dry compressed air without forming water drips in inside of pipe. If used with low frequency (not used longer than 0 days), do a testrun of the valve every 0 days to prevent malfunction, i.e. the product must be checked if it be in normal conditions. When disassembling and/or assembling a valve, the instruction manual of the product must be perused, after understanding sufficiently, then start disassembling or assembling. The person who understood the structure and operational principle of the valve must handle these products. Pneumatics technique certification class or higher level is required. Usage & maintenance Use compressed air without oxidized oil content, tar and carbon of air compressor, etc. Oxidized oil content, tar and carbon, etc., enter into pneumatic components to stick, and to increase resistance in sliding section, causing malfunction. Oxidized oil content, tar, carbon, etc., and supplied lubricant are mixed to wear a sliding section of pneumatic components. Dryer Air filter ( µm or less) If much tar and carbon is produced, install a submicron air filter in front of valve to remove. Use compressed air without solid foreign material. If the temperature will drop in pneumatic circuit or components, drain be formed. Drain will enter into the air path in pneumatic components to block the flow path instantaneously, causing malfunction. Rust could be formed by drain, therefore pneumatic components fail. Drain will wash lubricant to cause lubrication defective. Solid foreign material of compressed air will enter into the pneumatic components inside to cause abrasion and sticking in a sliding section. Once lubricated to prelubricated valve, oilfree can not be maintained. Operation must be started after checking the state of grease. Either method i.e. using prelubricated pneumatic components or lubrication required ones must be determined, then the proper management must be done. When lubricating, use ISO VG (additivefree) turbine oil. Intro 9

11 Caution Usage & maintenance Usage & maintenance Induct daily inspection and periodic inspection. Leakage control of compressed air in connecting according to the schedule for proper maintenance port section Is the connecting section of a movable part normal, control. especially? Insufficient maintenance control will very significantly reduce performance of the product to result in an accident and. Valve operational status control problem such as short service life and malfunction caused by Is operation delay and exhaust condition normal? damage.. Pressure control of air supply Is the set pressure supplied? Does the indicator of pressure gauge show the set pressure during operating equipment?.. Pneumatics actuators operational status control Is operation smooth? Is terminal stop state normal? Is connecting section with load normal? Lubricator control Is oil capacity adjustment normal? Cautions 7. Lubricant control Is the regular lubricant refilled?. Pneumatic filter control Is drain exhausted properly? Is the bowl and element in normal contamination level? Individual cautions Warning Introduction This valve is an internal pilot operated valve. If air is not supplied to port P, even if manual override is operated, main valve does not switch. A protective cover of manual override is equipped as standard. A protective cover of manual override will be closed when shipping, so initially manual override is protected by cover and is invisible. Open protective cover when operating the manual override. If locking manual override is not released, the protective cover is not closed, so care must be taken. A nonlocking/locking common manual override is equipped as standard. Pushing while rotating can lock the device. When locking, always push the lever at first, then turn it. If not pushed, while turned, the manual override may be damaged, leading air leakage. How to open/close protective cover of manual override When opening/closing a protective cover of manual override, do not apply excessive force. Excessive external force may result in a failure. WG series Turn type Valve replacement When replacing a valve, install the valve without dislocating a gasket and pilot check valve. Screw Size Proper tightening torque Torque(N m) G M. 0. to 0.0 Manual override Operation of manual override Push/nonlocking operation Push to the arrow direction until it stops. If detached, manual override is unlocked. During push/lock operation Push the lever, then turn 90 deg. to the arrow direction to use. Even if detached, manual override is not unlocked. ON PUSH ON OFF 90 Warning When operating the manual override, check if there is no body near the cylinder that will be operated before starting operation. Intro 0

12 Pneumatic components: Warning/cautions to secure safety Always read this section before starting use. Caution Manual override with OFF function This can switch main valve even if energized since supply of pilot air at energized is stopped forcibly. When using OFF function, for position single and position ABR connection PAB, care must be taken since a cylinder is activated immediately. Manual override Operation of manual override with OFF function During normal use (push/nonlocking operation) Push to the arrow direction until it stops. If detached, the manual override is unlocked. Output port destination list Solenoid position OFF function (energized side manual) Deenergized side manual No operation Operation Operation position Single a side sol at energized (A) (B) Double a side sol at energized (A) (A) (B) b side sol at energized (B) (B) (A) position a side sol at energized (A) (A) (B) all ports closed b side sol at energized (B) (B) (A) ABR connection PAB connection a side sol at energized a side sol at energized (A) (A) (A)/(B) (B) (B) b side sol at energized b side sol at energized (B) (B) (A)/(B) (A) (A) *: Deenergized side manual is push/nonlocking operation. Caution IP is (IEC09[IEC9: 99]) standard test method. When water drip/cutting lubricant is directly subjected to a valve constantly, the product must not be used. Pilot air OFF Pilot air ON 90 Warning When operating the manual override, check if there is no body near the cylinder that will be operated before starting operation. Working environment Explanation of protection property symbols and tests methods of IP Protective structure Note : IP applies the following tests. IEC (International Electrotechnical Commission) standards IP * * OFF function use (push/lock operation at energized) Push the lever, then turn it 90 deg. to the arrow direction. Even if detached, the manual override is not unlocked. (IEC09 [IEC9: 99]) Protection property symbols (International Protection) First property number (protection grade of foreign solid) Grade Degree of protection Dust proof type Powder dust does not intrude inside. Second property number (protection grade of immersion) Grade Degree of protection Overview of test method (fresh water to be used) Protection for jet water Harmless even if it is subjected to jet water from nozzle from any directions. Using the following test equipment, a sample (outline) will be sprayed per surface area m from all directions. to m.l/min for minute, total of minutes or longer. Intro Spray nozzle inner diameter :.mm dia.

13 Caution External pilot (K) piping port Cautions External pilot (K) type has individual air supply of pilot air. Care must be taken for connecting port position since air supply of pilot air has dia. pushin joint. If piped incorrectly, the product may malfunction. MWG External pilot port Port display Applications Display (ISO standards) PA / Pilot air Air supplying port / P *Pressurization of port A/B and port R is not available. /R External pilot air supplying port has dia. pushin joint on the top of supply and exhaust block. Caution When installing with D rail WG series allows manifold of direct mount type to change to D rail mount type. If installed incorrectly, care must be taken since drop/damage, etc., of manifold may be caused. Also, when manifold total weight is more than kg, or where there are vibration/impulse, fix a D rail on fixing face 0 to 00mm interval, check if the installation has been done correctly. Installation attitude of the product is free, however, in some case, set screws could be loosened by resonance of vibration, check the status every operation to prevent drop of manifold. How to install manifold How to install a D rail. Bracket set screw D rail set screw *Refer to block configurations on P.7 for D rail bracket kit and D rails. D rail D rail bracket. Install D rail bracket. (Tightening torque:. to. N m). Catch D rail on the jaw in order of () ().. Push the block to () direction.. Fix D rail with set screws. (Tightening torque:. to. N m) Intro

14 Individual cautions Caution When changing pushin joint size, the procedure must be checked. If installed incorrectly, or if fixing of set screw is not enough, air leakage, etc. may be caused. Body porting (A) type Pneumatic components: Warning/cautions to secure safety Always read this section before starting use. () Dislocate a stop pin by a screwdriver, etc. () Dislocate a joint. () Insert the joint vertically until it hits the wall. () Insert the stopper pin. Pull the joint to check the installation state. Joint stop pin Size Tightening Torque (N m) G M. 0. to 0.0 How to replace cartridge joint Subbase side porting (B) type Subbase back porting (Z) type A/B port filter Joint stopper Cartridge type pushin joint model no. Model Part name G dia. axial type dia. axial type dia. axial type dia. radial type (upward) dia. radial type (upward) Plug cartridge () Remove set screws. () Dislocate a stopper plate and a joint simultaneously. () Match a slit of joint for replacement to stopper plate to assemble temporally. () Assemble stopper plate and joints simultaneously, and tighten set screws. Pull the joint to check installation state. Model no. GJOTC GJOTC GJOTC GJOTCL/CLL GJOTCL/CLL GJOTCPG Caution How to change connecting port specifications When replacing the plate or joint adaptor installed on the body, or when changing from direct porting to base porting or vice versa, or when changing pushin joint to female thread or vice versa, if set screws are insufficiently fixed, air leakage may be caused. Joint adaptor kit Model Part name dia. joint NC Kit model no. GJNTADAPTORKITCNC Joint adaptor Set part Adaptor kit NO GJNTADAPTORKITCNO Pushin joint (NC and NO: ) GJNTADAPTORKITC (NC and NO: plug cartridge ) Plate kit Joint adaptor kit Direct piping female thread G dia. joint Adaptor kit NC NO GJNTADAPTORKITCNC GJNTADAPTORKITCNO Gasket Stop pin GJNTADAPTORKITC set screws dia. joint NC GJNTADAPTORKITCNC Adaptor kit NO GJNTADAPTORKITCNO Size Tightening Torque (N m) G M. 0. to 0.0 GJNTADAPTORKITC Plate kit Female thread adaptor kit Model Kit model no. Set part Model Kit model no. Set part G GPLATEKIT Plate, gasket and set screws G GFMLADAPTORKIT Female thread adaptor, gasket and set screws Intro

15 / PA Individual cautions Caution Surge suppressor Cautions A surge suppressor of a solenoid valve is used to protect the output contact to drive solenoid valve. Protection for other peripheral devices can not be expected, rather, surge will adversely affect to these devices, i.e., the surge generated by other devices could be absorbed, causing damage such as burning, etc. So, care must be taken for following matters. () A surge suppressor limits surge voltage of solenoid valve that attains hundreds of volt to the voltage level as low as an output contact withstands.it is not enough depending on the output circuit, leading to destroy and malfunction.check the availability beforehand according to surge clamping level, withstanding pressure/circuit structure of output components or delay of return.if required, furthermore, induct another surge countermeasures.also, a solenoid valve with surge suppressor can reduce the backward voltage surge created when turning off to the level on the following table. Specifications voltage DCV DCV Caution Backward voltage value at OFF Approximate 7V Approximate 7V () If other components or solenoid valves are connected to solenoid valves in parallel, backward voltage surge that will form when a solenoid valve turn off applies to these components.even if of a solenoid valve with surge suppressor for VDC, in some model, surge voltage will attain several decades of negative voltage, and this reversed polarity voltage may destroy and malfunction other components connected in parallel.parallel connection to components affected by reversed polarity voltage (e.g.: LED indicator light) must be avoided.also, if several solenoid valves are driven in parallel, surge of another solenoid valve will be admitted into a surge suppressor of a solenoid valve with surge suppressor, and some values of Ampere may lead to burning of surge suppressor.even if several solenoid valves with surge suppressor are driven in parallel, surge current may concentrate into the surge suppressor whose limit voltage is the lowest, and leading to burning in the same manner.even if the solenoid valves of same model no. are used, in the worst case, leading to damage by burning, since clamping voltage of surge suppressor may vary. () In many cases, a surge suppressor integrated in solenoid valve is shortcircuited, if damaged by over voltage/overcurrent other than the solenoid valve.therefore, an output turns on after damaged, and large electric current flows, in the worst case, causing output circuit and solenoid valves damage/fire.do not energize while the products failure.also, install over current protection circuit on power supply and drive circuits not to flow large electric current, and use a power supply with over current protection. AC00V specifications In AC00V specifications, an all wave rectified bridge is integrated. When using SSR for a solenoid valve ON/OFF, some types may cause return failure of a solenoid valve. If SSR is selected, care must be taken. (Consult with relay and PLC makers.) Caution Port filter Port filter is to prevent foreign material from entraining and to prevent a problem in a valve.read warning and cautions on Intro to 0 very well, then install and adjust the products. because compressed air quality is not improved. Do not remove port filter forcibly, nor do not hold it. A filter may be deformed to cause a problem. Also, if there are foreign matters and foreign materials on the filter surface, flash the filter or remove them by tweezes, etc. Filter P P port filter /R Example of integrating P port filter (standard) Example of integrating A/B port filter option Intro

16 Individual cautions Pneumatic components: Warning/cautions to secure safety Always read this section before starting use. Design Caution Serial transmission slave unit Startup/maintenance If communication is abnormal, slave unit will be under the following conditions () All input signals will turn OFF. () All output signals will turn OFF. (However when a slave unit has an output mode setting switch, the setting condition is applied.) Do not touch terminals and connectors during energizing, or creating electric shock. When cleaning and retightening the product, disconnect the external power supply. Do not disassemble and modify this product. Failure and faulty operation may be caused. When wiring When installing or wiring the product, disconnect an external power supply before starting work, or may cause electric shock/damage. Check rated voltage and terminals array of the product, then wire properly. If different rated power supply is connected, or If improper line is connected, causing fire and failure. Tighten water proof connector and terminals screws within the specified torque range. Loose tightening may cause fire and faulty operation. Do not bend and pull communication cable and power supply cables connecting to the unit forcibly. For communication cable, the specified cable must be used. Also, separate the cable from power line and high voltage lines. Do not use the product while submerged. Intro

17 MEMO Intro

18 Discrete Subbase porting WGB Series Applicable cylinder bore size: 0 to 0 dia. Common specifications Descriptions WGB Working fluid Actuation Valve structure Min. working pressure MPa Max. working pressure MPa Withstanding pressure Mpa Ambient temperature Fluid temperature Manual override Compressed air Pilot operated Soft spool valve to to Nonlocking/locking common type (standard) Lubrication Note Not required Protective structure Note Dust/jetproof (IP) Vibration/impact m/s 9 or less/9 or less Working environment Not subject to corrosive gas, etc. Electrical specifications Descriptions WGB Rated voltage V DC AC and 00 Rated voltage fluctuation range 0% Holding current A Power consumption W Note Apparent power VA DCV DCV AC00V DCV DCV AC00V Heat resistance class B Note : Surge suppressor/indicator is provided as standard. Note : Turbine oil Class ISOVG must be used for lubrication. Too much lubrication may cause unstable operation. Note : IP (IEC09 [IEC9: 99]) standard test method Refer to Intro for details. References MPa is used for pressure unit. The conversion ratio is MPa=0.97kgf/cm. JIS symbol port valve position single Individual specifications Descriptions Port size Port A/B Port P/R WGB Rc/ Rc/ position double position all ports closed Descriptions Ef. sec. area mm position All ports closed ABR connection PAB connection P> A/B WGB A/B> R position A/B/R connection position P/A/B connection Descriptions WGB When the power is ON When the power is OFF Response time ms position position Single Double ABR connection The response time is a value where supply pressure 0.MPa, 0 and not lubricated. It may vary per pressure and oil quality. Descriptions Mass g position position Single Double All ports closed Gland 7 7 WGB I/O connector 09

