QuickTrak Linear Motion System

Transcription

1 NEW PRODUCT INTRODUCTION QuickTrak Linear Motion System A Complete Actuated Linear Guidance System Built On BISHOPWISEC ECARVERER

2 QuickTrak Utilizing DualVee Motion Technology Guided Motion Technology From BishopWisecarver Corporation BishopWisecarver is recognized as the market leader for guide wheel technology. In 1967, Bud Wisecarver invented and patented the DualVee guide wheel and DualVee Motion Technology (DMT). The patented DMT integrates three main components, the DualVee guide wheel, its DualVee mating vee profile track and patented mounting shoulder, and the DualVee support bushing. DualVee Motion Technology is the leader in guided motion products, primarily as a result of its self-cleaning action, low cost and ease of installation. The PTDA Power Transmission Handbook recognizes DualVee Motion Technology as an industry standard. This catalog is an introduction to the newly expanded DualVee product line. With an increased range of sizes and accessories, DMT makes guided linear motion design more versatile than ever before. From factory automation projects to OEM designs, DMT components, assemblies, and guides provide the design flexibility and the desired level of integration for vitually any guided motion project. Based on the DualVee guide wheel, QuickTrak offers a level of reliability unmatched in light industrial use such as laboratory, medical, and packaging applications where precision guided motion and corrosion resistance are critical. Contact our Sales Engineering team for advice on special environments. BISHOPWISEC ECARVERER

3 Product Overview 2-3 Technical Overview 4 Materials List 5 Wheel Plate Details 6 Belt Drive Assemblies 7 Gearbox Technical Information 8 Lead Screw Assemblies 9 Accessories Ordering Information 12 1

4 Product Overview/ System Composition Steel Reinforced Polyurethane Belt AT5 Tooth Profile 10 mm width Aluminum Tube Drive End Housings (both sides) Carriage Assembly Four Polymer Guide Wheels 6061-T5 Aluminum Wheel Plate Composite Plastic Wheel Cover/ Track Lubricator Custom Profile Aluminum Extrusion Track Plate Fixed Bearing Configuration Drive End 2 BishopWisecarver Corporation All rights reserved

5 Product Overview/ System Composition 30mm X 60mm Extruded Aluminum Profile Support Beam Simple Bearing Configuration Idler End Self-Lubricating Polyacetal Lead Screw Nut 303 Stainless Steel Lead Screw 1/4 Diameter, Metric and Standard Leads BishopWisecarver Corporation All rights reserved

6 Technical Overview Loads, Speed, Life LOAD CAPACITIES METRIC ENGLISH LA 110 N 24 lbs. LR 110 N 24 lbs. Maximum Speed 1 m/s 39.3 in./sec Maximum Acceleration Moment Capacities 3.0 g s Pitch, M P 9 N-m 79.7 lbf.-in. Yaw M Y 4 N-m 35.4 lbf.-in. Roll, M R 3 N-m 26.5 lbf.-in. Maximum Single Piece Track Plate Length 3.65 meters in. Maximum Travel Length-Belt System (Single Piece Support Beam) 3530 mm in. Maximum Travel Length - Lead Screw System 1099 mm 43.2 in. Two Carriage Assembly Configurations: - Belt Driven - Lead Screw Driven Anodized Aluminum Wheel Plate Includes composite plastic wheel covers with oil impregnated felt inserts for continuous lubrication of track vee ways Wheels are semi-enclosed to minimize the effects of contamination Service interval: 100km (62.1 miles) at 23 C (73 F) and 50% humidity at stated load capacities Life Calculation: L R L A M P M Y M R L F = L R max L A max M P max M Y max M R max Service Internal (km) L F < L F BishopWisecarver Corporation All rights reserved

