Quick change system with polygon coupling tooling

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1 Tooline Tungaloy Report No. 410-G TUNGCAP Quick change system with polygon coupling tooling

2 ACCEERATED MACHINING

3 Tooline Boosts productivity in your machine!

Increase your productivity by reducing downtime!

contact of its polygonal taper and flange face.

polygonal clamping design divides cutting torque evenly, increasing its self-centering effect

flange Symmetric distribution of forces Repeatable indexing accuracy: ±2 µm High clamping force

4 Increase your productivity by reducing downtime! High rigidity The clamping is extremely rigid and strong against bending force due to the dual contact of its polygonal taper and flange face. Excellent accuracy - High repeatability of the edge position in tool change: ±2 μm - The polygonal clamping design divides cutting torque evenly, increasing its self-centering effect Quick change system (Compatible with PSC standard) arge contact surfaces with the taper and flange Symmetric distribution of forces Repeatable indexing accuracy: ±2 µm High clamping force arge contact surfaces with the taper and flange ATC positioning dimple ATC gripper groove Coolant inlet Precision Indexing via polygon taper coupling 2 μm Repeatable accuracy 2 μm 2 μm 4 Tu n g C a p

5 ACCEERATED MACHINING Quick change tooling system for CNC turret lathes / turning centers 5

Productivity jumps when used on CNC turret

your machine - Short setup time - no tool

need for readjustment of the tools - Scraps

measurement / offsets 12 10 8 6 4 2 Tool

With Measurement outside the machine Input

precision in simple process Breakdown for

/ removal (Measuring replacement time (Due

decreased) (Reduced) output) Conventional

6 Productivity jumps when used on CNC turret lathes / turning centers Reduce downtime in your machine - Short setup time - no tool adjustment required on the machine - Once adjusted outside the machine, high precision tooling is ready for you with no need for readjustment of the tools - Scraps are minimized thanks to high accuracy in measurement / offsets Tool replacement time 1/10 0 Without TungCap With Measurement outside the machine Input measured data Short tool change time High precision in simple process Breakdown for total operation time Machine downtime Machining time (Due to increased output) Workpiece Measuring time Tool mount / removal (Measuring replacement time (Due to Maintenance time time increased decreased) (Reduced) output) Conventional tooling % 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% 6 TungCap

ACCEERATED MACHINING Toolings for multi-tasking machine A multi-tasking machine is a combination of a turning

TungCap offers a complete range of efficient tooling solutions in such a highly advanced machine-tool.

flexibility in a wide range of applications, without compromising other interface adapters - Adaptors for HSK

extension or reduction holder Cutting heads for a B-axis locked at 45 in multi-tasking machines - A large

7 ACCEERATED MACHINING Toolings for multi-tasking machine A multi-tasking machine is a combination of a turning center and a machining center, which allows a workpiece to be completed in a single machine setup. TungCap offers a complete range of efficient tooling solutions in such a highly advanced machine-tool. Easy tool management Suitable for a wide range of applications - TungCap modular system enhances tooling flexibility in a wide range of applications, without compromising other interface adapters - Adaptors for HSK and dual-contact BT taper are also available Ideal tooling - An optimized overhang length can be set with an extension or reduction holder Cutting heads for a B-axis locked at 45 in multi-tasking machines - A large radial stroke is possible for B-axis - Heavy-duty machining is possible due to diverse cutting force - No interference in machining corner radii 7

TUNGAOY T u r n tung jet High pressure coolant provides excellent

in machining difficult materials such as Inconel or titanium

T u r n tung jet 7 MPa Normal pressure coolant (External supply)

150-200 % higher cutting speed can be applied thanks to the

is possible in machining stainless steel or alloy steels - The

7MPa / Internal 7MPa / Internal Max flank wear V B max (mm) 0.2 0.

1 0 0 0 10 20 30 40 50 10 20 30 40 50 10 20 30 40 50 Cutting time

SUS304 Inconel 718 Vc = 250 m/min ap = 2.

8 TUNGAOY T u r n tung jet High pressure coolant provides excellent chip control for difficult-to-cut materials Improves chip control in machining difficult materials such as Inconel or titanium alloys. T u r n tung jet 7 MPa Normal pressure coolant (External supply) Dual coolant jets for a maximum productivity and insert life - A % higher cutting speed can be applied thanks to the TungTurn-Jet's cooling effect - A % increase in tool life is possible in machining stainless steel or alloy steels - The nozzle delivers coolant directly to the optimized position on the cutting edge 0.3 External coolant 0.7MPa / Internal 7MPa / Internal 0.3 External coolant 0.7MPa / Internal 7MPa / Internal 0.3 External coolant 0.7MPa / Internal 7MPa / Internal Max flank wear V B max (mm) Max flank wear V B max (mm) Max flank wear V B max (mm) Cutting time (min) Cutting time (min) Cutting time (min) 8 TungCap SCM440 SUS304 Inconel 718 Vc = 250 m/min ap = 2.0 mm Vc = 200 m/min ap = 2.0 mm Vc = 50 m/min ap = 2.0 mm f = 0.3 mm/rev f = 0.3 mm/rev f = 0.2 mm/rev Reduced heat and tool wear onger tool life

ACCEERATED MACHINING Convert your existing machine into a high speed machine!

pressure pump (minimum 20 bars) as an energy source to rotate a turbine up to 40,000 RPM.

Extended and stable tool life for small diameter tools Extended tool life is achieved thanks to

of revolutionsn: n (K min -1 ) 40 30 20 10 0 TJS40K 0.2-1.5 mm TJS30K 1.6-2.5 mm TJS20K 2.6-3.

diameter: c (mm) Operating speed range vs.

9 ACCEERATED MACHINING Convert your existing machine into a high speed machine! - This innovative system utilizes the machine tool s existing coolant supply, driven by a high pressure pump (minimum 20 bars) as an energy source to rotate a turbine up to 40,000 RPM. - The turbine rotation is also monitored. Extended and stable tool life for small diameter tools Extended tool life is achieved thanks to optimal cutting conditions and strong coolant jet flow. No. of revolutionsn: n (K min -1 ) TJS40K mm TJS30K mm TJS20K mm Workpiece material: Steel Cutting speed: Vc = 180 m/min Machine spindle Tool diameter: c (mm) Operating speed range vs. tool diameter Energy saving Tools rotate only with coolant pressure, and the machine spindle is idle while SpinJet is in operation. Coolant flow through machine spindle to SpinJet Shaft lock mechanism for tool replacement Precision bearing system Turbine RPM wireless transmitter Clamping system 9

TungCap Tooling TUNGCAP Turning tool CN**1204 CN**0904 u r n tung Tjet u r n tung Tjet C*PCNR/*****-**-CHP C*PCNR/*****-12N C*ACNR/*****-**N C6PCMNN**-CHP C*ACNN00***-**N C*ACNN00***V-**N DN**1504**

Cutting head for external turning & facing C*PWNR/*****-**-CHP C*AWNR/*****-**N C*PVJNR/*****-16-CHP C*AVJNR/*****-16N TN**1604 TN**1104 VC**1604** C4PTJNR/ 27050-1104N C4ATJNR/ 27050-16N

10 TungCap Tooling TUNGCAP Turning tool CN**1204 CN**0904 u r n tung Tjet u r n tung Tjet C*PCNR/*****-**-CHP C*PCNR/*****-12N C*ACNR/*****-**N C6PCMNN**-CHP C*ACNN00***-**N C*ACNN00***V-**N DN**1504** (DN**1506**) u r n tung Tjet u r n tung Tjet WN**0804 WN**0604 C*PDJNR/*****-**-CHP u r n tung Tjet C*PDJNR/*****-15N C*ADJNR/*****-**N VN**1604** C6PDMN**-CHP CHP u r n tung Tjet C*ADNNN00***-15N Cutting head for external turning & facing C*PWNR/*****-**-CHP C*AWNR/*****-**N C*PVJNR/*****-16-CHP C*AVJNR/*****-16N TN**1604 TN**1104 VC**1604** C4PTJNR/ N C4ATJNR/ N C*SVJCR/*****-16N C*SVVCN00***-16N DN**1104 DN**1504 CN**1204 CN**0904 C4PDUNR/-11 C*ADUNR/*****-15 C4PCNR/*****-** WX**0403**-** DX**0703**-** VB**1103** VB**1604** DRIMEISTER TUNGDRI TUNGSIX-DRI C4SWXR Side-lock holder (For weldon-shank) C*EM**X** Side-lock holder (For whistle-notch shank) C*EM**X**E C4SDXXR*****-07 C4SVQBR*****-** Boring bar Sleeve SC****** C*ABB**-** C*ADI** Adaptor for boring bar Cutting head for internal turning TungDrill Twisted 16ER/*** C*TDX******-3 Cutting head for threading C*CER/*****-16ERN DGS, SGS, DGM, SGM, DTX, DTE, DGG, DTR, SGN Blade Adaptor for parting-off blade Cutting head for grooving C*CHSR/*****N C*CHFVR/*****N Toolholder for external turning C*ADES-20 C*ASHR/**-45 C*ASHR/*** C*ASHA20 C*ADE-**R/ Adaptor for toolholder with square shank 10 TungCap

System for Multi - Tasking Machine TOOING SYSTEM Tool spindle Rotating tool Endmill holder Straight collet for endmill holder C*MAXIN**X*** SC******* Arbor for face mill Side-lock