19 How to order Discrete WGB 0 0 R H Discrete sub plate only WGB SP 0 R F WGB Series How to order Discrete Discrete sub plate only Discrete Subplate A B Port size Note on selection guide C Electric connection Refer to Intro for the circuit diagram (solenoid valve inside). D Option Note : Nonlocking manual override (M) and manual override with OFF function (M7) can not be selected together. Note : For position all ports closed and PAB connection, check valve specifications (H) are not available. Electric connection Name Symbol Solenoid position Classification Gland Blank E Voltage I/O connector R Symbol Content A Solenoid position position single position double position all ports closed position ABR connection position PAB connection B Port size 0 Rc/ C Electric connection (light and surge suppressor provided as standard) Blank Gland (cable clamp attached) R I/O connector (00mm) (custom order) D Option Blank No option M Nonlocking manual override Note M7 Manual override with OFF function Note H With check valve Note A Ozone/coolant proof F P/A/B port filter integrated E Voltage AC00V (rectified bridge integrated) DCV DCV Kit model no. for gland type Cable clamp (with gasket) Model no. Descriptions WGBMS0GP Used for dust/jetproof protection of cable Subbase porting Shape PF/ Gasket Terminal Layout : B : COM Not used : A B COM A max0. max0 Applicable cable outside diameter to 0 dia. (Reference value) Body tightening torque Cable clamp tightening torque.0 to. N m. to.0 N m

20 R P R R P R WGB Series Discrete: dimensions WGB0 Gland (blank) Rc/ (A), (B) port Manual override Rc/ (A), (B) port Manual override dia. (Tapped mounting hole) 0 G/. 9. Rc/ (R), (P), (R) port (when cover of manual override open) Note:Refer to P. for I/O connector (R). WGB0 Gland (blank). dia. (Tapped mounting hole) 7 0. G/. 9. Rc/ (R), (P), (R) port (when cover of manual override open)

21 R P R WGB Series Discrete: dimensions WGB 0 Gland (blank) Rc/ (A), (B) port.. Discrete 9 09 Manual override I/O connector (R) (0) Sensor I/O connector (OMRON) XSHDB0T 7. dia. (Tapped mounting hole) 0 Subbase porting G/ (when cover of manual override open) 9. Rc/ (R), (P), (R) port 0 0.

22 Reduced wiring manifold Body porting MW GAT//// Series Applicable cylinder bore size: 0 to 0 dia. Manifold common specifications Descriptions MWGA/MWGA Manifold type Air supply/exhaust method Block manifold Common supply/common exhaust (check valve integrated) Pilot exhaust method Internal pilot External pilot Main valve/pilot valve common exhaust (pilot exhaust check valve integrated) Main valve/pilot valve individual exhaust Piping direction Working fluid Actuation Valve structure Valve top direction Compressed air Pilot operated Soft spool valve Min. working pressure MPa 0. Max. working pressure MPa Withstanding pressure Mpa Ambient temperature Fluid temperature Manual override to to Nonlocking/locking common type (standard) Lubrication Note Not required Protective structure Note Dust/jetproof (IP) Note Vibration/impact m/s 9 or less/9 or less Working environment Not subject to corrosive gas, etc. Note : Turbine oil Class ISOVG must be used for lubrication. Too much lubrication may cause unstable operation. Note : IP (IEC09 [IEC9: 99]) standard test method Refer to Intro for details. JIS symbol port valve position single NC type position single NO type port valve position single position double position all ports closed position A/B/R connection position P/A/B connection Individual specifications Descriptions Max. station no. Standard wiring Double wiring Maximum solenoid number Port size Port A/B Port P/R Refer to P.9 for mass. Descriptions T0 9 T0 Ef. sec. area mm Port size Port A/B position All ports closed ABR connection PAB connection Reduced wiring specifications T0 Electrical specifications Descriptions Rated voltage V DC AC Rated voltage fluctuation range Holding current A DCV DCV AC00V Power consumption W DCV Note DCV Apparent power VA AC00V Note Heat resistance class and 00 0% Note : Surge suppressor/indicator is provided as standard. Note : In multi connector/d subconnector/flat cable connector joint specifications, AC00 V is not available. In serial transmission connection specifications, AC00V and DC V are not available. Pushin joint,, dia. and Rc/ Pushin joint and 0 dia. MWGA/MWGA MWGA/MWGA T T TG TG TG7 TD TD TD7 TMA TM 9 MWGA/MWGA P> A/B A/B> R Pushin joint dia. * Effective sectional area of position and ABR connection is the value when a check valve integrated. * The value in ( ) will apply when any check valve will not be installed. Descriptions Response time ms position Single Double position ABR connection The response time is the value where supply pressure 0.MPa, 0 Descriptions Type Connection connector T0 Common gland M screw type Note : Protective structure of D subconnector (T0) and flat cable (T*) is dust proof. Water drip/oil, etc., must not be sprayed during operation. References MPa is used for pressure unit. The conversion ratio is MPa=0.97kgf/cm. HIROSE ELECTRIC CO. LTD. RMWTP0S 0 pins 0 0 B 9() 0 9() 0 When the power is ON When the power is OFF T0 T0 T T Multi connector D subconnector 0P P Flat cable connector Flat cable connector Without power supply terminal Without power supply terminal MIL standards D subconnector pins MWGA/MWGA. and not lubricated. The value may vary per pressure and oil quality. MILC standards MILC standards Pressure welding socket Pressure welding socket 0 pins pins

23 MW GAT//// Series Serial transmission slave unit specifications (refer to P.7 for the applicable PLC table.) Network name CCLink(Ver.0) DeviceNet * ASi(Ver.0) Descriptions Slave unit model no. TG TG TG7 TD TD TD7 TMA TM Communication speed K/K/.M/M/0Mbps K/0K/00Kbps 7Kbps Power supply voltage Unit side DCV 0% DCV 0% DC0V % Valve side Communication side DCV +0% and % DCV +0% and % DC to V DCV +0% and % Current consumption Unit side 0mA or less 00mA or less 7mA or less * 70mA or less 90mA or less 0mA or less * 0mA or less * 90mA or less * Valve side Communication side ma or less (when all points are turned off.) ma or less (when all points are turned off.) 0mA or less ma or less (when all points are turned off.) Input no./output no. 0/ 0/ / 0/ 0/ / / * / * Operating indication Others Power supply/communication state Power supply/communication state/valve power supply Contact us about an EDS file. * Power supply/communication state Profile: 7 and F * * Other DeviceNet conformed networks (CompoBus/D and DLNK, etc.) are also available. * If power supply of input block is common with unit power supply, the following expression must be calculated. TG7: (unit side current consumption) = 0mA + (ma x input block no.) + (sum of internal current consumption of connected sensors) TD7: (unit side current consumption) = 0mA + (ma x input block no.) + (sum of internal current consumption of connected sensors) TMA: (unit side current consumption) = 0mA + (ma x input block no.) + (sum of internal current consumption of connected sensors) TM: (unit side current consumption) = 90mA + (ma x input block no.) + (sum of internal current consumption of connected sensors) However, select a sensor as unit side current consumption be 00mA or less (for TG7 and TD7), or 0mA or less (for TMA and TM). *: If of slave unit (TMA) of points input/ points output type, all outputs are used for a valve. *: Slave unit (TM) of points input/ points output type requires two pieces of address. *: EDS file: a text file contains parameters to communicate with each bland of masters. *: Profile: when communicating with master, meaning of I/O data and parameters of a slave unit is defined. (Defined in ASi specifications.). Reduced wiring Body porting I/O block specifications Input block Model no. Descriptions Input no. Rated input voltage Rated input current ON voltage OFF voltage/off current Input type Power supply NWGA NK Common with unit power supply NWGA NB points DCV 7mA DCV and over (between each input terminal and V) DCV or less (between each input terminal and V)/.mA or less Sink type NWGA PK NWGA PB DCV and over (between each input terminal and G) DCV or less (between each input terminal and G)/.mA or less Source type External power supply Common with unit power supply External power supply Operating indication * Refer to P. for model no. Power supply/input status Output block Model no. Descriptions Output no. Rated voltage Max. load current Recovery voltage Output type Protective circuit Fuse Operating indication * Refer to P. for model no. NWGAOUTNB NWGAOUTPB points DCV A/ point (A/common).V or less Sink type Source type Over current protection/reverse connection protection Power supply for external load : DCV and A (can be replaced) Power supply/output state

24 MW GAT/// Series How to order Common gland/multi connector/d subconnector/flat cable connector Manifold model no. MWGA 0 C T0 W H D Discrete valve block with solenoid valve NWGA 0 C W H Model no. With solenoid valve Manifold Discrete solenoid Discrete block port port port port port port Discrete solenoid valve WGA 9 C H Model no. A Solenoid position B Port size Note C Electric connection Note D Reduced wiring Refer to Intro for the circuit diagram (solenoid valve inside). Note on selection guide E Terminal/connector pin Array Always fill out [manifold specification sheet]. Note : A port size of port P/R must be specified in the supply and exhaust block section. Note : If change of AC specifications will be implemented, select a valve block with masking plate as a reserved block. Note : In multi connector (T0) D subconnector (T0) and flat cable (T*) connection specifications, AC00 V is not available. Note : Blank: a valve is wired according to a type of installed valve. W: wiring for double solenoid will apply regardless of type of valve mounted. However, for multi connector T0, no standard wiring is available. Note : Nonlocking manual override (M) and manual override with OFF function (M7) can not be selected together. Note : For position all ports closed and PAB connection, no check valve specifications (H) are available. Note 7: Port P has an integrated filter. Symbol Descriptions G Mount type A Solenoid position position single H Station no. position double position all ports closed position ABR connection I Voltage position PAB connection position single solenoid, normally closed position single solenoid, normally open Mix manifold F Option B Port size (port A/B) C dia. pushin joint C dia. pushin joint C dia. pushin joint CX Pushin joint mix 0 Rc/ C Electric connection Blank Connector relay circuit board specifications for DC to Refer to P. 0 for cable length for AC. D Reduced wiring (light and surge suppressor provided as standard) T0 Common gland (M screw) left specifications T0 Multi connector left specifications Note T0 D subconnector left specifications Note T 0pin flat cable connector (no power supply terminal) left spec. Note T pin flat cable connector (no power supply terminal) left spec. Note E Terminal/connector pin array Blank W F Blank M M7 H K A F G Blank D Standard wiring Note Double wiring Note Option No option Nonlocking manual override Note Manual override with OFF function Note With check valve (standard) Note External pilot Ozone/coolant proof A/B port filter integrated Note 7 Mount type Direct mount type D rail mount type H Station no. stations to to stations I Voltage The specifications may vary depended with the reduced wiring specifications. Individual specifications (P.) must be checked. AC00V (rectified bridge integrated) DCV DCV section shows not available. MWGA MWGA NWGA NWGA WGA WGA 7

25 How to order Manifold model no. Discrete valve block with solenoid valve Discrete solenoid valve Model no. A Solenoid position B Serial transmission MWGA 0 C TG W H D NWGA Symbol Y0 Y0 Y0 Y0 Y0 Y0 Y0 Y0 Y Y Y Y Y Y Y Y 0 C W H WGA 9 C H Port size Note Table [I/O block combination table] C Electric connection D Reduced wiring Combination of layout and station no. of I/O block OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT Refer to Intro for the circuit diagram (solenoid valve inside). Transmission block side *: How to read table E.g.) Y is a combination of an input block ( points) and an output block ( points). *: Refer to P.7 for details of I/O point number compatible with I/O number of wiring method T*. Note on selection guide Always fill out [manifold specification sheet]. G Mount type H Station no. Symbol Content A Solenoid position position single position double position all ports closed position ABR connection position PAB connection position single solenoid, normally closed position single solenoid, normally open Mix manifold B Port size (port A/B) C dia. pushin joint C dia. pushin joint C dia. pushin joint CX Pushin joint mix 0 Rc/ C Electric connection Blank Connector relay circuit board specifications for DC Model no. With solenoid valve Manifold Discrete solenoid Discrete block port port port port port port D Reduced wiring (light and surge suppressor provided as standard) TG points output Serial transmission TG points output CCLink TG7 points input/ points output TD points output Serial transmission TD points output DeviceNet TD7 points input/ points output TMA Serial transmission points input/ points output TM ASi points input/ points output E Terminal/connector pin array Blank W F Blank M M7 H K A F Y** G Blank D Standard wiring Note Double wiring Note Option No option Nonlocking manual override Note Manual override with OFF function Note With check valve (standard) Note External pilot Ozone/coolant proof A/B port filter integrated Note I/O block Note Mount type Direct mount type D rail mount type Note : A port size of port P/R must be specified in the supply and exhaust block section. H Station no. Note : Blank: it is wired according to a type of installed valve. W: wiring for all double solenoid will apply regardless of type stations of valve mounted. to to Note : Nonlocking manual override (M) and manual override with OFF function (M7) can not be selected together. stations Note : For position all ports closed and PAB connection, no check valve specifications (H) are available. Note : Port P has an integrated filter. Note : Indicate I/O format of I/O block (sink/sauce) and type of power supply (slave unit common/external) on the manifold specification sheet (P.9). Note 7: In serial transmission connection specifications, AC00V and DC V are not available. I Voltage E Terminal/connector pin Array F Option Specify I/O block combination number in ** according to Table [ I/O block combination table]. I Voltage DCV Note 7 The specifications may vary depended with the reduced wiring specifications. Individual specifications (P.) must be checked. section shows not available. MW GAT Series How to order MWGA MWGA NWGA NWGA WGA WGA Reduced wiring Body porting

26 0 MW GAT//// Series Manifold components explanation and parts list Valve set screw If for AC, refer to the following. / PA P Hexagon socket head cap screw Gasket /R DCV OPEN OPEN POWER 7 Serial transmission slave unit + I/O block Main parts list (refer to P.7 to 0 for details.) No. Component name Wiring block Discrete valve block Discrete valve block with solenoid valve Discrete solenoid valve Model no. (e.g.) NWGAT0 NWGAV NWGA0CH WGA9CH No. 7 Component name Supply and exhaust block End block R I/O block Model no. (e.g.) NWGQ0 NWGER NWGANB Mass (DC) NWGA Block type Valve block with solenoid valve NWGA0 NWGA0 NWGA0 NWGA0 NWGA 0 Mass 0 09 Block type Valve block with masking plate Wiring block (serial transmission slave unit) I/O block NWGAMP NWGAT* S D N NWGA K OUT P B (g) Mass Common Block type Supply and exhaust block End block NWGQ* NWGQK* NWGQZ* NWGQKZ* NWGER NWGEXR Mass Block type Wiring block NWGT0 NWGT0 NWGT0 NWGT* (g) Mass