7 Materials List COMPONENT STANDARD CORROSION RESISTANT Track Plate 6063-T5 Aluminum Alloy, Clear Anodize Lubricating Oil Synthetic Oil * Support Beam 6063-T5 Aluminum Alloy, Clear Anodize Track Plate Fasteners DIN Steel, Black DIN 912-A2 304 Stainless Steel Support Beam T-Nuts Track Plate Slot Covers (optional) Wheel Plate Wheel Assemblies Mountings Studs Retaining Nuts Polymer Wheel Bearing Zinc Plated Steel PVC, Black 6061-T5 Aluminum Alloy, Clear Anodize 303 Stainless Steel Zinc Plated Steel Nylon-based Polymer Stainless Steel Lubrication Klubersynth BEM Wheel Cover Zytel PA 612 (Nylon) Wheel Cover Fasteners DIN Steel, Black DIN 912-A2 304 Stainless Steel BELT DRIVE SYSTEM COMPONENTS Drive Belt Belt Pulleys Material, Body Material, Flanges Belt Clamp Drive Shaft Idler Shaft Steel Cord Reinforced Polyurethane Anodized Aluminum Zinc Plated Steel 6063-T5 Aluminum Alloy, Clear Anodize 416 Stainless Steel 303 Stainless Steel Drive Shaft Support Bearings AISI Steel Races and Retainers AISI 440 C Stainless Steel Races and Retainers Keyless Bushing Electroless Nickel Plated Steel 303 Stainless Steel Idler Shaft Bearing AISI Stainless Steel Races and Retainers AISI 440 C Stainless Steel Races and Retainers Idler Shaft Bearing Retaining Clips SAE Carbon Steel Bearing Retainer Loctite 603 Idler Pulley Assembly Fasteners Drive End Housings Drive End Housing Fasteners Drive End Cover Drive End Cap LEAD SCREW DRIVE SYSTEM COMPONENTS Lead Screw Lead Screw Nut Nut Coupler DIN 912-A2 304 Stainless Steel 6061-T6 Aluminum Alloy Stainless Steel Nylon, Glass Re-inforced Low Density Polyethylene 303 Stainless Steel Polyacetal, Self Lubricating 6063-T5 Aluminum, Clear Anodized PH 15-7 MO Stainless Steel Support Bearings AISI Steel Races and Retainers AISI 440 C Stainless Steel Races and Retainers Drive End Housings Washers 6061-T6 Aluminum Alloy, Clear Anodized 300 Series Stainless Steel Retaining Rings SAE Carbon Steel PH 15-7 MO Stainless Steel Drive End Housing Fasteners * Subject to Change DIN 6912-A4 316 Stainless Steel BishopWisecarver Corporation All rights reserved

8 Wheel Plate Details Multiple mounting holes provide a highly versatile platform Mounting holes configured for gantry applications (with optional bracketry) Carriage weights: 1.13 lbs. - belt 0.99 lbs. - lead screw L1 L2 L3 MMTHD WD W3 W2 W1 L L WD L1 L2 L3 W1 W2 W3 MMTHD (mm) (inch) (mm) (inch) (mm) (inch) (mm) (inch) (mm) (inch) (mm) (inch) (mm) (inch) (mm) (inch) M5x0.8 Aluminum Construction Mounting hole slots can accommodate optional slot covers to help eliminate dirt traps. H VH V THV* HLS HLW HLD (mm) (inch) (mm) (inch) (mm) (inch) (mm) (inch) (mm) (inch) (mm) (inch) (mm) (inch) *Theoretical Apex to Theoretical Apex W TH VCH OH SUPPORT BEAM MOMENT OF INERTIA Ixx Iyy (mm) (inch) (mm) (inch) (mm) (inch) (mm) (inch) (cm4) (inch4) (cm4) (inch4) BishopWisecarver Corporation All rights reserved

9 Belt Drive Assemblies Details Housings constructed with rugged aluminum tubing Stainless steel drive shaft Simple yet innovative belt-tensioning idler pulley assembly Standard end caps Linear displacement per shaft revolution in/rev mm/rev. BELT DRIVE SYSTEM SPECS METRIC ENGLISH Belt Tooth Profile 10AT5 Pitch 5 mm.196 in. Width 10 mm.394 in. Belt Working Load Capacity 360 N 80.9 lbf. Belt Pulley Specifications Pitch Diameter 28.7 mm in. Width 15 mm.591 in. Keyless Bushing Torque Capacity Standard 12 N-m in-lbf. Corrosion Resistant 7 N-m 61.9 in-lbf. Specific Belt Mass.033 kg/m.02 lb/ft Drive End Moment of Inertia.037 kg cm lb-in 2 Idler End Moment of Inertia.025 kg cm lb-in 2 Break Away (Static) Friction Forces FS = 0.66x [N] FS = 0.18x+3.32 [lbf.] Dynamic Friction Forces FD = 0.66x [N] FD = 0.15x+2.27 [lbf.] x = payload weight BELT DRIVE END DIMENSIONS W H DEL IEL RH SH (mm) (inch) (mm) (inch) (mm) (inch) (mm) (inch) (mm) (inch) (mm) (inch) SIZE SD SL MMHH MMHS MMTHD SDST (mm) (inch) (mm) (inch) (mm) (inch) (mm) (inch) (mm) (inch) SIZE M4x BishopWisecarver Corporation All rights reserved