ER-collet chuck holder ER-collet C*ODP**X** C*ER**X*** C*ER**X***M ER****** High speed spindle Collet chuck holder with adjusting alignment ER-collet TJS**KC*/R Reduction adaptor

11 System for Multi - Tasking Machine TOOING SYSTEM Tool spindle Rotating tool Endmill holder Straight collet for endmill holder C*MAXIN**X*** SC******* Arbor for face mill Side-lock holder (For weldon-shank) C*SEM**X**C C*EM**X** Arbor for slot mill Side-lock holder (For whistle-notch shank) C*FM**X** C*EM**X**E Holder for modular tool Extension adaptor C*EX*** ER-collet chuck holder ER-collet C*ODP**X** C*ER**X*** C*ER**X***M ER****** High speed spindle Collet chuck holder with adjusting alignment ER-collet TJS**KC*/R Reduction adaptor ADJC*ER32 ER****** C*-C*RE-*** Tung-Tri shoulder cutter Tung-Tri shoulder cutter TungDrill Twisted Shrink holder TUNGSHRINK C*EPA**M***R***** C6TA15M***R***** C*TDX******-3 C*SRKIN*X** MUTICAMPC* 11

8 CN**1204... C5ACNR/35060-12N 50 60 32 35 165 110 0.8 CN**1204... C6ACNR/45065-12N 63 65 41 45 190 125 0.8 CN**1204... C6ACNR/45065-0904N 63 65 35 45 190 110 0.

12 Toolholders for external turning External turning and facing - A type, Double-clamping system TungCap C-ACNR/ 95 Min. ød1 f Min. ød Right-hand (R) shown 1 2 f ød1 ød2 rε C3ACNR/ N CN**0904**E C4ACNR/ N CN**0904**E C4ACNR/ N CN** C5ACNR/ N CN** C6ACNR/ N CN** C6ACNR/ N CN**0904**E Applicable for 7 MPa pressure coolant External turning and facing - P type, ever-lock system TungCap C-PCNR/ 95 Min. ød1 f Min. ød Right-hand (R) shown 1 2 f ød1 ød2 rε C5PCNR/ (1) CN** C5PCNR/ N (2) CN** C6PCNR/ (1) CN** C6PCNR/ N (2) CN** (1) Applicable for 3 MPa pressure coolant (2) Applicable for 7 MPa pressure coolant - in Min ød1 and ød2: not suitable for internal boring Spare parts P23 12 TungCap

13 ACCEERATED MACHINING External turning and facing - CHP type, ever-lock system TungCap C-PCNR/-CHP 95 Min. ød2 tung Tu r n jet Min. ød1 f Right-hand (R) shown 1 2 f ød1 ød2 rε C4PCNR/ CHP CN**0904**E C4PCNR/ CHP CN** C5PCNR/ CHP CN** C6PCNR/ CHP CN**0904**E C6PCNR/ CHP CN** Applicable for 14 MPa pressure coolant External turning and facing - A type, Double-clamping system TungCap C-ACMNN 95 A Min. ød1 f View from A 1 f ød1 rε C6ACMNN N CN**0904**E C6ACMNN N CN**0904**E C6ACMNN N CN** C6ACMNN N CN** Applicable for 14 MPa pressure coolant Spare parts P23 13

External turning and facing - A type, Double-clamping system TungCap C-ACNN 95 Min.

.. C5ACNN00090-12N (2) 50 90 32 0 165 0.8 CN**1204... C5ACNN00125-12 (1) 50 125 32 0-0.8 CN**1204... C5ACNN00125-12N (2) 50 125 32 0 165 0.

.. C6ACNN00100-12N (2) 63 100 37.5 0 190 0.

14 External turning and facing - A type, Double-clamping system TungCap C-ACNN 95 Min. ød1 1 2 TungCap C-PCMNN-CHP 95 tung Tu r n jet f f f ød1 rε C5ACNN (1) CN** C5ACNN N (2) CN** C5ACNN (1) CN** C5ACNN N (2) CN** C6ACNN N (2) CN** C6ACNN N (2) CN** (1) Applicable for 3 MPa pressure coolant (2) Applicable for 7 MPa pressure coolant - in Min ød1: not suitable for internal boring External turning and facing - P type, ever-lock system f rε C6PCMNN CHP CN** Applicable for 14 MPa pressure coolant Not suitable for internal boring Spare parts P23 14 TungCap

ACCEERATED MACHINING External turning and profi ling - A type, Double-clamping system TungCap C-ADJNR/ Min. ød1 28 f Min.

.. C4ADJNR/27050-1104N 40 50 25 27 145 110 0.8 DN**1104... C4ADJNR/27050-15N 40 50 25 27 145 110 0.8 DN**1504... (DN**1506.

.. C6ADJNR/45065-15N 63 65 41 45 - - 0.8 DN**1504... (DN**1506...) C6ADJNR/45135-15N 63 65 41 45 190 110 0.8 DN**1504... (DN**1506...) C6ADJNR/45135-15N 63 135 41 45 190 110 0.

..) Applicable for 7 MPa pressure coolant - in Min ød1 and ød2: not suitable for internal boring External turning and profi ling - P

15 ACCEERATED MACHINING External turning and profi ling - A type, Double-clamping system TungCap C-ADJNR/ Min. ød1 28 f Min. ød Right-hand (R) shown 1 2 f ød1 ød2 rε C3ADJNR/ N DN** C4ADJNR/ N DN** C4ADJNR/ N DN** (DN** ) C5ADJNR/ N DN** (DN** ) C6ADJNR/ N DN** C6ADJNR/ N DN** (DN** ) C6ADJNR/ N DN** (DN** ) C6ADJNR/ N DN** (DN** ) Applicable for 7 MPa pressure coolant - in Min ød1 and ød2: not suitable for internal boring External turning and profi ling - P type, ever-lock system TungCap C-PDJNR/ Min. ød1 28 f Min. ød Right-hand (R) shown 1 2 f ød1 ød2 rε C5PDJNR/ N DN** (DN** ) C6PDJNR/ N DN** (DN** ) Applicable for 7 MPa pressure coolant Spare parts P23 15

16 External turning and profi ling - P type, ever-lock system TungCap C-PDJNR/-CHP tung Tu r n jet Min. ød1 28 Min. ød2 93 f 1 2 Right-hand (R) shown 1 2 f ød1 ød2 rε C4PDJNR/ CHP DN** C4PDJNR/ CHP DN** C5PDJNR/ CHP DN** C6PDJNR/ CHP DN** C6PDJNR/ CHP DN** Applicable for 14 MPa pressure coolant 16 TungCap Spare parts P23

ACCEERATED MACHINING External turning and profi ling - A type, Double-clamping system TungCap C-ADNNN 107.5 Min. ød1 f 107.5 62.5 1 2 1 2 f ød1 rε C5ADNNN00090-15 (1) 50 90 32 0-0.8 DN**1504.

5 0-0.8 DN**1504... (DN**1506...) C6ADNNN00100-15N (2) 63 100 37.5 0 190 0.8 DN**1504... (DN**1506...) C6ADNNN00140-15 (1) 63 140 37.5 0-0.8 DN**1504... (DN**1506...) C6ADNNN00140-15N (2) 63 140 37.

17 ACCEERATED MACHINING External turning and profi ling - A type, Double-clamping system TungCap C-ADNNN Min. ød1 f f ød1 rε C5ADNNN (1) DN** (DN** ) C5ADNNN N (2) DN** (DN** ) C5ADNNN (1) DN** (DN** ) C5ADNNN N (2) DN** (DN** ) C6ADNNN (1) DN** (DN** ) C6ADNNN N (2) DN** (DN** ) C6ADNNN (1) DN** (DN** ) C6ADNNN N (2) DN** (DN** ) - in Min ød1: not suitable for internal boring (1) Applicable for 3 MPa pressure coolant (2) Applicable for 7 MPa pressure coolant External turning and profi ling - P type, ever-lock system TungCap C-PDMN-CHP 48 T u r n tungtj jet 47 f 77 1 Right-hand () shown 1 f rε C6PDMN CHP DN** Applicable for 14 MPa pressure coolant Not suitable for internal boring Spare parts P23 17

18 External turning - P type, ever-lock system TungCap C-PTJNR/ Min. ød1 f Min. ød2 Right-hand (R) shown 1 2 f ød1 ød2 rε C4PTJNR/ N TN**1104**E Applicable for 7 MPa pressure coolant External turning - A type, Double-clamping system TungCap C-ATJNR/ f Min. ød Min. ød2 Right-hand (R) shown 1 2 f ød1 ød2 rε C4ATJNR/ N TN** Applicable for 7 MPa pressure coolant 18 TungCap Spare parts P23

19 ACCEERATED MACHINING External turning and profi ling - A type, Double-clamping system TungCap C-AVJNR/ (11) Min. ød1 50 f Min. ød2 Right-hand (R) shown 1 2 f ød1 ød2 rε C4AVJNR/ N VN** C6AVJNR/ N VN** Applicable for 7 MPa pressure coolant External turning and profi ling - P type, ever-lock system TungCap C-PVJNR/-CHP 50 f (11) tung Tu r n jet Min. ød Min. ød2 Right-hand (R) shown 1 2 f ød1 ød2 rε C4PVJNR/ CHP VN** C6PVJNR/ CHP VN** Applicable for 14 MPa pressure coolant Spare parts P23 19

.. C5SVJC35060-16 (1) 50 60 32 35 - - 0.8 VC**1604... C5SVJCR/35060-16N (2) 50 60 32 35 170 160 0.8 VC**1604... C6SVJCR/45065-16 (1) 63 65 41 45 - - 0.8 VC**1604... C6SVJCR/45065-16N (2) 63 65 41 45 170 190 0.