27 MW GAT//// Series Repair parts and related parts list No. Parts name Cartridge type pushin joint and related parts dia. axial type dia. axial type dia. axial type Plug cartridge Model no. GJOTC GJOTC GJOTC GJOTCPG Kit for wiring block T0 Cable clamp Model no. WGSCLA WGSCLB PF/ Applicable cable O.D. Descriptions. to. dia. Used for dust/jetproof protection of. to. dia. cable Gasket Reduced wiring (Reference value) Body tightening torque.0 to. N m Cable clamp tightening torque.0 to. N m max9. max0 Applicable cable O.D. Part for I/O block Water proof cap Model no. Descriptions WGXSZ If the same power supply is shared with serial transmission slave unit, this is used for jetproof protection of power supply connector. Water proof plug Model no. Descriptions WGXSZ This is used for jetproof protection of signal connector not used Body porting 0 dia. dia. (Reference value) Tightening torque 0. to 0. N m (Reference value) Tightening torque 0. to 0. N m M X M X 0

28 P MW GAT//// Series Body porting: Dimensions Unit mm MWGA Common gland (T0) /R. 7. G/ 77(Rc/) 7 (pushin joint) (Rc/). (pushin joint) 9. (for pushin joint,, dia.) 9 ( positions) (single/double). 0 mounting hole for M (Direct mount) 7.(Rc/) L7=L+(0 to) Refer to P. 9. L=L7. L=L+0 L=( X n)+( X m)+(. X l)+. (n: valve block station no. m: supply and exhaust block no. l: partition block no.) L=L. 00 Manual override. a a Rc/ Pushin joint,, dia. (selection) (A) port Rc/ (A) port (B) port Pushin joint,, dia. (selection) (B) port a b a b / PA /R P (pushin joint dia.) 7 (pushin joint 0 dia.). (cover of manual override open) 7 9 No. Part name Wiring block T0 Masking plate Valve block Solenoid valve body Supply and exhaust block End block R Pushin joint, 0 dia. (selection) (P) port Pushin joint, 0 dia. (selection) / (R) port Radial pushin joint for supply and exhaust block (upward) dia. (CL) 0 dia. (CL0)

29 P MW GAT//// Series Body porting: Dimensions MWGA Multiconnector (T0) Unit mm /R 7.. Receptacle (HIROSE ELECTRIC CO. LTD.) RMWTR0P 77(Rc/) 7 (pushin joint) Reduced wiring (Rc/). (pushin joint) 9 ( positions) (single/double) mounting hole for M (Direct mount) 9. (for pushin joint,, dia.) 7.(Rc/) L7=L+(0 to) Refer to P. 9. L=L7. L=L+ L=( X n)+( X m)+(. X l)+ (n: valve block station no. m: supply and exhaust block no. l: partition block no.) L=L Manual override Rc/ (A) port Rc/ (B) port a a a b a b / PA Pushin joint,, dia. (selection) (A) port Pushin joint,, dia. (selection) (B) port /R P (pushin joint dia.) 7 (pushin joint 0 dia.). (cover of manual override open) 7 9 No. Part name Wiring block T0 Masking plate Valve block Solenoid valve body Supply and exhaust block End block R Body porting Pushin joint, 0 dia. (selection) (P) port Pushin joint, 0 dia. (selection) / (R) port Radial pushin joint for supply and exhaust block (upward) dia. (CL) 0 dia. (CL0)

30 P MW GAT//// Series Body porting: Dimensions Unit mm MWGA D subconnector (T0) /R L7=L+(0 to) Refer to P. 9. L=L7. L=L+ 9 L=( X n)+( X m)+(. X l)+7 (n: valve block station no. m: supply and exhaust block no. l: partition block no.) L=L 0.. Manual override.. (cover of manual override open) (Rc/) 7 (pushin joint) (Rc/). (pushin joint) 9 ( positions) (single/double) mounting hole for M (Direct mount) 9. (for pushin joint,, dia.) 7.(Rc/) Rc/ (A) port Rc/ (B) port 90 deg... Pushin joint,, dia. (selection) (A) port Pushin joint,, dia. (selection) (B) port (pushin joint dia.) 7 (pushin joint 0 dia.) No. Part name Wiring block T0 Masking plate Valve block Solenoid valve body Supply and exhaust block End block R Pushin joint, 0 dia. (selection) (P) port Pushin joint, 0 dia. (selection) / (R) port Radial pushin joint for supply and exhaust block (upward) dia. (CL) 0 dia. (CL0)

31 P MW GAT//// Series Body porting: Dimensions MWGA Flat cable connector (T*) * This drawing shows T. For flat cable connector, T is available. Dimensions are same as T. /R L7=L+(0 to) Refer to P. 9. L=L7. L=L+ Unit mm Reduced wiring 77(Rc/) 7 (pushin joint) (Rc/). (pushin joint) 9 ( positions) (single/double) 9. (for pushin joint,, dia.) 7.(Rc/) mounting hole for M (Direct mount) 9 L=( X n)+( X m)+(. X l)+7 (n: valve block station no. m: supply and exhaust block no. I: partition block no.) L=L 0.. Manual override 0 pole connector MIL standards conformed products Rc/ (A) port Rc/ (B) port 90 deg... Pushin joint,, dia. (selection) (A) port Pushin joint,, dia. (selection) (B) port (pushin joint dia.) 7 (pushin joint 0 dia.). (cover of manual override open) 7 9 No. Part name Wiring block T* Masking plate Valve block Solenoid valve body Supply and exhaust block End block R Body porting Pushin joint, 0 dia. (selection) (P) port Pushin joint, 0 dia. (selection) / (R) port Radial pushin joint for supply and exhaust block (upward) dia. (CL) 0 dia. (CL0)

32 P MW GAT//// Series Body porting: Dimensions Unit mm MWGA Serial transmission CCLink (TG*) /R 7 L7=L+(0 to) Refer to P. 9. L=L7. L=L+ L=( X n)+( X m)+(. X l)+. (n: valve block station no. m: supply and exhaust block no. l: partition block no.) L=L Manual override (switch cover open). (cover of manual override open) (Rc/) 7 (pushin joint) (Rc/). (pushin joint) 9 ( positions) (single/double) 0 (connector Max.) 9. mounting hole for M (Direct mount) 9. (for pushin joint,, dia.) 7.(Rc/) 70 Rc/ (A) port Rc/ (B) port.. Pushin joint,, dia. (selection) (A) port Pushin joint,, dia. (selection) (B) port (pushin joint dia.) 7 (pushin joint 0 dia.) No. Part name Wiring block T* Masking plate Valve block Solenoid valve body Supply and exhaust block End block R Pushin joint, 0 dia. (selection) (P) port Pushin joint, 0 dia. (selection) / (R) port Radial pushin joint for supply and exhaust block (upward) dia. (CL) 0 dia. (CL0)

33 0 OPEN OPEN /R P MW GAT//// Series Body porting: Dimensions MWGA Serial transmission CCLink (TG*)+I/O block Unit mm POWE 7 DCV 77(Rc/) 7 (pushin joint) (Rc/). (pushin joint) 0 9 ( positions) (single/double) 0 0 mounting hole for M (Direct mount) 0 (connector Max.) 9. (for pushin joint,, dia.) L7=L+(0 to) Refer to P. 9. L=L7. L=L+ L=( X n)+( X m)+(. X I)+L+. (n: valve block station no. m: supply and exhaust block no. I: partition block no.) L=L 0 L=( X k)+99. (k:i/o block number). 7 9 Manual override 9 7.(Rc/) 70 Rc/ (A) port Rc/ (B) port Pushin joint,, dia. (selection) (A) port Pushin joint,, dia. (selection) (B) port (pushin joint dia.) 7 (pushin joint 0 dia.) 0 (switch cover open). (cover of manual override open) 7 No. Part name I/O block Wiring block T* Masking plate Valve block Solenoid valve body Supply and exhaust block 7 End block R 9 Reduced wiring Body porting Pushin joint, 0 dia. (selection) (P) port Pushin joint, 0 dia. (selection) / (R) port Radial pushin joint for supply and exhaust block (upward) dia. (CL) 0 dia. (CL0)

34 P MW GAT//// Series Body porting: Dimensions Unit mm MWGA Serial transmission DeviceNet (TD*) /R 0 L7=L+(0 to) Refer to P. 9. L=L7. L=L+ L=( X n)+( X m)+(. X l)+. (n: valve block station no. m: supply and exhaust block no. l: partition block no.) L=L 99 Manual override (switch cover open). (cover of manual override open) (Rc/) 7 (pushin joint) (Rc/). (pushin joint) 9 ( positions) (single/double) mounting hole for M (Direct mount) (connector Max.) 9. (for pushin joint,, dia.) 7.(Rc/) 70 Rc/ (A) port Rc/ (B) port Pushin joint,, dia. (selection) (A) port Pushin joint,, dia. (selection) (B) port (pushin joint dia.) 7 (pushin joint 0 dia.) No. Part name Wiring block T* Masking plate Valve block Solenoid valve body Supply and exhaust block End block R Pushin joint, 0 dia. (selection) (P) port Pushin joint, 0 dia. (selection) / (R) port Radial pushin joint for supply and exhaust block (upward) dia. (CL) 0 dia. (CL0)

35 P MW GAT//// Series Body porting: Dimensions MWGA Serial transmission slave unit DeviceNet (TD*)+I/O block Unit mm /R L7=L+(0 to) Refer to P. 9. L=L7. L=L+ L=( X n)+( X m)+(. X I)+L+. (n: valve block station no. m: supply and exhaust block no. I: partition block no.) L=L 0 L=( X k)+99. (k: I/O block number). 7 9 Manual override 9. 0 (switch cover open). (cover of manual override open) (Rc/) 7 (pushin joint) (Rc/). (pushin joint) 9 ( positions) (single/double) Reduced wiring Body porting mounting hole for M (Direct mount) (connector Max.) 9. (for pushin joint,, dia.) 7.(Rc/) 70 Rc/ (A) port Rc/ (B) port Pushin joint,, dia. (selection) (A) port Pushin joint,, dia. (selection) (B) port (pushin joint dia.) 7 (pushin joint 0 dia.) No. Part name I/O block Wiring block T* Masking plate Valve block Solenoid valve body Supply and exhaust block 7 End block R Pushin joint, 0 dia. (selection) (P) port Pushin joint, 0 dia. (selection) / (R) port Radial pushin joint for supply and exhaust block (upward) dia. (CL) 0 dia. (CL0)

36 P MW GAT//// Series Body porting: Dimensions Unit mm MWGA Serial transmission ASi (TM*) /R L7=L+(0 to) Refer to P. 9. L=L7. L=L+ L=( X n)+( X m)+(. X l)+. (n: valve block station no. m: supply and exhaust block no. l: partition block no.) L=L Manual override... 0 (switch cover open). (cover of manual override open) (Rc/) 7 (pushin joint) (Rc/). (pushin joint) 9 ( positions) (single/double) (connector Max.) 9. mounting hole for M (Direct mount) 9. (for pushin joint,, dia.) 7.(Rc/) 70 Rc/ (A) port Rc/ (B) port Pushin joint,, dia. (selection) (A) port Pushin joint,, dia. (selection) (B) port (pushin joint dia.) 7 (pushin joint 0 dia.) No. Part name Wiring block T* Masking plate Valve block Solenoid valve body Supply and exhaust block End block R Pushin joint, 0 dia. (selection) (P) port Pushin joint, 0 dia. (selection) / (R) port Radial pushin joint for supply and exhaust block (upward) dia. (CL) 0 dia. (CL0)

37 P MW GAT//// Series Body porting: Dimensions MWGA Serial transmission ASi (TM*)+I/O block Unit mm /R 7 L7=L+(0 to) Refer to P. 9. L=L7. L=L+ L=( X n)+( X m)+(. X I)+L+. (n: valve block station no. m: supply and exhaust block no. I: partition block no.) L=L 0 L=( X k)+99. (k: I/O block number). 7 Manual override 9. 0 (switch cover open). (cover of manual override open) (Rc/) 7 (pushin joint) (Rc/). (pushin joint) 9 ( positions) (single/double) 0 Reduced wiring Body porting 0 0 mounting hole for M (Direct mount) (connector Max.) 9. (for pushin joint,, dia.) 7.(Rc/) 70 Rc/ (A) port Rc/ (B) port Pushin joint,, dia. (selection) (A) port Pushin joint,, dia. (selection) (B) port (pushin joint dia.) 7 (pushin joint 0 dia.) No. Part name I/O block Wiring block T* Masking plate Valve block Solenoid valve body Supply and exhaust block 7 End block R Pushin joint, 0 dia. (selection) (P) port Pushin joint, 0 dia. (selection) / (R) port Radial pushin joint for supply and exhaust block (upward) dia. (CL) 0 dia. (CL0)