10 Technical Information for Gearbox Belt drive end assembly with fully integrated gearbox Designed primarily for NEMA 17 motor (or equivalent) interface Wide range of ratios available Backlash rating = 16 arc minutes Linear Displacement Per Motor Revolution: in mm Gear Ratio Gear Ratio = [ ] G A D B F E A B C D E F G* MOTOR ADAPTER (mm) (inch) (mm) (inch) (mm) (inch) (mm) (inch) (mm) (inch) (mm) (inch) (mm) (inch) 17N06 / 17N *Single Stage Length; 2.96 in. (75.2 mm) for Double Stage. (For gear ratios above 10:1) WEIGHTS COMPATIBLE MOTORS** GEAR RATIOS AVAILABLE*** 17N06 17N05 Single Stage Standard Shaft: 0.85 lbs. Double Stage Standard Shaft: 1.15 lbs. Amp HT-17 series, Amp 5016 and 5017 series; Cool Muscle CM ; MCG IB and IB17000 series; Quicksilver QC- 17-1; and Oriental Motor PX243, 244, 245 and UPK543, 544, 545 series Animatic SM1720 Single Stage: 4:1 5:1 7:1 10:1 (available from stock) (0.39 kg) (0.52 kg) Double Stage: Extended Shaft: Extended Shaft: AMP A030, A050, A100; Allen Bradley Y1002, 15: lbs lbs. Y1003, Y2002, and Y2003; Mitsubishi HC- 20:1 (0.40 kg) (0.53 kg) MF13, 053 series and HC-PQ033, 053, and 25:1 13 series; Yaskawa SGM**A3, A5, and 01 28:1 series 40:1 50:1 **Contact factory for other compatible motors supported. ***Contact factory for additional ratios. 70:1 8 BishopWisecarver Corporation All rights reserved

11 Technical Information Lead Screw Assemblies Fixed Drive End Assembly Configuration with Two Support Bearings Simple Idler End Assembly Configuration with One Support Bearing Integrated Mounting Holes for Motor Mounts Lead Accuracy in./ft. Linear displacement per screw revolution = screw lead W H L E SD SL MMHW MMHH MMTHD (mm) (inch) (mm) (inch) (mm) (inch) (mm) (inch) (mm) (inch) (mm) (inch) (mm) (inch) (mm) (inch) M3x0.5 LEAD SCREW METRIC ENGLISH Diameter 6.35 mm 0.25 in. Leads mm, 2.0 mm, 10.0 mm, 25.4 mm.025 in.,.079 in.,.394 in., in. Lead Screw Nut-By Series Outer Diameter 15.9 mm.63 in. Mounting Thread 9/16-18 NF Dynamic Load Capacity 196N (20kg) 50 lbs. Lead Screw Nut-NTBY Series Outer Diameter 13.2 mm.52 in. Mounting Thread 7/16-20 NF Dynamic Load Capacity 44.4N (4.5kg) 10 lbs. Repeatability (Bi-Directional).0013 mm 50 micro-inches BishopWisecarver Corporation All rights reserved

12 Accessories ACCESSORY PART NUMBER DESCRIPTION Track Plate Slot Cover TSLTCVRM8 Track Plate Slot Covers T-Slot Cover T- Slot Covers (Support Beam) Sensor Kits Sensors QTSNSRMSK01 QTSNSRPSNK01 QTSNSRPSPK01 QTSNSRMS01 QTSNSRPSN01 QTSNSRPSP01 QuickTrack No.1 Sensor Assembly Kit-Mechanical Switch QuickTrak No.1 Sensor Assembly Kit-Proximity/Inductive NPN (Sinking) Switch QuickTrak No.1 Sensor Assembly Kit-Proximity/Inductive PNP (Sourcing) Switch QuickTrak Mechanical Switch; Hinge Roller Lever, Screw and Washer Connectors QuickTrak Inductive Proximity NPN (Sinking) Sensors/Switch; 2mm Sensing Range QuickTrak Inductive Proximity PNP (Sourcing) Sensors/Switch; 2mm Sensing Range Sensor Bracket QTIMSB01 QuickTrak No. 1 Inductive and Mechanical Switch Mounting Bracket Motor Mount Kits Motor Mounts Couplers Gantry Brackets QTMMBG17K01M08 QTMMBG17K01M10 QTMMBG17K01M12 QTMMBG17K01M14 QTMMBG17K01M15 QTMMBG17K01C QTMMBM17K01M08 QTMMBM17K01M10 QTMMBM17K01M12 QTMMBM17K01M14 QTMMBM17K01M15 QTMMBM17K01C QTMMS17K01M04 QTMMNABG1701 QTMMNABM1701 QTMMNLS1701 QTCPLRB01 QTCPLRS01 QTBRKTD01 QTBRKTDC01 QTMBS01 QTBRKTSC01 Motor Mount Kit, Belt Drive System - Gearbox, Size 17 or Equivalent, 8mm Bore Diameter Coupler Motor Mount Kit, Belt Drive System - Gearbox, Size 17 or Equivalent, 10mm Bore Diameter Coupler Motor Mount Kit, Belt Drive System - Gearbox, Size 17 or Equivalent, 12mm Bore Diameter Coupler Motor Mount Kit, Belt Drive System - Gearbox, Size 17 or Equivalent, 14mm Bore Diameter Coupler Motor Mount Kit, Belt Drive System - Gearbox, Size 17 or Equivalent, 15mm Bore Diameter Coupler Motor Mount Kit, Belt Drive System - Gearbox, Size 17 or Equivalent, Custom Bore Diameter Coupler Motor Mount Kit, Belt Drive System - Nema Motor, Size 17 or Equivalent, 8mm Bore Diameter Coupler Motor Mount Kit, Belt Drive System - Nema Motor, Size 17 or Equivalent, 10mm Bore Diameter Coupler Motor Mount Kit, Belt Drive System - Nema Motor, Size 17 or Equivalent, 12mm Bore Diameter Coupler Motor Mount Kit, Belt Drive System - Nema Motor, Size 17 or Equivalent, 14mm Bore Diameter Coupler Motor Mount Kit, Belt Drive System - Nema Motor, Size 17 or Equivalent, 15mm Bore Diameter Coupler Motor Mount Kit, Belt Drive System - Nema Motor, Size 17 or Equivalent, Custom Bore Diameter Coupler Motor Mount Kit, Lead Screw System - Nema Motor, Size 17 or Equivalent Belt System Motor Mount Assembly-For Gearbox Belt System Motor Mount Assembly - Nema Motor, Size 17 or Equivalent Lead Screw System Motor Mount - Nema Motor, Size 17 or Equivalent Drive Shaft Coupler-Belt System Drive Shaft Coupler-Lead Screw System QuickTrak No. 1 Mounting Bracket Kit Double QuickTrak No. 1 Mounting Bracket Kit Double, With Covers QuickTrak No. 1 Mounting Bracket Kit Single QuickTrak No. 1 Mounting Bracket Kit Single, With Covers Gantry Connector Shaft QTGNTRYSHFT01 Gantry System Connector Shaft Adjustment Wrenches QTBLTADJK01 WR1MI Belt System Adjustment Kit (Wheel Adjustment Wrench + Belt Adjustment Wrench) Wheel Adjustment Wrench Lubrication Kit QTLUBK01 Lubrication Kit 10 BishopWisecarver Corporation All rights reserved