20 External turning and profi ling - S type, Screw on clamping system TungCap C-SVJCR/ Min. ød1 50 f Min. ød Right-hand (R) shown 1 2 f ød1 ød2 rε C3SVJCR/ N (2) VC** C4SVJCR/ N (2) VC** C5SVJC (1) VC** C5SVJCR/ N (2) VC** C6SVJCR/ (1) VC** C6SVJCR/ N (2) VC** (1) Applicable for 3 MPa pressure coolant (2) Applicable for 7 MPa pressure coolant - in Min ød1 and ød2: not suitable for internal boring Spare parts P23 20 TungCap

ACCEERATED MACHINING External turning and profi ling - S type, Screw on clamping system

.. C5SVVCN00090-16N (2) 50 90 32 0 0.8 VC**1604... C5SVVCN00125-16 (1) 50 125 32 0 0.

5 0 0.8 VC**1604... C6SVVCN00100-16N (2) 63 100 37.5 0 0.8 VC**1604... C6SVVCN00140-16 (1) 63 140 37.

Not suitable for internal boring External turning and facing - A type, Double-clamping

ød1 f 95 1 2 Right-hand (R) shown 1 2 f ød1 ød2 rε C4AWNR/27050-0604N 40 50 25 27 140

21 ACCEERATED MACHINING External turning and profi ling - S type, Screw on clamping system TungCap C-SVVCN 27 f f rε C5SVVCN (1) VC** C5SVVCN N (2) VC** C5SVVCN (1) VC** C5SVVCN N (2) VC** C6SVVCN (1) VC** C6SVVCN N (2) VC** C6SVVCN (1) VC** C6SVVCN N (2) VC** (1) Applicable for 3 MPa pressure coolant (2) Applicable for 7 MPa pressure coolant Not suitable for internal boring External turning and facing - A type, Double-clamping system TungCap C-AWNR/ 95 Min. ød1 f Right-hand (R) shown 1 2 f ød1 ød2 rε C4AWNR/ N WN** C4AWNR/ N WN** C6AWNR/ N WN** Applicable for 7 MPa pressure coolant - in Min ød1 and ød2: not suitable for internal boring Spare parts P23 21

25 27 140 110 0.8 WN**0604... C4PWNR/27050-08-CHP 40 50 25 27 140 110 0.8 WN**0804.

22 External turning and facing - P type, ever-lock system TungCap C-PWNR/-CHP 95 Min. ød1 T u r n tung jet f Right-hand (R) shown 1 2 f ød1 ød2 rε C4PWNR/ CHP WN** C4PWNR/ CHP WN** C6PWNR/ CHP WN** Applicable for 14 MPa pressure coolant 22 TungCap Spare parts P23

23 ACCEERATED MACHINING SPARE PARTS FOR A-TYPE Shim Shim screw Clamp Clamping screw Spring Spring 1 Wrench Coolant parts C*ACNR/ CN**0904**E ASC322 CSTB-3.5 ACP3S-E ACS-5W BP-7 SP-2.5 T-15F SATZ-M10X1-5 C*ACNR/ CN** ASC422 CSTB-3.5 ACP4S ACS-5W BP-7 SP-2.5 T-15F SATZ-M10X1-5 C*ACNN CN** ASC422 CSTB-3.5 ACP4S ACS-5W BP-7 SP-2.5 T-15F SATZ-M10X1-5 C*ACMNN CN**0904**E ASC322 CSTB-3.5 ACP3S-E ACS-5W BP-7 SP-2.5 T-15F C*ACMNN CN** ASC422 CSTB-3.5 ACP4S ACS-5W BP-7 SP-2.5 T-15F C*ADJNR/ DN**1104**E ASD322 CSTB-3.5 ACP3S-E ACS-5W BP-7 SP-2.5 T-15F SATZ-M10X1-5 C*ADJNR/ DN** ASD432 CSTB-3.5 ACP4S ACS-5W BP-7 SP-2.5 T-15F SATZ-M10X1-5 C*ADJNR/ DN** ASD423 CSTB-3.5 ACP4S ACS-5W BP-7 SP-2.5 T-15F SATZ-M10X1-5 C*ADNNN DN**1104**E ASD322 CSTB-3.5 ACP3S-E ACS-5W BP-7 SP-2.5 T-15F SATZ-M10X1-5 C*ADNNN DN** ASD432 CSTB-3.5 ACP4S ACS-5W BP-7 SP-2.5 T-15F SATZ-M10X1-5 C*ADNNN DN** ASD423 CSTB-3.5 ACP4S ACS-5W BP-7 SP-2.5 T-15F SATZ-M10X1-5 C*AWNR/ WN**0604**E ASW322 CSTB-3.5 ACP3S-E ACS-5W BP-7 SP-2.5 T-15F C*AWNR/ WN** ASW422 CSTB-3.5 ACP4S ACS-5W BP-7 SP-2.5 T-15F C*AVJNR/ VN** ASV322 CSTB-3.5 ACP3 ACS-5W BP-7 SP-2.5 T-15F SPARE PARTS FOR P-TYPE Shim Spring pin ever Clamping screw Wrench Coolant parts C*PCNR/ CN** SC42 SP4 C4 CS4 P-3 SAZ-M8X1-M3 C*PDJNR/ DN** SD43A SP4 C4 CS4 P-3 SATZ-M10X1-5 C*PDJNR/ DN** SD42A SP4S C4 CS4 P-3 SATZ-M10X1-5 SPARE PARTS FOR S-TYPE Shim Shim screw Clamping screw Wrench Wrench 1 Coolant parts C4SVJCR VC** SSV32 DTS5-3.5 CSTB-3.5 T-15F P-3 SAZ-M8X1-M3 C5SVJCR VC** SSV32 DTS5-3.5 CSTB-3.5 T-15F P-3 SAZ-M8X1-M3 C6SVJCR VC** SSV32 DTS5-3.5 CSTB-3.5 T-15F P-3 SATZ-M10X1-5 C*SVVCN VC** SSV32 DTS5-3.5 CSTB-3.5 T-15F P-3 SATZ-M10X1-5 SPARE PARTS FOR CHP-TYPE Shim Spring pin ever Clamping screw Wrench Coolant parts C*PCNR/ 0904-CHP CN** SC317 SP3 C33 CS3 P-2.5 CU-CW-CHP C*PCNR/ CHP CN** SC42 SP4 C4 CS4 P-3 CU-CW-CHP C6PCMNN CHP CN** SC42 SP4 C4 CS4 P-3 CU-CW-CHP C*PDJNR/ 1104-CHP DN** ESD32 SP3 C33 CS3 P-2.5 CU-D-CHP C*PDJNR/ CHP DN** SD43A SP4 C4 CS4 P-3 CU-D-CHP C*PDJNR/ CHP DN** SD42A SP4 C4 CS4 P-3 CU-D-CHP C6PDMN CHP DN** ESD32 SP3 C33 CS3 P-2.5 CU-D-CHP C*PVJNR/ 16-CHP VN** SV317 SP3 C3V CS3V P-2.5 CU-V-CHP C*PWNR/ 0604-CHP WNM** SW312 SP3 C3 CS3 P-2.5 CU-CW-CHP C*PWNR/ CHP WNM** SW42B SP4 C4 CS4 P-3 CU-CW-CHP COOANT SET Coolant unit Mounting screw Wrench 2 O-ring C*PCNR/ -CHP CU-CW-CHP SRM3 T-8F OR6.4X0.9N C6PCMNN CHP CU-CW-CHP SRM3 T-8F OR6.4X0.9N C*PDJNR/ -CHP CU-D-CHP SRM3 T-8F OR6.4X0.9N C6PDMN CHP CU-D-CHP SRM3 T-8F OR6.4X0.9N C*PVJNR/ 16-CHP CU-V-CHP SRM3 T-8F OR6.4X0.9N C*PWNR/ -CHP CU-CW-CHP SRM3 T-8F OR6.4X0.9N 23

Toolholders for threading External threading - Dual method clamp type, Screw-on / Clamp-on TungCap C-CER/ f 1 2 Right-hand

8 16ER/ C5CE35060-16ER (1) 50 60 32 35 0.8 16ER/ C5CER/35060-16ERN (2) 50 60 32 35 0.