38 Reduced wiring manifold Subbase side porting/back porting MWG B ZT//// Series Applicable cylinder bore size: 0 to 0 dia. Manifold common specifications Descriptions MWGB MWGZ Manifold type Air supply/exhaust method Pilot exhaust method Block manifold Common supply/common exhaust (check valve integrated) Internal pilot Main valve/pilot valve common exhaust (pilot exhaust check valve integrated) External pilot Main valve/pilot valve individual exhaust Piping direction Working fluid Actuation Valve structure Min. working pressure MPa Max. working pressure MPa Withstanding pressure Mpa Ambient temperature Fluid temperature Manual override Lubrication Note Protective structure Note Vibration/impact m/s Working environment JIS symbol port valve position single position double position all ports closed position A/B/R connection position P/A/B connection Subbase side porting Subbase bottom porting Compressed air Pilot operated Soft spool valve to to Nonlocking/locking common type (standard) Not required Dust/jetproof (IP) Note 9 or less/9 or less Not subject to corrosive gas, etc. Note : Turbine oil Class ISOVG must be used for lubrication. Too much lubrication may cause unstable operation. Note : IP (IEC09 [IEC9: 99]) standard test method Refer to Intro for details. Individual specifications Descriptions Max. station no. Standard wiring Double wiring Maximum solenoid number Port size Port A/B Port P/R Refer to P. for mass. Descriptions Ef. sec. area mm Port size Port A/B position All ports closed ABR connection PAB connection Reduced wiring specifications Electrical specifications Descriptions Rated voltage V DC AC Rated voltage fluctuation range Holding current A DCV DCV AC00V Power consumption W DCV Note DCV Apparent power VA AC00V Note Heat resistance class WGB and 00 0% Note : Surge suppressor/indicator is provided as standard. Note : In multiconnector/d subconnector/flat cable connector joint specifications, AC00 V is not available. In serial transmission connection specifications, AC00V and DC V are not available. Note : Protective structure of D subconnector (T0) and flat cable (T*) is dust proof. Water drip/oil, etc., must not be sprayed during operation. References MPa is used for pressure unit. The conversion ratio is MPa=0.97kgf/cm.. MWGB/MWGZ P> A/B A/B> R Pushin joint dia. * Effective sectional area of position and ABR connection is the value when a check valve is integrated. * The value in ( ) will apply when any check valve will not be installed. Descriptions Response time ms position Single Double position ABR connection The response time is the value where supply pressure 0.MPa, 0 Descriptions Type Connection connector T0 9 Common gland M screw type T0 T0 MWGB/MWGZ T T TG TG TG7 TD TD TD7 9 Pushin joint,, dia. and Rc/ Pushin joint and 0 dia. 0 0 B TMA TM 9() 0 9() 0 MWGB/MWGZ When the power is ON When the power is OFF and not lubricated. It may vary per pressure and oil quality. T0 T0 T0 T T Multi connector D subconnector 0P HIROSE ELECTRIC CO. LTD. RMWTP0S 0 pins MIL standards D subconnector pins Flat cable connector Without power supply terminal MILC standards Pressure welding socket 0 pins P Flat cable connector Without power supply terminal MILC standards Pressure welding socket pins

39 Serial transmission slave unit specifications (refer to P.7 for the applicable PLC table.) Network name CCLink(Ver.0) DeviceNet * ASi(Ver.0) Descriptions Slave unit model no. TG TG TG7 TD TD TD7 TMA TM Communication speed K/K/.M/M/0Mbps K/0K/00Kbps 7Kbps Power supply voltage Unit side DCV 0% DCV 0% DC0V % Valve side Communication side DCV +0% and % DCV +0% and % DC to V DCV +0% and % Current consumption Unit side 0mA or less 00mA or less 7mA or less* 70mA or less 90mA or less 0mA or less * 0mA or less * 90mA or less * Valve side ma or less (when all points are turned off.) ma or less (when all points are turned off.) ma or less (when all points are turned off.) Communication side 0mA or less Input no./output no. 0/ 0/ / 0/ 0/ / /* /* Operating indication Power supply/communication state Power supply/communication state/valve power supply Power supply/communication state Others Contact us about an EDS file *. Profile: 7 and F * * Other DeviceNet conformed networks (CompoBus/D and DLNK, etc.) are also available. * If power supply of input block is common with unit power supply, the following expression must be calculated. TG7: (unit side current consumption) =0mA+(mA x input block no.)+(sum of internal current consumption of connected sensors) TD7: (unit side current consumption) =0mA+(mA x input block no.)+(sum of internal current consumption of connected sensors) TMA: (unit side current consumption) =0mA+(mA x input block no.)+(sum of internal current consumption of connected sensors) TM: (unit side current consumption) =90mA+(mA x input block no.)+(sum of internal current consumption of connected sensors) However, select a sensor as unit side current consumption be 00mA or less (for TG7, TD7) and 0mA or less (for TMA and TM). *: If of slave unit (TMA) of points input/ points output type, all outputs are used for valves. *: Slave unit (TM) of points input/ points output type requires two pieces of address. *: EDS file: a text file contains parameters to communicate with each bland of masters. *: Profile: when communicating with master, meaning of I/O data and parameters of a slave is defined. (Defined in ASi specifications.). I/O block specifications Input block Model no. Descriptions Input no. Rated input voltage Rated input current ON voltage OFF voltage/off current Input type Power supply NWGB NK DCV and over (between each input terminal and V) DCV or less (between each input terminal and V)/.mA or less Sink type Common with unit power supply NWGB NB MWG B ZT//// Series points DCV 7mA NWGB PK NWGB PB DCV and over (between each input terminal and G) DCV or less (between each input terminal and G)/.mA or less Source type External power supply Common with unit power supply External power supply Reduced wiring Subbase side porting/back porting Operating indication * Refer to P. for model no. Power supply/input status Output block Model no. Descriptions Output no. Rated voltage Max. load current Recovery voltage Output type Protective circuit Fuse Operating indication * Refer to P. for model no. NWGBOUTNB NWGBOUTPB points DCV A/point (A/common).V or less Sink type Source type Over current protection/reverse connection protection Power supply for external load : DCV and A (can be replaced) Power supply/output state

40 MWG B ZT/// Series How to order Common gland/multi connector/d subconnector/flat cable connector Manifold model no. MWGB 0 C T0 W H D MWGZ 0 C T0 W H Model no. With solenoid valve Discrete Manifold Discrete block solenoid Discrete valve block with solenoid valve NWGB NWGZ Model no. Always fill out [manifold specification sheet]. A 0 C W H 0 C W H Discrete solenoid valve (NWGB/NWGZ common Note 9) WGB 9 00 H Solenoid position B Port size Note Note C Electric connection Note D Reduced wiring Refer to Intro for the circuit diagram (solenoid valve inside). Note on selection guide G Mount Type I Voltage H Station no. E Terminal/connector pin array F Option Note : Plug specifications (*NC/*NO) of port A or B are available only for position single. A port size of port P/R must be specified in the supply and exhaust block section. Note : CL* radial pushin joint (upward) is available only for single/ double. Also, port A: long elbow is provided, while port B: short elbow provided. Port A/B is the same size as mix (CX) of radial pushin joints (upward). Also, if CL*NC/NO is specified, short elbow joint will be provided. Note : If change of AC specifications will be implemented, select masking plate attached valve block as a reserved block. Note : In multiconnector (T0), D subconnector (T0) and flat cable connector (T*) specifications, AC00V is not available. Note : Blank: it is wired according to a type of installed valve. W: wiring for all double solenoid will apply regardless of type of valve mounted. For multi connector T0, no standard wiring is available. Note : Nonlocking manual override (M) and manual override with OFF function (M7) can not be selected together. Note 7: For position all ports closed and PAB connection, check valve specifications (H) are not available. Note : Port P has an integrated filter. Note 9: Discrete solenoid valve used for discrete valve block with solenoid valve NWGZ is the same as WGB*9. Symbol Content A Solenoid position position single position double position all ports closed position ABR connection position PAB connection Mix manifold B Port size (port A/B) C C C CL CL CX Single plug CNC CNC CNC CNO CNO CNO CLNC CLNC CLNO CLNO T0 T0 T0 T T E Blank W F Blank M M7 H K A F dia. pushin joint dia. pushin joint dia. pushin joint dia. radial pushin joint (upward) dia. radial pushin joint (upward) Pushin joint mix C Electric connection Blank Connector relay circuit board specifications for DC to Refer to P. 0 for cable length for AC. D Reduced wiring (light and surge suppressor provided as as standard) Common gland (M screw) left specifications Multi connector left specifications Note D subconnector left specifications Note 0pin flat cable connector (no power supply terminal) left spec. Note pin flat cable connector (no power supply terminal) left spec. Note G Blank D I Port A dia. pushin joint dia. pushin joint dia. pushin joint Terminal/connector pin array Standard wiring Note Double wiring Note Option No option Nonlocking manual override Note Manual override with OFF function Note With check valve (standard) Note 7 External pilot Ozone/coolant proof A/B port filter integrated Note Mount type Plug dia. radial pushin joint (upward) dia. radial pushin joint (upward) Plug Direct mount type D rail mount type H Station no. stations to to stations Voltage AC00V (rectified bridge integrated) DCV DCV section shows not available. Port B Plug dia. pushin joint dia. pushin joint dia. pushin joint Plug dia. radial pushin joint (upward) dia. radial pushin joint (upward) The specifications may vary depended with the reduced wiring specifications. Individual specifications (P.) must be checked. MWGB MWGZ NWGB NWGZ WGB

41 How to order Manifold model no. MWGB MWGZ NWGB NWGZ 0 0 Model no. A Solenoid position B C C Discrete valve block with solenoid valve 0 C W H 0 C W H Discrete solenoid valve (NWGB/NWGZ common Note 7) WGB 9 00 H Port size Note Note C Electric connection G Mount type Note on selection guide Always fill out [manifold specification sheet]. I Voltage H Station no. D Reduced wiring Refer to Intro for the circuit diagram (solenoid valve Table [I/O block combination table] inside). Symbol Y0 Y0 Y0 Y0 Y0 Y0 Y0 Y0 Y Y Y Y Y Y Y Y Combination of layout and station no. of I/O block OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT Serial transmission OUT TG W H D TG W H E Terminal/connector pin Array F Option *: How to read table E.g.) Y is the combination of an input block ( points) and an output block ( points). *: Refer to P.7 "I/O point number compatible with I/O No. of wiring method T*" for details. Transmission block side Note : Plug specifications (*NC/*NO) of port A or B are available only for position single. A port size of port P/R must be specified in the supply and exhaust block section. Note : CL* radial pushin joint (upward) is available only for single/ double. Also, port A: long elbow is provided, while port B: short elbow provided. Port A/B is the same size as mix (CX) of radial pushin joint (upward). Also, if CL*NC/NO is specified, short elbow joint will be provided. Note : Blank: It is wired according to a type of installed valve. W: Wiring for all double solenoid will apply regardless of type of valve mounted. Note : Nonlocking manual override (M) and manual override with OFF function (M7) can not be selected together. Note : For position all ports closed and PAB connection, check valve specifications (H) are not available. Note : Port P has an integrated filter. Note 7: Discrete solenoid valve used for discrete valve block with solenoid valve NWGZ is the same as WGB*9. Note : Indicate I/O format of I/O block (sink/sauce) and type of power supply (slave unit common/external) on the manifold specification sheet (P.9 to 9). Note 9: In serial transmission connection specifications, AC00V and DC V are not available. Symbol A B C C C CL CL CX Single plug CNC CNC CNC CNO CNO CNO CLNC CLNC CLNO CLNO Content Solenoid position position single position double position all ports closed position ABR connection position PAB connection Mix manifold Port size (port A/B) dia. pushin joint dia. pushin joint dia. pushin joint dia. radial pushin joint (upward) dia. radial pushin joint (upward) Pushin joint mix E Terminal/connector pin array Blank Standard wiring Note W Double wiring Note F Option Blank M M7 H K A F Y** No option Nonlocking manual override Note Manual override with OFF function Note With check valve (standard) Note External pilot Ozone/coolant proof A/B port filter integrated Note I/O block Note Specify I/O block combination number in accordance with combine table [ I/O block combination table] in **. Model no. C Electric connection Blank Connector relay circuit board specifications for DC D Reduced wiring (light and surge suppressor provided as standard) TG points output Serial transmission TG points output CCLink TG7 points input/ points output TD points output Serial transmission TD points output DeviceNet TD7 points input/ points output TMA Serial transmission points input/ points output TM ASi points input/ points output G Blank D Station no. stations to to H Port A dia. pushin joint dia. pushin joint dia. pushin joint Mount type Plug dia. radial pushin joint (upward) dia. radial pushin joint (upward) Plug Direct mount type D rail mount type Port B Plug dia. pushin joint dia. pushin joint dia. pushin joint Plug dia. radial pushin joint (upward) dia. radial pushin joint (upward) The specifications may vary depended with the reduced wiring specifications. Individual specifications (P.) must be checked. stations I Voltage DCV Note 9 section shows not available. MWG B ZT Series How to order Manifold MWGB MWGZ With solenoid valve Discrete block NWGB NWGZ Discrete solenoid WGB Reduced wiring Subbase side porting/back porting

42 MWG B ZT//// Series Manifold components explanation and parts list Valve set screw If for AC, refer to the following. Hexagon socket head cap screw Gasket 7 Serial transmission slave unit + I/O block Main parts list (refer to P.7 to 0 for details.) No. Component name Wiring block Discrete valve block Discrete valve block with solenoid valve Discrete solenoid valve Model no. (e.g.) NWGBT0 NWGBVC NWGB0CH WGB900H No. 7 Component name Supply and exhaust block End block R I/O block Model no. (e.g.) NWGQ0 NWGER NWGBNB Reduced wiring mass (DC) NWGB Block type Valve block with solenoid valve Valve block with masking plate Wiring block (serial transmission slave unit) I/O block NWGB0 NWGB0 NWGB 0 NWGBMP NWGBT* S D N NWGB K OUT P B Mass NWGZ Block type Valve block with solenoid valve Valve block with masking plate Wiring block (serial transmission slave unit) I/O block NWGZ0 NWGZ0 NWGZ 0 NWGZMP NWGBT* S D N NWGB K OUT P B (g) Mass Common Block type Supply and exhaust block End block NWGQ* NWGQK* NWGQZ* NWGQKZ* NWGER NWGEXR Mass Block type Wiring block NWGT0 NWGT0 NWGT0 NWGT* (g) Mass

43 MWG B ZT//// Series Repair parts and related parts list No. Parts name Cartridge type dia. axial type pushin joint dia. axial type and related parts dia. axial type dia. radial type dia. radial type Plug cartridge Blanking plug Model no. GJOTC GJOTC GJOTC GJOTCL/CLL GJOTCL/CLL GJOTCPG For dia./gwpb and for dia./gwpb (Reference value) Body tightening torque.0 to. N m Cable clamp tightening torque.0 to. N m Kit for wiring block T0 Cable clamp Model no. WGSCLA WGSCLB PF/ Applicable cable O.D.. to. dia.. to. dia. Gasket max9. max0 Descriptions Used for dust/jetproof protection of cable Applicable cable outside diameter Reduced wiring Part for I/O block Water proof cap Model no. Descriptions WGXSZ When power supply is common with serial transmission slave unit, this is used for jetproof protection of power supply connector. 0 dia. Water proof plug Model no. Descriptions WGXSZ This is used for jetproof protection of signal connector not used. dia. Subbase side porting/back porting (Reference value) Tightening torque 0. to 0. N m M X (Reference value) Tightening torque 0. to 0. N m M X