13 Accessories Gantry Brackets Adjustment Wrenches Sensor Kits Sensor Brackets Belt Drive System Motor Mount Assembly ø.71 [18.0 mm] THRU 2.15 [54.6 mm] 2.57 [65.3 mm] Lead Screw Drive System Motor Mount 2.15 [54.6 mm] ø.596 [15.14 mm] 2.00 [50.8 mm] ø.87 [22.0 mm] C/BORE 1.22 [31.0 mm] 1.22 [31.0 mm] 1.10 [27.9 mm] [30.99 mm] [30.99 mm] ø.871 [22.12 mm] COUNTERBORE 1.80 [45.7 mm] Belt Drive System Motor Coupler Lead Screw Drive System Motor Coupler 1.30 [33.0 mm] 1.58 [40.0 mm] ø.75 [19.0 mm] 1.18 [30.0 mm] CUSTOMIZABLE (BOTH ENDS) CUSTOMIZABLE (BOTH ENDS) BishopWisecarver Corporation All rights reserved

14 Ordering Information 12 BishopWisecarver Corporation All rights reserved

15 Application Data Sheet Company: Contact: Address: City: Phone: State: Fax: Zip Code: System Orientation: Load: Stroke Length: Velocity: Accel/Decel: Linear Accuracy: Repeatability: Duty Cycle: Environment: Temperature: Additional Forces: horizontal lbs in in/s in/s 2 in/ft in in/day factory F lbs vertical N m m/s m/s 2 mm/m mm m/day food grade C clean room other N Product/Machine Description: Additional Requirements: Expected Volume: Date Needed: BISHOPWISEC ECARVERER 2104 Martin Way, Pittsburg, CA phone: fax: info@bwc.com

16 Motion Without Limits PRODUCTS : BISH ISHO OPWISEC ECA A RVER DualVee Guide Wheels HDS Heavy Duty Slide System LoPro Linear Motion System UtiliTrak QuickTrak BishopWisecarver provides a written one year limited warranty assuring the customer that its products conform to published specifications and are free from defects in material or workmanship. PRT Ring and Track System DLS Driven Linear System SL2 Corrosion Resistant System DTS Driven Track System MCS Aluminium Profile Sections PDU2 HDLS Heavy Duty Driven Linear System GV3 Linear Guidance System Simple-Select PSD120 PRODUCT ORDERS Please call BishopWisecarver with your specific length requirements and additional ordering assistance. Our technical staff is available to assist with information specific to your application. BishopWisecarver Corporation: Exclusive North and Central American Partner and Distributor for HepcoMotion Products since BishopWisecarver Corporation All rights reserved BISH ISHO OPWISEC ECA A RVER Part # CAT-QT Revised March 2005