8 16ER/ (1) Applicable for 3 MPa pressure coolant (2) Applicable for 7 MPa pressure coolant SPARE PARTS Shim Shim screw

24 Toolholders for threading External threading - Dual method clamp type, Screw-on / Clamp-on TungCap C-CER/ f 1 2 Right-hand (R) shown 1 2 f rε C3CER/ ERN (2) ER/ C4CER/ ERN (2) ER/ C5CE ER (1) ER/ C5CER/ ERN (2) ER/ C6CER/ ER (1) ER/ C6CER/ ERN (2) ER/ (1) Applicable for 3 MPa pressure coolant (2) Applicable for 7 MPa pressure coolant SPARE PARTS Shim Shim screw Clamping screw Clamp set Wrench Wrench 1 Coolant parts C*CER/*****-16ER... A16-1DT DTS5-3.5 CSTB-3.5ST CSP16 T-15F P-3.5 (1) EZ104 C*CER/*****-16ER... A16-1DT DTS5-3.5 CSTB-3.5ST CSP16 T-15F P-3.5 (2) SATZ-M10X1-M5 24 TungCap

ACCEERATED MACHINING Toolholders for internal turning Internal turning and facing - P type, ever-lock system TungCap C-PCNR/ 95 1 m 95 f 95 2 f2 1 30 Right-hand (R) shown m 1 1 2 f f2 rε

25 ACCEERATED MACHINING Toolholders for internal turning Internal turning and facing - P type, ever-lock system TungCap C-PCNR/ 95 1 m 95 f 95 2 f Right-hand (R) shown m f f2 rε C3PCNR CN** C4PCNR CN**0904**E C4PCNR/ CN** C4PCNR CN**0904**E C4PCNR CN**0904**E Applicable for 14 MPa pressure coolant Internal turning and facing - P type, ever-lock system TungCap C-PCNR/-CHP 95 1 T u r n tung jet m f f2 1 Right-hand (R) shown m f f2 rε C6PCN CHP CN** Applicable for 14 MPa pressure coolant Spare parts P28 25

Internal turning and profi ling - A type, Double-clamping system TungCap C-ADUNR/ 1 m 93

. Applicable for 14 MPa pressure coolant Internal turning and profi ling - P type,

26 Internal turning and profi ling - A type, Double-clamping system TungCap C-ADUNR/ 1 m f 2 f2 1 Right-hand (R) shown m f f2 r ε C4ADUNR DN** C4ADUNR DN** Applicable for 14 MPa pressure coolant Internal turning and profi ling - P type, ever-lock system TungCap C-PDUNR/ m f 1 2 f Right-hand (R) shown m f f2 r ε C4PDUNR/ DN** Applicable for 14 MPa pressure coolant 26 TungCap Spare parts P29

27 ACCEERATED MACHINING Internal turning and profi ling - P type, ever-lock system TungCap C-PDUNR/ T u r n tung jet f m 2 f Right-hand (R) shown m f f2 r ε C6PDUN CHP DN** Applicable for 14 MPa pressure coolant Internal turning and facing - S type, Screw on clamping system TungCap C-SWXR/ f 1 m f2 2 1 Right-hand (R) shown m f f2 rε C4SWXR WXGU0403**... Applicable for 14 MPa pressure coolant Note:Right-hand tool holders (R) are used with left-hand inserts (). Spare parts P29 27

Internal turning and facing - S type, Screw on clamping system TungCap C-SCCR 1 m 95 95 f2 f 2 1 m 1 1 2 f f2 rε

.. C4SCCR11070-09 22 40 19.8 70 47 11 1.0 0.8 CC**09.

f2 f m 100 15.5 100 2 1 Right-hand (R) shown m 1 1 2 f f2 rε C3SDXXR11065-07 20 32 16 65 45 10.6 2.5 0.4 DXGU0703**.

28 Internal turning and facing - S type, Screw on clamping system TungCap C-SCCR 1 m f2 f 2 1 m f f2 rε C3SCCR CC**09... C4SCCR CC**09... Applicable for 14 MPa pressure coolant Internal turning and facing - S type, Screw on clamping system TungCap C-SDXXR 1 f2 f m Right-hand (R) shown m f f2 rε C3SDXXR DXGU0703**... C3SDXXR DXGU0703**... C4SDXXR DXGU0703**... C4SDXXR DXGU0703**... Applicable for 14 MPa pressure coolant Note:Right-hand tool holders (R) are used with left-hand inserts (). 28 TungCap

ACCEERATED MACHINING Internal turning and facing - S type, Screw on clamping system TungCap C-SVQBR/ f2 f 1 m 117.5 25.5 117.5 2 1 Right-hand (R) shown m 1 1 2 f f2 r ε C3SVQBR13065-11 21.

29 ACCEERATED MACHINING Internal turning and facing - S type, Screw on clamping system TungCap C-SVQBR/ f2 f 1 m Right-hand (R) shown m f f2 r ε C3SVQBR VB**11... C3SVQBR VB**11... C3SVQBR VB**16... C4SVQBR VB**11... C4SVQBR VB**11... C4SVQBR VB**16... Applicable for 14 MPa pressure coolant SPARE PARTS FOR P-TYPE CN** Shim Shim screw Spring pin Wrench C*PCNR17 CN**0904**E - CS33 - C33N P-2F C*PCNR/17 CN** CS43 - C43N P-2.5F C*PCNR22/27 CN**0904**E SC317 CS3 SP3 C33 P-2.5F C*PCN17-CHP CN** CS43 - C43N P-2.5F SPARE PARTS FOR A-TYPE Clamp Clamping screw Shim screw Shim Spring Spring pin Wrench C4ADUNR ACP4S CSTB-3.5 ACS-5W ASD423(04) BP-7 SP-2.5 T-15F SPARE PARTS FOR P-TYPE DN** Shim screw Shim Spring pin Wrench C4PDUNR-11 DN** C33 CS33 ESD317BR SP3 P-2.5 C6PDUN-CHP DN** C33 CS43 ESD317B SP3 P-2.5 SPARE PARTS FOR S-TYPE Shim screw Wrench C4SWXR WXGU SR T-7F C4DXXXR DXGU SR T-7F C4SVQBR-11 VB** CSTB-2.5 T-6F C4SVQBR-16 VB** CSTB-3.5 T-15F 29

30 Toolholders for grooving Grooving TungCap C-CHFVR/ f1 1 3 Right-hand (R) shown 1 A 3 f1 B C3CHFVR/22040N (2) Table* Table* C4CHFVR/27050N (2) Table* Table* C5CHFVR/35060N (2) Table* Table* C6CHFVR45065 (1) Table* Table* C6CHFVR/45065N (2) Table* Table* *See the below table for offset dimensions (1) Applicable for 3 MPa pressure coolant (2) Applicable for 7 MPa pressure coolant Combination of blade and toolholder Toolholder Blade CAER CAE CAFR CAF CHFVR*** - - CHFV*** - - *Table: Offset dimensions for blade Application Blade For external grooving CAER/-3T For external grooving CAER/-4T For external grooving CAER/-5T For external grooving CAER/-6T For face grooving CAFR/-3T12-* For face grooving CAFR/-4T16-* For face grooving CAFR/-5T20-* For face grooving CAFR/-6T20-* : Correspondence 30 TungCap

31 ACCEERATED MACHINING Grooving TungCap C-CHSR/ f1 1 3 Right-hand (R) shown 1 A 3 f1 B C3CHSR/22050N (2) Table* Table* C4CHSR/27050N (2) Table* C5CHSR/35060 (1) Table* C5CHSR/35060N (2) Table* C6CHSR/45065N (2) Table* Table* Table* Table* Table* *See the below table for offset dimensions (1) Applicable for 3 MPa pressure coolant (2) Applicable for 7 MPa pressure coolant SPARE PARTS Coolant parts Coolant parts 1 Clamping screw Wrench C4CHS*27050N SATZ-M8X1-M3 - CSHB-6-A P-4 C5CHS*35060 CNZ125 PNZ5 CSHB-6-A P-4 C*CHS**506*N SATZ-M10X1-M5 - CSHB-6-A P-4 Combination of blade and toolholder Toolholder Blade CAER CAE CAFR CAF CHSR*** - - CHS*** - - : Correspondence *Table: Offset dimensions for blade Application Blade For external grooving CAER/-3T For external grooving CAER/-4T For external grooving CAER/-5T For external grooving CAER/-6T For face grooving CAFR/-3T12-* For face grooving CAFR/-4T16-* For face grooving CAFR/-5T20-* For face grooving CAFR/-6T20-*

32 Blades for external grooving and turning TungCap CAE R/ f W ar 1 s: DGS, SGS, DGM, SGM, DTX, DTE, DGG, DTR, SGN Shanks: CHFVR/, CHSR/ Right-hand (R) shown Seat size ar 1 f W 3 CAER/-3T CAER/-4T CAER/-5T CAER/-6T SPARE PARTS Screw Wrench CAER/ BHM6-20-A P-4 32 TungCap

33 ACCEERATED MACHINING Blades for face grooving and turning TungCap CAF R/ W 1 f ar m max s (5) : CAFR/-3T : DTF Seat size 3 (3) - 6: DTF (4), DTE, DGG, DTX, DGS, DGM, DTR Shanks: CHFVR/, CHSR/ Right-hand (R) shown Seat size m Max ar 1 f (2) W 3 CAFR/-3T CAFR/-3T CAFR/-3T CAFR/-3T CAFR/-3T CAFR/-4T CAFR/-4T CAFR/-4T CAFR/-4T CAFR/-5T CAFR/-5T CAFR/-5T CAFR/-5T CAFR/-5T CAFR/-6T (1) CAFR/-6T (1) CAFR/-6T (1) CAFR/-6T (1) (1) When groove depth is beyond the value of insert full length -1.5 mm, 1-conered insert is recommended. (2) The value f is the dimension when the insert with groove width (W) in the above table is attached. (3) Not applicable for CAFR/-3T (4) Seat sizes of DTF are only 3 and 4. (5) Min. diameter m of DTE, DGS and DGM insert. SPARE PARTS Screw Wrench CAFR/ BHM6-20-A P-4 DTE 3 / DGS 3 / DGM 3 DTE 4 / DGS 4 / DGM 4 DTE 5 / DGS 5 / DGM 5 DTE 6 / DGS 6 / DGM 6 m (mm) ø44 ø42 ø50 ø48 When diameter is smaller than m, DTF or DTX type insert is recommended. 33

34 application External Grooving Internal Face Application Parting External Turning Internal Face DGM / SGM DGS / SGS DTE DGG DGE DTX DTI DGIM / DGIS DTF DTR DTIU Undercutting Undercutting DTA SGN Al wheel machining Al wheel machining 34 TungCap

ACCEERATED MACHINING Drills TungCap C-TDX c r 1 c 1 r Max. offset C4TDX150082-3 40 15 82 45 0.