44 P MWG B ZT//// Series Subbase side porting: Dimensions MWGB Common gland (T0) R. 7. L=L7. L=L+0 L=( X n)+( X m)+(. X l)+. (n: valve block station no. m: supply and exhaust block no. l: partition block no.). L=L G/ Manual override 0. L7=L+(0 to) Refer to P (cover of manual override open) 7 9 mounting hole for M (Direct mount) (pushin joint dia.) 7 (pushin joint 0 dia.) No. Part name Wiring block T0 Masking plate Valve block Solenoid valve body Supply and exhaust block End block R Pushin joint,, dia. (selection) (B) port Pushin joint,, dia. (selection) (A) port Pushin joint, 0 dia. (selection) (P) port Pushin joint, 0 dia. (selection) / (R) port Radial pushin joint for valve block (upward) Available only for single solenoid/double solenoid manifold Port A=long elbow, while port B=short elbow dia. (CL) dia. (CL). 7. Radial pushin joint for supply and exhaust block (upward) dia. (CL) 0 dia. (CL0)

45 P MWG B ZT//// Series Subbase side porting: Dimensions MWGB Multiconnector (T0). R Receptacle (HIROSE ELECTRIC CO. LTD.) RMWTR0P L7=L+(0 to) Refer to P. 9. L=L7. L=L+ L=( X n)+( X m)+(. X l)+ (n: valve block station no. m: supply and exhaust block no. l: partition block no.) L=L Manual override.. (cover of manual override open) 7 9 Reduced wiring mounting hole for M (Direct mount) 7 Pushin joint,, dia. (selection) (B) port Pushin joint,, dia. (selection) (A) port (pushin joint dia.) 7 (pushin joint 0 dia.) Pushin joint, 0 dia. (selection) (P) port Pushin joint, 0 dia. (selection) / (R) port No. Part name Wiring block T0 Masking plate Valve block Solenoid valve body Supply and exhaust block End block R Subbase side porting/back porting Radial pushin joint for valve block (upward) Available only for single solenoid/double solenoid manifold Port A=long elbow, while port B=short elbow dia. (CL) dia. (CL). 7. Radial pushin joint for supply and exhaust block (upward) dia. (CL) 0 dia. (CL0)

46 MWG B ZT//// Series Subbase side porting: Dimensions MWGB D subconnector (T0) P R L7=L+(0 to) Refer to P. 9. L=L7. L=L+ 9 L=( X n)+( X m)+(. X l)+7 (n: valve block station no. m: supply and exhaust block no. l: partition block no.) L=L 0.. Manual override.. (cover of manual override open) 7 9 a B a B a a (pushin joint dia.) 7 (pushin joint 0 dia.) 0... mounting hole for M (Direct mount) 7 90 deg. No. Part name Wiring block T0 Masking plate Valve block Solenoid valve body Supply and exhaust block End block R Pushin joint,, dia. (selection) (B) port Pushin joint,, dia. (selection) (A) port Pushin joint, 0 dia. (selection) (P) port Pushin joint, 0 dia. (selection) / (R) port Radial pushin joint for valve block (upward) Available only for single solenoid/double solenoid manifold Port A=long elbow, while port B=short elbow dia. (CL) dia. (CL). 7. Radial pushin joint for supply and exhaust block (upward) dia. (CL) 0 dia. (CL0)

47 MWG B ZT//// Series Subbase side porting: Dimensions MWGB Flat cable connector (T*) R P L7=L+(0 to) Refer to P. 9. L=L7. L=L+ 9 L=( X n)+( X m)+(. X l)+7 (n: valve block station no. m: supply and exhaust block no. l: partition block no.) L=L 0.. Manual override * This drawing shows T. For flat cable connector, T is available. Dimensions are same as T... (cover of manual override open) 7 9 Reduced wiring a B a B a a (pushin joint dia.) 7 (pushin joint 0 dia.) pole connector MIL standards conformed products mounting hole for M (Direct mount) 7 90 deg. No. Part name Wiring block T* Masking plate Valve block Solenoid valve body Supply and exhaust block End block R Subbase side porting/back porting Pushin joint,, dia. (selection) (B) port Pushin joint,, dia. (selection) (A) port Pushin joint, 0 dia. (selection) (P) port Pushin joint, 0 dia. (selection) / (R) port Radial pushin joint for valve block (upward) Available only for single solenoid/double solenoid manifold Port A=long elbow, while port B=short elbow dia. (CL) dia. (CL). 7. Radial pushin joint for supply and exhaust block (upward) dia. (CL) 0 dia. (CL0)

48 P MWG B ZT//// Series Subbase side porting: Dimensions MWGB Serial transmission CCLink (TG*) R 0 L7=L+(0 to) Refer to P. 9. L=L7. L=L+ L=( X n)+( X m)+(. X l)+. (n: valve block station no. m: supply and exhaust block no. l: partition block no.) L=L 99 Manual override.. 0 (switch cover open). (cover of manual override open) (connector Max.) mounting hole for M (Direct mount) (pushin joint dia.) 7 (pushin joint 0 dia.) No. Part name Wiring block T* Masking plate Valve block Solenoid valve body Supply and exhaust block End block R Pushin joint,, dia. (selection) (B) port Pushin joint,, dia. (selection) (A) port Pushin joint, 0 dia. (selection) (P) port Pushin joint, 0 dia. (selection) / (R) port Radial pushin joint for valve block (upward) Available only for single solenoid/double solenoid manifold Port A=long elbow, while port B=short elbow dia. (CL) dia. (CL). 7. Radial pushin joint for supply and exhaust block (upward) dia. (CL) 0 dia. (CL0)

49 0 FG P MWG B ZT//// Series Subbase side porting: Dimensions MWGB Serial transmission CCLink (TG*)+I/O block POWER OUT DCV R 0 L7=L+(0 to) Refer to P. 9. L=L7. L=L+ L=( X n)+( X m)+(. X l)+l+. (n: valve block station no. m: supply and exhaust block no. l: partition block no.) L=L L=( X k)+99. (k: I/O block number) Manual override.. 0 (switch cover open). (cover of manual override open) 7 9 Reduced wiring 9 (connector Max.) 0. 0 mounting hole for M (Direct mount) a B a B a a (pushin joint dia.) 7 (pushin joint 0 dia.) No. Part name I/O block Wiring block T* Masking plate Valve block Solenoid valve body Supply and exhaust block 7 End block R Subbase side porting/back porting Pushin joint,, dia. (selection) (B) port Pushin joint,, dia. (selection) (A) port Pushin joint, 0 dia. (selection) (P) port Pushin joint, 0 dia. (selection) / (R) port Radial pushin joint for valve block (upward) Available only for single solenoid/double solenoid manifold Port A=long elbow, while port B=short elbow dia. (CL) dia. (CL). 7. Radial pushin joint for supply and exhaust block (upward) dia. (CL) 0 dia. (CL0)

50 P MWG B ZT//// Series Subbase side porting: Dimensions MWGB Serial transmission DeviceNet (TD*) R L7=L+(0 to) Refer to P. 9. L=L7. L=L+ L=( X n)+( X m)+(. X l)+. (n: valve block station no. m: supply and exhaust block no. l: partition block no.) L=L Manual override. 0 (switch cover open). (cover of manual override open) 7 9 a B a B a a 7 (connector Max.) mounting hole for M (Direct mount) (pushin joint dia.) 7 (pushin joint 0 dia.) No. Part name Wiring block T* Masking plate Valve block Solenoid valve body Supply and exhaust block End block R Pushin joint,, dia. (selection) (B) port Pushin joint,, dia. (selection) (A) port Pushin joint, 0 dia. (selection) (P) port Pushin joint, 0 dia. (selection) / (R) port Radial pushin joint for valve block (upward) Available only for single solenoid/double solenoid manifold Port A=long elbow, while port B=short elbow dia. (CL) dia. (CL). 7. Radial pushin joint for supply and exhaust block (upward) dia. (CL) 0 dia. (CL0)

51 P MWG B ZT//// Series Subbase side porting: Dimensions MWGB Serial transmission DeviceNet (TD*)+I/O block R 0 L7=L+(0 to) Refer to P. 9. L=L7. L=L+ L=( X n)+( X m)+(. X l)+l+. (n: valve block station no. m: supply and exhaust block no. l: partition block no.) 0 (switch cover open) L=L. (cover of manual override open) L=( X k) (k: I/O block number) Manual override.. Reduced wiring 7 (connector Max.) 0. mounting hole for M (Direct mount) a B a B a a (pushin joint dia.) 7 (pushin joint 0 dia.) No. Part name I/O block Wiring block T* Masking plate Valve block Solenoid valve body Supply and exhaust block 7 End block R Subbase side porting/back porting Pushin joint,, dia. (selection) (B) port Pushin joint,, dia. (selection) (A) port Pushin joint, 0 dia. (selection) (P) port Pushin joint, 0 dia. (selection) / (R) port Radial pushin joint for valve block (upward) Available only for single solenoid/double solenoid manifold Port A=long elbow, while port B=short elbow dia. (CL) dia. (CL). 7. Radial pushin joint for supply and exhaust block (upward) dia. (CL) 0 dia. (CL0)

52 P MWG B ZT//// Series Subbase side porting: Dimensions MWGB Serial transmission ASi (TM*) L7=L+(0 to) Refer to P. 9. L=L7. L=L+ L=( X n)+( X m)+(. X l)+. (n: valve block station no. m: supply and exhaust block no. l: partition block no.) L=L Manual override. 0 (switch cover open). (cover of manual override open) (connector Max.) mounting hole for M (Direct mount) ASi DCV FG 0.7 (pushin joint dia.) 7 (pushin joint 0 dia.) No. Part name Wiring block T* Masking plate Valve block Solenoid valve body Supply and exhaust block End block R Pushin joint,, dia. (selection) (B) port Pushin joint,, dia. (selection) (A) port Pushin joint, 0 dia. (selection) (P) port Pushin joint, 0 dia. (selection) / (R) port Radial pushin joint for valve block (upward) Available only for single solenoid/double solenoid manifold Port A=long elbow, while port B=short elbow dia. (CL) dia. (CL). 7. Radial pushin joint for supply and exhaust block (upward) dia. (CL) 0 dia. (CL0)

53 R P MWG B ZT//// Series Subbase side porting: Dimensions MWGB Serial transmission ASi (TM*)+I/O block L7=L+(0 to) Refer to P. 9. L=L7. L=L+ L=( X n)+( X m)+(. X l)+l+. (n: valve block station no. m: supply and exhaust block no. l: partition block no.) L=L 0 L=( X k)+99. (k: I/O block number). Manual override. 0 (switch cover open). (cover of manual override open) 7 9 Reduced wiring 7 (connector Max.) 0. 7 mounting hole for M (Direct mount) POWER ASi 0 DCV FG (pushin joint dia.) 7 (pushin joint 0 dia.) No. Part name I/O block Wiring block T* Masking plate Valve block Solenoid valve body Supply and exhaust block 7 End block R Subbase side porting/back porting Pushin joint,, dia. (selection) (B) port Pushin joint, 0 dia. (selection) (P) port Pushin joint,, dia. (selection) (A) port Pushin joint, 0 dia. (selection) / (R) port Radial pushin joint for valve block (upward) Available only for single solenoid/double solenoid manifold Port A=long elbow, while port B=short elbow dia. (CL) dia. (CL). 7. Radial pushin joint for supply and exhaust block (upward) dia. (CL) 0 dia. (CL0)

54 MWG B ZT//// Series Subbase back porting: Dimensions MWGZ Common gland (T0) L=( X n)+( X m)+(. X l)+. (n: valve block station no. m: supply and exhaust block l: partition block) 7. G/. L=L. mounting hole for M 00. Manual override.. (cover of manual override open) 7 7 (double) 9 ( positions). (single) No. Part name Wiring block T0 Masking plate Valve block Solenoid valve body Supply and exhaust block End block R (pushin joint dia.) 7 (pushin joint 0 dia.) Pushin joint,, dia. (selection) (B) port Pushin joint,, dia. (selection) (A) port Pushin joint, 0 dia. (selection) (P) port Pushin joint, 0 dia. (selection) / (R) port Radial pushin joint for supply and exhaust block (upward) dia. (CL) 0 dia. (CL0)

55 MWG B ZT//// Series Subbase back porting: Dimensions MWGZ Multiconnector (T0). Receptacle mounting hole for M (HIROSE ELECTRIC CO. LTD.) RMWTR0P L=( X n)+( X m)+(. X I)+ (n: valve block station no. m: supply and exhaust block no. I: partition block no.) 0. L=L Manual override... (cover of manual override open) 7 Reduced wiring 7. 9 ( positions) 7 (double). (single).7 0 No. Part name Wiring block T0 Masking plate Valve block Solenoid valve body Supply and exhaust block End block R Pushin joint,, dia. (selection) (B) port Pushin joint, 0 dia. (selection) / (R) port (pushin joint dia.) 7 (pushin joint 0 dia.) Subbase side porting/back porting Pushin joint,, dia. (selection) (A) port Pushin joint, 0 dia. (selection) (P) port Radial pushin joint for supply and exhaust block (upward) dia. (CL) 0 dia. (CL0)

56 MWG B ZT//// Series Subbase back porting: Dimensions MWGZ D subconnector (T0) 9 L=( X n)+( X m)+(. X l)+7 (n: valve block station no. m: supply and exhaust block no. l: partition block no.) L=L.. Manual override.. (cover of manual override open) (double). (single) No. Part name Wiring block T0 Masking plate Valve block Solenoid valve body Supply and exhaust block End block R 7. 9 ( positions) 0. mounting hole for M 90 deg. (pushin joint dia.) 7 (pushin joint 0 dia.) Pushin joint,, dia. (selection) (B) port Pushin joint,, dia. (selection) (A) port Pushin joint, 0 dia. (selection) (P) port Pushin joint, 0 dia. (selection) / (R) port Radial pushin joint for supply and exhaust block (upward) dia. (CL) 0 dia. (CL0)

57 MWG B ZT//// Series Subbase back porting: Dimensions MWGZ Flat cable connector (T*) 0 pole connector MIL standards conformed 9 L=( X n)+( X m)+(. X l)+7 (n: valve block station no. m: supply and exhaust block no. l: partition block no.) L=L.. * This drawing shows T. For flat cable connector, T is available. Dimensions are same as T. Manual override.. (cover of manual override open) 7 Reduced wiring 9 ( positions) 7 (double). (single) mounting hole for M 90 deg. No. Part name Wiring block T* Masking plate Valve block Solenoid valve body Supply and exhaust block End block R (pushin joint dia.) 7 (pushin joint 0 dia.) Subbase side porting/back porting Pushin joint,, dia. (selection) (B) port Pushin joint,, dia. (selection) (A) port Pushin joint, 0 dia. (selection) (P) port Pushin joint, 0 dia. (selection) / (R) port Radial pushin joint for supply and exhaust block (upward) dia. (CL) 0 dia. (CL0)