4 XPMT07H308R-D* C4TDX300139-3 40 30 139 90 0.7 XPMT08T308R-D* C6TDX200101-3 63 20 101 60 0.

7 XPMT08T308R-D* C6TDX350159-3 63 35 159 105 1.8 XPMT110412R-D* C6TDX400177-3 63 40 177 120 0.

35 ACCEERATED MACHINING Drills TungCap C-TDX c r 1 c 1 r Max. offset C4TDX XPMT050204R-D* C4TDX XPMT06X308R-D* C4TDX XPMT07H308R-D* C4TDX XPMT08T308R-D* C6TDX XPMT06X308R-D* C6TDX XPMT07H308R-D* C6TDX XPMT08T308R-D* C6TDX XPMT110412R-D* C6TDX XPMT110412R-D* Applicable for 14 MPa pressure coolant SPARE PARTS Shim screw Wrench C4TDX CSTB-2040 T-6D C4TDX CSTB-2.2R T-7D C4TDX CSTB-2.5 T-8D C4TDX CSTB-3 T-9D C6TDX CSTB-2.2R T-7D C6TDX CSTB-2.5 T-8D C6TDX CSTB-3 T-9D C6TDX CSTB-4 T-15D C6TDX CSTB-4 T-15D 35

Square shoulder milling TungCap C-EPA c ap f 1 Max. ap c z 1 f Air hole C4EPA10M032R03065 10 40 32 3 45 45 With TOMT1004... C4EPA10M035R03065 10 40 35 3 45 45 With TOMT1004.

.. Applicable for 14 MPa pressure coolant SPARE PARTS Shim screw Torx bit Grip C4EPA10M0**R03065 SR14-562/S BDT10/S7 SW6-SD C6EPA15M040R03080 TS45120I BT20S H-TB2W Square shoulder milling (for

36 Square shoulder milling TungCap C-EPA c ap f 1 Max. ap c z 1 f Air hole C4EPA10M032R With TOMT C4EPA10M035R With TOMT C6EPA15M040R With TOMT C6EPA15M040R With TOMT Applicable for 14 MPa pressure coolant SPARE PARTS Shim screw Torx bit Grip C4EPA10M0**R03065 SR14-562/S BDT10/S7 SW6-SD C6EPA15M040R03080 TS45120I BT20S H-TB2W Square shoulder milling (for large depth of cut) TungCap C-TA c ap f 1 Max. ap c Z eff z 1 f Air hole C6TA15M063R With TOMT C6TA15M080R With TOMT Applicable for 14 MPa pressure coolant SPARE PARTS Shim screw Torx bit Grip C6TA15M0**R0*1** TS45120I BT20S H-TB2W 36 TungCap

37 ACCEERATED MACHINING Adapters Adapters for square shank toolholders TungCap C-ADER/ r1 h h2 f1 f 2 1 h1 Right-hand () shown 2 f1 f h h1 h2 1 r1 C3ADE-16R/ C4ADE-20R/ C5ADE-20R/ Regular shank should be shortened. Applicable for 10 MPa pressure coolant SPARE PARTS C3ADE-16R/ C4ADE-20R/ C5ADE-20R/ Clamping screw SRM10X20DIN91545H SRM10X20DIN912 SRM10X16 Adapters for square shank toolholders TungCap C-ASHA b 3 H4 h1 h2 2 1 H5 h3 1 h1 b 2 3 h3 H5 h2 H4 C5ASHA C6ASHA C6ASHA Applicable for 10 MPa pressure coolant 37

38 Adapters for square shank toolholders TungCap C-ASHR/ 2 3 h1 h2 1 h3 b f2 1 Right-hand () shown f2 h1 b h2 h3 1 C5ASHR/ C6ASHR251-J C6ASH C8ASHR/ Regular shank should be shortened. Applicable for 10 MPa pressure coolant SPARE PARTS C5ASHR/201 C6ASHR251-J C6ASHR/251 C8ASHR/32-1 Clamping screw SRM10X25DIN91545H SRM12X30DIN91545H SRM12X30DIN91545H SRM12X30DIN91545H 38 TungCap

39 ACCEERATED MACHINING Adapters for square shank toolholders with 45 slanted TungCap C-ASHR/-45 2 D H5 b h3 f2 h1 h2 Right-hand (R) shown The tool in the example is left-handed h1 b 2 h2 h3 H5 f2 D C5ASHR/ C6ASHR/ C6ASHR/ Regular shank should be shortened. Applicable for 10 MPa pressure coolant 39

40 Adapters for square shank toolholders TungCap C-ADES 3 Coolant nozzle r1 h2 3 h h2 b r1 C4ADES C5ADES Regular shank should be shortened. Applicable for 10 MPa pressure coolant TungCap C-ABB ød2 1 ød2 b h Adapters for boring bars with sleeves Fig. 1 Fig. 2 Fig ød2 ød2 1 1 C5ABB C6ABB-25-60C* C6ABB-40-70C* C8ABB C8ABB * Use the appropriate outlet screw according to the tool setup. Applicable for 7 MPa pressure coolant SPARE PARTS Clamp screw Coolant outlet screw Coolant outlet screw Used on A-type sleeves Used on B-type sleeves for internal supply for external supply C ABB-25-60/C SRM10X20DIN915 SRM10X12DIN1835-B SRM10X6DIN913 SRM6X8DIN913 C6ABB-40-70/C SRM12X20DIN915 SRM12X16DIN1835-B SRM10X6DIN913 SRM6X8DIN913 C8ABB25-60 SRM10X20DIN915 SRM10X12DIN1835-B SRM10X6DIN913 - C8ABB40-72 SRM12X20DIN915 SRM12X16DIN1835-B SRM10X6DIN913 - Fig. 40 TungCap

41 ACCEERATED MACHINING Sleeves for C-ABB adapters TungCap SC Fig. A Fig. B ød2 G1 1 ød2 1 ød2 1 G1 Fig. SC25T6A M6 A SC25T8A M8 A SC25T10A M8 A SC25T12A M8 A SC25T16B B SC25T20B B SC40T6A M6 A ød2 1 G1 Fig. SC40T8A M6 A SC40T10A M8 A SC40T12A M8 A SC40T16B B SC40T20B B SC40T25B B SC40T32B B 41

42 Adapters for boring bars TungCap C-ADI ød2 1 G 1 1 ød2 1 G C4ADI M6 C4ADI M8 C4ADI M8 C4ADI M10 C4ADI M12 C5ADI M6 C5ADI M8 C5ADI M8 C5ADI M10 C5ADI M12 C5ADI M12 C6ADI M8 C6ADI M8 1 ød2 1 G C6ADI M10 C6ADI M12 C6ADI M12 C6ADI M12 C6ADI M12 C8ADI M8 C8ADI M8 C8ADI M10 C8ADI M12 C8ADI M12 C8ADI M12 C8ADI M12 Applicable for 7 MPa pressure coolant 42 TungCap

43 ACCEERATED MACHINING Adapters for parting-off blades TungCap C-TBK-R/ f1 B1 f1 B1 C6TBK C6TBK-32R Applicable for 3 MPa pressure coolant 43

44 Side-lock holders for weldon endmills - DIN1835 From B TungCap C-EM 1 2max. 1 ød2 1 2max ød2 1 ød 2 25 ød max. C3EM6X C3EM8X C3EM10X C3EM12X C4EM06X C4EM08X C4EM10X C4EM12X C4EM14X C4EM16X C5EM06X C5EM08X C5EM10X C5EM12X C5EM14X C5EM16X C5EM18X C5EM20X C5EM25X C6EM6X C6EM8X ød max. C6EM10X C6EM12X C6EM14X C6EM16X C6EM18X C6EM20X C6EM25X C6EM32X C6EM40X C8EM06X C8EM08X C8EM10X C8EM12X C8EM14X C8EM16X C8EM18X C8EM20X C8EM25X C8EM32X C8EM40X C8EM50X Applicable for 7 MPa pressure coolant 44 TungCap

45 ACCEERATED MACHINING Side-lock holders for drills - DIN1835 Form E whistle notch TungCap C-EM-E 1 max. J min. 2 ød2 1 J 1 max. min. 2 2 ød 2 25 ød2 1 ød2 1 min. max. 1 J C4EM06X70E M5 C4EM08X70E M6 C4EM10X70E M8 C4EM12X75E M10 C4EM14X75E M10 C5EM06X70E M5 C5EM08X70E M6 C5EM10X70E M8 C5EM12X75E M10 C5EM14X75E M10 C5EM16X80E M12 C5EM18X80E M12 C5EM20X85E M16 C6EM6X75E M5 C6EM8X75E M6 C6EM10X75E M8 C6EM12X80E M10 ød2 1 min. max. 1 J C6EM14X80E M10 C6EM16X85E M12 C6EM18X85E M12 C6EM20X85E M16 C6EM25X90E M20 C6EM32X95E M20 C8EM06X65E M5 C8EM08X65E M6 C8EM10X65E M8 C8EM12X70E M10 C8EM14X70E M10 C8EM16X75E M12 C8EM18X75E M12 C8EM20X80E M16 C8EM25X90E M20 C8EM32X95E M20 Applicable for 7 MPa pressure coolant 45

46 ER collet chuck holders - DIN6499 TungCap C-ER J 2max. CSI 1 1 Range min. Range max. CSI 1 1 J 2max. C3 ER16X ER C3 ER20X ER C4ER16X ER M C4ER20X35* ER C4ER20X ER C4ER25X38* ER C4ER25X ER C4ER32X ER C5ER16X ER M C5ER16X ER M C5ER20X ER C5ER20X ER M C5ER20X ER M C5ER25X ER C5ER25X ER M16 65 C5ER32X ER C5ER32X ER M22X C6ER16X ER M C6ER16X ER M C6ER16X ER M C6ER20X ER Range min. Range max. CSI 1 1 J 2max. C6ER20X ER M C6ER20X ER M C6ER20X ER M C6ER25X ER C6ER25X ER M16 65 C6ER25X ER M16 73 C6ER25X ER M16 73 C6ER32X ER C6ER32X ER M22X C6ER32X ER M22X C6ER32X ER M22X C6ER40X ER C6ER40X ER M28X C6ER40X ER M28X C8ER32X ER C8ER32X ER M22x C8ER32X ER M22x C8ER40X ER C8ER40X ER M28x C8ER40X ER M28x Option: Wrench for ER collet *Without V grooves, for manual use only. Applicable for 10 MPa pressure coolant 46 TungCap

47 ACCEERATED MACHINING Mini ER collet chucks holders - DIN 6499 TungCap C-ER-M J 2max. CSI 1 1 Range min. CSI 1 1 J 2max. C4ER16X70M ER M10 41 C5ER16X100M ER M10 46 C5ER16X130M ER M10 46 C6ER16X100M ER M10 46 C6ER16X130M ER M10 46 C6ER16X160M ER M10 46 Option: Wrench for ER collet Applicable for 10 MPa pressure coolant Range max. Center alignment collet chuck holders TungCap ADJ C-ER 1 3Ref mm 1 2max. CSI Range min. Range max max. ADJC5ER32 50 ER ADJC6ER32 63 ER Option: Wrench for ER collet Applicable for 10 MPa pressure coolant 47

48 WRENCH-ER - ER DIN 6499 Fig. 1 Fig. 2 Fig. 3 A A A H A H Fig. WRENCHER11MINI WRENCHER WRENCHER16MINI WRENCHER WRENCHER20MINI WRENCHER WRENCHER25MINI WRENCHER WRENCHER WRENCHER WRENCHER WRENCHER20SHORTRING WRENCHER32SHORT WRENCHER40SHORT PRESET ER-JET - Preset screws Fig. 1 Fig. 2 J J ø3 15 J Fig. PRESETER-JET8X1 M8X1.0 2 PRESETER-JET8X1.25 M8X PRESETER-JET10X1.5 M10X1.5 2 PRESETER-JET12X1 M12X1.0 2 PRESETER-JET12X1.75 M12X PRESETER-JET12X1.75 M12X PRESETER-JET14X1 M14X1.0 2 PRESETER-JET16X2 M16X2 2 PRESETER-JET16X2 M16X2 1 PRESETER-JET18X1 M18X1.0 2 PRESETER-JET18X1.5 M18X1.5 2 PRESETER-JET18X1.5 M18X1.5 1 PRESETER-JET22X1.5 M22X1.5 2 PRESETER-JET22X1.5 M22X1.5 1 PRESETER-JET28X1.5 M28X TungCap

ACCEERATED MACHINING ER collet ER11 SPR 0.5-1 AA 1 Collet size 2 Collet type 3 Diameter range (mm) 4 Additional feature ER11 11 0.5-1 0.5-1 ER16 16 SPR Standard 1-2 1-2 ER20 20.

49 ACCEERATED MACHINING ER collet ER11 SPR AA 1 Collet size 2 Collet type 3 Diameter range (mm) 4 Additional feature ER ER16 16 SPR Standard ER AA Ultra precision ER25 25 SEA Sealed type JET2 External coolant ER32 32 ER40 40 ER SPR - AA ER SPR - Range Super precision class Range Super precision class (mm) ER11 ER16 ER20 ER25 ER32 ER40 (mm) ER11 ER16 ER20 ER25 ER32 ER UTRA PRECISION AA ER SEA - (10MPa) Range Sealed type for internal coolant supply (mm) ER16 ER20 ER25 ER32 ER ER SEA - JET2 (10MPa) Range Sealed type JET2 for external coolant supply (mm) ER16 ER20 ER25 ER32 ER : Not available 49

50 Face mill holders with coolant hole TungCap C-SEM 1 2 ød 1 ød Width of key Hight of key C4SEM16X32C C4SEM16X55C C4SEM22X40C C4SEM22X55C C5SEM16X35C C5SEM16X70C C5SEM22X35C C5SEM22X70C C5SEM25.4X37C C5SEM27X40C C5SEM31.75X60C C5SEM32X40C C6SEM16X50C C6SEM16X100C C6SEM22X50C C6SEM22X100C C6SEM25.4X37C C6SEM27X60C ød Width of key Hight of key C6SEM27X100C C6SEM31.75X60C C6SEM32X60C C6SEM38.1X60C C6SEM40X60C C8SEM16X100C C8SEM22X50C C8SEM22X100C C8SEM25.4X50C C8SEM27X50C C8SEM27X100C C8SEM31.75X50C C8SEM32X50C C8SEM32X100C C8SEM38.1X50C C8SEM40X60C Option: Wrench for lock Screw Applicable for 7 MPa pressure coolant 50 TungCap

51 ACCEERATED MACHINING WRENCH SEMC - DIN 6368 H Inner diameter of cutter body ø Screw size WRENCHM8SEMC16 16 M WRENCHM10SEMC22 22 M WRENCHM12SEMC / 27 M WRENCHM16SEMC / 32 M WRENCHM20SEMC / 40 M WRENCHM24SEMC50 50 M H Face mill holders TungCap C-FM G1 5 G ød 1 2 ød G1 G Width of key Hight of key C8FM60X M16 M

52 Indexable modular holders with threaded connection TungCap C-ODP 2 10 M M C4ODP10X53 M C4ODP12X53 M C4ODP16X53 M C5ODP10X53 M C5ODP10X103 M C5ODP12X53 M C5ODP12X103 M C5ODP16X53 M C5ODP16X103 M M C6ODP10X55 M C6ODP10X105 M C6ODP10X130 M C6ODP12X55 M C6ODP12X105 M C6ODP12X130 M C6ODP16X55 M C6ODP16X105 M C6ODP16X130 M Applicable for 10 MPa pressure coolant 52 TungCap

53 ACCEERATED MACHINING Power chuck holders TungCap C-MAXIN 2 max. min. J ød2 1 1 Range min. Range max. ød min. max. J C5MAXIN20X M16 C6MAXIN20X M16 C6MAXIN32X M16 C8MAXIN20X M16 C8MAXIN32X M16 Option : Wrench for TungMax collet Applicable for 10 MPa pressure coolant 53

54 Collets for power chuck - SC sealed straight collets TungCap SC-SEA HRC N5 G ød ød 1 G SC20SEA M16 SC20SEA M16 SC20SEA M16 SC20SEA M16 SC20SEA M16 SC20SEA M16 SC20SEA M16 SC32SEA M24x1.5 SC32SEA M24x1.5 SC32SEA M24x1.5 SC32SEA M24x1.5 SC32SEA M24x1.5 SC32SEA M24x1.5 SC32SEA M24x1.5 SC32SEA M24x1.5 SC32SEA M24x1.5 SC32SEA M24x1.5 SC32SEA M24x1.5 SC32SEA M24x1.5 Applicable for 10 MPa pressure coolant 54 TungCap

55 ACCEERATED MACHINING Collets for power chuck - SC straight collets TungCap SC-SPR HRC N5 G ød ød 1 G SC20SPR M16 SC20SPR M16 SC20SPR M16 SC20SPR M16 SC20SPR M16 SC20SPR M16 SC20SPR M16 SC32SPR M24x1.5 SC32SPR M24x1.5 SC32SPR M24x1.5 SC32SPR M24x1.5 SC32SPR M24x1.5 SC32SPR M24x1.5 SC32SPR M24x1.5 SC32SPR M24x1.5 SC32SPR M24x1.5 SC32SPR M24x1.5 SC32SPR M24x1.5 SC32SPR M24x1.5 55