58 MWG B ZT//// Series Subbase back porting: Dimensions MWGZ Serial transmission CCLink (TG*) L=( X n)+( X m)+(. X l)+. (n: valve block station no. m: supply and exhaust block no. l: partition block no.) 0 (switch cover open) mounting hole for M L=L 99 Manual override... (cover of manual override open) (connector Max.) 9 ( positions) (double). (single) Pushin joint,, dia. (selection) (B) port Pushin joint,, dia. (selection) (A) port Pushin joint, 0 dia. (selection) (P) port Pushin joint, 0 dia. (selection) / (R) port No. Part name Wiring block T* Masking plate Valve block Solenoid valve body Supply and exhaust block End block R (pushin joint dia.) 7 (pushin joint 0 dia.) Radial pushin joint for supply and exhaust block (upward) dia. (CL) 0 dia. (CL0)

59 MWG B ZT//// Series Subbase back porting: Dimensions MWGZ Serial transmission CCLink (TG*)+I/O block L=( X n)+( X m)+(. X l)+l+. (n: valve block station no. m: supply and exhaust block no. l: partition block no.) L=L mounting hole for M L=( X k)+99. (k: I/O block number) Manual override. 9 (connector Max.) 9 ( positions) (double). (single) No. Part name I/O block Wiring block T* Masking plate Valve block Solenoid valve body Supply and exhaust block 7 End block R Pushin joint,, dia. (selection) (B) port Pushin joint,, dia. (selection) (A) port Pushin joint, 0 dia. (selection) (P) port Pushin joint, 0 dia. (selection) / (R) port 7. (pushin joint dia.) 7 (pushin joint 0 dia.) 0 (switch cover open). (cover of manual override open) 7 Reduced wiring Subbase side porting/back porting Radial pushin joint for supply and exhaust block (upward) dia. (CL) 0 dia. (CL0)

60 MWG B ZT//// Series Subbase back porting: Dimensions MWGZ Serial transmission DeviceNet (TD*) L=( X n)+( X m)+(. X l)+. (n: valve block station no. m: supply and exhaust block no. l: partition block no.) 0 (switch cover open) mounting hole for M L=L 99 Manual override... (cover of manual override open) 7 7 (double). (single) No. Part name Wiring block T* Masking plate Valve block Solenoid valve body Supply and exhaust block End block R 7. 7 (connector Max.) 9 ( positions) 0. Pushin joint,, dia. (selection) (B) port Pushin joint,, dia. (selection) (A) port.7 0 (pushin joint dia.) 7 (pushin joint 0 dia.) Pushin joint, 0 dia. (selection) (P) port Pushin joint, 0 dia. (selection) / (R) port Radial pushin joint for supply and exhaust block (upward) dia. (CL) 0 dia. (CL0)

61 MWG B ZT//// Series Subbase back porting: Dimensions MWGZ Serial transmission DeviceNet (TD*)+I/O block L=( X n)+( X m)+(. X l)+l+. (n: valve block station no. m: supply and exhaust block no. l: partition block no.) L=L mounting hole for M L=( X k)+99. (k: I/O block number) Manual override.. 0 (switch cover open). (cover of manual override open) 7 Reduced wiring 7 (connector Max.) 9 ( positions) 70 7 (double). (single) 0 No. 7 Part name I/O block Wiring block T* Masking plate Valve block Solenoid valve body Supply and exhaust block End block R (pushin joint dia.) 7 (pushin joint 0 dia.) Subbase side porting/back porting Pushin joint,, dia. (selection) (B) port Pushin joint,, dia. (selection) (A) port Pushin joint, 0 dia. (selection) (P) port Pushin joint, 0 dia. (selection) / (R) port Radial pushin joint for supply and exhaust block (upward) dia. (CL) 0 dia. (CL0)

62 MWG B ZT//// Series Subbase back porting: Dimensions MWGZ Serial transmission ASi (TM*) L=( X n)+( X m)+(. X l)+. (n: valve block station no. m: supply and exhaust block no. l: partition block no.) 0 (switch cover open) mounting hole for M L=L 99 Manual override... (cover of manual override open) 7 7 (double). (single) No. Part name Wiring block T* Masking plate Valve block Solenoid valve body Supply and exhaust block End block R (connector Max.) 9 ( positions) 0. Pushin joint,, dia. (selection) (B) port Pushin joint,, dia. (selection) (A) port.7 0 (pushin joint dia.) 7 (pushin joint 0 dia.) Pushin joint, 0 dia. (selection) (P) port Pushin joint, 0 dia. (selection) / (R) port Radial pushin joint for supply and exhaust block (upward) dia. (CL) 0 dia. (CL0)

63 MWG B ZT//// Series Subbase back porting: Dimensions MWGZ Serial transmission ASi (TM*)+I/O block L=( X n)+( X m)+(. X l)+l+. (n: valve block station no. m: supply and exhaust block no. l: partition block no.) L=L mounting hole for M L=( X k)+99. (k: I/O block number) Manual override.. 0 (switch cover open). (cover of manual override open) 7 Reduced wiring 7 7 (connector Max.) 9 ( positions) 70 7 (double). (single) 0 No. 7 Part name I/O block Wiring block T* Masking plate Valve block Solenoid valve body Supply and exhaust block End block R (pushin joint dia.) 7 (pushin joint 0 dia.) Subbase side porting/back porting Pushin joint,, dia. (selection) (B) port Pushin joint,, dia. (selection) (A) port Pushin joint, 0 dia. (selection) (P) port Pushin joint, 0 dia. (selection) / (R) port Radial pushin joint for supply and exhaust block (upward) dia. (CL) 0 dia. (CL0)

64 NWG Series Block manifold: Configurations Due to flexible configuration, easy increase and decrease of station no. and maintenance, etc., are achieved. Valve block with solenoid valve () The required type of solenoid valve with required station no. can be positioned. However, station no. is determined per electric wire type. (Refer to P. and P..). () Viewed from the joint, a solenoid valve number is called as station... from the left. Supply and exhaust block () Required number can be positioned in the connecting section of each block. () Set type for internal pilot or external pilot per type of a solenoid valve. () If of multipressure specifications, partition section must be checked before installation. End block () Install the block in the opposite side of a wiring block. Partition block () If of multipressure specifications, combining supply and exhaust block, install the block. Manifold base () Discrete manifold base can be purchased. However, some items are not available depended with specifications. (If of manifold base only, no manifold specification sheet is required.) I/O block () Required station no. of I/O block can be positioned. However, station no. is determined by a set point number of serial transmission slave unit. () I/O block is called as station... from serial transmission slave unit side. () If both of input block/output block is installed, the output block is to be left. (Viewed from the joint). A Discrete valve block with solenoid valve Body porting Subbase side porting Subbase back porting Block manifold configuration Piping section Piping block B Discrete valve block with masking plate Body porting Subbase side porting Subbase back porting C Discrete valve block Body porting Subbase side porting Subbase back porting 7

65 / PA 0 / PA NWG Series Block configurations D Supply and exhaust block For internal pilot (Q) For external pilot (QK) For multipressure (QZ) E End block Right Piping section Piping block / PA /R P / PA /R P / PA /R P Block manifold configuration Wiring section Wiring block F Partition block H Common gland block G Manifold base Body porting /R P Subbase side porting Subbase back porting I Multi connector block J D subconnector K Flat cable connector /R P Block configurations L Serial transmission block M I/O block Top wiring Side wiring Top wiring Side wiring DCV POWER OPEN OPEN OPEN OPEN OUT DCV POWERR 0 FG *When ordering manifold, an end block is equipped as standard on the left side. Related products Related products N Related products Tag plate Silencer Tie rod Blanking plug Masking plate kit D rail D rail bracket kit (L) (R) Water proof cap Water proof plug Cable with connector (Wiring method T0) D subconnector attached Cable (Wiring method T0)

66 NWG Series Piping section A. discrete valve block with solenoid valve * If arranged for expanding manifold, tie rods ( pieces) are attached. The solenoid valve body and valve blocks (separate resin bases) are assembled into the block. Refer to P.7 to and P. to for selection guide. B. discrete valve block with masking plate * If arranged for expanding manifold, tie rods ( pieces) are attached. NWGA MPS NWGB MPD C F NWGZ MPD C F Model no. A Type B Connection Port size C Electric connection D Option A Type MPS Standard wiring (single) MPD Double wiring (single)/ Double/ position B Port size (Note ) C dia. pushin joint C dia. pushin joint C dia. pushin joint CNC Port A/ dia. pushin joint and port B/plug CNO Port A/plug and port B/ dia. pushin joint CNC Port A/ dia. pushin joint and port B/plug CNO Port A/plug and port B/ dia. pushin joint CNC Port A/ dia. pushin joint and port B/plug CNO Port A/plug and port B/ dia. pushin joint CL dia. pushin joint (upward) CL dia. pushin joint (upward) CLNC Port A/ dia. pushin joint (upward) and port B/plug CLNO Port A/plug and port B/ dia. pushin joint (upward) CLNC Port A/ dia. pushin joint (upward) port B/plug CLNO Port A/plug and port B/ dia. pushin joint (upward) C Electric connection (Note ) Blank Connector relay circuit board spec. for DC Cable for AC to Refer to P. 0 for length. Note If of DC voltage, the symbol is blank, while if of AC, cable length of socket assembly must be specified. However when ordering, if the manifold specification sheet is filled out, cable length is not required. Socket assembly is wired for AC double solenoid. Note Port size shows A/B port size. The A or B port plug specifications (*NC/NO) are available only for position single. CL* radial pushin joint (upward) is available for position single and double. Also, port A: long elbow joint is provided, while port B: short elbow joint provided. If CL*NC/NO is specified, short elbow joint will be provided. D Option Blank No option F A/B port filter integrated <DC> NWGAMPS NWGBMPSC NWGAMPS NWGBMPSC <AC> 9

67 NWG Series Block manifold: Piping section Piping section C. discrete valve block (discrete only) *When ordering for expanding manifold, tie rods (two pieces) are attached. NWGA V NWGB V C F NWGZ V C F Model no. A Type A Type V Standard wiring (single) V Double wiring (single)/ Double/ position B Connection Port size C Electric connection D Option B Port size (Note ) C dia. pushin joint C dia. pushin joint C dia. pushin joint CNC Port A/ dia. pushin joint and port B/plug CNO Port A/plug and port B/ dia. pushin joint CNC Port A/ dia. pushin joint and port B/plug CNO Port A/plug and port B/ dia. pushin joint CNC Port A/ dia. pushin joint and port B/plug CNO Port A/plug and port B/ dia. pushin joint CL dia. pushin joint (upward) CL dia. pushin joint (upward) CLNC Port A/ dia. pushin joint (upward) and port B/plug CLNO Port A/plug and port B/ dia. pushin joint (upward) CLNC Port A/ dia. pushin joint (upward) port B/plug CLNO Port A/plug and port B/ dia. pushin joint (upward) C Electric connection (Note ) Blank Connector relay circuit board spec. for DC Cable for AC to Refer to the table below for the length. D Option Blank No option F A/B port filter integrated Note If of DC voltage, the symbol must be blank, while if of AC, cable length of socket assembly must be specified. Socket assembly is wired for AC double solenoid. Block model no. Block configurations Note Port size shows A/B port size. The A or B port plug specifications (*NC/NO) are available only for position single. CL* radial pushin joint (upward) is available for position single and double. Also, port A: long elbow joint is provided, while port B: short elbow joint provided. If CL*NC/NO is specified, short elbow joint will be provided. <DC> <AC> NWGAV NWGBVC NWGAV NWGBVC Valve block cable length for AC If total length of supply and exhaust block partition blocks between wiring blocks from a valve block to be wired is mm and over, (e.g. stations of supply and exhaust block + stations of partition blocks), calculate length W, then specify the longer lead wire near to the valve. W=(. X n)+( X m)+(. X I)+0 n: valve block no. m: supply and exhaust block no. I: partition block no. Fig. Wiring block Valve block to be wired If W exceeds 0mm, consult with CKD. Selection No. 7 Cable length Socket assembly for to station (cable length 90mm) AC Socket assembly for to stations (cable length 0mm) AC Socket assembly for to stations (cable length 0mm) AC Socket assembly for 7 to stations (cable length 0mm) AC Socket assembly for 9 to 0 stations (cable length 0mm) AC Socket assembly for to stations (cable length 0mm) AC Socket assembly for to stations (cable length 0mm) AC W 0

68 / PA / PA NWG Series Piping section Some configurations may pose problems, so functions of each block must be sufficiently understood to select. D. supply and exhaust block * When ordering for expanding manifold, tie rods ( pieces) are attached. Supply and exhaust block can be installed in any location adjacent to a valve block. If larger supply and exhaust flow rate is required, install units and over since quantity is not limited. P port has an integrated filter to prevent foreign material from entraining. NWG Q X SA Model no. A Type B Connection Port size C Exhaust Method D Option (Partition type) E Voltage A Type (Note ) Q Internal pilot QK External pilot QZ Multipressure circuit QKZ External pilot (PA/PR separation) Note QZ is not available when using as discrete unit. Always combine with another type (Q/QK/QKZ) to use. B L 0 0L Port size (port P/R) (Note ) dia. pushin joint dia. pushin joint (upward) 0 dia. pushin joint 0 dia. pushin joint (upward) Note P port has an integrated filter to prevent foreign material from entraining. C Exhaust method (Note ) D Option (partition type) (Note ) Blank Common exhaust Blank Without partition X Atmospheric release SA P/R/PA/PR not go E Voltage Blank Connector relay circuit board for DC AC No connector relay circuit board for AC Note Atmospheric release type (X) S P/R not go, PA/PR go is evacuated from an end block. Note If a partition is installed in supply and exhaust block, If of X, use atmospheric release indicate this. In mix manifold including multipressure use, type (EX) for the end block. etc., the station width will be reduced. Indicate the installation location in the manifold specifications sheet as locating the partition side on the left of supply and exhaust block while the supply and exhaust side on the right. <DC> <AC> NWGQ0 NWGQ0X NWGQK0LAC NWGQK0LXAC / PA / PA P P P P /R /R /R /R * Refer to P. for the circuit diagram. E. end block Atmospheric release type has an integrated muffler. F. partition block * When ordering for expanding manifold, tie rods ( pieces) are attached. NWG E R NWG SA Model no. A Type Model no. A Type B Voltage A Type (Note ) E Common exhaust EX Atmospheric release Note Atmospheric release type (EX) has an integrated muffler. NWGER A Type (Note ) SA P/R/PA/PR not go S P/R not go, PA/PR go B Voltage Blank Connector relay circuit board for DC AC No connector relay circuit board for AC Note In any block excluding SA, the PA/PR passage of pilot pressure is not closed. When selecting system configuration, care must be taken. NWGS