56 Preset screw for power chuck - Preset screw for SC collets TungCap PRESET SC CAP Fig. 1 Fig. 2 8 J K K G J G W W W J G Fig. Range Key CSI PRESETSCCAP8x M8x25 M SC20 PRESETSCCAP8x M8x25 M SC20 PRESETSCCAP10x M10x30 M24x SC32 PRESETSCCAP10x M10x30 M24x SC32 Wrench SC Collet extracting hook ø WRENCHMAXIN20HOOK EXTRACTORSCCOETS WRENCHMAXIN32HOOK Preset screws K G K PRESETMAXIN16X30 M PRESETMAXIN16X44 M G PRESETMAXIN20X55 M TungCap

57 ACCEERATED MACHINING Thermal shrinking holders TungCap C-SRKIN J max. min ød ød min max J C4SRKIN6X M5 C4SRKIN8X M6 C4SRKIN10X M8 C4SRKIN12X M10 C4SRKIN14X M10 C4SRKIN16X M12 C4SRKIN18X M12 C4SRKIN20X M16 C5SRKIN6X M5 C5SRKIN8X M6 C5SRKIN10X M8 C5SRKIN12X M10 C5SRKIN14X M10 C5SRKIN16X M12 C5SRKIN18X M12 C5SRKIN20X M16 C5SRKIN25X M16 C6SRKIN6X M5 C6SRKIN8X M6 C6SRKIN10X M8 C6SRKIN12X M10 C6SRKIN14X M10 C6SRKIN16X M12 C6SRKIN18X M12 C6SRKIN20X M16 C6SRKIN25X M16 C6SRKIN32X M16 Applicable for 10 MPa pressure coolant 57

58 Slot milling holders TungCap C-SCA ød ød Width of key W Hight of key C6SCA C6SCA C8SCA C8SCA TungCap SCA B 2 1 A W Collar Collar for slot milling holder H 1 2 A B H SCA , 5, 7, 8, 10, 12, 14 SCA , 5, 7, 8, 10, 12, TungCap

59 ACCEERATED MACHINING Holders BT shank with dual contact TungCap BT-FC BT-FC (dual-contact BT2) G N C Cutting edge position 1 1 C BT-FC 1 1 G *N Key BT40FC-C4-040 C M BT40FC-C5-050 C M BT40FC-C6-075 C M BT50FC-C4-040 C M BT50FC-C4-070 C M BT50FC-C5-040 C M C BT-FC 1 1 G *N Key BT50FC-C5-080 C M BT50FC-C6-050 C M BT50FC-C6-100 C M BT50FC-C8-070 C M BT50FC-C8-120 C M *Recommended torque (N m) for clamping Applicable for 7 MPa pressure coolant Holders BT shank with dual contact - For turning on multi task machine TungCap BT-FC-T BT-FC (dual-contact BT2) G N C Cutting edge position 1 1 C BT-FC 1 1 G *N Key BT40FC-C4-040T C M BT40FC-C5-050T C M BT50FC-C6-050T C M BT50FC-C8-070T C M Applicable for 7 MPa pressure coolant *Recommended torque (N m) for clamping 59

60 Holders for HSK shank TungCap HSK-A-C/-T N C HSK 1 1 for HSK-T shank C HSK 1 1 *N Key HSK63A-C4-080T C HSK63A-C5-090T C HSK63A-C6-110T C for HSK-A shank C HSK 1 1 *N Key HSK100A-C6-110 C HSK100A-C8-120 C *Recommended torque (N m) for clamping Applicable for 7 MPa pressure coolant Option: Cooling tube wrench Holders for DIN form AD - ADB tapered shanks TungCap C-ADSKA SK: DIN69871 G C 1 C SK 1 G *N Key C4ADSKA40X30 C M C5ADSKA40X30 C M C5ADSKA50X30ADB C M C6ADSKA50X30 C M C8ADSKA50X70ADB C M Applicable for 7 MPa pressure coolant *Recommended torque (N m) for clamping 60 TungCap

61 ACCEERATED MACHINING Holders for caterpillar AD - ADB tapered shanks TungCap C-ADCAT G CAT D2 C 1 5 C CAT 1 D2 5 G *N Key C4ADCATI40X40ADB C /8X C5ADCATI40X90ADB C /8X C5ADCATI50X40ADB C C6ADCATI50X50 C C8ADCATI50X100ADB C Applicable for 7 MPa pressure coolant *Recommended torque (N m) for clamping 61

62 Extension holders TungCap C-EX C N C1 1 1 C C1 1 1 *N Key C4EX-060 C4 C C4EX-080 C4 C C5EX-080 C5 C C5EX-100 C5 C C6EX-060S C6 C C6EX-100 C6 C C6EX-140 C6 C C8EX-100 C8 C C8EX-160 C8 C Applicable for 7 MPa pressure coolant *Recommended torque (N m) for clamping 62 TungCap

63 ACCEERATED MACHINING Reduction holders TungCap C-RE C N C1 1 1 C C1 1 1 *N Key C5-C4RE-060 C5 C C5-C4RE-080 C5 C C6-C4RE-080 C6 C C6-C5RE-080 C6 C C6-C5RE-120 C6 C C8-C4RE-070 C8 C C8-C5RE-080 C8 C C8-C6RE-080 C8 C C8-C6RE-120 C8 C Applicable for 7 MPa pressure coolant *Recommended torque (N m) for clamping 63

64 Productivity quadruples due to spindles that rotate at high speed with coolant pressure. Speed vs. pressure Jet spindle type / n (min -1 ) Coolant pressure 2 MPa 3 MPa 4 MPa TJS20K TJS30K TJS40K These are approximate min-1 values, and they depend on coolant pressure, flow rate, and type. High speed holder with coolant pressure TungCap TJS-C C ER11SPREX...AA G2.5 40,000 min -1 Parts ø81.2 ø Descriptions Cat. No. Display* Nut TJSTSDDISPAY NUTER11GHS Wrench for nut Wrench for setting WRENCHER11SMS WRENCHDIA3.2X45 *Option C Max. tool diameter Weight (kg) TJS20KC5 C ø TJS20KC5R C ø TJS30KC5 C ø TJS30KC5R C ø TJS40KC5 C ø TJS40KC5R C ø TJS20KC6 C ø TJS20KC6R C ø TJS30KC6 C ø TJS30KC6R C ø TJS40KC6 C ø TJS40KC6R C ø Direction of tool rotation R R R R R R Max. tool shank diameter: ø6.0 mm Coolant pressure through machine spindle: Min. 2 MPa / Max. 4 MPa Min. flow rate: 12 l/min 64 TungCap

ACCEERATED MACHINING Clamp fi xture TungCap MUTICAMP 1 ød2 H2 2 ød4 H1 H4 5 b ød2 1 2 H1 H2 H4 b 5 ød4 MUTICAMPC4 40.4 78 67 137.05 118.05 19 104 40 12.5 MUTICAMPC5 50 85 72 142 123 19 104 40 12.

65 ACCEERATED MACHINING Clamp fi xture TungCap MUTICAMP 1 ød2 H2 2 ød4 H1 H4 5 b ød2 1 2 H1 H2 H4 b 5 ød4 MUTICAMPC MUTICAMPC MUTICAMPC MUTICAMPC Test bar TungCap Test bar A B C A 1± A B B C 1 C3-TB-160 C C4-TB-160 C C5-TB-160 C C6-TB-220 C C8-TB-250 C

Fine boring heads with digital display Fine boring head system makes micron adjustment easy and simple

display: the display unit is docked on the boring head for micron adjustment - Economy: One digital

with TungCap connection, allowing it for use in multi-tasking machines BT-FC (dual-contact BT2) Digital

66 Fine boring heads with digital display Fine boring head system makes micron adjustment easy and simple in the machine - Easy but accurate adjustment: 1 μm accuracy is possible on the machine - Digital display: the display unit is docked on the boring head for micron adjustment - Economy: One digital unit can be used with all fine boring heads - Internal coolant for smooth chip control - Also available with TungCap connection, allowing it for use in multi-tasking machines BT-FC (dual-contact BT2) Digital display unit Extension adaptor HSK-63A ø ø153.1 CAT ø ø88.1 Reduction adaptor SK: DIN TungCap

67 ACCEERATED MACHINING Fine boring head with digital display ø9.75 mm - ø88.1 mm TungCap FBHO-DE ø16 C C min. max. Boring bar BT4-FBHO-DE-1690 BT ** / HA6-FBHO-DE-1695 HSK-A ** / PSC63-FBHO-DE-1690 C ** / PSC50-FBHO-DE-1670 C ** / PSC40-FBHO-DE-1665 C ** / Applicable for 7 MPa pressure coolant TungCap 254.0**.006.** 90 ø16 Diameter adjustment range: 2.7 mm Boring bar 1 min. max CC** CC** CC** CC** Applicable for 7 MPa pressure coolant 1 SPARE PARTS Clamping screw Wrench 254.0**.006.** CSTB-2.5S T-8F 67

68 Boring bar TungCap 256.0**.0**.115 min. max ø16 (Shank) ( holder) min. max CC** CC** Applicable for 7 MPa pressure coolant SPARE PARTS Clamping screw Wrench 256.0**.006.0** CSTB-2.5S T-8F 68 TungCap