69 NWG Series Block manifold: Piping section Piping section Notes when selecting manifold configuration Wiring block Valve block Supply and exhaust block <Left group> Valve block Supply and exhaust block Partition block <Right group> System configuration with combining blocks * The difference between internal pilot/external pilot operated type is decided by a selection of supply and exhaust block. Valve blocks are same. * Combining partition blocks and supply and exhaust blocks, a mix manifold including multipressure use, etc., is available. * Using the supply and exhaust block with partition that a partition block and a supply and exhaust block are integrated into the same block, the station width will be reduced. * Viewed from piping port, install the supply and exhaust block with partition as partition side on the left while supply and exhaust side on the right. * Combining partition block and supply and exhaust blocks or supply and exhaust blocks with partition, various pneumatic systems can be configured. Some configuration may pose problems, so functions of each block must be understood before selecting. * Refer to the following example. (In the example, a supply and exhaust block with partition is used.). Example of configuration of internal pilot type (circuit symbol) () If supply air pressure is within working pressure range (0. to 0.7MPa) and types PR PA R P PR PA R P End block Partition * attached supply and exhaust block () If supply air pressure is within working pressure range (0. to 0.7MPa), low pressure (0.MPa or less) or low vacuum. PR PA R P PR PA R P PR PA R P PR PA R P Block model no. Block configurations R P R P R P R P R P R P NWGQ NWGQSA NWGQ NWGQZS NWGQZ NWGQS Example of configuration of external pilot type (circuit symbol) *QZ side is located on low pressure or low vacuum circuit side. *Port R is located on vacuum side in low vacuum circuit, while port P released or pressurized. * 0. to 0.7Mpa is to be supplied to pilot air supply port (PA). () If supply air pressure is low pressure (0.MPa or less) or low vacuum. () If supply air pressure is low vacuum and types. PA PA PR PA PR PA PR PA PR PA PR PA PR PA PR PA PR PA PR PA PR PA R P R P R P R P R P R P R P R P R P NWGQK R P NWGQZS R P NWGQZ R P NWGQKS R P NWGQKZ R P NWGQZS R P NWGQZ R P NWGQKZS *QK side is located on lowpressure circuit side, while QZ side on low vacuum circuit side. *Port R is located on vacuum side in low vacuum circuit, while port P released or pressurized. *Port R is located on vacuum side in low vacuum circuit, while port P released or pressurized. Partition specifications (partition block/supply and exhaust block with partition) *Consult with CKD for other than standard specifications (SA ands). (SP andse). PR PA PR PA PR PA PR PA R P R P R P R P SA S SP SE (Custom order) (Custom order)

70 / PA / PA NWG Series Piping section G. manifold base Discrete manifold base can be purchased. However, some items are not available depended with specifications. (If of manifold base only, no manifold specification sheet is required.) Body porting : MWGA 0 U T0 W Subbase side porting : MWGB C 0 U T0 W Subbase back porting : MWGZ C 0 U T0 W Model no. A Port A/B Port size B Port P/R Port size C Exhaust Method D Port P/R E Reduced Supply and wiring exhaust position F Terminal Connector pin Array G Option H Station no. I Voltage A Port A/B Port size B Port P/R Port size C Exhaust Method D Port P/R Supply and exhaust position E Reduced wiring F Terminal connector pin array C dia. pushin joint dia. pushin joint Blank Common exhaust D Left T0 Common gland (M screw left spec.) W Double wiring C C dia. pushin joint dia. pushin joint L 0 dia. radial pushin joint (upward) 0 dia. pushin joint X Atmospheric release U Right T0 Multi connector left spec. TG Serial transmission MITSUBISHI CCLink ( points output) *All of them will be wired for double solenoid. 0L 0 dia. radial pushin joint (upward) *Light/surge suppressor is provided as standard. *In multiconnector connection specifications, AC00 V is not available. In serial transmission connection specifications, AC00V and DC V are not available. G Option H Station no. I Voltage Blank No option Station AC00V K External pilot to to DCV F A/B port filter integrated 9 9 Station DCV *Port P has an integrated filter. *The specifications may vary depended *AC00V is rectified bridge *I/O block is not available. with the reduced wiring specifications. (P and P) must be checked. integrated. MWGA (body porting) MWGB (Subbase side porting) MWGZ (Subbase back porting) P P /R /R

71 NWG Series Wiring section (Wiring block) * Discrete wiring block can not be purchased. H. common gland block (T0) I. multi connector block (T0) J. D subconnector (T0) K. flat cable connector (T*) NWGT0 NWGT0 NWGT0 NWGT* L. serial transmission block (when ordering manifold, if I/O block is combined, an end block is equipped as standard on the left side of I/O block.) CCLink (TG*) NWGATG* DCV OPEN OPEN NWGA A Type TG A Type TG points output TG points output TG7 points input/ points output NWGBTG* OPEN OUT OPEN DCV FG NWGB A Type TG A Type TG points output TG points output TG7 points input/ points output Block model no. Block configurations Device Net (TD*) NWGATD* NWGA TD NWGBTD* NWGB TD DCV A Type A Type OPEN OPEN OPEN A Type TD points output TD points output TD7 points input/ points output OPEN DCV A Type TD points output TD points output TD7 points input/ points output ASi (TM*) NWGATM* NWGA TM NWGBTM* NWGB TM DCV A Type A Type OPEN OPEN OPEN A Type TMA points input/ points output TM points input/ points output OPEN ASi DCV FG A Type TMA points input/ points output TM points input/ points output

72 0 NWG Series Block manifold: Related products M. I/O block * When ordering for expanding manifold, tie rods ( pieces) are attached. Top wiring:nwga N K Side wiring:nwgb OUT N B A Input/output classification B I/O format A Input/output classification Input N Sink B I/O format OUT Output P Sauce C Type of power supply N K N NWGA NWGB OUT P B OUT P K B C Type of power supply K Common with serial transmission slave unit * and * B External power * Output block is only for external power (B). * When common with serial transmission slave unit (K) is selected, water proof cap is equipped on power supply connector as standard. POWER POWER 0 *When ordering manifold, if I/O block is combined, an end block is equipped as standard on the left side. I/O format [simple circuit diagram] Input block Output block Fuse A Sink type Source type Internal circuit Internal circuit G NC G NC V G Input VS V G Input VS External power connector Input connector External power connector Input connector Internal circuit Internal circuit Overcurrent Protective circuit Overcurrent Protective circuit G V G NC Output VC Fuse A G V G NC Output External power connector Output connector External power connector Output connector VC *Refer to P.79 for wiring method. Related products Tag plate This will be shipped attaching to the manifold body. If required, indicate a circle in the manifold specified tag plate section on P.9 to P.9. [Tag holder] NG Tag holder [Tag plate] NG Tag plate A Length A Model no. NG ( pieces/set) A Model no. B Type * C Length (mm) * NG Tag plate A Tag plate B GA B G Z *: If of MWGZ, select the tag plate B. *: types of 00, 00 and 00mm long are available, so cut the plate according to the product length. *Refer to the following page for dimensions.

73 P P NWG Series Block manifold: Related products Tag plate MWGA Tag plate (TAG) L=L+ (tag plate length) L(Length of display section) =( X n)+( X m)+(. X l) n: valve block no. m: supply and exhaust block no. l: partition block no. R (Tag plate width) (Tag plate width) Related products Block configurations MWG B Z Tag plate (TAG) L=L+ (tag plate length) L(Length of display section) =( X n)+( X m)+(. X l) n: valve block no. m: supply and exhaust block no. l: partition block no. R (Tag plate width) Note: MWGZ utilizes the same plate as MWGB. Table : equation in L (length of display section) L=( X n)+( X m)+(. X l) n: valve block no. m: supply and exhaust block no. l: partition block No.

74 NWG Series Block manifold: Related products Related products Tie rod Tie rod, silencer, blanking plug, masking plate kit, D rail and D rail bracket kit Silencer D dia. A dia. WG TR V 0 Model no. A Type L A Type Model no. D L A V Valve block for station ( pieces) SLWH dia. Q For supply and exhaust block ( pieces) SLWH0 0 dia. 0 S For partition block ( pieces) M For I/O block ( pieces) Blanking plug Masking plate kit WGMP L D dia. d dia. Model no. D L d GWPB dia. 7 GWPB dia. 9. GWPB dia. 0 GWP0B 0 dia. 0. *Kit content: masking plate, gasket, PR check valve and set screws D rail D rail bracket kit NGBAA (length) WGD. (Pitch). (R) L R (L) 7. *Refer to the equation (annex) on P.9 for D rail length. * set of D rail brackets are for set of manifold. (Kit content: brackets and set screws) 7

75 Part for I/O block Water proof cap Model no. Descriptions WGXSZ When power supply is common with serial transmission slave unit, this is used for jetproof protection of power supply connector. Water proof plug Model no. Descriptions WGXSZ NWG Series Block manifold: Related products This is used for jetproof protection of signal connector not used. 0 (Reference value) Tightening torque 0. to 0. N m M X dia. (Reference value) Tightening torque 0. to 0. N m M X dia. Related products Block configurations

76 NWG Series Block manifold: Related products Cable for multi connector type (wiring method T0) [Cable with connector ] WG Model no. RMC A Cable length RMWTP0S HIROSE ELECTRIC CO. LTD. (AWG) A Cable length m m m Cable length 00 Terminal no. and conductor Terminal no Conductor I.D. Electric wire color Mark tube no. White Brown Green Yellow Gray Pink Blue 7 Red Black 9 Purple 0 Terminal no Conductor I.D. Electric wire color Mark tube no. Gray/pink Red/blue White/green Brown/green White/yellow Yellow/brown White/gray 7 Gray/brown (None) (None) (None) (None) [Connector only ] WG RMWTP 0 Model no. A Applicable cable diameter A Applicable cable diameter dia. 0 0 dia. dia. RMWTP0S HIROSE ELECTRIC CO. LTD. (Applicable cable diameter) Note: In applicable cable diameter, clamping force and water proof may vary per type of cable, so check should be done before starting use. RMWTPCP (*) HIROSE ELECTRIC CO. LTD. *Refer to P.0 to for a connector for serial transmission slave unit and input/output blocks. 9

77 D subconnector attached cable (wiring method T0) NWG Series Block manifold: Related products NT Cable D 0 0 D subconnector no. and conductor NTCABLED00[B] A User interface B Cable length D subconnector HDBBS HIROSE ELECTRIC CO. LTD. Plug case HDBCTF HIROSE ELECTRIC CO. LTD. A B Multi conductor cable (ULSBPWG) Cable length Symbol 0 Model NT Cut only With round terminal of M. screw m m m Related products Block configurations D subconnector terminal no. Isolator color Conductor I.D. Mark type Mark color D subconnector terminal no. Isolator color Conductor I.D. Mark type Mark color NTCABLE D0 B Orange point Black Yellow points Red Orange point Red Green points Black Yellow point Black Green points Red Yellow point Red 7 Gray points Black Green point Black Gray points Red Green point Red 9 White points Black 7 Gray point Black 0 White points Red Gray point Red Orange points Black 9 White point Black Orange points Red 0 White point Red Yellow points Black Orange points Black Yellow points Red Orange points Red Green points Black Yellow points Black Multi conductor cable Round crimp terminal (ULSBPWG) (..) D subconnector HDBBS HIROSE ELECTRIC CO. LTD. Plug case HDBCTF HIROSE ELECTRIC CO. LTD. Cable length D subconnector terminal no. Isolator color Orange Orange Yellow Yellow Conductor I.D. Mark tube no. Mark type Mark color point Black point Red point Black point Red D subconnector terminal no. 7 Isolator color Yellow Green Green Gray Conductor I.D. Mark type points points points points Mark color Red Black Red Black Mark tube no. 7 *It is a cable for 0 points. If points and over are required, use the above D00 B type. Green point Black Gray points Red Green point Red 9 White points Black 9 7 Gray point Black 7 0 White points Red 0 Gray point Red Orange points Black 9 White point Black 9 Orange points Red 0 White point Red 0 Yellow points Black Orange points Black Cut Yellow points Red Cut Orange points Red Cut Green points Black Cut Yellow points Black 0

78 NWGA Series Internal structure and parts list NWGA0 (body porting) position single: Normally closed a (A) (A) (R) (P)(R) (R) (P) (R) NWGA0 position single: normally open a (B) (B) (R) (P)(R) Main parts list Repair parts list No. Parts name Material No. Parts name Model no. Coil assembly dia. axial type GJOTC Cartridge type Pilot exhaust check valve Nitrile rubber dia. axial type GJOTC pushin joint Piston D assembly dia. axial type GJOTC and related parts Manual override Resin Plug cartridge GJOTCPG Piston room Resin Protective cover of manual override Resin 7 Plug cartridge Aluminum Cartridge type quick connector 9 Spool assembly 0 Joint adaptor Resin Body Aluminum alloy die casting Piston S assembly Cap Resin Check valve Valve block Resin

79 Internal structure and parts list NWGA0 (body porting) position single NWGA Series Internal structure and parts list (A) (B) a (A) (B) a (R) (P)(R) NWGA0 position double (A) (B) b (R) (R) (A) (B) (P) Block manifold internal structure (R) (P)(R) position NWGA 0 All ports closed (A) (B) a b (A) (B) Body porting Pilot operated,, port valve A/B/R connection a (R) (P) (R) (A) (B) b P/A/B connection a (R) (P) (R) (A) (B) b Main parts list (R) (P) (R) Repair parts list No. Parts name Material No. Parts name Model no. Coil assembly dia. axial type GJOTC Cartridge type Pilot exhaust check valve Nitrile rubber dia. axial type GJOTC 7 pushin joint and Piston D assembly dia. axial type GJOTC related parts Manual override Resin Plug cartridge GJOTCPG Piston room Protective cover of manual override Cartridge type quick connector Spool assembly Joint adaptor Body Piston S assembly Cap Check valve Valve block Resin Resin Resin Aluminum alloy die casting Resin Resin