69 ACCEERATED MACHINING Fine boring head with digital display ø23.9 mm - ø153.1 mm TungCap FBHS-DE ød C C 1 C min. max. 1 ød PSC32-FBHS-DE-24 C PSC32-FBHS-DE-31 C PSC40-FBHS-DE-40 C PSC50-FBHS-DE-51 C PSC50-FBHS-DE-67 C PSC63-FBHS-DE-87 C PSC63-FBHS-DE-116 C holder is not included Applicable for 7 MPa pressure coolant holder for fi ne boring head with digital display ø23.9 mm - ø153.1 mm TungCap 314.0**.0**.0** holder holder CC** CC** CC** CC** CC** SPARE PARTS Clamping screw Wrench 314.0**.0**.0** CSTB-2.5S T-8F 69

70 Digital display unit TungCap GH1-DA GH1-DA2.BG TungCap

ACCEERATED MACHINING Clamping unit Clamping units for non-rotating and rotating tools, designed for turret lathes - Clamping units for standard square and round shanks - Clamping units for PSC

X) C*-DTO-*C-***-R/ For internal (Tool setting direction straight Z) C*-DTI-*C-****-R/ Nomenclature for clamping units C4 - DT I - IC - ABC401 - R 1 Nomenclature for static clamping unit 2 3 4 5 1 2

71 ACCEERATED MACHINING Clamping unit Clamping units for non-rotating and rotating tools, designed for turret lathes - Clamping units for standard square and round shanks - Clamping units for PSC Bolt-on clamp interface - Clamping units for Vertical Disc Interface (VDI DIN69880) Standard interface PBI VDI (DIN69880) Clamping unit Static clamping unit For external (Tool setting direction cross X) C*-DTO-*C-***-R/ For internal (Tool setting direction straight Z) C*-DTI-*C-****-R/ Nomenclature for clamping units C4 - DT I - IC - ABC401 - R 1 Nomenclature for static clamping unit PSC size Device Motion Application Coolant Unit Hand number C3 D T Static O (turning tool) External IC Internal 6 7 Manufacture s optional symbol R Right C4 I Internal OC External eft C5 S Others C*-DDC-*C-**** C*-DDS-*C-**** C6 C8 Driven clamping unit C5-DDC-OC-ABC501 1 Nomenclature for driven clamping unit PSC size Device Motion Tool setting direction Coolant Unit number Driven C3 D D (rotating tool) S Straight: Z OC External Manufacture s optional symbo Internal / C4 C Cross: X WC External C5 X Other C6 C8 71

72 Manual clamping unit; Square shank TungCap C-DTOSR/ h 3 h h2 C G1/8 C Turret size h h3 h2 *N C3-DTOS4038R/ C C4-DTOS5048R/ C C5-DTOS6464R/ C Applicable for 7 MPa pressure coolant * Recommend clamping torque. Manual clamping unit; Round shank TungCap C-DTIR C 2 1 h C 1 h 2 *N C3-DTIR D32 C C4-DTIR D40 C C4-DTIR D50 C C5-DTIR D50 C Applicable for 7 MPa pressure coolant * Recommend clamping torque. 72 TungCap

73 ACCEERATED MACHINING Manual clamping unit; Fixed type TungCap C-DTOFR/ Clamping torque N C W W2 W4 12 W1 W3 l1 l5 l2 l3 l4 h h1 Coolant hole O-ring øp d1(f6*) 4-M l7 l6 C h h1 W W1W2 W3W4 l1 l2 l3l4 l5 l6 l7 d1(f6*) P M N* C5-DTOFR/32048 C P8 M10 70 C6-DTOFR/42060 C P10 M10 90 C8-DTOFR/50088 C P11 M Applicable for 7 MPa pressure coolant * f6 tolerance: d20 & 25 = / , d32 = / ** Recommend clamping torque. 73

74 Clamping units & tools for CNC lathes Selection for External turning Fig. 1 T/R R T/R R R T/R R T/R Fig. 2 T/ T/ T/ T/ R: Rigth hand cutting tool : eft hand cutting tool T/R: Right hand clamping unit T/: eft hand clamping unit 74 TungCap

75 ACCEERATED MACHINING Selection for Internal turning Fig. 1 T/ T/R R T/ T/R R Fig. 2 T/R T/ R R T/R T/ R: Rigth hand cutting tool : eft hand cutting tool T/R: Right hand clamping unit T/: eft hand clamping unit 75

76 Tightening torque recommendation Tightening Clamping Torque wrench size (mm) PSC size torque force (N m) (Min. KN) Static tool unit Driven tool unit C C C C C TungCap

Tungaloy Corporation (Head office) 11-1 Yoshima-Kogyodanchi Iwaki-city, Fukushima, 970-1144 Japan Phone: +81-246-36-8501 Fax: +81-246-36-8542 www.tungaloy.co.jp Tungaloy America, Inc.

77 Tungaloy Corporation (Head office) 11-1 Yoshima-Kogyodanchi Iwaki-city, Fukushima, Japan Phone: Fax: Tungaloy America, Inc N Ventura Drive Arlington Heights,I 60004, U.S.A. Phone: Fax: Tungaloy Canada 432 Elgin St. Unit 3 Brantford, Ontario N3S 7P7, Canada Phone: Fax: Tungaloy de Mexico S.A. C os Arellano 113, Parque Industrial Siglo XXI Aguascalientes, AGS, Mexico Phone: Fax: Tungaloy do Brasil tda. Avd. Independencia N4158 Residencial Flora Vinhedo, São Paulo, Brasil Phone: Fax: Tungaloy Germany GmbH An der Alten Ziegelei 1 D Monheim, Germany Phone: Fax: Tungaloy France S.A.S. ZA Courtaboeuf - e Rio 1 rue de la Terre de feu F Courtaboeuf Cedex, France Phone: Fax: Tungaloy Italia S.r.I. Via E. Andolfato 10 I Milano, Italy Phone: Fax: Tungaloy Czech s.r.o. Turanka 115 CZ Brno, Czech Republic Phone: Fax: Tungaloy Ibérica S.. C/Miquel Servet, 43B, Nau 7 Pol. Ind. Bufalvent ES Manresa (BCN), Spain Phone: Fax: Tungaloy Scandinavia AB Bultgatan Kungälv, Sweden Phone: Tungaloy Rus, C , Russian Federation, Moscow, Andropova avenue., h.18, bld.7, flt. 11, office 3. Phone: Tungaloy East C , Russian Federation, Sverdlovsk Region, Ekaterinburg, Mamina-Sibiryaka str., bldg. 101, room 202 Phone: /24 Fax: Tungaloy Polska Sp. z o.o. ul. Genewska Warszawa, Poland Phone: Fax: Tungaloy U.K. td The Technology Centre, Wolverhampton Science Park Glaisher Drive, Wolverhampton West Midlands WV10 9RU, UK Phone: Fax: salesinfo@tungaloyuk.co.uk Tungaloy Hungary Kft Erzsébet királyné útja 125 H-1142 Budapest, Hungary Phone: Fax: info@tungaloytools.hu Tungaloy Turkey Dudullu OSB 4. Cad No: Ümraniye Istanbul, TURKEY Phone: Fax: info@tungaloy.com.tr Tungaloy Benelux b.v. Tjalk 70 N-2411 NZ Bodegraven, Netherlands Phone: Fax: Tungaloy Croatia Josipa Kozarca Bregana, Croatia Phone: Fax: Tungaloy Cutting Tool (Shanghai) Co.,td. Rm No 401 No.88 Zhabei Jiangchang No.3 Rd Shanghai , China Phone: Fax: Tungaloy Cutting Tool (Thailand) Co.,td. Interlink tower 4th Fl. 1858/5-7 Bangna-Trad Road km.5 Bangna, Bangna, Bangkok Thailand Phone: Fax: Tungaloy Singapore (Pte.), td. 62 Ubi Road 1, #06-11 Oxley BizHub 2 Singapore Phone: Fax: Tungaloy Vietnam E 04-38, exington Residence 67 Mai Chi Tho, Dist. 2, Ho Chi Minh City, Vietnam Phone: Fax: Tungaloy India Pvt. td. Indiabulls Finance Centre, Unit # 902-A, 9th Floor, Tower 1, Senapati Bapat Marg, Elphinstone Road (West), Mumbai , India Phone: Fax: Tungaloy Korea Co., td #1312, Byucksan Digital Valley 5-cha Beotkkot-ro 244, Geumcheon-gu Seoul, Korea Phone: Fax: Tungaloy Malaysia Sdn Bhd 50 K-2, Kelana Mall, Jalan SS6/14 Kelana Jaya, Petaling Jaya, Selangor Darul Ehsan Malaysia Phone: Fax: Tungaloy Australia Pty td PO Box 2232, Rowville, Victoria 3178, Australia Phone: Fax: PT. Tungaloy Indonesia Kompleks Grand Wisata Block AA-10 No.3-5 Cibitung Bekasi 17510, Indonesia Phone: Fax: follow us at: facebook.com/tungaloyjapan twitter.com/tungaloyjapan To see this product in action visit: Distributed by: DOWNOAD Dr. Carbide App Produced from Recycled paper AS9100 Certified ISO14001 Certified EC97J May (TJ)

Quick change polygon tool clamping system!

Tungaloy Report No. 410-US Total tooling system New ine of Extension and Reduction Adapters Quick change polygon tool clamping system! Features High rigidity The TungCap clamping mechanism is extremely