80 B Z NWG Series Internal structure and parts list NWGB0 (Subbase side porting) position single a (A) (B) (R) (P)(R) (R) (P) (R) (B) (A) NWGZ0 (Subbase back porting) position single a (A) (B) *Solenoid valve is same as NWGB (R) (P)(R) (R) (P) (R) (A) (B) WGB0 (discrete subbase porting) position single a (A) (B) *Solenoid valve is same as NWGB (R) (P)(R) (R) (A) (P) (B) (R) Main parts list No. Parts name Material Coil assembly Pilot exhaust check valve Piston D assembly Manual override Piston room Protective cover of manual override Spool assembly Plate Body Piston S assembly Nitrile rubber Resin Resin Resin Resin Aluminum alloy die casting No. Parts name Material Cap Check valve Valve block Subplate Resin Resin Aluminum alloy die casting

81 Internal structure and parts list B Z NWG Series Internal structure and parts list NWG B Z0/WGB0 position double a (A) (B) b (R) (P)(R) NWG B Z 0/WGB 0 position All ports closed a (A) (B) b Block manifold internal structure A/B/R connection a (R) (P) (R) (A) (B) b P/A/B connection a (R) (P) (R) (A) (B) (R) (P) (R) b Subbase porting Pilot operated port valve Main parts list No. Parts name Material Coil assembly Pilot exhaust check valve Piston D assembly Manual override Piston room Protective cover of manual override Spool assembly Plate Body Piston S assembly Nitrile rubber Resin Resin Resin Resin Aluminum alloy die casting No. Parts name Material Cap Resin Check valve

82 WG Series Technical data Pneumatic system selection guide () Combining G series and piping system, the average speed of cylinder is obtained. If a cylinder rod is installed facing the top upward, the piston speed of a cylinder is shown as stroke length is divided with the time that the piston rod starts to completes its moving. If of load factor 0%, piston speed X 0. of a cylinder proximately. () The average speed of cylinder listed on pneumatic components selection guide is the value when a single cylinder is operated. () Effective sectional area of a solenoid valve used for the calculation below is the value when position. () This selection guide is for reference only. Using our sizing program, check availability in accordance with actual working conditions. Standard system table (check valve integrated). Common exhaust Valve port size System no. Speed controller C C C C A B B B SCW SCW SC SC. Atmospheric release exhaust (integrated muffler) Valve port size System no. Speed controller C C C C A B B B. Silencer assembly exhaust SCW SCW SC SC Valve port size System no. Speed controller C C C C A B7 B B9 SCW SCW SC SC Cylinder pipe Pipe length m X. dia. X dia. X dia. X.7 dia. Cylinder pipe Pipe length m X. dia. X dia. X dia. X.7 dia. Cylinder pipe Pipe length m X. dia. X dia. X dia. X.7 dia. Common exhaust pipe X.7 dia. X m X.7 dia. X m X.7 dia. X m X.7 dia. X m Common exhaust pipe NWGEX NWGEX NWGEX NWGEX Common exhaust pipe SLWH SLWH SLWH SLWH0 Composite effective sectional area (mm )...0. Composite effective sectional area (mm )..0.. Composite effective sectional area (mm ) Common exhaust 000. Atmospheric release exhaust (integrated muffler) 70 B B 70 B B Average speed of cylinder (mm/s) B A 0 dia. 0 dia. dia. Applicable cylinder bore size Average speed of cylinder (mm/s) B A 0 dia. 0 dia. dia. Applicable cylinder bore size Silencer assembly exhaust B9 B Silencer Average speed of cylinder (mm/s) B7 A 0 dia. 0 dia. dia. Applicable cylinder bore size D dia. Model no. SLWH SLWH0 L D dia. 0 dia. 0 L A dia. A 0

83 Refer to the selection guide to select appropriate model. To select fluid control components. As conditions, it is predetermined whether the cylinder bore size and cylinder to be used are to be operated at a relatively high speed or low speed. Refer to the table below to select the value of theoretical reference speed of cylinder. Refer to table (the following page) of component selection guide for the appropriate cylinder bore size and proper standard system no. to theoretical reference speed. Theoretical reference speed: exhibits a degree of speed of a cylinder to show with the following formula. (This value almost matches loadless speed. If load is applied, speed is remarkably decreased). S S vo=90 X X () A D Vo: theoretical reference speed mm/s) A: Cylinder crosssection areas (cm ) S: Composite effective sectional area in circuit (exhaust side) (mm ) D: Cylinder bore size (cm) As the graph showing, theoretical reference speed within range that activates in constant speed Stroke length t t t Time Required flow: is instantaneous flow rate when a cylinder is operated in speed vo to be shown as the following formula. Table shows the values when P=0.MPa. Required flow is the value required to select clean air system component. A vo (P+0.0) X 0 A vo (P+.0) X 0 Q= 0.0 X 0 [.0 X 0 ] () Q: required flow (RX) (ANR) P: supply pressure (MPa) How to use the guide Degree of speed of cylinder Low speed Medium speed High speed Ultra high speed Required effective sectional area: is the composite effective sectional area in exhaust side circuit, required to operate a cylinder in speed of vo. (Composite effective sectional area of valve, flow control valve, silencer and pipe). Proper standard system: is the combination of the proper valve, flow control valve, silencer and pipe diameter. The table shows the combination when pipe length m. How ó ó to calculate ÇÃåvéZï ñ@ flow rate Flow rate can be obtained by the following formula. Refer to the table of [effective sectional area] on the following page for acoustic velocity zone. () PH.9PL (subsonic zone) 7 Q=7 X S X PL X (PHPL) X T H [Q=. X S X PL X (PHPL) X 7 T H ] PH.9PL (acoustic velocity zone) Q= X S X PH X [Q=. X S X PH X 7 T H 7 T H ] Q: flow rate /min(anr) S: restricted effective sectional area mm PH: pressure of upstream PL: pressure of downstream MPa abs MPa abs TH: absolute temperature of upstream K Note. Absolute pressure (MPa) =working pressure+0.0 (MPa) WG Series Technical data Pneumatic system selection guide Theoretical reference speed (mm/s) ,000 Explanation of technical terms vo= (A/s) t t: time until movement starts t: time of primary delay t: time during constant speed operation : Stroke length Note: t and t may vary per load. If loadless, this can be neglected. Technical data

84 WG Series Technical data Pneumatic system selection guide Cylinder Inner diameter (mm) dia. 0 dia. dia. 0 dia. dia. 0 dia. dia. 0 dia. 0 dia. dia. <Component selection guide > Theoretical criteria Speed (mm/s) (00) (00) (00) *Refer to P. for the system No. Required flow (lmin)(anr) Required effective sectional area (mm ) (0.) (0.) (0.) Proper standard system NO.. Common exhaust. Atmospheric release exhaust. Silencer assembly exhaust A A A A B A B A B A B B B B B B B A A A A A A B A B A B B B B B B B B A A A A B7 A B7 A B7 A B B7 B B9 B7 B9 B9 7 <Effective sectional area > <Clean air system component > Flow rate /min (ANR) Acoustic velocity zone (at 0 ) Ef. sec. area mm If the value of effective sectional area is X 0 or X 0 n, rise the value of flow rate to the same number of power. ( ) Pressure MPa Clean air system component Part Model no. name C000 C000 C000 C0000 C000 C0000 C000 W000 W000 W000 W0000 W000 W0000 W000 F000 F000 F000 F0000 F000 F0000 F000 R000 R000 R000 R0000 R000 R0000 R000 L000 L000 L000 L0000 L000 L0000 L000 F.R.L. kit F.R. unit Air filter (F) Regulator (R) Lubricator (L) Max. flow rate Port size /min atmospheric ( pressure conversion) Rc/ 0 Rc/ 0 Rc/ 0 Rc/ 70 Rc/ 0 Rc/ 00 Rc/ 000 Rc/ 0 Rc/ 0 Rc/ 0 Rc/ 0 Rc/ 00 Rc/ 0 Rc/ 70 Rc/ 0 Rc/ 0 Rc/ 0 Rc/ 00 Rc/ 0 Rc/ 0 Rc/ 000 Rc/ 770 Rc/ 0 Rc/ 000 Rc/ 00 Rc/ 00 Rc/ 00 Rc/ 000 Rc/ 0 Rc/ 700 Rc/ 00 Rc/ 0 Rc/ 000 Rc/ 700 Rc/ 700 Note. Max. flow rate: For F.R.L., FR and R, the value is when primary pressure is 0.7MPa, set pressure 0.MPa and pressure drop 0.MPa. For air filter, the value is when primary pressure is 0.7MPa, pressure drop 0.0MPa. For lubricator, the value is when primary pressure is 0.MPa and pressure 0.0MPa.

85 MEMO

86 WG Series Technical data Notes on wiring Common gland type (wiring method T0) Notes on wiring [Note on common gland type (T0)] () Common wiring is internally processed for common gland type beforehand. Wire common in contact section for individual reed type PLC output unit. () Station no. and solenoids positions must be checked to prevent improper wiring. (Refer to the table below.) () When solenoid number exceeds points, not available. () Viewed from piping port, station no. is set from left. () Voltage drop is caused by simultaneous energizing and/or cables length. Check if voltage drop to a solenoid be within 0% of rated voltage. T0 (left specifications) Internal wiring method T0 (Max. solenoid no. points) Terminal layout 9 7 COM COM 7 0 Gland no. Connector no. Polarity COM COM (+) () () (+) () (+) () (+) () (+) () (+) () (+) () (+) () (+) () (+) () (+) () (+) () (+) () (+) () (+) () (+) () (+) () (+) () (+) (+) () Station no. Station Station Station Station n Terminal array of wiring method T0 (e.g.) *: Numerals of a valve no. a, b, a, b... represent station and, and alphabets a and b represent a and b side solenoids. Maximum station number may vary per model. Individual specifications must be checked. COM Terminal no COM [Standard wiring] [Double wiring] Single solenoid Valve Double solenoid Valve Mix (Single/double mixture) (Max. stations) Gland no. COM 7 0 Valve no. COM a 7a a a a a a a 0a Gland no. 9 7 COM Valve no. 9a a 7a a a a a a a COM (Max. 9 stations) Gland no. COM 7 0 Valve no. COM 9b 9a b a 7b 7a b a b Gland no. 9 7 COM Valve no. a b a b a b a b a COM (Max. solenoid no. points) Gland no. COM 7 0 Valve no. COM (Void) (Void) (Void) (Void) 9b 9a b a 7b Gland no. 9 7 COM Valve no. 7a a b a b a a a a COM (Max. 9 stations) Gland no. COM 7 0 Valve no. COM (Void) 9a (Void) a (Void) 7a (Void) a (Void) Gland no. 9 7 COM Valve no. a (Void) a (Void) a (Void) a (Void) a COM (Max. 9 stations) Gland no. COM 7 0 Valve no. COM 9b 9a b a 7b 7a b a b Gland no. 9 7 COM Valve no. a b a b a b a b a COM (Max. solenoid no. points) Gland no. COM 7 0 Valve no. COM 9b 9a b a 7b 7a (Void) a b Gland no. 9 7 COM Valve no. a b a (Void) a (Void) a (Void) a COM 9

87 Multiconnector type (wiring method T0) WG Series Technical data Notes on wiring Notes on wiring [Note on multiconnector type (T0)] () Common wiring is internally processed for common gland type beforehand. Wire common in contact section for individual reed type PLC output unit. () Station no. and solenoids positions must be checked to prevent improper wiring. (Refer to the table below.) () When solenoid number exceeds points, not available. () Viewed from piping port, station no. is set from left. () Voltage drop is caused by simultaneous energizing and/or cables length. Check if voltage drop to a solenoid be within 0% of rated voltage. Internal wiring method T0 (Max. solenoid no. points) Terminal no COM COM Polarity () (+) () (+) () (+) () (+) () (+) () (+) () (+) () (+) () (+) () (+) () (+) () (+) () (+) () (+) () (+) () (+) (+) () (+) () T0 (left specifications) Technical data Station no. Station Station Station Station n Terminal array of wiring method T0 (e.g.) *: Numerals of a valve no. a, b, a, b... represent station and, and alphabets a and b represent a and b side solenoids. Maximum station number may vary per model. Individual specifications must be checked. Single solenoid Valve (Max. stations) [Double wiring] Terminal no Valve no. (None) (None) (Void) a (Void) 7a (Void) a (Void) a Terminal no Valve no. (Void) a (Void) a (Void) a (Void) a COM COM Terminal no Double solenoid Valve Mix (Single/double mixture) (Max. stations) Terminal no Valve no. (None) (None) b a 7b 7a b a b a Terminal no Valve no. b a b a b a b a COM COM (Max. stations) Terminal no Valve no. (None) (None) b a (Void) 7a b a b a Terminal no Valve no. b a (Void) a b a (Void) a COM COM 70

88 WG Series Technical data Notes on wiring D subconnector type (wiring method T0) Notes on wiring [T0 connector] A connector for wiring method T0 is generally called as a D subconnector, and it is widely used for FA and OA components. Especially, P type connector, conforming RSC standards, is used for PC communication. Viewed from piping port, station no. is set from left. [Note on connector type T0] () Signal array of PLC output unit and signal array on valve sides must be matched. () Power source is DCV and DCV only. () Voltage drop is caused by simultaneous energizing and/or cables length. Check if voltage drop to a solenoid be within 0% of rated voltage. Internal wiring method T0 (until max. solenoid no. points) T0 (left specifications) Connector pin array of wiring method T0 (e.g.) Station no. Station Station Station Station n *: Numerals of a valve no. a, b, a, b... represent station and, and alphabets a and b represent a and b side solenoids. Maximum station number may vary per model. Individual specifications must be checked. Connector pin no [Standard wiring] [Double wiring] Single solenoid Valve Pin no. Valve no. Pin no. Valve no. a a a a a a 7a 7 a 9a 0a a 9 a 7 a 0 a a a 9 7a a 0 9a 0a a a a COM a Pin no. Valve no. Pin no. Valve no a a a a a a 7a a 9a 0a a a COM (Void) (Void) (Void) (Void) (Void) (Void) (Void) (Void) (Void) (Void) (Void) (Void) Double solenoid Valve Pin no. Valve no. Pin no. Valve no. a b a b a b a 7 b a b a 9 b 7 7a 0 7b a b 9 9a 9b 0 0a 0b a b a COM b Pin no. Valve no. Pin no. Valve no. a b a b a b a 7 b a b a 9 b 7 7a 0 7b a b 9 9a 9b 0 0a 0b a b a COM b Mix (Single/double mixture) Pin no. Valve no. Pin no. Valve no. a a a b a b a 7 a 7a 7b a 9 9a 7 0a 0 a b a 9 b a 0 a a b a 7a COM 7b Pin no. Valve no. Pin no. Valve no. a a a (Void) (Void) b a a a 7a a 9a 0a a b (Void) (Void) 7b (Void) (Void) (Void) b a COM b 7